HORNER XL7, EXL6, EXL10 Quick Start Manual

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XL7 OCS QUICK START GUIDE

General Specifications

Required Power (Steady State) 170mA @ 24VDC

Heater Option

Required Power (Inrush) 7A for < 1ms @ 24VDC, DC switched

Primary Power Range 10 - 30VDC

Typical Power Backlight 100% 4.848W @ 24VDC

Power Backlight @ 50% 3.792W @ 24VDC

Power Backlight OFF 3.408W @ 24VDC

Relative Humidity 5 to 95% non-condensing

Clock Accuracy

Surrounding Air Temp

Storage Temp -20°C to +60°C

Weight 2 lbs (907g)

Altitude Up to 2000m

Rated Pollution Degree

Certifications (UL/CE)

250mA @ 24VDC with heater operation

*Heater Option (Model # plus “-22)

+ / - 20 ppm maximum at 25°C (+/- 1 min/month)

-10°C to +60°C (-22 Heater Option Range is -40°C to +60°C)

Evaluated for Pollution Degree 2 Rating

North America: https://hornerautomation.com/

certifications/

Europe: http://www.hornerautomation.eu+

1. Touchscreen

2. Function Keys

3. MJ1: RS232/ MJ2: 1/2 duplex RS485

4. Dip Switches

5. MJ3: RS-232/485 Serial Port

6. CAN1 Port

7. PWR: 10-30VDC In

8. Audio In & Out Ports

9. USB 2.0 “A”: Flash Drive

10. LAN 1 & 2 Ports

11. CAN2 Port

12. USB mini “B”: Programming

13. microSD: Data Storage

XL7 Overview

NOTE: See Precaution #15 on page 4 about USB and grounding.

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Built-in I/O

8 9 10

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J1 (Orange) Digital & Analog In

I1 IN1 I2 IN2 I3 IN3 I4 IN4 I5 IN5 I6 IN6 I7 IN7 I8 IN8

H1 HSC1 / IN9 0V Common A1 Analog IN1 A2 Analog IN2 A3 Analog IN3 A4 Analog IN4 0V Common

MODEL 2: 2 DC In, 6 Relay Out, 4 – 12-bit Analog In

J2 (Black) Relay Out / Digital In

C6 Relay 6 COM R6 Relay 6 NO C5 Relay 5 COM

R5 Relay 5 NO C4 Relay 4 COM R4 Relay 4 NO

C3 Relay 3 COM R3 Relay 3 NO C2 Relay 2 COM R2 Relay 2 NO C1 Relay 1 COM R1 Relay 1 NO H4 HSC4 / IN12 H3 HSC3 / IN11 H2 HSC2 / IN10

12-24VDC

LOOP PWR

20mA

0-10VDC

I1 I2 I3 I4 I5 I6 I7 I8 H1

A2 A3 A4 OV

0V on J1

230VAC

25VDC

230VAC

25VDC

230VAC

25VDC

230VAC

25VDC

230VAC

25VDC

230VAC

25VDC

12-24VDC

LOAD

C6 R6 C5 R5 C4 R4 C3 R3 C2 R2

R1 H4 H3 H2

J1 (Orange) Digital & Analog In

I1 IN1 I2 IN2 I3 IN3

I4 IN4 I5 IN5 I6 IN6

I7 IN7 I8 IN8 H1 HSC1 / IN9 H2 HSC2 / IN10 H3 HSC3 / IN11 H4 HSC4 / IN12 A1 Analog IN1 A2 Analog IN2 0V Common

J1 (Orange) Name Digital & Analog In

I1 IN1 I2 IN2 I3 IN3 I4 IN4 I5 IN5 I6 IN6 I7 IN7 I8 IN8 H1 HSC1 / IN9 H2 HSC2 / IN10 H3 HSC3 / IN11 H4 HSC4 / IN12 A1 Analog IN1 A2 Analog IN2 0V Common

MODEL 3: 12 DC In, 12 DC Out, 2 – 12-bit Analog In

J2 (Black) Positive Logic Digital Out

0V Common V+ V+ NC No Connect

Q12 OUT 12 Q11 OUT 11 Q10 OUT 10

Q9 OUT 9 Q8 OUT 8 Q7 OUT 7 Q6 OUT 6 Q5 OUT 5 Q4 OUT 4 Q3 OUT 3 Q2 OUT 2 / PWM 2 Q1 OUT 1 / PWM 1

12-24VDC

20mA

LOOP PWR

0-10VDC

I1 I2 I3 I4 I5 I6 I7 I8 H1

H2 H3 H4

A2 OV

10 - 30VDC

MODEL 4: 24 DC In, 16 DC Out, 2 – 12-bit Analog In

LOAD

V+ Q13 Q12

Q11 Q10

J3 (Orange) Name Positive Logic Digital In

I13 IN13 I14 IN14 I15 IN15 I16 IN16 I17 IN17 I18 IN18 I19 IN19 I20 IN20 I21 IN21 I22 IN22 I23 IN23 I24 IN24 0V Common

J4 (Orange) Name Positive Logic Digital Out

Q16 OUT16 Q15 OUT15 Q14 OUT14

12-24VDC

10 - 30VDC

12-24VDC

LOOP PWR

20mA

0-10VDC

I2 I3 I4 I5 I6 I7 I8

H1 H2 H3 H4

A1 A2 OV

J2 (Black) Name Positive Logic Digital Out

0V Common V+ V+ NC OUT 13 Q12 OUT 12 Q11 OUT 11 Q10 OUT 10 Q9 OUT 9 Q8 OUT 8 Q7 OUT 7 Q6 OUT 6 Q5 OUT 5 Q4 OUT 4 Q3 OUT 3 Q2 OUT 2 / PWM 2 Q1 OUT 1 / PWM 1

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LOAD

10 - 30VDC

LOAD

V+ Q13 Q12

Q11 Q10

I13

I14

I15

I16

I17

I18

I19

I20

I21

I22

I23

I24

0V V+

J4 Q16 Q15 Q14

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MAN1195-02-EN

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MODEL 5: 2 DC In, 12 DC Out, 2 – 14/16-bit Analog In (mA/V/Tc/mV/RTD),

2 – 12-bit Analog Out

J1 (Orange) - Positive Logic - Digital In

I1 IN1 I2 IN2 I3 IN3 I4 IN4 I5 IN5 I6 IN6 I7 IN7 I8 IN8 H1 HSC1 / IN9 H2 HSC2 / IN10 H3 HSC3 / IN11 H4 HSC4 / IN12 NC No Connect NC No Connect 0V Common

12-24VDC

J2 (Black) Positive Logic

- Digital Outputs

0V Common V+* Output Power NC No Connect Q12 OUT12 Q11 OUT11 Q10 OUT10 Q9 OUT9 Q8 OUT8 Q7 OUT7

10 - 30VDC

Q6 OUT6 Q5 OUT5 Q4 OUT4 Q3 OUT3 Q2 OUT2 / PWM2 Q1 OUT1 / PWM1

OV V+ NC

Q12

LOAD

Q11

LOAD

Q10

LOAD

J3 (Orange) Name

TC (1+) or RTD (1+)

T1+

or 100 mV (1+) TC (1-) or RTD (1-)

T1-

or 100 mV (1-) TC (2+) or RTD (2+)

T2+

or 100 mV (2+) TC (2-) or RTD (2-)

T2-

or 100 mV (2-) AQ1 10V or 20mA OUT (1) AQ2 10V or 20mA OUT (2) 0V Common MA1 0-20mA IN (1) V1 0-10V IN (1) 0V Common MA2 0-20mA IN (2) V2 0-10V IN (2) 0V Common

See MAN1172 for Model 5 wiring details.

MODEL 6: 2 DC In, 12 DC Out, 6 – 14/17-bit Analog In (mA/V/TC/mV/RTD),

4 – 12-bit Analog Out

A1A

A1B

A1C

N/C

A2A

A2B

A2C

N/C

J2 (Black/Green) Name

V3 V OUT 3* V2 V OUT 2* V1 V OUT 1* mA4 mA OUT 4*

J2A

mA3 mA OUT 3* mA2 mA OUT 2* mA1 mA OUT 1* Q1 OUT 1 / PWM1 Q2 OUT 1 / PWM2 Q3 OUT 3 Q4 OUT 4 Q5 OUT 5 Q6 OUT 6 Q7 OUT 7 Q8 OUT 8

J2B

Q9 OUT 9 Q10 OUT 10 Q11 OUT 11 Q12 OUT 12 V+ V External+ 0V Common

V3 V2

V1 mA4 mA3 mA2 mA1

Q10 Q11 Q12

V+

0-10V Out

LOAD

0-10V Out

LOAD

0-20mA Out +

LOAD

0-20mA Out +

LOAD

J1 (Orange/Green) Name

I1 IN1 I2 IN2 I3 IN3 I4 IN4 I5 IN5 I6 IN6

J1A

I7 IN7 I8 IN8 H1 HSC1 / V IN9 H2 HSC2 / V IN10 H3 HSC3 / V IN11 H4 HSC4 / V IN12 0V Common A1A Univ. AI 1 Pin 1 A1B Univ. AI 1 Pin 2 A1C Univ. AI 1 Pin 3

J1B

NC No Connect A2A Univ. AI 2 Pin 1 A2B Univ. AI 2 Pin 2 A2C Univ. AI 2 Pin 3 NC No Connect

12-24VDC

20mA

Transmitter

T/C

NOTE: * Both mA & V outputs are active

J3 (Orange/Green) Name

NC No Connection A3A Univ. AI 3 Pin 1 A3B Univ. AI 3 Pin 2 A3C Univ. AI 3 Pin 3

Univ.

NC No Connection

A4A Univ. AI 4 Pin 1 A4B Univ. AI 4 Pin 2 A4C Univ. AI 4 Pin 3 NC No Connection A5A Univ. AI 5 Pin 1 A5B Univ. AI 5 Pin 2 A5C Univ. AI 5 Pin 3 NC No Connection

Univ.

A6A Univ. AI 6 Pin 1

A6B Univ. AI 6 Pin 2 A6C Univ. AI 6 Pin 3 0V Common V4 V OUT 4*

20mA

Transmitter

RTD

T/C

N/C A3A A3B

A3C

N/C A4A A4B A4C

N/C A5A A5B A5C

N/C A6A A6B A6C

0V V4

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for each output channel, however, only the configured output type is calibrated (maximum 4 channels simultaneously).

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ALL MODELS:

Power Wiring Connector

Primary Power Range: 10-30VDC

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Dimensions

5.66”

(143.76mm)

8.27”

(210.06mm)

1.73”

(43.94mm)

Panel Cut-Out

5.165”

(131.2mm)

7.468”

(189.7mm)

Installation Procedure

• The XL7 utilizes a clip installation method to ensure a robust and watertight seal to the enclosure. Please follow the steps below for the proper installation and operation of the unit.

• This equipment is suitable for Class I, Division 2, Groups A, B, C and D or non-hazardous locations only.

• Digital outputs shall be supplied from the same source as the operator control station.

• Jumpers on connector JP1 shall not be removed or replaced while the circuit is live unless the area is known to be free of ignitable concentrations of flammable gases or vapors.

The XL7 utilizes a clip installation method to ensure a robust and watertight seal to the enclosure. Please follow the steps below for the proper installation and operation of the unit.

1. Carefully locate an appropriate place to mount the XL7. Be sure to

leave enough room at the top of the unit for insertion and removal of the microSD™ card.

2. Carefully cut the host panel per the diagram, creating a 131.2mm x

189.7mm +/-0.1 mm opening into which the XL7 may be installed.

If the opening is too large, water may leak into the enclosure, potentially damaging the unit. If the opening is too small, the OCS may not fit through the hole without damage.

3. Remove any burrs and or sharp edges and ensure the panel is not

warped in the cutting process.

4. Remove all Removable Terminals from the XL7. Insert the XL7

through the panel cutout (from the front). The gasket must be between the host panel and the XL7.

5. Install and tighten the four mounting clips (provided in the box)

until the gasket forms a tight seal NOTE: Max torque is 0.8 to 1.13Nm, or 7 to 10 in-lbs.

6. Reinstall the XL7 I/O Removable Terminal Blocks. Connect

communications cables to the serial port, USB ports, Ethernet port, and CAN port as required.

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Precautions

All applicable codes and standards need to be followed in the installation of this product. Adhere to the following safety precautions whenever any type of connection is made to the module:

1. Connect the safety (earth) ground on the power connector first before making any other connections.

2. When connecting to the electric circuits or pulse-initiating equipment, open their related breakers.

3. Do NOT make connection to live power lines.

4. Make connections to the module first; then connect to the circuit to be monitored.

5. Route power wires in a safe manner in accordance with good practice and local codes.

6. Wear proper personal protective equipment including safety glasses and insulated gloves when making connections to power circuits.

7. Ensure hands, shoes, and floor are dry before making any connection to a power line.

8. Make sure the unit is turned OFF before making connection to terminals.

9. Make sure all circuits are de-energized before making connections.

10. Before each use, inspect all cables for breaks or cracks in the insulation. Replace immediately if defective.

11. Use copper conductors in Field Wiring only, 60/75°C.

12. Do not disconnect while circuit is live unless area is known to be non-hazardous.

13. Do not remove or replace jumpers or connectors while circuit is live unless the area is known to be free of ignitable concentrations of flammable gases or vapors.

14. Use caution when making connections to the controller to protect against static discharge. Special care must be taken when replacing the battery or inserting or adjusting I/O or communication boards.

15. Use caution when connecting controllers to PCs via serial or USB. PCs, especially laptops may use “floating power supplies” that are ungrounded. This could cause a damaging voltage potential between the laptop and controller. Ensure the controller and laptop are grounded for maximum protection. Consider using a USB isolator due to voltage potential differences as a preventative measure.

16. Failure to follow these guidelines can damage the controller and/or other devices.

Hazardous Location Notice

Power, input and output (I/O) wiring must be in accordance with Class 1, Division 2 wiring methods [Article 501-4(b) of the National Electrical Code, NFPA 70] for installations in the U.S. or as specified in Section 18-1J2 of the Canadian Electrical Code for installations within Canada and in accordance with the authority having jurisdiction.

1. THIS EQUIPMENT IS SUITABLE FOR USE IN CLASS I, DIVISION 2, GROUPS A B C D or NON-HAZARDOUS LOCATIONS ONLY.

2. WARNING – EXPLOSION HAZARD – SUBSTITUTION OF COMPONENTS MAY IMPAIR SUITABILITY FOR CLASS I, DIVISION 2. AVERTISSEMENT - RISQUE D’EXPLOSION LA SUBSTITUTION DECOMPOSANTS PEUT RENDRECE MATE RIEL INACCEPTABLE POUR LES EMPLACEMENTS DE CLASSE I, DIVISION 2

3. WARNING – EXPLOSION HAZARD – DO NOT DISCONNECT EQUIPMENT UNLESS POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON- HAZARDOUS AND FREE OF IGNITABLE CONCENTRATIONS. ATTENTION - RISQUE D’EXPLOSION - NE DECONNECTEZ PAS L’EQUIPEMENT A MOINS DE L’AVOIR MIS HORS TENSION OU QUE LA ZONE EST CONNUE NON- DANGEUREUSE ET NE CONTIENT PAS DE CONCENTRATIONS INFLAMMABLES.

4. WARNING - EXPLOSION HAZARD - BATTERIES MUST ONLY BE CHARGED IN AN AREA KNOWN TO BE NON-HAZARDOUS. AVERTISSEMENT - RISQUE D’EXPLOSION - LES PILES NE DOIVENT ÊTRE CHARGÉES QUE DANS UN ENDROIT DE DANGER NON DANGEREUX.

5. WARNING - Battery may explode if mistreated. Do not recharge, disassemble, or dispose of in fire. AVERTISSEMENT - La batterie peut exploser si elle est maltraitée. Ne pas recharger, démonter ou jeter au feu.

FCC Compliance

This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:

1. This device may not cause harmful interference

2. This device must accept any interference received, including interference that may cause undesired operation

Technical Support

For further details, please refer to the Datasheets, MAN1112 – MAN1117. For assistance and manual updates, contact Technical Support at the following locations:

North America Europe

+1 (317) 916-4274 +353 (21) 4321-266 www.hornerautomation.com www.hornerautomation.eu techsppt@heapg.com technical.support@horner-apg.com

Please visit our website for a complete listing and to learn more about certified Horner Automation products. This document is the property of Horner Automation Group, and is subject to change.

MAN1195-02-EN

HORNER XL7, EXL6, EXL10 Quick Start Manual

Specifications and Main Features

Frequently Asked Questions

User Manual