Horizon Fitness T91 User Manual

HORIZON

SERIES

TREADMILL U S E R ’ S GUIDE

FOR MODEL :

T91

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INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

TREADMILL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

CONGRATULATIONS and THANK YOU for your purchase of this Horizon Series treadmill!

Whether your goal is to win races or simply enjoy a fuller, healthier lifestyle, a Horizon Series treadmill can help you attain it – adding club-quality performance to your at-home workouts, with the ergonomics and innovative features you need to get stronger and healthier, faster. Because we're committed to designing fitness equipment from the inside out, we use only the highest quality components. It's a commitment we back with one of the strongest frame-to-motor warranty packages in the industry.

You want exercise equipment that offers the most comfort, the best reliability and the highest quality in its class.

The Horizon Series delivers.

IN TRODUCTION

Important Precautions

Assembly

Before You Begin

Treadmill Operation

Conditioning Guidelines

Troubleshooting & Maintenance

Limited Warranty

CONTACT INFORMATION

Back Panel

TA B L E OF CO N T E NT S

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INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

TREADMILL

OPERATION

LIMITED

WARRANTY

TROUBLESHOOTING

& MAINTENANCE

CONDITIONING

GUIDELINES

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

TREADMILL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

At NO time should pets or children under the age of 12 be closer to the treadmill than 10 feet. At NO time should children under the age of 12 use the treadmill. Children over the age of 12 should not use the treadmill without adult supervision.

To reduce the risk of burns, fire, electrical shock or injury to persons:

• Never use the treadmill before securing the safety tether clip to your clothing.

• If you experience any kind of pain, including but not limited to chest pains, nausea, dizziness, or shortness of breath, stop exercising immediately and consult your physician before continuing.

• Do not wear clothes that might catch on any part of the treadmill.

• Always wear athletic shoes while using this equipment.

• Do not jump on the treadmill.

• Keep power cord away from heated surfaces.

• Do not insert or drop any object into any opening.

• Unplug treadmill before moving or cleaning it. To clean, wipe surfaces down with soap and slightly damp cloth only; never use solvents. (See MAINTENANCE)

• At no time should more than one person be on treadmill while in operation.

• The treadmill should not be used by persons weighing more than 275 pounds. Failure to comply will void the warranty.

• The treadmill is intended for in-home use only. Do not use this treadmill in any commercial, rental, school or institutional setting. Failure to comply will void the warranty.

• Do not use the treadmill in any location that is not temperature controlled, such as but not limited to garages, porches, pool rooms, bathrooms, car ports or outdoors. Failure to comply may void the warranty.

• Use the treadmill only as described in this manual.

OTHER SAFETY TIPS FOR YOUR TREADMILL

OPERATION

To reduce the risk of damaging important components on your treadmill, it is strongly recommended that your treadmill is plugged into a dedicated 20 amp circuit, without the use of an additional extension cord and/or power strip. Failure to comply may void the warranty.

IMPORTANT: The treadmill is not compatible with GFCI-equipped outlets.

It is essential that your treadmill is used only indoors, in a climate controlled room. If your treadmill has been exposed to colder temperatures or high moisture climates, it is strongly recommended that the treadmill is warmed up to room temperature before first time use. Failure to do so may cause premature electronic failure.

SAVE THESE INSTRUCTIONS

Read all instructions before using this treadmill. When using an electrical product, basic precautions should always be followed, including the following: Read all instructions before using this treadmill. It is the responsibility of the owner to ensure that all users of this treadmill are adequately informed of all warnings and precautions. If you have any questions after reading this manual, contact Customer Tech Support at the number listed on the back panel of this manual.

Connect this exercise product to a properly grounded outlet only. See grounding instructions.

GROUNDING INSTRUCTIONS

This product must be grounded. If a treadmill should malfunction or breakdown, grounding provides a path of least resistance for electrical current to reduce the risk of electrical shock. This product is equipped with a cord having an equipment-grounding conductor and a grounding plug. The plug must be plugged into an appropriate outlet that is properly installed and grounded in accordance with local codes and ordinances.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock. Check with a qualified electrician or serviceman if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided with the product. If it will not fit the outlet, have a proper outlet installed by a qualified electrician.

This product is for use on a nominal 110-volt circuit and has a grounding plug that looks like the illustration to the right. This product must be used on a dedicated circuit. To determine if you are on a dedicated circuit, shut off the power to that circuit and observe if any other devices lose power. If so, move devices to a different circuit. Note: There are usually multiple outlets on one circuit. It is recommended that the treadmill be used with a 20 amp circuit for optimal performance.

IM PORTA NT PR EC AU TIONS

WARNING

3- Pol e Grounded Out let

GROUNDED TREADMILL POWER CORD

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INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

TREADMILL

OPERATION

LIMITED

WARRANTY

TROUBLESHOOTING

& MAINTENANCE

CONDITIONING

GUIDELINES

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

TREADMILL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

AS SEMBLY

IMPORTANT: READ THESE SAFETY INSTRUCTIONS BEFORE USE!

During the assembly process of the treadmill there are several areas that special attention must be paid. It is very important to follow the assembly instructions correctly and to make sure all parts are firmly tightened. If the assembly instructions are not followed correctly, the treadmill could have frame parts that are not tightened and will seem loose and may cause irritating noises. There should be no side-to-side play in the console masts or any forward and back play in the console assembly or handlebars. If there is any play in these areas, the treadmill has not been properly assembled. To prevent damage to the treadmill, the assembly instructions must be reviewed and corrective actions should be taken.

UNPACKING

Place the treadmill carton on a level flat surface. It is recommended that you place a protective covering on your floor. Take CAUTION when handling and transporting this unit. Never open box when it is on its side. Once the banding straps have been removed, do not lift or transport this unit unless it is fully assembled and in the upright folded position, with the lock latch secure. Unpack the unit where it will be used. The enclosed treadmill is equipped with high-pressure shocks and may spring open if mishandled. Never grab hold of any portion of the incline frame and attempt to lift or move the treadmill. FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN INJURY!

Before proceeding, find your treadmill’s serial number and model name located to the left of the on/off power switch and power cord and enter it in the space provided below.

ENTER YOUR SERIAL NUMBER AND MODEL NAME IN THE BOxES BELOW:

SERIAL NUMBER :

MODEL NAME:

* Refer to the SERIAL NUMBER and MODEL NAME when calling for service. * Also enter this serial number on your Warranty Card.

TOOLS INCLUDED

PARTS INCLUDED

1 Safety Key 1 Console Assembly (located under treadmill deck) 1 Power Cord 4 Hardware Bags 2 Handlebars

2 Console Masts 1 Bottle of Silicone Lubricant

READING RACK

WATER BOTTLE HOLDER

GRIP PULSE HANDRAILS

ON/OFF SWITCH

CIRCUIT BREAKER

TRANSPORT WHEEL

AIR CELL

POWER CORD

CONSOLE

TOUCH PAD PANEL

FAN

SAFETY KEY PLACEMENT

FOOT LOCK LATCH

RUNNING BELT / RUNNING DECK

SIDE RAIL

ROLLER END CAP

CONSOLE MAST

REAR ROLLER

ADJUSTMENT BOLTS

MOTOR COVER

If you have questions or if there are any missing parts, contact Customer Tech Support.

Contact information is located on the back panel of this manual.

For a complete exploded diagram, visit us at www.horizonﬁtness.com

5 mm T Wrench

6 mm T-wrench

10 mm L-wrench

WARNING

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INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

TREADMILL

OPERATION

LIMITED

WARRANTY

TROUBLESHOOTING

& MAINTENANCE

CONDITIONING

GUIDELINES

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

TREADMILL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

PRE-AS S E M B LY

WARNING

DO NOT ATTEMPT TO LIFT THE TREADMILL!* Do not move or lift treadmill

from packaging until specified to do so in the assembly instructions. Failure to do so may result in injury! Remove plastic wrap from console masts.

NOTE: During each assembly step, ensure that ALL nuts and bolts are in place and partially threaded in before

completely tightening any ONE bolt. NOTE: A light application of grease may aid in the installation of hardware. Any grease, such as lithium bike grease is recommended.

ASSEMBLY S T E P 1ASSEMBLY S T E P 1

FLAT WASHER (B) 20 mm Qty: 1

WAVY WASHER (F) 29 mm Qty: 1

BOLT (D) Qty: 1

BOLT (A) 15 mm Qty: 1

TEFLON WASHER (C) 18 mm Qty: 1

FLAT WASHER (E) 27 mm Qty: 1

HARDWARE BAG 1 CONTENTS :

TEFLON WASHER (C)

FLAT WASHER (B)

BOLT (A)

LEFT CONSOLE MAST

BOLT (D)

MAIN FRAME

LEFT LINKAGE ARM

FLAT WASHER (E)

WAVY WASHER (F)

ELEVATION FRAME

Open HARDWARE BAG 1.

Cut banding straps. Do not move or lift treadmill from packaging.

Move LEFT LINKAGE ARM into position. Insert 1 BOLT (A) and 1 FLAT WASHER (B) into LEFT LINKAGE ARM followed by 1 TEFLON WASHER (C) and attach to ELEVATION FRAME.

Lift LEFT CONSOLE MAST into upright position. Be sure to hold the console mast firmly, as it will not stay in the upright position on its own.

Insert 1 BOLT (D) and 1 FLAT WASHER (E) through LEFT CONSOLE MAST followed by 1 WAVY WASHER (F) and attach to MAIN FRAME.

ASSEMBLY S T E P 2

MAIN FRAME

LOCK LATCH PIN (G)

RIGHT FOLDING FRAME

HARDWARE BAG 2 CONTENTS :

A Open HARDWARE BAG 2.

B Attach LOCK LATCH PIN (G) into RIGHT FOLDING FRAME using T-wrench and

tighten completely.

Pull LEAD WIRE through RIGHT CONSOLE MAST. After pulling the LEAD WIRE through the mast, the top of the CONSOLE CABLE should be located at the top of the mast. Detach and discard LEAD WIRE.

Continue STEP 2 on next page.

LOCK LATCH PIN (G) Qty: 1

WAVY WASHER (F) 29 mm Qty: 1

BOLT (D) Qty: 1

FLAT WASHER (E) 27 mm Qty: 1

RIGHT CONSOLE MAST

LEAD WIRE

CONSOLE CABLES

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INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

TREADMILL

OPERATION

LIMITED

WARRANTY

TROUBLESHOOTING

& MAINTENANCE

CONDITIONING

GUIDELINES

INTRODUCTION

IMPORTANT

PRECAUTIONS

ASSEMBLY

BEFORE

YOU BEGIN

TREADMILL

OPERATION

CONDITIONING

GUIDELINES

TROUBLESHOOTING

& MAINTENANCE

LIMITED

WARRANTY

LOCK LATCH PIN (G) Qty: 1

WAVY WASHER (F) 29 mm Qty: 1

BOLT (D) Qty: 1

FLAT WASHER (E) 27 mm Qty: 1

ASSEMBLY S T E P 2 (CONTINUED)

FLAT WASHER (E)

BOLT (D)

RIGHT CONSOLE MAST

MAIN FRAME

WAVY WASHER (F)

ELEVATION FRAME

CONSOLE CABLE

PRE-ATTACHED BOLT

FOOT LOCK LATCH

RIGHT LINKAGE ARM

PRE-ATTACHED NUT

PRE-ATTACHED

TEFLON WASHER

NOTE: If you have attempted to move the treadmill from the box and the machine has sprung open and cannot be assembled, refer to the troubleshooting section in order to restore the treadmill to its proper position.

Insert 1 BOLT (D) and 1 FLAT WASHER (E) through RIGHT CONSOLE MAST followed by 1 WAVY WASHER (F)

and attach to MAIN FRAME.

Unscrew PRE-ATTACHED NUT and remove from RIGHT

LINKAGE ARM and discard. Carefully move RIGHT LINKAGE ARM and PRE-ATTACHED TEFLON WASHER into position

and attach to ELEVATION FRAME. NOTE: While holding RIGHT CONSOLE MAST in the upright position, tighten PRE-ATTACHED BOLT using T-wrench to attach RIGHT LINKAGE ARM.

Cut band holding FOOT LOCK LATCH assembly. Lift the RUNNING DECK until lock latch on side of treadmill is fully engaged.

Remove CONSOLE from box and place out of the way.

Lower the treadmill RUNNING DECK from the folded position by stepping on LOCK LATCH on lower right side.

HARDWARE BAG 2 CONTENTS:

ASSEMBLY S T E P 3

FLAT WASHER (B)

CONSOLE MAST

CONSOLE CABLE

SPRING WASHER (I)

BOLT (H)

CONSOLE

DO NOT ATTACH THIS SIDE UNTIL STEP 3-D

FLAT WASHER (B) 20 mm Qty: 4

SPRING WASHER (I) 15 mm Qty: 4

BOLT (H) 20 mm Qty: 4

HARDWARE BAG 3 CONTENTS :

A Open HARDWARE BAG 3.

B With running deck in lowered position, place CONSOLE on the console masts. Align the

brackets that are underneath the console with the top holes of the console masts.

C To assemble the CONSOLE to the LEFT CONSOLE MAST, insert 1 BOLT (H),

1 SPRING WASHER (I) and 1 FLAT WASHER (B) into the 2 holes in the

LEFT CONSOLE MAST and lightly tighten.

D Gently lift RIGHT side of the CONSOLE to connect the CONSOLE CABLE. Carefully tuck wire

in mast to avoid damage. NOTE: Do not pinch console cable or grip pulse wires.

E Repeat STEP C above to assemble the RIGHT CONSOLE MAST to the CONSOLE.

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