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Honeywell
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M6284F1078-F
Product Data
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Honeywell M6284A1089-S, M6284D1032-F, M6284C1028-S, M6294F1017-F, M6285F1001-F Product Data

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63-2629EF-01
Series 61 and Series 62 Modutrol IV™ Motors

FEATURES

• Replaces M644, M944B,E,G,H,J,K,R,S and M945B,C,G,K,L,AD Motors.
• Integral junction box provides NEMA 3 weather protection.
• Integral spring return returns motor to normal position upon power failure.
• Motor and circuitry operate from 24 Vac. Models available with factory installed transformer, or a field added internal transformer.
• Quick-connect terminals are standard—screw terminal adapter is available.
• Adapter bracket for matching shaft height of older motors is available.
• Motors have field adjustable stroke (90° to 160°).
• Die-cast aluminum housing.

APPLICATION

• Integral auxiliary switches are available factory mounted, or can be field added.
• Nominal timing standard of 30 seconds (90° stroke), and 60 seconds (160° stroke). Other timings available.
• Spring return motors can operate valve linkages from power end or auxiliary end shafts for normally closed or normally open valve applications.
• All models have dual shafts (slotted and tapped on both ends).
• All models have auxiliary switch cams.
• Fixed torque throughout the entire voltage range.
• Motors are designed for either normally open or normally closed valves and dampers.
• Series 62 models include electrically isolated potentiometer that provides shaft position indication.
• Series 62 TRADELINE models have linear feedback, configurable for slaving Series 90 Motors.
PRODUCT DATA

SPECIFICATIONS

Models: TRADELINE models are selected and packaged to
provide ease of stocking, ease of handling and maximum replacement value. TRADELINE model specifications are the same as those of standard models unless specified otherwise.
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS
Modutrol IV Order Number Guide: See Table 1.
Dimensions: See Fig. 2.
Feedback See Table 2.
Electrical Ratings: See Table 4.
Table 1. Modutrol IV Series 2 Version Order Number Guide.
M Motor
61 Floating Control 62 Floating Control with feedback
8 60 lb-in. Spring Return 150 lb-in. Non-Spring Return 9 — 300 lb-in. Non-Spring Return
2 Dual-ended shaft Normally Closed Spring Return 4 Non-Spring Return 5 Normally Closed Spring Return
A 0 Auxiliary Switches Adjustable Stroke Normally Closed B 1 Auxiliary Switch C 2 Auxiliary Switches D 0 Auxiliary Switch E 1 Auxiliary Switch F 2 Auxiliary Switches
M 61 8 4 A XXXX See Catalog for Complete O.S. Number
Table 2. Series 62 Feedback Characteristics
OS Number
M6284D1000-S, M6284D1026-S, M6284D4004-S, M6285A1005-S, M6285A1054-S, M6285A4009-S
M6274F1009-F, M6284F1070-F, M6284F1078-F, M6285F1001-F, M6294F1009-F, M6294F1017-F,
Feedback Resistance
(Resistance between terminals T, G, and Y)
TG = 370-2400-920 ohm curve (non-linear) TY = 920-2400-370 ohm curve (non-linear) YG = 600 ohms constant
TG = 0-10K ohm (linear) TY = 10-0K ohm (linear) YG = 10K ohms constant
Sensitivity
Adjustment
Linear
Feedback
Series 90 Slaving
Shunt Resistor
No No 187 Ohm
No Yes Not Available
M6284D1032-F M6284A1071-S, M6284A1089-S,
M6284C1028-S
TG = 370-2350-630 ohm curve (non-linear) TY = 630-2350-370 ohm curve (non-linear)
Yes No 274 Ohm
YG = 196 ohms constant for 160° stroke, 346 ohms constant for 90° stroke.
M6284A1030-S, M6284A1055-S, M6284A1097-S, M6284B1004-S, M6284C1010-S, M6284C1044-S, M6284F1013-S, M6284F1039-S,
TG = 370-2300-550 ohm curve (non-linear) TY = 550-2300-370 ohm curve (non-linear) YG = 119 ohms constant for 160° stroke, 224 ohms constant for 90° stroke.
Yes No Not Necessary
M6285A1039-S, M6285A1047-S, M6285C1001-S, M6294B1036-S, M6294D1008-S
M6284F1062-S TG = 370-2800-1990 ohm curve (non-linear)
No No Not Available TY = 1990-2800-370 ohm curve (non-linear) YG = 1800 ohms constant
* All resistance ranges given in the "Feedback Resistance" column are for 160° motors. For a 90° motor that range will be truncated to either the first half if it’s an asymmetrical motor (for example, a -F would go from 0-5K) or truncated to the middle half if it's a symmetrical motor (for example, a -F motor would go from 2.5-7.5K).
“-S” Non-linear Feedback for Slaving Series 90 Mod IV Motor “-F” 0-10K Feedback Both the "-S" and the "-F" can be used as a voltage divider. When a constant voltage is applied to YG, a voltage signal can be
read over TG that varies linearly with the stroke of the motor from 4-96% of the constant voltage applied to YG, for a 160° motor only. For 90° asymmetrical motor the signal from TG varies from 4-56% and for a 90° symmetrical motor the signal from TG varies from 24-76%. A signal can also be read from TY which is the opposite of the signal from TG.
NOTE: Limited models available in Europe, check your local representative for the availability.
63-2629EF—01 2
Fig. 1. Stroke
FULLY OPEN
90 DEGREE STROKE 160 DEGREE STROKE
M31079
VERTICAL REFERENCE
FULLY CLOSED
160
10
VERTICAL REFERENCE
FULLY CLOSED
90
10
FULLY OPEN
VERTICAL REFERENCE
VERTICAL REFERENCE
FULLY CLOSED
FULLY OPEN
FULLY CLOSED
FULLY OPEN
90 DEGREE STROKE 160 DEGREE STROKE
NON-SPRING RETURN MOTORS
160
10
90
45
SPRING RETURN MOTORS AND NON-SPRING RETURN MOTORS
ASYMMETRICAL MOTORS
SYMMETRICAL MOTORS
Table 3. Primary 50017460-001 Color Code.
Power Consumption
Lead Color Primary Voltage
Brown 24 VAC White 120 VAC Blue 230 VAC Black Common
Table 4. Power Consumption Ratings.
Power Consumption
Model Number VA Rating
M6184A 15 M6184B 10 M6184D 15 M6184F 15
Auxiliary Switch Ratings: See Table 5.
Control Inputs:
Floating three-wire (Series 60): drive open, hold, drive closed. Series 62 models include an internal, electrically isolated
feedback potentiometer that provides shaft position indication.
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS
Table 5. Auxiliary Switch Ratings.
Single Contact
a
Rating
120V (in Amps) 240V (in Amps)
Full Load 7.2 3.6 Locked Rotor 43.2 21.6
a
40 VA pilot duty, 120/240 Vac on opposite contact.
Ambient Temperature Ratings:
Maximum: 150°F (66°C) at 25% duty cycle. Minimum: -40°F (-40°C).
Dead Weight Load On Shaft:
Power or Auxiliary End: 200 lb (90.8 kg) maximum. Maximum Combined Load: 300 lb (136 kg).
Crankshaft: 3/8 in. (9.5 mm) square.
Stroke: Adjustable Stroke Models: Available field-adjustable
from 90° to 160°. (See Stroke Setting procedure.)
Timing And Torque: See Table 6.
Lifetime
60,000 Full Stroke Cycles Repositions: 1.5 million
3 63-2629EF—01
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS
M18998B
4-7/8 (124)
5-1/2 (140)
13/16
(20)
4-1/16 (103)
1/4 (7)
1-1/2 (37)
4-1/16 (103)
JUNCTION BOX
MOTOR
AUXILARY END
POWER
END
ADAPTER BRACKET
2-9/16
(66)
5-3/8 (137)
6-7/16
(164)
9/16 (15)
3/4
(19)
TOP VIEW OF BRACKET TOP VIEW
4-5/8 (116)
4-1/4 (107)
2-5/16
(58)
11/16
(17)
4-7/8 (124)
5-9/16 (141)
1/4 (7)
5-13/16
(148)
1
POWER END
2
3
1-1/2 (37)
3/4
(19)
SPRING RETURN MODEL SHOWN
FOR 60 LB-IN. SPRING RETURN MODELS 8-3/4 (222). FOR NON-SPRING RETUIRN MODELS 7-5/16 (185).
FOR 60 LB-IN. SPRING RETURN MODELS (SHOWN).
FOR NON-SPRING RETURN MODELS.
1
2
3
13/16
(20)
honeyvell.energy
Fig. 2. Series 61 and 62 Modutrol IV Motor mounting dimensions in inches (mm).
Table 6. Series 61 and 62 Modutrol IV Motor Timing and Torque Ratings.
b
Rated Torque in lb-in. (N•m)
a
Nominal Timing
90° Stroke 160° Stroke Spring Return Non-Spring Return Spring Return Non-Spring Return
15 30 — 75 (8.5) — 150 (17.0) 30 60 60 (6.8) 35 (4.0) 120 (13.6) 70 (7.9)
in sec
60 120 300 (34.0) 600 (68.0) 120 240 —
a
Timings apply to all TRADELINE models. Some OEM models are available with non-standard timing/torque.
b
Torque ratings for dual-ended shaft motors are the sum of the shaft torques (power-end torque plus auxiliary-end torque).
c
Breakaway torque is the maximum torque available to overcome occasional large loads such as a seized damper or valve.
NOTE: Torque designation corresponds to torque rating
at standard timing (nominally 60 seconds for 160° and 30 seconds for 90° except for 300 lb-in. motors that have timings of 2 or 4 minutes).
Normal Running Torque Breakaway Torque
150 (17.0) 300 (34.0)
150 (17.0) 300 (34.0)
—
IMPORTANT
Never use motor continuously at the Breakaway Torque rating.
c
63-2629EF—01 4
Feedback Potentiometer (Series 62 Models Only):
CAUTION
CAUTION
CAUTION
TRADELINE Models (Can be shunted for slaving a
Series 90 Motor).
Approvals:
Underwriters Laboratories Inc. Listed: File No. E4436, Guide
No. XAPX. For USA and Canada.
U.S. Patents: pending
Accessories:
220736A Internal Auxiliary Switch Kit; one switch, can be
field-installed.
220736B Internal Auxiliary Switch Kit; two switches, can be
field-installed.
220738A Adapter Bracket raises motor shaft height by 3/4
inch (19 mm) to match that of previous Modutrol Motor models.
220741A Screw Terminal Adapter converts the standard
quick-connect terminals to screw terminals.
221455A Infinitely Adjustable Crank Arm, can rotate through
downward position and clear motor base without requiring an adapter bracket.
4074ERU Weatherproofing Kit provides NEMA 3 rating for
Modutrol IV Motors mounted in position other than upright.
50017460-001 Internal Transformer; 24/120/230 Vac 50/60 Hz
primary, 24 Vac secondary, quick connect terminals.
50017460-003 Internal Transformer; 120 Vac 50/60 Hz pri-
mary, 24 Vac secondary, quick connect terminals.
7617ADW Crank Arm, can rotate through downward position
and clear motor base without requiring an adapter bracket.
Q100 Linkage connects Modutrol Motor to V51 Butterfly
Valve. Requires the 220738A Adapter Bracket.
Q181 Auxiliary Potentiometer for sequence or unison control
of 1 to 4 additional modulating (Series 90) motors.
Q5001 Bracket and Linkage Assembly connects Modutrol IV
Motor to water or steam valve.
Q605 Damper Linkage connects motor to damper. Includes
motor crank arm.
Q607 External Auxiliary Switch controls auxiliary equipment
as a function of motor position.
ES650-117 Explosion-Proof Housing encloses motor for use
in explosive atmospheres. Not for use with Q5001 (or any other valve linkages). Order separately from Nelson Enclo­sures. To order, contact: EGS Enclosures in Houston, TX Karen Barfield 281-774-3763 Karen.Barfield@egseg.com http://appletonelec.com Part number ES-650-117 You need to order a 7617DM coupling assembly from Honeywell to use with the cover.

INSTALLATION

SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS
Electrical Shock or Equipment Damage Hazard. Can shock individuals or short equipment circuitry.
Disconnect all power supplies before installation. Motors with auxiliary switches can have more than one disconnect.
Equipment Damage Hazard. Can damage the motor beyond repair.
Never turn the motor shaft by hand or with a wrench. Forcibly turning the motor shaft damages the gear train and stroke limit contacts.
IMPORTANT
Always conduct a thorough checkout when installation is complete.

Location

Allow enough clearance for accessory installation and motor servicing when selecting a location (see Fig. 2). If located outdoors, use liquid-tight conduit connectors with the junction box to provide NEMA 3 weather protection. If mounted outdoors in a position other than upright, install a 4074ERU Weatherproofing Kit and liquid-tight connectors to provide NEMA 3 protection.
Motor Damage Hazard. Deteriorating vapors and acid fumes can damage metal parts.
Install motor in areas free of acid fumes and other deteriorating vapors.
In excessive salt environments, mounting base and screws should be zinc or cadmium plated, not stainless steel or brass. Use the 220738A Adapter Bracket for mounting on these surfaces.

Mounting

Use the following guidelines for proper motor mounting:
• Always install motors with the crankshaft horizontal.
• Mounting flanges extending from motor housing base are drilled for 1/4 inch (6.4 mm) machine screws or bolts.
• Non-Spring Return Motors are shipped from the factory in the closed position (at the limit of counterclockwise rotation, as viewed from the power end of the motor).

When Installing this Product...

1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions.

Adapter Bracket

The 220738A Adapter Bracket, positioned between the motor and the equipment, raises motor shaft height by 0.75 in. (19 mm) to match that of previous Modutrol Motor models.
The following applications require this bracket:
• Q607 External Auxiliary Switch.
• Damper linkage applications require added clearance to allow:
5 63-2629EF—01
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS
M18999
EQUIPMENT BASE
ADAPTER BRACKET
STANDARD BOLTS (4)
MOTOR
BOLTS PROVIDED (4)
WIRING BOX
NON-SPRING RETURN
SPRING RETURN
1 #12 OR 1/4" ZINC PLATED MACHINE SCREWS OR BOLTS
1
PO
W
ER
END
POW
ER
END
POW
ER
END
— Crank arm rotation through the downward position. — Sufficient damper linkage to reach the motor shaft.
• All valve linkages except the Q5001.
NOTE: When the bracket is not used in a replacement
application, the damper linkage requires adjust­ment for the new shaft position.
To mount the motor with the bracket:
1. Mount the bracket to the equipment with existing or
standard bolts.
2. Using the provided bolts, mount the motor to the bracket
threaded holes. See Fig. 3.
For valve linkage applications (other than the Q5001):
1. Mount the bracket to the linkage.
2. Position the motor on the bracket to align the motor
shaft with the linkage.
3. Attach the motor to the bracket with the four bolts
provided. See Fig. 4.
Fig. 3. Mounting the motor with an adapter bracket.
63-2629EF—01 6
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS
CAUTION
CAUTION
INNER AUXILIARY SWITCH
INNER AUXILIARY SWITCH CAM (BLUE)
POWER END
OUTER AUXILIARY SWITCH CAM (RED)
OUTER AUXILIARY SWITCH
ADJUSTABLE STROKE POTENTIOMETER
SERIES 62 TERMINAL DESIGNATIONS SHOWN.
NOTE: NOT ALL FEATURES AVAILABLE ON ALL MODELS.
M13600B
Y
T
G
R
4
2
1
3
1
1
SENSITIVITY POTENTIOMETER (ON SOME SERIES 62 MODELS, SEE TABLE 5)

JUNCTION BOX

Q5001 VALV E LINKAGE
POWER END OF MOTOR
VALV E
MOTOR
1/4-20 UNC 1 in. LONG MOUNTING BOLTS
M18994
Fig. 4. Mounting the motor on a Q5001 Valve Linkage.

Damper Linkages

The motor does not include a crank arm. Order the crank arm separately (see Accessories in the Specifications section). For detailed instructions on the assembly of specific linkages, refer to the Installation Instructions packed with the linkage.

Wiring

Electrical Shock or Equipment Damage Hazard. Can shock individuals or short equipment circuitry.
Disconnect all power supplies before installation. Motors with auxiliary switches can have more than one disconnect.
IMPORTANT
All wiring must agree with applicable codes, ordinances and regulations.
1. Ensure that the voltage and frequency stamped on the
motor correspond with the power supply characteristics.
2. When connecting several motors in parallel, ensure that
the power supply VA rating is large enough to provide power to all motors used without overloading.
3. Fig. 5 shows that motor terminals are quick-connects
located on top of the printed circuit board.
4. To access the wiring compartment:
a. Remove the four screws from the junction box top. b. Lift off the cover.
5. Refer to Fig. 6 and 7 for typical wiring, and Fig. 11 for
internal auxiliary switch connections.
NOTE: Reverse motor rotation by switching wires at
either the motor or panel. Reverse rotation on Series 61 models by reversing wires at terminals W and B. Reverse rotation on Series 62 models by reversing wires at terminals 1 and 2 (to correct motor rotation) and reverse wires at terminals Y and G (to maintain a feedback signal that corre­sponds with shaft rotation),
Equipment Damage Hazard. Stalling a motor can damage the drive shaft.
Ensure installation of motors and linkages allows the motor to drive through full stroke without obstruction.

Valve Linkages

The Q100 Linkage requires a 220738A Adapter Bracket for all valve applications. Applications with the Q5001 Valve Linkage do not require the 220738A Adapter Bracket (see Fig. 4).
Junction Box
When used with liquid-tight conduit connectors, the junction box provides NEMA 3 weather protection for the motor. The junction box, standard with replacement motors, encloses the terminals and provides knockouts for wiring conduits. Housing an internal transformer or internal auxiliary switches requires using a junction box.
Fig. 5. Terminals and adjustments.
7 63-2629EF—01
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS
CAUTION
R
B
W
R
W
B
T2
T1
(HOT) L1
L2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
TRANSFORMER MAY BE INTERNAL OR EXTERNAL TO MOTOR.
M17095B
SERIES 60 CONTROLLER
SERIES 61 MOTOR
1
2
1
2
R
B
W
R
1
2
T
G
Y
4
3
(HOT) L1
L2
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
TRANSFORMER MAY BE INTERNAL OR EXTERNAL TO MOTOR.
FEEDBACK POTENTIOMETER.
M17096A
SERIES 60 CONTROLLER
SERIES 62 MOTOR
1
2
3
1
2
3
M27044
TRANS
R
C
M62 S2
M62 S1
3
4
R1
T
2
G
Y
3
4
R1
T
2
G
Y
R
W
B
K1
K2
WIRING DIAGRAM M62XX SERIES 1 AND SERIES 2 PARALLEL APPLICATION
SIZE RELAYS AND TRANSFORMER PER SYSTEM REQUIREMENTS.
ADDITIONAL SERIES 2 OR SERIES 1 MOTORS CAN BE ADDED IN PARALLEL. DO NOT MIX SERIES 1 AND SERIES 2 IN THE SAME LINE. ONLY WIRE SERIES 1 WITH SERIES 1 AND SERIES 2 WITH SERIES 2 IN PARALLEL.
1
2
2
2
1
1
M62 S2
M62 S1
3
1
2
3
1
2
SERIES 90 CONTROLLER
W
R
B
R927C OR R9107A RELAY
W
B
R
1
L1 (HOT)
T
Y
G
T
1
2
2
L2
Fig. 6. Series 61 motor wiring.
Y
B
R
W
Q181A
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
CONNECTION REQUIRED ONLY FOR SPRING RETURN MOTORS.
160 STROKE SERIES 62 MOTOR
2
G
T
4
1
Fig. 8. Connections to R927C or R9107A Relay.
3
M17098A
Fig. 7. Series 62 motor wiring.
Ensure that L1(hot) on the transformer matches 4 (internal hot) on the motor and L2 matches 3 (internal ground) on the motor.
63-2629EF—01 8
Fig. 9. Series 1 and Series 2 Parallel Application
R (HOT)
SERIES 60 CONTROLLER
R
B
SERIES 61 AND SERIES 62 MODUTROL IV™ MOTORS
The motors in the application need to be all symmetrical or all asymmetrical. The M62 motor needs to be a “-S” slaving model, as listed in Table 2. In order to get the correct response the Series 62 needs the appropriate shunt resistor from Table
2. The motors' potentiometer settings are given in the
M6284
W
R
3
1
2
4
T
G
Y
configuration table (Table 7) below. When slaving more than one Series 90 motor use the appropriate resistor table as indicated by the configuration table and install two resistors to ONE of the motors (Table 8 and 9). If the motor is the M62 master connect one resistor from terminals T to G and one from T to Y. If the motor is one of the M90 slaves connect one resistor from terminals R to B and one from R to W.
NOTE: More than 6 slaves is not recommended.
C
R (HOT)
C
W
R
B
M9184
T1
T2
M27035
Fig. 10. Series 60 and Series 90 in Slaving Application
Table 7. Configuration Table
Symmetrical or
Asymmetrical
Master Stroke
Slave
Stroke
Master
Stroke Pot
Master
Sensitivity Pot
Slave
Stroke Pot
Slave
Sensitivity Pot Symmetrical 160 160 CW CW CW CW 1 Symmetrical 90 90 CCW CCW CCW CCW 2 Symmetrical 160 90 CCW CW CCW CCW 1 Symmetrical 90 160 Configuration not recommended Asymmetrical 160 160 CW CW CW CW 1 Asymmetrical 90 90 CCW CW CW CW 1 Asymmetrical 160 90 Configuration not recommended Asymmetrical 90 160 Configuration not recommended
Table 8. Resistor Table 1 Table 9. Resistor Table 2
Number of Slaves in Parallel Resistor Value
1NONE 2 3500 Ohms 3 2000 Ohms 4 1300 Ohms 5 1000 Ohms 6 800 Ohms
Number of Slaves in Parallel Resistor Value
1NONE 2 5000 Ohms 3 2400 Ohms 4 1700 Ohms 5 1400 Ohms 6 1200 Ohms
Resistor
Tabl e
NOTE: Vibration does not affect Modutrol IV Motor
performance (as it did in earlier Modutrol Motors). When replacing a motor that was con­nected to an R927C or R9107A Relay, Honeywell recommends performing a retrofit to remove the relay and the old motor. Replace both with one Series 90 Modutrol IV motor (that is, do not replace the relay).
9 63-2629EF—01
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