60-2309-13
V4055A,B,D,E
On-Off Fluid Power Gas
Valve Actuator
• The V4055 Actuator can be used with the characterized
guide model of the V5055 or V5097 Gas Valve to
enhance lightoff smoothness.
• The standard model has an opening time of 26
seconds at 60 Hz or 32 seconds at 50 Hz. A fastopening model is available with timings of 13 seconds
at 60 Hz or 16 seconds at 50 Hz.
• Maximum closing time is one second, which meets
code, standard and insurer requirements.
• Models available with damper shaft, with or without
spring return; shaft extends out both sides and rides in
Teflon-like Delrin bushings; used with standard
7616BR Damper Crank Arm.
• Red OPEN indicator attached to actuator stem shows
when valve is even slightly open; yellow SHUT
indicator on valve stem shows only when gas valve is
fully closed.
• Models available with adjustable max flow limit switch.
• Ambient temperature rating is -40°F to +150°F (-40°C to
+66°C) for 60 Hz models and -10°F to +158°F (-23°C to
+70°C) for 50 Hz and 50/60 Hz models.
APPLICATION
The V4055 Gas Valve Actuator, in combination with a
VE5000
to commercial and industrial burners.
When replacing a V4034 with a V4055, the V5034 gas valve
must also be replaced with a V5055 or V5097 gas valve.
a
, V5055 or V5097 Gas Valve, controls the gas supply
FEATURES
• The V4055 Actuator, when used with the VE5000a,
V5097 or V5055 Valve, is rated for final safety shutoff
service.
• Valve and actuator combinations can be mounted in
any position, with the exception of the 220 to 240 Vac,
50/60 Hz models, which are mounted vertically.
• Models available with factory-installed single pole
double throw (spdt) field-adjustable Auxiliary Switch.
Field-addable Auxiliary Switch kits are also available.
• Standard enclosure meets NEMA 1 (IP30)
requirements; models available with NEMA 4 (IP54)
weatherproof enclosure.
• V4055D and high pressure V4055E with Proof-ofClosure Switch and V5055/V5097C or E with valve seal
overtravel interlock (double seal) to meet specific
code, standard and insurer requirements.
a
VE5000 is a European manufactured and approved valve for
European use only.
PRODUCT DATA
Contents
Application ........................................................................ 1
Features ........................................................................... 1
Specifications ................................................................... 2
Ordering Information ........................................................ 2
Installation ........................................................................ 4
Wiring ............................................................................... 6
Checkout and Service ...................................................... 7
V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR
SPECIFICATIONS
Models:
V4055A Actuator, with V5055, V5097 or VE5000 Gas Valves,
provides on-off control of fuel. With proper adapter (see
Accessories), it replaces the V4034 Actuator on a V5034
Gas Valve.
V4055B Actuator is a high pressure version of V4055A.
V4055D Actuator is identical to V4055A, except has a
Proof-of-Closure Switch. Used with V5055C/V5097C
(double seal) for valve seal overtravel interlock.
V4055E Actuator is identical to V4055B, except has a
Proof-of-Closure Switch. Used with V5055E/V5097E
(double seal) for valve seal overtravel interlock.
NEMA 4 weatherproof models available.
Nominal Opening Time: See Table 1.
Table 2. Pressure Ratings of Valve-Actuator Combinations.
STANDARD PRESSURE ACTUATORS
V4O55A, D, F, G
Model Pipe Size
STANDARD
PRESSURE VALVES
V5055A, B, C, F,
V5097A, B, C
HIGH PRESSURE
VALVES V5055D, E,
V5097D, E
3/4” to 1-1/2”
d
2” to 3”
4” flanged
e
3/4” to 1-1/2”
d
2” to 3”
c
c
M.O.P.D.a
5 PSI 340 mbar 15 PSI 1.0 Bar 15 PSI 1030 mbar 15 PSI 1.0 Bar
5 PSI 340 mbar 15 PSI 1.0 Bar 15 PSI 1030 mbar 15 PSI 1.0 Bar
3 PSI 207 mbar 15 PSI 1.0 Bar 5 PSI 340 mbar 15 PSI 1.0 Bar
5 PSI 340 mbar 75 PSI 5.0 Bar 25 PSI 1720 mbar 75 PSI 5.0 Bar
5 PSI 340 mbar 45 PSI 3.0 Bar 15 PSI 1030 mbar 45 PSI 3.0 Bar
Table 1. Nominal Opening Time (seconds).
Model 50 Hz 60 Hz
Standard 32 26
Fast-opening 16 13
Maximum Closing Time: One second when de-energized.
Ambient Operating Temperature Ratings:
60 Hz Models: -40°F to +150°F (-40°C to +66°C).
50 Hz, 50/60 Hz Models: -10°F to +158°F (-23°C to +70°C).
Mounting: V4055 Actuator attaches directly to V5055/V5097
Valve with two sets of screws positioned 90 degrees apart.
Combination is multipoise.
NOTE: 220 to 240 Vac, 50/60 Hz models are vertical
mount only.
Pressure Ratings: See Table 2.
HIGH PRESSURE ACTUATORS
V4O55B, E
Max. Rated
Pressureb M.O.P.D.a
Max. Rated
Pressure b
a
Max Operating Pressure Differential (UL) or Max Operating Pressure (CSA): maximum allowable pressure drop from inlet to
outlet for proper operation .
b
Max rated pressure (UL) or Max Close-off Pressure (CSA) : maximum pressure that the valve can be exposed to without leak-
age or damage to the valve.
c
Applies for small-body V5097 valves 3/4” up to 2” pipe size.
d
Applies for large-body V5097 valves 2” up to 3” pipe size.
e
V5055A, B, C only.
Electrical Ratings: See Tables 3 and 4.
ORDERING INFORMATION
When purchasing replacement and modernization products from your TRADELINE® wholesaler or distributor, refer to the
TRADELINE® Catalog or price sheets for complete ordering number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Your local Honeywell Automation and Control Products Sales Office (check white pages of your phone directory).
2. Honeywell Customer Care
1885 Douglas Drive North
Minneapolis, Minnesota 55422-4386
In Canada—Honeywell Limited/Honeywell Limitée, 35 Dynamic Drive, Toronto, Ontario M1V 4Z9.
International Sales and Service Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France,
Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
60-2309—13 2
V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR
Table 3. V4055A,D Electrical Ratings.
Opening (Standard) Opening (Fast) Holding
Voltage and Frequency
100/50-60
100/50-60
a
b
Inrush (W) (A) VA) Inrush (W) (A) (VA) (W) (A) (VA)
— 43.0 0.91 91 — 58.0 1.30 130 10.4 0.16 16
— 33.0 0.6 67 — 43.0 0.91 91 8.4 0.14 14
120/60 3.9 50.0 0.94 115 5.4 71.0 1.33 160 9.5 0.12 14
200/50-60
200/50-60
a
b
— 68.0 0.79 158 — 88.0 1.10 220 10.6 0.09 18
— 48.0 0.52 104 — 63.0 0.72 144 9.0 0.07 14
220/50 1.6 55.5 0.55 121 3.0 76.0 0.80 176 9.0 0.06 14
240/50 — 81.5 0.79 190 — 95.0 1.00 240 9.1 0.06 14
240/60 2.6 51.0 0.45 115 4.0 71.5 0.68 160 9.2 0.06 14
220-240/50-60
220-240/50-60
a
50 Hz power supply.
b
60 Hz power supply.
c
230 Vac, 50 Hz power supply.
d
230 Vac, 60 Hz power supply.
c
d
— — — — — 70.3 0.59 136 7.2 0.07 16
— — — — — 58.6 0.46 106 5.9 0.06 14
Table 4. V4055B,E Electrical Ratings.
Voltage and
Frequency
Opening (Standard) Opening (Fast) Holding
Inrush (W) (A) (VA) Inrush (W) (A) (VA) (W) (A) (VA)
120/60 — 60 0.94 115 — 60.0 0.94 115 9.5 0.16 19
220-240/50-60
220-240/50-60
a
230 Vac, 50 Hz power supply.
b
230 Vac, 60 Hz power supply.
a
b
Auxiliary Switch and Proof-of-Closure Switch Ratings:
See Table 5.
— — — — — 68.9 0.58 133 6.7 0.08 18
— — — — — 58.2 0.46 106 5.3 0.06 14
NOTE: Damper shaft drives damper crank arm in one
direction only; optional return spring is available on
damper shaft to turn damper crank arm in opposite
Table 5. Auxiliary Switch and Proof-of-Closure
a
Switch Ratings (1/2 hp [0.37kW]
).
Load 120V 240V
Full Load 9.8A 4.9A
Locked Rotor 58.8A 29.4A
a
Maximum total connected power to both switches (if used) is
1800 VA.
Mounting Dimensions: See Fig. 1 and Table 7.
Damper Shaft: Shaft is 3/8 in. (9.5 mm) square, for use with
7616BR Damper Crank Arm (ordered separately) and with or
without damper shaft return spring.
With return spring 5 22.2 10 44.5
Without return spring 5 22.2 20 89.0
Approvals:
Underwriters Laboratories Inc. Listed: File No. MH1639, Guide
direction. See Table 6.
Table 6. Actuator Torque (With and
V4055 Model
No. YIOZ.
Without Return Spring).
-40°F to +20°F
(-40°C to -7°C)
lb N lb N
20°F to 150°F
(-7°C to +66°C)
Factory Mutual: Listed.
Maximum Damper Shaft Rotation: 52 angular degrees.
Canadian Standards Association certified: General Listed file
numbers 158158 Class 3371
Maximum Force: 2-11/16 in. (68.3 mm) radius for 7616BR
Damper Crank Arm ordered separately (see Accessories
section).
For U.S.A. and Canada: certified 60 Hz models only.
Swiss Re (Formerly GeGap/IRI) Acceptable.
Some V4055 Actuators are approved as Class A valves in
accordance with EN161:
When used with V5055 Valves: Pin: CE-0063AR1359.
When used with VE5000 Series Valves: Pin: CE-
0063AP3075.
3 60-2309—13
V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR
Accessories:
133568 Auxiliary Switch Bag Assembly (not for models with
maximum flow limit switch).
133569 Valve-Closed Indication Switch Bag Assembly.
NOTE: Check local codes for acceptance of adding the
switch and using the valve seal overtravel V5055C or
V5055E valves.
6-3/4 (172)
3-23/32 (95)
27/32 (21)
1
A
B
VALVE
7616BR Damper Crank Arm (damper arm and clip).
Available Models: V4055 with NEMA 4 enclosure
(weatherproof).
KNOCKOUT FOR
1/2 INCH CONDUIT (4)
5 (127)
1-9/32
(33)
C
VALV E
D
1
ALLOW 4 INCH (102 MM) CLEARANCE FOR ACTUATOR REMOVAL. M17755A
Fig. 1. Approximate mounting dimensions of V4055 Actuators in in. (mm).
Table 7. Approximate Mounting Dimensions of V4055 Actuators with V5055 and V5097 Valves.
V5055 V5097
Dim. A Dim. B Dim. C Dim. D Dim. A Dim. B Dim. C Dim. D
Val v e Si z ea (in.)
Small
3/4 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 11-1/8 283 2-3/4 70 8-3/16 208 2-1/2 64
Body
1 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 11-1/8 283 2-3/4 70 8-3/16 208 2-/12 64
1-1/4 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 11-1/8 283 2-3/4 70 8-3/16 208 2-1/2 64
1-1/2 11-1/8 283 2-3/4 70 8-3/16 208 5-3/4 146 11-1/8 283 2-3/4 70 8-3/16 208 2-1/2 64
2 11-1/8 286 2-7/8 73 8-5/16 211 8-3/8 213 11-3/4 298 3-3/8 86 8-3/8 213 4 102
Large
2 11-3/4 298 3-3/8 86 8-13/16 224 9-1/4 235 1-3/4 298 3-3/8 86 8-3/8 213 4 102
Body
2-1/2 11-3/4 298 3-3/8 86 8-13/16 224 9-1/4 235 11-3/4 298 3-3/8 86 8-3/8 213 4 102
3 11-3/4 298 3-3/8 86 8-13/16 224 9-1/4 235 11-3/4 298 3-3/8 86 8-3/8 213 4 102
4 14-1/8 359 5-13/16 148 11-7/32 285 12-1/2 318 — — — — — — — —
a
Valve size using accessory pipe adapter fitting.
in. mm in. mm in. mm in. mm in. mm in. mm in. mm in. mm
INSTALLATION
When Installing This Product...
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
3. Installer must be a trained, experienced flame
safeguard control technician.
4. After installation is complete, check out product
operation as provided in these instructions.
WARNING
Electrical Shock Hazard.
Can cause serious injury or death.
Disconnect power supply before making wiring
connections to prevent electrical shock and equipment
damage.
60-2309—13 4
V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR
IMPORTANT
1. All wiring must comply with all applicable electrical
codes, ordinances, and regulations. All wiring must
be NEC Class 1.
2. Voltage and frequency of the power supply connected
to this control must agree with those marked on the
device.
3. Loads connected to the Auxiliary Switch and/or Proofof-Closure Switch, if used, must not exceed the ratings given in the Specifications section.
Install Valve
The actuator is mounted directly on the valve bonnet after the
valve is installed in the gas supply line. Refer to the instructions
packed with the gas valve for installation details. When
installing the gas valve, make sure:
1. Sufficient clearance is left to install and service the actuator.
2. Ambient temperatures at the valve location do not
exceed actuator ratings. See Specifications section.
3. Position of the valve permits hookup to the damper if one
is controlled.
Install Accessory Switches (If Needed)
An spdt switch can be installed to operate an auxiliary load up
to 1/2 hp (0.37 kW). See Table 5. The switch can be adjusted
to operate at any point in the valve stroke.
A Proof-of-Closure Switch can also be installed with a V5055/
V5097C or E Valve (with double seal) on any V4055 Actuator
to provide a valve seal overtravel interlock. The spdt
Proof-of-Closure Switch is installed to make or break a circuit
when the valve is in the closed position. The switch is not
adjustable.
NOTE: Mark the actuator or valve to indicate any changes
made.
To install the switches:
1. Remove the actuator faceplate (two screws).
2. Remove the silver-colored barrier to expose the actuator
stem.
3. Insert the Auxiliary Switch in the position indicated in Fig.
2. Fasten with two screws through the actuator base.
4. Insert the Proof-of-Closure Switch in the position shown
in Fig. 2. The switch mounts against the side of the
actuator housing. The mounting holes are spaced to
assure mounting the switch in the correct position.
Fasten with two screws through the actuator base. (The
Proof-of-Closure Switch is not adjustable.)
5. If only one switch is used, install the narrow barrier
included with the switch in the unused space.
6. Mount the actuator before making wiring connections
and adjustments to the Auxiliary Switch.
Mount Actuator on Valve
1. Check the final position of the valve body to be sure that
the actuator is in the proper position when mounted on
the valve. This is especially important when the actuator
is used to drive a damper.
2. If two smaller sized valves are mounted very closely
together, as in an Industrial Risk Insurers approved type
of valve train, it may be necessary to mount the
actuators off center to provide adequate clearance.
133568
AUXILIARY
SWITCH
133569
VALVECLOSED
INDICATION
SWITCH
ADJUSTING
SCREW FOR
AUXILIARY
SWITCH
EACH SWITCH SECURED BY
TWO SCREWS FROM UNDERSIDE OF BASE.
IF ONLY ONE SWITCH IS USED, INSTALL BARRIER
IN OPEN POSITION.
M7326B
Fig. 2. V4055 Actuator with cover removed.
3. Slip the bottom collar of the actuator over the
valve bonnet assembly. Rotate the actuator to the
desired position and use a 5/32 in. Allen wrench to
securely tighten the two setscrews to 50 to 60 lb-in.
(5.7 to 6.8 N•m).
4. Connect the damper linkage, if used. Refer to the
instructions packed with the damper arm.
Mount and Adjust 7616BR Damper Crank Arm (If Used)
IMPORTANT
Follow installation and adjustment directions included with
damper crank arm. Maximum pushrod travel is 2-5/16 in.
(59 mm) through a stroke of 52 degrees. See Fig. 3.
When a damper crank arm is used with a NEMA 4
actuator that is exposed to ice or sleet, a suitable
shield must be installed to prevent ice or sleet
buildup.
5 60-2309—13
V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR
7616BR
52 DEGREE
ANGULAR
ROTATION
2-5/16 (58.7)
MAXIMUM
TRAVEL
2-11/16 (68.3)
RADIUS
DAMPER
ARM
M7322
SHAFT
Fig. 3. 7616BR Damper Crank Arm can be attached to
actuator shaft to drive a damper when valve is open.
stroke.
2
1
PROOF-OF-CLOSURE
SWITCH
AUXILIARY
SWITCH
C
NC
NO
NC
NO
L1
HOT
L2
C
1
WIRING
WARNING
Electrical Shock Hazard.
Can cause serious injury or death.
Disconnect power supply before making wiring
connections to prevent electrical shock and equipment
damage.
Wiring must comply with all applicable electrical codes,
ordinances and regulations. Wiring to the actuator must be
NEC Class 1.
Connect the power supply to terminals 1 and 2 on the V4055
terminal strip. Refer to Fig. 4 for Auxiliary Switch connections
and Fig. 5 for Max Flow Limit Switch connections. For typical
system hookups, refer to Fig. 6 and to instructions packed with
the device used to control the valve.
When all wiring connections are complete, replace the actuator
faceplate.
CAUTION
Operation Hazard.
Improper wiring can cause improper and
dangerous operation.
Label all wires prior to disconnection when servicing
valves. Wiring errors can cause improper and
dangerous operation.
NOTE: Pipe sealant is required on the conduit threads of
actuators with NEMA 4 enclosures.
Adjust Auxiliary Switch (If Used)
The Auxiliary Switch is adjustable throughout the stroke of
the actuator. With the switch installed in the actuator, turn
the adjusting screw (see Fig. 2) clockwise to cause the
switch to operate earlier in the stroke or counterclockwise to cause the switch to operate later in the
2
3
1
POWER SUPPLY. PROVIDE OVERLOAD PROTECTION AND
DISCONNECT MEANS AS REQUIRED.
SWITCH BETWEEN THESE TWO LEADS IS CLOSED WHEN
2
VALVE IS SHUT (DE-ENERGIZED).
SWITCH BETWEEN THESE TWO LEADS IS OPEN WHEN
3
VALVE IS SHUT (DE-ENERGIZED).
2
3
M7334
Fig. 4. External connections to the V4055 Actuator.
7800 SERIES
RELAY
MODULE
L2
9
34
TRAVEL
LIMIT
SWITCH
FIELD WIRING
INTERNAL WIRING
PUMP
1
2
VALVE
PUMP
MOTOR
NO
NC
C
ADJUSTABLE
MAX
FLOW
LIMIT
SWITCH
M12798
Fig. 5. Connecting the Max Flow
Limit Switch to the actuator.
NOTE: The Proof-of-Closure Switch is not adjustable.
Adjust Max Flow Limit Switch (If Used)
The Max Flow Limit Switch is adjustable throughout the stroke
of the actuator. With the switch installed in the actuator, turn
the adjusting screw clockwise to cause the switch to
operate earlier in the stroke or counter-clockwise to
cause the switch to operate later in the stroke.
60-2309—13 6
V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR
CHECKOUT AND SERVICE
CAUTION
Equipment Damage Hazard.
Unskilled technicians can cause equipment
damage.
Only a trained, experienced, flame safeguard
technician should check out and service this control.
Checkout
After the installation is complete, cycle the valve several times
with the manual fuel shutoff cock closed before testing the
system in actual operation.
Service
The actuator is not field repairable except for replacing the
Auxiliary Switch, Max Flow Limit Switch or Proof-of-Closure
Switch. See Installation section for procedure. Do not
disassemble the valve actuator.
If the actuator fails to operate properly, replace it.
1. Turn off the gas supply at the manual shutoff valve
located upstream from the valve(s) being serviced.
2. Shut off all electrical power to the valve actuator(s).
3. Mark and disconnect the wires from the actuator termi-
nals. Remove conduit and disengage the damper linkage assembly (if applicable).
4. Loosen the two set screws from the valve to lift off the
actuator.
5. If the actuator is to be replaced and it did not leak
hydraulic fluid, skip to Step 11.
NOTE: It is good practice to inspect the inside of the
valve whenever the actuator is replaced. To do
so, remove the bonnet assembly, inspect the
valve and bonnet. If all is well, proceed to Step 7.
7. If the valve bonnet assembly is in good condition and is
not replaced, replace the bonnet seal. Do not reuse the
old bonnet seal. See Table 9 below for the seal number.
8. Coat seals with grease provided and position in valve
body/bonnet assembly.
9. Carefully seat the bonnet assembly on the valve body.
Be sure the seals are in their proper position. On those
valves with a spring below the disc, be sure the spring is
centered in the indentation on the inside of the valve
body.
10. After positioning the bonnet assembly, replace the
screws removed earlier.
NOTE: When replacing the bonnet assembly on the 4-
inch valve, draw it evenly into the valve body.
Finger-tighten the eight bolts. Draw the bonnet
assembly into the valve by tightening, in order,
bolts 1, 5, 7 and 3 (two turns each). Repeat until
the bonnet assembly is seated. Tighten the
remaining bolts. Torque the bolts as follows:
Val ve Si z e Torque
3/4 in. (19 mm) to 1-1/2 in. (38 mm) 55 in.-lb.
2 in. (51 mm) to 4 in. (102 mm) 75 in.-lb.
11. Remount the actuator on the bonnet assembly. Tighten
the two set screws (50-60 inch pounds).
12. Replace the damper crank arm assembly.
13. Re-attach the wires removed from the actuator terminals
and turn on the electrical power.
14. With the gas still off, cycle the actuator to check for
proper mechanical operation.
CAUTION
Be sure to perform a bonnet seal and seat leak
check after installation.
Be sure to read and follow all instructions that come
with the actuators, valves, seal and bonnet kits.
6. If the actuator leaked hydraulic fluid onto the valve (the
fluid is red), it must be cleaned off from the valve and
bonnet assembly.
a. Wipe off the outer valve body.
b. Remove the valve bonnet bolts and lift off the bonnet.
NOTE: V5055/V5097C and E Valves have additional
internal springs that will push the bonnet up as
the bolts are loosened.
c. Inspect the inside of the valve.
IMPORTANT
If fluid is present on the inside surfaces of the valve
body or bonnet surfaces, the bonnet assembly or
entire valve must be replaced. See Table 8 below for
the bonnet assembly part number.
d. If the inside surfaces are clear of hydraulic fluid,
clean the bonnet assembly and be sure to remove all
hydraulic fluid from the inside and outside of the
actuator mounting curb. This is the “cup-like” area
around the valve stem. Avoid using a cleaning solution as it may damage the rubber seals used in the
valve.
Table 8. Replacement Bonnets for
V5055/V5097 Gas Valves.
Replacement
Bonnet Valve Valve Size (in in.)
133398AA V5055A V5097A 3/4, 1, 1-1/4, 1-1/2
133417AA 2, 2-1/2, 3
136911AA (On-Off) 4
133398BA V5055B V5097B 3/4, 1, 1-1/4, 1-1/2
133417BA 2, 2-1/2, 3
136911BA (Characterized Guide) 4
133398CA V5055C V5097C 3/4, 1, 1-1/4, 1-1/2
133417CA 2, 2-1/2, 3
136911CA (Proof of Closure) 4
136308AA V5055D V5097D 3/4, 1, 1-1/4, 1-1/2
136307AA 2, 2-1/2, 3
136308BA V5055E V5097E 3/4, 1, 1-1/4, 1-1/2
136307BA 2, 2-1/2, 3
7 60-2309—13
V4055A,B,D,E ON-OFF FLUID POWER GAS VALVE ACTUATOR
Each replacement assembly contains the bonnet assembly,
two rubber seals, and a tube of grease. It must be used only
on the type of valve indicated above.
Table 9. Gas Valve Replacement Seals.
Replacement Seal
Assy # Valve Size (in in.)
133393A 3/4, 1, 1-1/4, 1-1/2
133392A 2, 2-1/2, 3
137253A 4
B
R
W
SERIES 90
CONTROLLER
120V, 60 HZ
POWER
SUPPLY
1
2
3
WIRING SUBBASE TERMINAL STRIP (4)
BURNER
CONTROLLER
HIGH-FIRE
COMMON
B
R
W
L1 (HOT)
L2
LOCKOUT
INTERLOCKS
(INCL. AIRFLOW
SWITCH)
ALARM
MODULATE
LOW-FIRE
MASTER
SWITCH
LIMITS
L1
L2
12
13
2
3
4
9
10
11
SERIES 90
FIRING RATE
MOTOR
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD
PROTECTION AS REQUIRED.
USE ALL NEC CLASS 1 WIRING.
PROOF-OF-CLOSURE SWITCH IN PREIGNITION INTERLOCK CIRCUIT;
SWITCH IS CLOSED NC-C WHEN ACTUATOR IS DE-ENERGIZED.
R414OL FLAME SAFEGAURD CONTROLS
V4055D OR E
1 2
3
ALTERNATE
LOW-FIRE
SWITCH
F
NC
NO
10 SECOND
INTERRUPTED
PILOT/IGNITION
C
L2
18
17
16
15
14
BLUE WHITE
BLUE
WHITE
WHITE
BLACK
L1
BLACK
L2
15 SECOND
INTERRUPTED
PILOT/IGNITION
BURNER
MOTOR
LOW-FIRE
SWITCH
HIGH-FIRE
SWITCH
RECTIFYING FLAME
ROD, RECTIFYING
PHOTOCELL, OR INFRARED
(LEAD SULFIDE)
FLAME DETECTOR
OR
C7027A, C7035A, OR
C7044A, ULTRAVIOLET
FLAME DETECTOR
OR
C7012A, C, E,F
OR C7076A
ULTRAVIOLET
FLAME DETECTOR
5
6
7
8
G
YELLOW
M7335
Fig. 6. Typical application of a V4055D/V5055C/V5097D or V4055E/V5055E/V5097E combination to meet Factory Mutual
or Underwriters Laboratories Inc. approved requirements for Proof-of-Closure Switch (valve seal overtravel interlock).
Automation and Control Solutions
Honeywell International Inc.
1985 Douglas Drive North
Golden Valley, MN 55422
Honeywell Limited-Honeywell Limitée
35 Dynamic Drive
Toronto, Ontario M1V 4Z9
customer.honeywell.com
® U.S. Registered Trademark
© 2010 Honeywell International Inc.
60-2309—13 E.K. Rev. 02-10
Printed in U.S.A.
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