The safety regulations and observance of the technical data serve to ensure trouble-free operation of the device and protection of persons and
material. It is therefore of utmost importance to observe and compliance
with these regulations.
If these are not complied with, then no claims may be made under the
terms of the warranty. No liability will be assumed for any ensuing damage.
Safety of the device
This device has been manufactured in accordance with the latest technological standards and approved safety regulations
The device should only be put into operation by trained and qualified staff.
Care must be taken that all cable connections are laid and fixed in position correctly. The device should only be operated with the voltage supply
indicated on the identification label.
The device should only be operated by qualified staff or employees who
have received specific instruction.
If a device must be opened for repair, this should only be carried out by
employees with appropriate qualifications or by
hopf
Elektronik GmbH.
Before a device is opened or a fuse is changed all power supplies must
be disconnected.
If there are reasons to believe that the operational safety can no longer be
guaranteed the device must be taken out of service and labelled accordingly.
The safety may be impaired when the device does not operate properly or
if it is obviously damaged.
CE-Conformity
This device fulfils the requirements of the EU directive 2004/108/EG "Electromagnetic compatibility" and 2006/95/EG "Low voltage equipment".
requirements of the EU directive - especially with regard to protection of health and safety for
the operator and the user - and may be released for sale within the common markets.
1.2.3.4 Status LEDs ................................................................................................................................ 21
3.1.7.2 Serial String ................................................................................................................................ 33
3.1.7.3 PPS (Pulse per second).............................................................................................................. 33
3.2.5.2 Serial String ................................................................................................................................ 38
3.2.5.3 PPS (Pulse per second).............................................................................................................. 38
6.3.2.3 Status ......................................................................................................................................... 91
6.3.2.4 Example ...................................................................................................................................... 92
hopf
2000 - 4 Digit Year Output ........................................................................................ 93
6.3.3.3 Status ......................................................................................................................................... 94
6.3.3.4 Example ...................................................................................................................................... 94
6.3.4.3 Status ......................................................................................................................................... 97
6.3.4.4 Example ...................................................................................................................................... 97
6.3.5.3 Status ......................................................................................................................................... 99
6.3.5.4 Example ...................................................................................................................................... 99
6.3.6.3 Status ....................................................................................................................................... 100
6.3.6.4 Example .................................................................................................................................... 100
6.3.7.3 Status ....................................................................................................................................... 102
6.3.7.4 Example .................................................................................................................................... 102
6.3.8.3 Status ....................................................................................................................................... 103
6.3.8.4 Example .................................................................................................................................... 103
6.3.9.3 Status ....................................................................................................................................... 105
6.3.9.4 Example .................................................................................................................................... 105
6.3.10.3 Status ....................................................................................................................................... 110
6.3.10.4 Example .................................................................................................................................... 110
6.3.11.3 Status ....................................................................................................................................... 112
6.3.11.4 Example .................................................................................................................................... 112
6.3.12.3 Status ....................................................................................................................................... 114
6.3.12.4 Example .................................................................................................................................... 115
6.3.13.3 Status ....................................................................................................................................... 117
6.3.13.4 Example .................................................................................................................................... 117
6.3.14.3 Example .................................................................................................................................... 119
6.3.14.4 Initialization String for IEC-103 (ASDU Type 6) ........................................................................ 120
6.3.15.3 Status ....................................................................................................................................... 123
Systems 6844 and 6844RC offer a broad range of functionality combined with ease of
integration and are suitable for the needs of modern industry and the current computer and
network environment in which these systems are used.
Tried and tested worldwide,
velopment of
hopf
Systems 6844 and 6844RC.
hopf
GPS System 6842 served as the basis for the further de-
In designing the Systems, particular attention was paid to their potential for universal application combined with an optimal cost-benefit ratio for the different fields of use.
Furthermore, these Systems allow customized solutions to be created quickly and easily to
meet specific project requirements.
Synchronisation (GPS and Sub-Master)
The
hopf_
Systems 6844 and 6844RC are available as GPS systems and also as SubMaster (Slave) Systems. A GPS System having GPS receiver can also be configured as a
Sub-Master (Slave) System.
Functionality
The functionality of the Systems ranges from the simple emission of serial strings or pulses
to the sophisticated NTP time server with LAN management and monitoring as well as a variety of other complex applications.
A range of function boards are available for the respective applications which can be used to
meet almost all customer requirements - from a simple pulse output in the widest possible
variety of hardware applications to the highly accurate NTP time server.
Modularity
In their standard configurations, the Systems already offer appropriate modularity in terms of
the use of different function boards, housings, power supplies and subsequent expandability.
The Systems can also be supplied with additional expansion options. This makes it possible
to easily adapt the Systems in accordance with changing future requirements.
Housing Options
hopf
Systems 6844 and 6844RC are available to the customer in a variety of housing op-
tions to permit their use in almost any application.
Maintenance free
Complete maintenance free (no additional service costs) and high equipment reliability result
in great flexibility and a high degree of availability.
Expansion
The System can be extended using Function Boards which can be added by the customer.
In this way, functionality can be easily upgraded on site at low cost. Function Boards can also be exchanged directly on site. Direct account of the potential for subsequent local on-site
expansion by the customer can be taken at the system design stage.
Based on the standard system, projects and special designs can be realized at low cost.
For this purpose, please consult the expert team at
hopf
Elektronik GmbH - now with the
almost 40 years of experience in the field of time synchronization - we will be pleased to
help.
Some of the System’s base functions:
Systems available as GPS and Sub-Master (Slave) Systems
GPS Systems also usable as Sub-Master (Slave) Systems
Synchronization is possible with only one satellite (GPS only)
Synchronisation of Sub-Master (Slave) Systems via different standard signals
Simple operation via keypad and LCD-display on the front panel
All cable connections on the rear side (19 inch rack 1U/3U only)
DC Power Supply (Option)
Housing with additional earth screw for cables up to 16mm²
Power input with mains switch (1U only) compliant with IEC/EN 60320-1/C14
and EMI line filter
Prepared for retrofitting of Function Boards by the customer
Up to two independent NTP time servers can be implemented on one System
Two independent serial interfaces (each in RS232 and RS422 format)
Output of a freely programmable digital IRIG-B pulse
High freewheel accuracy due to control of the internal quartz base
Potential isolation of the GPS antenna circuit (GPS only)
Completely maintenance-free System
SyncOFF timer (reception failure bypassing) for error message-free operation even in
difficult synchronisation conditions.
Redundant multiple synchronization signal verification for error-free and leap-free
signal evaluation
Maintenance-free buffered back-up clock for three days
Additional Functions of System 6844RC
All settings on Control Board 6844RC can be carried out via a serial remote inter-
face using the
hmc
Remote Software.
Internal output of 4 highly accurate, freely configurable signals / pulses.
With an optional LAN Management Board, all settings on the Control Board can
be performed and the System monitored via LAN.
Extension options
Customer-specific system adaptations for "tailor-made" project solutions.
In this description, the notation 6844(RC) means that the statements refer
to both Systems.
Subsequent local on-site activation of RC functionality is not possible.
1.1 Difference between Systems 6844 and 6844RC
Both Systems are identical in their basic function and are based on the same hardware platform. However, System 6844RC also has more features and options.
System 6844RC is designed for use in conjunction with management systems.
The System can be configured via serial interface and monitored in a network environment
by using a LAN Management Board / Module 6844MNG (SNMP/SYSLOG/e-mail notification)
and configured via the
In the 6844RC version, four additional high-precision, programmable internal pulses are
available, which can be configured exclusively via the
hopf
Management Console (
hmc
hopf
).
Management Console (
hmc
).
The serial connection is made via interface COM0. Optionally, a separate remote interface
can also be integrated into the System so that both interfaces COM0 and COM1 are exclusively available for customer applications.
2 independent serial interfaces each
with RS232 and RS422 level
(1)
Slots for Function Boards (for Boards
with / without System-Bus)
2 2 2
2
1
(4)
Optional slot extensions for Function
Boards without System-Bus
2
11
(2)
Redundant power supply units (with /
without additional power feed)
optional
System status via LEDs / relays
optional
optional
optional
optional
LAN Management Board / Module
suitable for integration (6844RC only)
Optional slot prepared for LAN Management Board / separate remote
interface (6844RC only)
(3)
(3)
(3)
(3)
Standard voltage
115 /
230V AC
115 /
230V AC
100 -
240V AC
115 /
230V AC
115 /
230V AC
Temperature controlled forced ventilation
Local on-site exchange of Control
Boards possible with display and keypad
Local on-site exchange of power supply
unit possible
Local on-site exchange / installation of
Function Boards possible
Optional
DC power supplies (including voltage terminal
converted to DC)
24V DC
48V DC
110V DC
220V DC
It is not possible to freely combine all options and extensions.
For technical clarification of specific combinations of equipment features
and functions, please consult the expert team at
hopf
Elektronik GmbH –
we will be pleased to advise you.
1.2 Structure of Housing Options
The following section describes the differences between the housing options.
1.2.1 Differences between the Housing Options
The following table provides a summary of the different functions and extensions of the various housing options.
(1) Alternative pin terminal design and pin assignment
(2) Standard power supply unit max. 40VA
(3) One optional expansion slot or the serial interface is lost
(4) Second slot available by removing the serial interface
DESCRIPTION OF SYSTEM 6844 AND 6844RC
1.2.2 System Design 6844(RC) in 19 inch Rack 3U/42HP and 3U/84HP
As standard, the System is assembled in a standard ½ 19" rack (3U/42HP). Optionally, the
System is also available in a 1/1 19" rack (3U/84HP).
The base system consists of the following:
1/1 resp. ½ 19" module rack 3U
Supply voltage 115/230V AC – other voltages available
Voltage input with IEC/EN 60320-1/C14 connection and EMI line filter
Connection for protection earth (PE) cables up to 16mm²
System front panel with LCD-Display (2x16), keypad (25 keys)
Control Board 6844(RC) for:
o Synchronization signal reception and evaluation
o Keypad control
o Display control
o System-Bus control
o Time distribution in the system
Two independent serial interfaces
DCF77 antenna simulation (77.5kHz) via BNC connector
System-Bus with two expansion slots
The lighting is activated by
pressing a key and switches off automatically after
approx. 4 minutes with no
action required on the keypad.
Exceptions with regard to slot selection can be found in Chapter 8 Function Boards.
1.2.2.2 Display and Keypad
Display
The display consists of a two-line LCD-
Display (Liquid Crystal Display) with 2x16
characters and back-lighting.
For a description of the display functions
please see Chapter 5 System Parameteri-zation and Operation.
Keypad
The alphanumeric keypad with 25 keys pro-
vides menu-driven operation of the clock
system.
1.2.2.3 System-Bus 6000
System 6844(RC) contains the System-Bus which is made up of Bus Board with VG ledges,
by means of which Control Board 6844(RC) and the Function Boards are connected.
The System-Bus is used to:
Distribute time information.
Communicate between Control Board 6844(RC) and Function Boards.
Transmit the regulated second pulse (PPS). This serves to synchronize the data
output of the installed Function Boards.
Distribute the regulated DCF77 pulse (generated by Control Board 6844(RC)).
Continuous auto-reset circuit for ongoing monitoring of the System-Bus Function
Boards in the System.
Power supply to the installed Boards.
Each active (sending and receiving) Function Board built into the System-Bus has a SEND
LED. This LED indicates which Function Board is active on the System-Bus at the time.
Function Boards that only receive data from the System-Bus do not have a SEND LED.
1.2.2.4 Slots for Function Boards
In System 6844(RC), up to two Function Boards can be installed as standard. In principle,
the slot for each 'Function Board' / 'System-Bus Function Board' is freely selectable.
1.2.3 System Design 6844(RC) in 19 inch Rack 1U/84HP (Slim Line)
The system can be individually configured for various applications due to its partly modular
design and can be easily upgraded or converted to suit changes in the application conditions.
The base system consists of the following:
1/1 19" module rack 1U/84HP (Slim Line)
Wide-ranging power supply unit from 100-240V AC / 40VA (47-63Hz)
Other input voltages available
Voltage feed with power switch with connections in accordance with
IEC/EN60320/C14 including EMI line filter
Connection for protection earth (PE) cables up to 16mm²
System front panel with LCD-Display (2x16), keypad (20 keys) and status LEDs
System front panel:
Control Board 6844(RC) for:
o Synchronization signal reception and evaluation
o Keypad control
o Display control
o System-Bus control
o Time distribution in the system
Two independent serial interfaces
DCF77 antenna simulation (77.5kHz) via BNC connector
(not available with installed LAN management module)
ON The System is in operation
OFF The System is out of operation
(for example, it is switched off, defective or the power supply has failed)
Front side
Rear side
SYNC. STATUS
ON OFF
S y n c .
Sync.
(red)
ON The system is not currently synchro-
nized by the installed Sync.-Source
respectively
Sync.
(green)
ON The system is currently synchronized
by the installed Sync.-Source or the
SyncOFF Timer is active
1.2.3.4 Status LEDs
The 1U System has status LEDs on both the front and rear sides. These allow the System
status to be recognized in the installed condition in the control panel, whilst operating via the
front panel as well as whilst checking the cabling on the rear side of the System.
The LEDs indicate the following System conditions:
1.2.3.5 System-Bus 6000
The System-Bus, consisting of the Bus Board with VG ledges, via which the Control Board
6844(RC) and the Function Boards are connected, can be found in the System 6844(RC).
The System-Bus serves to provide:
Distribution of the time information.
Communication between Control Board 6844(RC) and the Function Boards.
Transmission of the regulated second pulse (PPS). This serves to synchronize the da-
ta output of the implemented Function Boards.
Distribution of the regulated DCF77 pulse (generated by the Control Board 6844(RC)).
Circular auto-reset circuit for ongoing verification of the System-Bus Function Boards
to be found in the System.
Power supply for the installed boards.
Each active Function Board (transmit and receive) which is linked to the System-Bus has a
SEND LED. This LED signals which of the Function Boards is active on the System-Bus.
Function Boards which only receive data from the System-Bus do not have a SEND LED.
Exceptions of the slot selection can be found in Chapter 8 Function Boards
The ventilation apertures on the left and right hand sides must not be covered. Otherwise, active ventilation is ineffective and inadequate convection
and/or thermal coupling with surrounding equipment may cause the tem-
perature to rise above the equipment’s maximum permissible operating
temperature.
1.2.3.6 Function Board Slots
Up to two Function Boards can be implemented in the System 6844(RC) 1U Slim Line.
As a basic principle, the slot can be freely selected for each 'Function Board' / 'System-Bus
Function Board'.
Only boards that have been adapted for the 1U Slim Line System can be used in these slots.
Slots that have been prepared for special functions are identified with the letters "A" and
"B".
1.2.3.7 Temperature-controlled Forced Ventilation
The clock system has two temperature-controlled fans to prevent the operating temperature
rising above the allowed limit as a result of thermal coupling with equipment mounted in the
control panel.
These fans are mounted on the side ventilation apertures and switch in when the temperature in the equipment reaches approx. 45°C.
1.2.4 System Design 6844(RC) in ½ 19 inch Table Top Housing 3U/42HP
In essence, the System consists of the same components as the 3U System, except that the
arrangement is in accordance with the differing requirements of the housing option.
1.2.5 System Design 6844(RC) in ½ 19 inch Wall Housing 3U/42HP
In essence, the System consists of the same components as the 3U System, except that the
arrangement is in accordance with the differing requirements of the housing option.
Earthing System / connect power supply
Connection of the GPS Antenna System (GPS only)
and the appropriate synchronisation source for Sub-Master (Slave) Systems
Switch on power supply
Input local time and date
Input difference time
Input position (GPS only)
Input changeover point of time S D
Input changeover point of time D S
Wait for minute change
Trigger software reset
Check for correct acquisition of the difference time using the SHOW function (GPS only)
Check for correct acquisition of the position using the SHOW function
Check for correct acquisition of the changeover point of time S D using the
SHOW function
Check for correct acquisition of the changeover point of time D S using the
SHOW function
Trigger hardware reset
The GPS version should be synchronous after less than 30 minutes, the Sub-Master (Slave)
version after less than 5 minutes.
This can be checked by means of the:
LCD-Display
System Status LEDs (1U version only)
CHANGEOVER TIME S D
(Standard time Daylight
saving time)
+ - -
-
-
1.04
CHANGEOVER TIME D S
(Daylight saving time
Standard time)
+ - -
-
-
1.31
SYSTEM-Byte /
Synchronizations-Mode
(Bit2 - Bit0)
000
001
010
011 / 100
2 System 6844(RC) Synchronization
This Chapter describes the various options for synchronizing System 6844(RC).
GPS System 6844(RS) is also referred to as "Master-System". This System variant provides
an internal GPS receiver.
Sub-Master (Slave) Systems are Systems 6844 (RC) that are synchronized by other Sys-
tems such as a Master System 6844 (RC). Depending on the synchronisation mode an additional hardware is required to connect the synchronisation signal to System 6844 (RC).
2.1 Summary / Synchronization Source Settings
System synchronization options and their required settings:
+ Always required
(+) Only when necessary
o Not required - but possible
- Input not possible or no function
2.1.1 Synchronisation via GPS
GPS Clock Systems are synchronized by the time signal transmitted via the GPS satellites.
Therefore the Master System 6844 (RC) provides an internal GPS receiver. For the reception of the GPS signal the installation of an appropriate GPS Antenna System is necessary.
Details about GPS functionality is described in Chapter 12.2 GPS (Global Positioning Sys-tem).
The time basis received from GPS is based on UTC and does not contain any local time information such as difference time and changeover times. These parameters need to be configured for evaluation of the local time in the System.
2.1.2 Synchronization via Serial Interface
On this setting, the
interface. This setting blocks the interface for other types of data communication (e.g. cycli-
cal time telegram output).
hopf_
Master/Slave string is transmitted to the clock via the COM1 serial
serial parameters for COM1 are set automatically. All other settings of interface COM1 are ignored.
PPS input feed is not available on the standard version of this equipment
type. If such an input is required then this must be installed by
hopf
prior to
delivery. Retrofitting by the customer is not possible.
DCF77 pulse input feed is not available on the standard version of this
equipment type. If such an input is required then this must be installed by
hopf
prior to delivery. Retrofitting by the customer is not possible.
Functional Description for Synchronization via Serial Data String
A number of
hopf
radio-controlled clocks or systems can output the serial
hopf
Slave string. This string serves for the synchronization of Sub-Master (Slave) systems. It
contains all the necessary data from the transmitting clock system, such as hour, minute, second, day, month, year and status information. For the accuracy of the System the control
character EXT (end of text) is transmitted on the second change.
The
hopf
Master/Slave data string can be transmitted every minute but also every second in
order to obtain a better accuracy of the System. The interface parameters for this synchronisation mode are firmly adjusted to 9600baud, 8 data bit, no parity an stop bit.
Control Board 6844(RC) evaluates the data received and, following checks for plausibility
and data verification, prepares the data for synchronization.
The highly precise setting of the internal time takes place with the start edge of the ETX,
transmitted exactly on the minute changeover, and the internal quartz base is also readjusted after several data strings have been received.
2.1.3 Synchronisation via Serial Interface with High-Accurate PPS
In this synchronisation mode System 6844 (RC) gets, in addition to the serial data string for
the time synchronisation, a PPS (Pulse per second) generated by the Master System. The
time information is adopted form the serial data string in the synchronisation mode "Synchronisation via serial interface". The additional PPS determines in this mode the internal
accuracy of the Sub-Master System.
Master/
This mode allows the synchronisation of the Sub-Master System with likely the same accuracy as the Master System.
2.1.4 Synchronization via DCF77 Pulse - CET / WORLDWIDE
DCF77 time information is transmitted in digital form with the DCF77 pulse. As in the case of
DCF77 antenna simulation (77.5kHz), this signal can be generated by
and therefore can also be used for synchronization worldwide. In the case of the DCF77
pulse (1Hz), the parameters which require to be set by the customer are defined by the selected installation location.
For further information about the signals see Chapter 12.3.2.2 DCF77 Pulse (1Hz).
In this synchronization mode the UTC time is a calculated time which is
determined on the basis of the time offset and changeover points of time for
summer time and winter time.
Fixed time offset: Standard time (winter time) UTC + 1h
Daylight saving time UTC + 2h
Changeover point of time + current time status (summer or winter time)
are taken from the synchronization signal
Time offset: Standard time (winter time) Set time offset Daylight saving time Set time offset +1h
Changeover point of time + current time status (daylight saving time or
standard time) are taken from the synchronization signal
The use of the DCF77 signal means that the system, in principle, is synchronized with local
time (standard time with ST/WT changeover, if required). Certain points must be noted in order for the system to transmit both local time and UTC time correctly.
The DCF77 Transmitter (location: Mainflingen, Frankfurt am Main / Germany) always transmits time information as local time (CET/CEST). This means that UTC time is calculated for
DCF77 systems. Two variables are now required in order to convert from local time to UTC
time:
o The time offset between UTC and the valid standard time (winter time) in the
respective time zone
o The changeover points of time between winter time and summer time – pro-
vided that such changeover takes place in the respective time zone
The signal received via the DCF77 antenna contains this required information for the CET
time zones (UTC+1h).
As a result, when configuring, it is necessary to differentiate between system operation in the
CET time zone and system operation as a slave or Sub-Master system for worldwide application.
2.1.4.1 Operation in the CET Time Zone (Europe)
If the system is configured for operation in the CET time zone, settings for time offset and
changeover points of time are not required or are ignored, since the time offset is fixed and
the DST changeover is controlled by information contained in the synchronization signal.
2.1.4.2 Operation in a different Time Zone (Worldwide)
If the system is configured for worldwide application, in order for UTC time output to be correct, the time offset must be parameterized for the respective time zone. Settings for the
changeover points of time are not required, or are ignored, since the DST changeover is
controlled by the information contained in the synchronization signal.
The ventilation apertures on the top and bottom sides must not be
covered. Otherwise passive ventilation (convection) will not be effective and lack of convection and / or thermal coupling with surrounding
equipment may give rise to an excessive equipment operating temperature.
At higher temperatures an active cooling / ventilation is recommended.
3 Installation
The following describes the installation of the System hardware.
3.1 System 6844(RC) in 3U / Table-Top / Wall - Housing
3.1.1 Installation of the 19 Inch 3U Rack
The System is assembled in a standard 3U/42HP or 3U/84HP 19" housing for control cabinet installation (for dimensions see Chapter 1.2.2 System Design 6844(RC) in 19 inch Rack 3U/42HP and 3U/84HP)
The following steps are to be carried out:
Place the rack in the control panel and fix to the mounting brackets on the front side of
the rack using 4 screws.
Ensure that there is sufficient space between the connection side of the rack and the
control panel to allow for the connection of cables to the System.