Honeywell Enraf SmartRadar FlexLine Installation Manual

Installation Guide SmartRadar FlexLine
© 2011 - Honeywell International Inc.
Contact Information:
Head Office - Delft, The Netherlands
Tel.: +31 (0)15 2701 100 Fax: +31 (0)15 2701 111
E-mail: enraf.helpdesk@honeywell.com Website: http://www.honeywell.com/ps
Table of Contents SmartRadar FlexLine
Part No.: 4417.760_Rev06 Installation Guide
i
1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.1 Using this Installation Guide . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.2 Related Documents. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.3 Trademarks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1.4 Contact. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
2 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.1 General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.2 Safety Conventions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.2.1 Warnings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.2.2 Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
2.3 Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.3.1 Safety Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.3.2 EC Declaration of Conformity (for EU) . . . . . . . . . . . . . . . . . .2-4
2.3.3 Control Drawings for FM & CSA . . . . . . . . . . . . . . . . . . . . . . .2-4
2.3.4 Wireless. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.3.5 Users. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.3.6 Additional Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4
2.3.7 Environmental Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
2.4 Liability. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5
2.5 Labels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6
2.6 Personal Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
2.7 Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
2.7.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-7
2.7.2 Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
2.7.3 Working Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-8
2.7.3.1 Hazardous Zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.7.3.2 Safe Zone. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
2.7.4 Required Skills . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
2.8 Electrical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
2.8.1 IEC Safety Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
2.8.2 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
Table of Contents SmartRadar FlexLine
Installation Guide Part No.: 4417.760_Rev06 ii
2.9 Accordance to Regulations . . . . . . . . . . . . . . . . . . . . . . . .2-10
2.9.1 Device without SmartConn . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
2.9.2 Device with SmartConn. . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-10
2.10 Compliance to FCC, R&TTE, IC . . . . . . . . . . . . . . . . . . . . .2-10
2.10.1 EN 302372-1, ANNEX B . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11
3 Product Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-13
3.1 SmartRadar System Components. . . . . . . . . . . . . . . . . . .3-13
3.2 SmartRadar FlexLine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
3.2.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
3.2.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-14
3.3 SmartView . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
3.3.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
3.4 SmartConn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
3.4.1 Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
3.4.2 Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-15
3.5 Configurations. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-16
4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
4.1 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
4.1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-17
4.1.2 Hazardous Zone . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
4.2 Receipt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-18
4.3 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
4.3.1 Stor age of Uninstalled Devices. . . . . . . . . . . . . . . . . . . . . . .4-19
4.3.2 Storage of Installed Devices . . . . . . . . . . . . . . . . . . . . . . . . .4-19
4.4 Before Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-19
4.5 Installation Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-20
4.6 Mechanical Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . .4-21
4.6.1 Connect SmartRadar to Tank Separator. . . . . . . . . . . . . . . .4-21
4.6.2 Mount Communication Antenna (OneWireless option only) .4-22
4.7 Preparations for Installation with SmartConn . . . . . . . . .4-23
Table of Contents SmartRadar FlexLine
Part No.: 4417.760_Rev06 Installation Guide
iii
4.7.1 Open Cover of SmartConn . . . . . . . . . . . . . . . . . . . . . . . . . .4-23
4.8 Preparations for Installation without SmartConn. . . . . . .4-24
4.8.1 Remove Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-24
4.8.2 Open the Cover. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-25
4.9 Installing the Cable Glands and Stopping Plugs with
SmartConn. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26
4.9.1 Cable Glands. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26
4.9.2 Unused Cable Inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-26
4.10 Installing the Compound Glands, Conduits, and Stopping
Plugs without SmartConn . . . . . . . . . . . . . . . . . . . . . . . . .4-26
4.10.1 Compound Glands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-27
4.10.2 Conduits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-27
4.10.3 Unused Cable Inlets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
4.11 Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-28
4.11.1 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-29
4.11.2 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-29
4.11.2.1 Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4.11.2.2 Connections. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-30
4.11.2.3 Terminals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-31
4.11.2.4 General Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4.11.3 Non-intrinsically Safe Connections . . . . . . . . . . . . . . . . . . . .4-32
4.11.3.1 Power Supply. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-32
4.11.3.2 Enraf Fieldbus (BiPhase Mark). . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
4.11.3.2.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-33
4.11.3.3 Host Communication EIA 485 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.11.3.3.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
4.11.3.4 Host Communication EIA 232 . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
4.11.3.4.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
4.11.3.5 Hardware Relay Outputs (FII-DO). . . . . . . . . . . . . . . . . . . . . . . . . 4-35
4.11.3.5.1 FII-DO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
4.11.3.5.2 FII-DO - Overfill Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
4.11.3.6 HCI-HAO. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
4.11.4 Intrinsically Safe Connections. . . . . . . . . . . . . . . . . . . . . . . .4-37
4.11.4.1 VITO . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
4.11.4.1.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
4.11.4.2 HART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-37
Table of Contents SmartRadar FlexLine
Installation Guide Part No.: 4417.760_Rev06 iv
4.11.4.2.1 Topology . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
4.11.4.3 FII-RTD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
4.11.4.3.1 RTD, 4-Wire Connection (Board ID = 2) . . . . . . . . . . . . . . . . . . . . . 4-39
4.11.4.3.2 RTD, 3-Wire Connection (Board ID = 3) . . . . . . . . . . . . . . . . . . . . . 4-39
4.11.4.3.3 MPT - MRT (Board ID = 4) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4.11.4.4 Stand-alone SmartView Display. . . . . . . . . . . . . . . . . . . . . . . . . . 4-40
4.12 Finishing Installation with SmartConn . . . . . . . . . . . . . . .4-41
4.13 Finishing Installation without SmartConn . . . . . . . . . . . .4-41
4.13.1 Close the Cover of the Device. . . . . . . . . . . . . . . . . . . . . . . .4-41
4.13.2 Replace the Top Cover . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-42
5 Technical Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43
5.1 Weight and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .5-43
General SmartRadar FlexLine
Part No.: 4417.760_Rev06 Installation Guide
1
1 GENERAL
1.1 Using this Installation Guide
For use in measurement systems for inventory measurement and control. The SmartRadar Flexline can integrate data from other measurement devices, such as temperatur e RTD sensors.
Data from Radar and connected sensors can be communicated to host computer systems via a variety of industry standard protocols.
1.2 Related Documents
SmartRadar FlexLine Safety instructions for installation,
commissioning, operation, and maintenance; shipped with the device
Installation Guide SmartRadar AntennasCE Declaration of ConformityEC-Type Examination CertificateIEC-Ex Certificate of ConformityFCC AuthorizationControl drawings for FM and CSA
1.3 Trademarks
HART
®
is a registered trademark of the HART Communication
Foundation.
1.4 Contact
Head Office - Delft, The Netherlands Honeywell Enraf
Delftechpark 39, 2628 XJ Delft PO Box 812, 2600 AV Delft The Netherlands
Tel.: +31 (0)15 2701 100 Fax: +31 (0)15 2701 111 E-mail: enraf.helpdesk@honeywell.com Website: http://www.honeywell.com/ps
General SmartRadar FlexLine
Installation Guide Part No.: 4417.760_Rev06 2
Safety SmartRadar FlexLine
Part No.: 4417.760_Rev06 Installation Guide
3
2SAFETY
2.1 General
The SmartRadar FlexLine is a radar-based level gauge to be used in inventory me asurement systems. It can also be used to interface with other systems and sensors such as temperature gauges.
For the correct and safe installing of this product, it is essential that all personnel follow generally accepted safety procedures in addition to the safety precautions specified in this document.
2.2 Safety Conventio n s
2.2.1 Warnings
Following warning mark is used within this document to urge attention in order to prevent personal injuries or dangerous situations, further described within this document.
2.2.2 Cautions
Following caution mark is used within this document to urge attention in order to prev ent damages to t he equipment furt her described within this document.
Symbol Description Remark
General warning Will always be explained by text.
Symbol Description Remark
General caution sign Will always be explained by text.
Safety SmartRadar FlexLine
Installation Guide Part No.: 4417.760_Rev06 4
2.3 Safety Instruct io ns
2.3.1 Safety Instructions
See the safety instructions shipped with the device for installation, commissioning, operation, and maintenance.
2.3.2 EC Declaration of Conformity (for EU)
See the EC declaration of conformity shipped with the device.
2.3.3 Control Drawings for FM & CSA
See the control drawings shipped with the device.
2.3.4 Wireless
Make sure the wireless FlexLine complies with local radio regulations (FCC, ETSI, etc.).
2.3.5 Users
The mechanical and electrical installation must be carried out only by trained personnel with knowledge of the requirement s for installation of explosion-proof equi pm e nt in haza rd o us ar ea s.
The entire installation procedure must be carried out in accordance with national, local, and company regulations.
The entire electrical installation shall be carried out in accordance with the national requirements for electrical equipment to be installed in hazardous areas.
2.3.6 Additional Information
If you require additional information, contact Honeywell Enraf or its representative .
NOTE: See EN IEC 60079-14 or NEC (NFPA70).
Safety SmartRadar FlexLine
Part No.: 4417.760_Rev06 Installation Guide
5
2.3.7 Environmental Conditions
Observe the environmental conditions for the temperature and the pressure. See Chapter 5 - Technical Data.
2.4 Liability
The information in this installation guide is the copyright property of Honeywell Enraf, The Netherlands.
Honeywell Enraf disclaims any responsibility for personal injury or damage to equipment caused by:
Deviation from any of the prescribed procedures.Execution of activities that are not prescribed.Neglect of the safety regulations for handling tools and use o f
electricity.
The contents, descriptions and specifications in this Service Manual are subject to change without notice. Honeywell Enraf accepts no responsibility for any errors that may appear in this Installation Guide.
WARNING! Only certified technicians are authorized to make
changes on the SmartRadar configuration. All modifications must be in accordance to the guidelines as set forth by Honeywell Enraf. Modifications not authorized by Honeywell Enraf will invalidate the approval certificates.
Safety SmartRadar FlexLine
Installation Guide Part No.: 4417.760_Rev06 6
2.5 Labels
FIG. 2-1 Identification label (e xample)
Safety SmartRadar FlexLine
Part No.: 4417.760_Rev06 Installation Guide
7
2.6 Personal Safety
2.7 Warnings and Cautions
2.7.1 General
WARNING! In hazardous areas it is compulsory to use personal
protection and safety gear. This can be:
• safety helmet
• fire-resistive overall
• safety shoes
• safety glasses
• working gloves
•LEL-meter
Pay attention to the kind of product in the tank. If there is any danger for your health, wear a gas mask and take all necessary precautions.
WARNING! Take app ropriate precautions when chemical or toxic
product vapours are present (compressed air, chemical protection suit, detection equipment).
NOTE: The emitted microwave energy is far below the accepted
limits for exposure to the human body. The antenna generates a maximum radiation of 0.1 mW/cm2.
WARNING! Make sure all power to the device is switched OFF
before you open the covers of the device. Failure to do so may cause danger to persons or damage the equipment. All covers of the device must be closed before switching the power on again.
Safety SmartRadar FlexLine
Installation Guide Part No.: 4417.760_Rev06 8
2.7.2 Tools
2.7.3 Working Environment
2.7.3.1 Hazardous Zone
2.7.3.2 Safe Zone
WARNING! Treat the flange surface of the cover and the housing
with care. Keep the flange surface free of dirt. The O-ring must be present and undamaged.
WARNING! Use non-sparking tools and explosion-proof testers. Use
suitable explosion-proof tools (e.g. testing devices)!
WARNING! POTENTIAL ELECTROSTATIC CHARGING HAZARD
• Avoid generation of static electricity.
• In case a OneWireless SmartRadar FlexLine is installed, do NOT wipe the surface of the antenna w ith dry cloth, and do NOT clean its surface with a solvent.
If electrostatically charged, discharge of the antenna surface to a person or a tool could ignite a surrounding hazardous atmosphere.
WARNING! Make sure that no explosive gas mixtures build up in the
working area.
Safety SmartRadar FlexLine
Part No.: 4417.760_Rev06 Installation Guide
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2.7.4 Required Skills
2.8 Electrical
2.8.1 IEC Safety Standards
The entire electrical installation must be in accordance with
the international standard EN IEC 60079-14 for electrical equipment in hazardous areas or the NEC (NFPA70) requirements.
The stopping plugs, cable glands, and reducers must be
installed in accordance with appropriate IP requirements.
Use explosion proof (Ex-d) compound barrier glands (due >2
litres IIB) in case of use without SmartConn (Ex-e junction box).
Use increased safe (Ex-e) cable glands in case a SmartConn
box is used.
Improper installation of cable glands, conduits or stopping
plugs will invalidate the Ex approval of this device.
2.8.2 Grounding
WARNING! The technician must have technical skills to be able to
safely install the equipment. The technician also must be trained to work in accordance with the national requirements for electrical equipment in hazardous areas.
WARNING! Make sure the housing of the device is properly
connected to the ground reference! Make sure the electrical resistance of the ground connection is below the maximum prescribed by local requirements!
Safety SmartRadar FlexLine
Installation Guide Part No.: 4417.760_Rev06 10
2.9 Accordance to Regulations
2.9.1 Device without SmartConn
2.9.2 Device with SmartConn
2.10 Compliance to FCC, R&TTE, IC
This device complies with EN 302372 of the R&TTE Directive, Part 15 of the FCC Rules, and RSS-Gen of IC. The device does not cause harmful interference and accepts any interference received.
Protection type
Certificate numbers
A TEX / IEC Ex / CSA
• SmartRadar FlexLine: KEMA 07ATEX0010X and IECEX KEM 07.0003 X
• SmartView: KEMA 07ATEX0011X and IECEX KEM 07.0004 X
• SmartConn: KEMA 07ATEX0093 and IECEX KEM 07.0031
• Without SmartView: Ex d [ia] T6 Ta: -40 °C - +65 °C
• With SmartView: Ex d [ia] ia T4 Ta: -25 °C - +65 °C
FM • Without SmartView:
Class Ι DIV Ι group C,D T6 NEMA 4X Ta: -40 °C - +65 °C
• With SmartView: Class Ι DIV Ι group C,D T4 NEMA 4X Ta: -25 °C - +65 °C
CSA • Without SmartView:
Class Ι DIV Ι group C,D T6 NEMA 4X Ta: -40 °C - +65 °C.
• With SmartView: Class Ι DIV Ι group C,D T4 NEMA 4X Ta: -25 °C - +65 °C.
Protection type
Certificate numbers
A TEX / IEC Ex / CSA
• Without SmartView: Ex de [ia] T6 Ta: -40 °C - +65 °C
• With SmartView: Ex de [ia] ia T4 Ta: -25 °C - +65 °C
WARNING! Changes or modifications made to this equipment not
approved by Honeywell Enraf invalidate the R&TTE/ FCC/IC authorization to operate this equipment.
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