Honeywell Economizer Controls Technical Reference Manual

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Technical Reference Manual
Design and Application Guide for Honeywell Economizer Controls
63-8594-02
Table of Contents
Indoor Air Quality ...............................................................................................................................................................2
Building-Related Illness .....................................................................................................................................................3
Symptoms of Inadequate Ventilation .................................................................................................................................4
Indoor Air Ventilation Standards .........................................................................................................................................5
Based Demand Control Ventilation .................................................................................................................5
CO
2
Energy Standards ..............................................................................................................................................................6
Ventilation Requirements .................................................................................................................................................7
Air Handler Control Loops ..................................................................................................................................................9
Basic Economizer Control ................................................................................................................................................10
Mixed Air Formulas ..........................................................................................................................................................11
Outside Air Percentage Chart ..........................................................................................................................................12
Example 1: Using the Outside Air Percentage Chart ............................................................................................13
Example 2: Use of Outside Air Chart on a Warm Day ..........................................................................................14
Extra Outside Air Percentage Chart ......................................................................................................................15
Example 3: Minimum Ventilation Adjustment ........................................................................................................16
Example 4: Ventilation Review Questions .............................................................................................................18
Economizer Cycle Definition ............................................................................................................................................20
Single and Two Stage Cooling With Economizer ..................................................................................................21
Section 2 - Enthalpy Theory And Controllers ...........................................23
The Psychrometric Chart .................................................................................................................................................24
Relative Humidity and Saturation .....................................................................................................................................25
Enthalpy ...........................................................................................................................................................................26
Psychrometric Chart of Enthalpy Economizer Control ..........................................................................................27
Single Sensor Enthalpy Control .......................................................................................................................................28
Two Sensor or Differential Enthalpy .................................................................................................................................29
Enthalpy Control with Carbon Dioxide Sensor ................................................................................................................. 30
Section 3 - Types of Analog Economizers ................................................31
H705 ................................................................................................................................................................................32
W7459 .............................................................................................................................................................................33
W6210 and W7210 ..........................................................................................................................................................34
W6215, W7215 and W7460 .............................................................................................................................................35
W7212, W7213 and W7214 .............................................................................................................................................36
W7340 and W7345 ..........................................................................................................................................................37
Analog Economizer Features ...........................................................................................................................................38
Transformer Wiring Requirements for Analog Economizers ............................................................................................39
Section 4 - H705 Economizer Module ........................................................41
H705 Economizer Module ................................................................................................................................................42
H705 Components ...........................................................................................................................................................43
H705 Enthalpy Setpoint ...................................................................................................................................................44
H705 Wiring Diagram .......................................................................................................................................................45
Section 5 - M7XXX Black Motor ..................................................................49
M7215, M7415, M7405 and M8405 Actuators .................................................................................................................50
Honeywell Economizers 63-8594-02 i
Section 6 - W7459 Economizer Module .....................................................53
W7459 Enthalpy Module Components .............................................................................................................................54
W7459A, B, C and D ........................................................................................................................................................56
W7459 Enthalpy Setpoint Chart .......................................................................................................................................57
High Limit Switching .........................................................................................................................................................58
W7459A Wiring Diagram .................................................................................................................................................59
Section 7 - W6210 And W7210 Economizer Modules ...............................63
W7210 Economizer System Components .......................................................................................................................64
W6210 and W7210 Components .....................................................................................................................................65
High Limit Function ................................................................................................................................................65
W7210 Actuator Connections .........................................................................................................................................66
W7210 Wiring Diagrams ..................................................................................................................................................67
Section 8- W6215, W7215 And W7460 Economizer Modules ...................69
W7215 System Components ...........................................................................................................................................70
W6215, W7215 and W7460 Components ........................................................................................................................71
W7215B and W7460B Components ................................................................................................................................71
W6215, W7215, W7460 Inputs and Outputs ....................................................................................................................72
Input and Output Applications ..........................................................................................................................................72
Minimum and Maximum Settings .....................................................................................................................................73
Indoor Air Content Sensor Settings .................................................................................................................................74
Carbon Dioxide Sensor Setup .........................................................................................................................................75
Outdoor Air Content Sensor .............................................................................................................................................76
W6215, W7215 and W7460 Actuator Usage ...................................................................................................................77
W6215, W7215 and W7460 Wiring Diagram ..................................................................................................................78
Section 9 - W7212, W7213 and W7214 Economizer Modules ..................81
W7212 Economizer System Components .......................................................................................................................82
W7212, W7213, and W7214 Components .......................................................................................................................83
DCV Maximum Position Adjustment ......................................................................................................................84
Using Multiple CO2 sensors on the AQ-AQ1 terminals for zones .........................................................................85
Minimum Position Adjustment ...............................................................................................................................85
Dry bulb changeover .............................................................................................................................................86
W7212, W7213, and W7214 Wiring Diagram ..................................................................................................................87
Section 10 - W7340 and W7345 Economizer Module ................................93
W7340 Economizer System Components .......................................................................................................................94
W7340 and W7345 Components .....................................................................................................................................96
W7340 only ...........................................................................................................................................................97
Demand Control Ventilation (DCV) Sensor Input (W7340 only) ............................................................................97
Settings and Adjustment .......................................................................................................................................99
Wiring for W7340 and W7345 ........................................................................................................................................101
Section 11 - W7220 JADE™ Economizer Module ...................................103
W7220 Economizer System Components .....................................................................................................................104
W7220 Components ......................................................................................................................................................106
Wiring Application Examples .........................................................................................................................................109
W7220 (JADE™) Economizer Controller Used with Honeywell Prestige
Alarm Mode for Failed Components on the JADE™ economizer system ...........................................................129
W7220 Personal Computer Tool ....................................................................................................................................134
©
IAQ 2.0 Thermostat ....................................129
Section 12 - Sensors for Economizer Modules .......................................157
Sensor Features ............................................................................................................................................................158
Type of Sensors for Economizer ....................................................................................................................................159
C7150 and C7046 Mixed and Supply Air Sensors .........................................................................................................162
ii Honeywell Economizers 63-8594-02
Mixed or Supply Air Sensor Control Sequence ..............................................................................................................163
Carbon Dioxide Sensor ..................................................................................................................................................163
TM
JADE
Economizer (W7220) Sensors .........................................................................................................................164
Section 13 - Checkout ...............................................................................167
Standard Checkout Procedure .......................................................................................................................................168
Checkout W7212 ...........................................................................................................................................................168
Check out C7400 with W7459, W7210 and W7212 .......................................................................................................170
Check out for W7220 JADE
TM
Economizer ...................................................................................................................172
Section 14 - Simulator for W7212 .............................................................173
Section 15 - Demo for W7220 ...................................................................177
Section 16 – Economizer Savings Estimator .........................................181
Section 17 - Retrofit and Upgrades ..........................................................183
Replacement of W7459Axxx and M7415Axxx with W7220A1000 (JADETM) and M7215A1008 ................................188
Replacement of W7212Axxx with W7220A1000 (JADE
Replacement of W7210Axxx with W7220A1000 (JADE
Replacement of W859F with W7220A1000 (JADE
Replacement of W957G with W7220A1000 (JADE
W957G Replaced with W7220 and M7285A1045 Mod Motor .............................................................................198
Cross Reference ............................................................................................................................................................199
W7220 JADE
TM
Y-Pack Table .......................................................................................................................................203
TM
) ..........................................................................................191
TM
TM
) ..........................................................................................193
) and M7285A1045 .....................................................................195
TM
) and M7285A1045 ....................................................................197
Section 18 - Appendix ...............................................................................207
Glossary .........................................................................................................................................................................207
Accessories for the M74XX Series Actuators ................................................................................................................210
Accessories for the W7220 JADE
TM
Economizer Module .............................................................................................211
Honeywell Economizers 63-8594-02 iii
iv Honeywell Economizers 63-8594-02
Section 1 - Ventilation
M23621
MIXED AIR SECTION
O.A.
FILTERS
EX. AIR
DAMPER
DAMPER
DAMPER
Section 1 - Ventilation
1 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
Indoor Air Quality
The characteristics of the indoor climate of a building, including the gaseous composition, temperature, relative humidity, and airborne contaminants.
The Arab oil embargo of 1974 caused many building designers to begin implementing energy cost reduction measures. One of these measures was to seal up the building shell to reducing exfiltration of indoor air and the resultant heat loss. Energy costs were reduced but there was a significant negative side effect that was not detected until 1988: Indoor Air Quality. Many buildings constructed prior to 1974 had sufficient leakage through poorly sealed windows and doors to adequately ventilate the building. Construction
methods used between 1974 and 1988 substantially reduced this leakage. As a result many buildings constructed between 1974 and 1988 are not adequately ventilated for the occupants.
As the energy costs continue to rise into the beginning of the 21st century, building managers are seeking ways to reduce the energy usage in new and existing buildings and continue to provide a healthy environment for the building occupants.
Honeywell Economizers 63-8594-02 2
Section 1 - Ventilation
Healthy Air
Building-Related Illness
A diagnosable illness with identifiable symptoms whose cause can be directly attributed to airborne pollutants within a building such as Legionnaires disease or hypersensitivity pnuemonitis.
The American Society of Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE) are engineers in the HVAC industry who establish standards for the mechanical equipment used to heat, cool and ventilate buildings. Many local, state, national and international buildings codes are based on these standards. ASHRAE Standard
62.1,Ventilation for Acceptable Indoor Air Quality, is the ventilation standard for commercial buildings. It states “indoor air quality is acceptable when there are no known
contaminants at concentrations determined to be harmful to building occupants, as determined by cognizant authorities, and when a substantial majority (80% or more) of those persons exposed to the indoor air do not express dissatisfaction with its quality.” This standard sets minimum outdoor air ventilation rates and requires other measures intended to provide indoor air quality that is both acceptable to human occupants and minimizes negative effects on health.
3 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
Headaches
Dizziness
Symptoms of Inadequate Ventilation
Drowsiness
Fatigue
Nausea
Eye Irritation
Causes of poor indoor air quality are not always caused by the design of the building. Poor or improper maintenance such as outdoor air dampers that are blocked open or completely closed, defective damper actuators or incorrectly set or malfunctioning controls may also cause inadequate ventilation. Many maintenance people respond to occupant complaints with only temperature in mind. If the room is within the acceptable temperature
Respiratory Irritation
range of 68 to 78°F. (20 to 26°C) it is perceived that no adjustments are necessary. The occupants may have many of the symptoms listed above but do not have the knowledge to request “open the outside air damper” or “increase the volume of supply air to this room.” It is incumbent on the knowledgeable HVAC service person to recognize inadequate ventilation when it is encountered.
Honeywell Economizers 63-8594-02 4
Indoor Air Ventilation Standards
Section 1 - Ventilation
ASHRAE is continually updating the ventilation standard (ASHRAE 62.1) to provide guidelines for design and maintenance of buildings. These standards are recommended guidelines only and are not legal requirements. However many state and local codes use the ASHRAE standards as the basis for building codes for new construction and building occupancy. They also form a basis for litigation in indoor air quality lawsuits.
Some measurements and gases referred to in the standards may not be familiar to the average person in the HVAC industry. However the majority of the information contained in these standards is very clearly stated. Everyone in the HVAC industry should be knowledgeable about the contents of these standards.
The ventilation standard states a minimum outdoor air ventilation rate required per person per type of environment in Cubic Feet per Minute (cfm). The ventilation requirement varies between occupied and unoccupied periods. Outdoor air dampers are set to a minimum position based on the maximum occupancy level for the space. To save energy the ASHRAE 62.1 standard also allows ventilation to be based on a CO
sensor input
2
that determines occupancy. This is commonly referred to as CO
-based demand control
2
ventilation (DCV).
CO2 Based Demand Control Ventilation
CO2 is a fairly dependable indicator of the concentration of the odorous bioeffluents
exhaled by human beings. Therefore we can use CO2 concentration levels in a space to
determine the human occupancy and reduce
outdoor air intake when the space is not occupied to the maximum design occupancy level. CO
-based DCV is an energy
2
conservation measure; its purpose is to reduce outdoor air intake rates and the energy required to condition the outdoor air when spaces are not occupied at maximum design densities.
For those who do not want to read an engineering standard, ASHRAE offers a user manual that:
• offers information on the intent and application of Standard 62.1
• provides sample calculations and examples.
• provides useful reference materials.
• gives guidance to building operation and maintenance personnel.
Standard 62.1 Ventilation
for Acceptable Indoor Air Quality
(ANSI Approved)
The Standard and User's Manual can be ordered from:
ASHRAE Publications Sales 1791 Tullie Circle, N.E. Atlanta, GA 30329 or
www.ashrae.org
5 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
Energy Standards
There are four ASHRAE standards that affect energy use in buildings: Standard 90.1, Standard 90.2, Standard 100 and Standard
189.
Standard 90.1
Energy Efficient Design of New Buildings covers all buildings except low-rise residential for new design and build. It has been used for all buildings in the past due to the lack of detail in Standard 100.
Standard 90.2 Energy Efficient Desin of New Low-Rise Buildings covers low-rise residential buildings and has lacked detail in the past.
Standard 100 Energy Efficiency in Existing Buildings is the energy standard for existing buildings including residential. It was revised in 2012 to include compliance requirements, energy use analysis methods and energy targets, operation and maintenance and energy audit requirements for existing buildings for energy efficiency. There is also an extensive list of Energy Efficiency Measures that can be incorporated into existing buildings for energy efficiency.
Standard 189
Design of High-Performance Green Buildings except Low-Rise Residential Buildings – developed in conjunction with the US Green Buildings Council that goes beyond the requirements of Standard 90.1 for “green” buildings.
The standards are used as the basis for many federal, state and local jurisdictions as the energy code. If a state does not use the ASHRAE standards for the basis of the codes, they will use the International Energy Code Council (IECC) code.
In addition to the standards, ASHRAE has developed a series of publications designed to provide recommendations for achieving energy savings over the minimum code requirements of Standard 90.1 The guides were developed in collaboration with The American Institute of Architects (AIA), the Illuminating Engineering Society of North America (IES), the US Green Building Council (USGBC) and the U.S. Dept of Energy (DOE). All guides are free for download at the ASHRAE website.
Honeywell Economizers 63-8594-02 6
Ventilation Requirements
M23621A
MIXED AIR SECTION
O.A.
FILTERS
EX. AIR
DAMPER
DAMPER
DAMPER
Section 1 - Ventilation
Ventilation is defined as the process of bringing outside air into a building. The four major reasons for ventilation are:
1. To ensure a healthy atmosphere for the
occupants. Ventilation is used to dilute indoor contaminants and provide fresh air for breathing.
2. To pressurize the building. Positive
pressure inside a building prevents infiltration of unconditioned and unfiltered outside air through openings.
3. To provide atmospheric cooling. Bringing
in cool outside air is more energy efficient and less costly than using mechanical cooling equipment.
4. To replace air that is being exhausted.
The term for this is make-up air. Whenever air is exhausted, replacement air must be provided.
ventilation system. Section 6 of ASHRAE 62.1 offers two procedures designers can use to determine ventilation rates, the Ventilation Rate Procedure (VRP) and the Indoor Air Quality Procedure (IAQP).
The VRP method is based on typical spaces and usage, the rates are intended to dilute and exhaust bioeffluents from occupants and building contaminants to satisfy the 80% of the occupants of the space. There are two sources of contaminants in a space that ventilation is intended to reduce: Occupants and their activities (e.g., use of office equipment) and Off-gassing from building materials. The ventilation rate in the breathing zone (Vbz) required for both people related
sources (Vp) and building related sources (Va) is:
Vbz = Vp + V
a
Vp and Va both have two components; Vp is the number of people in the space (Pz) times the occupant comfort factor Rp (minimum ventilation rate determined by extensive
studies for occupant comfort based on activity level in the space) and Va is the area of the
space (Az) times the building component factor Ra (minimum ventilation rate determined by extensive studies for occupant
comfort based on type of space). Therefore ventilation required in the breathing zone becomes:
The air controls in the mixing section of a HVAC unit are used to maintain a minimum ventilation volume at all times. This is in addition to controlling the dampers for atmospheric cooling.
Determining the amount of ventilation required for a space is probably one of the hardest tasks an engineer faces in the design of the
Vbz = RpPz + RaA
z
Rp and Ra values are found in ASHRAE 62.1 User’s manual (Table 6-A) and ASHRAE 62.1
Standard.
The outdoor air or recirculated air may be cleaned using a filter or air cleaner but the outdoor air ventilation rates cannot be reduced below the rate determined by the above formula.
7 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
The IAQP method is used for spaces where the designers target a specific contaminant and control the concentration level of the contaminant. This method has two requirements: Maintain concentration of specific contaminant(s) below target concentration limits and achieve a design target of perceived indoor air quality acceptability. The IAQP method allows ventilation rates to be lower than the rates required by the VRP method if it can be demonstrated the resulting air quality can meet the required criteria.
The IAQP procedure has 4 steps:
• Identify the contaminants of concern.
• Determine acceptable concentration of contaminant(s).
• Specify the perceived indoor air quality criteria.
• Apply an acceptable design approach to achieve the performance criteria.
Additional information on ventilation and the two methods used to determine the ventilation rates can be found in ANSI/ASHRAE Standard
62.1 and in the User’s manual for ANSI/
ASHRAE Standard 62.1. Both documents are available on the ASHRAE website at http://resourcecenter.ashrae.org/store/ashrae/
Example using the VRP method: Office space of 6600 sq. feet with maximum occupancy of 7
persons per 1000 ft2.
Vbz = RpPz + RaAz where Rp = 5 cfm per person (Table 6-A ASHRAE 62.1 User’s Manual) Pz = 7 person per 1000 ft2 x A
z
Ra = 0.06 cfm per ft2
(Table 6-A ASHRAE 62.1 User’s Manual)
Az = 6600 ft2.
Vbz = 5 ft3 / min/person x 7 persons/1000 ft2 x
6600 ft2 + 0.06 ft3/ min/ft2 x 6600 ft
2
= 231 cfm + 396 cfm =627 cfm
For a single zone system V ventilation) is the same as V
(outdoor
OT
. For multiple
bz
zone systems a zone air distribution system effectiveness (E) factor needs to be used in the calculation of the V
. See ASHRAE
OT
Standard 62.1 for method.
In our example during maximum occupancy the ventilation is 627 cfm. When the occupancy rate is less than the maximum occupancy, the ventilation rate can be adjusted to a lower occupancy and the ventilation increased as the CO
level in the
2
space increases. This can be done following these steps:
• Calculate the VOT.
• Use Vbz = RpPz + RaAz, where Pz = 0. This is the new ventilation rate Vat (the area building based component).
• Add a CO2 sensor to the space.
• Adjust the CO2 maximum to the Vbz (for maximum occupancy).
• Adjust the minimum position for occupancy for Va.
In our example the Vbz ventilation is 627 cfm and the minimum position (Va) is 396 cfm. Using a CO2 sensor for Demand Control Ventilation, the new minimum position is set
for 396 cfm and the maximum damper position for occupancy ventilation is 627 cfm. When one person enters the space or the commercial thermostat goes into occupancy mode, the outdoor air dampers will open to bring in 396 cfm of outdoor air. As space occupancy increases, the CO2 level will
increase and the outdoor air dampers will modulate open to the maximum of 627 cfm of outdoor air.
NOTE: When the commercial thermostat calls
for free cooling using an economizer, the dampers are still allowed to override the DCV maximum position for ventilation and open the damper 100% open for maximum free cooling.
Honeywell Economizers 63-8594-02 8
Section 1 - Ventilation
Air Handler Control Loops
DAMPER
EX. AIR
RETURN AIR FROM ROOM
O.A.
DAMPER
MIXED AIR
MIXED AIR
SECTION
There are typically four sections of an air handler. The Mixed Air Section is where return air and outside air are combined (mixed). Note some systems’ fans may be 100% return air or 100% outside air and will not have a mixed air section.
The Conditioning Section commonly contains filtration, heating, cooling and humidification. The filters and heating and cooling coils are located in the conditioning section of the air handler.
DAMPER
FILTERS
HEATING COIL
SUPPLY AIR TO BUILDING
COOLING COIL
CONDITIONING
SECTION
FAN
FAN
SECTION
TERMINAL
SECTION
M23889A
In the Fan Section on the air handler shown there is a supply fan. On other air handlers there may be a return or exhaust fan. The supply fan on this unit is referred to as a pull­through because it is located on the outlet of the coils. If it were located in front of the coils then it would be a push-through fan.
The Terminal Section is composed of all the components between the central fan and the zones.
9 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
BUILDING
IS HIGHER THAN 70˚F (21 C)
EXHAUST AIR
Basic Economizer Control
DAMPER
RETURN AIR FROM ROOM
DAMPER
DAMPER MOTOR
DAMPER LINKAGE
OUTSIDE AIR
120
F
110
130
100
140
90
15
80
16
70
100
80
120
60
40
140
°F
PROPORTIONAL MINIMUM POSITION CONTROL FOR OUTSIDE AIR DAMPERS
ECONOMIZER TWO-POSITION HIGH LIMIT. CLOSES OUTSIDE AIR DAMPERS TO MINIMUM WHEN OUTSIDE AIR TEMPERATURE
170
60
180
Shown is the most basic temperature based economizer control configuration. An averaging element mixed air controller with the sensing element is located in the duct before the cooling or heating coils and maintains the mixed air at 55°F (13°C). A two position limit controller with sensing element in outdoor air is used to close the outside air dampers to a minimum position if the outdoor air temperature is too warm to use for cooling.
There is a minimum position control on most air handlers. The function of this control is to ensure proper ventilation. The control provides adjustable damper positioning between 0 and 100%. The outdoor damper position must be set for minimum ventilation requirements based on building occupancy as defined by state or local code.
TR
TR1
BC
S
+
O
A
D
H705
S
R
+
5
2
1
ENTHALPY
4
3
X
CONTROL
D
6
SUPPLY AIR TO
120
F
110
130
100
140
90
15
80
16
70
170
60
180
PROPORTIONAL MIXED AIR CONTROLLER. SETPOINT 55˚F (13 C)
M23916A
NOTE: A setting of 25% does not produce
25% airflow because the flow through dampers is nonlinear.
It is important to know how much outside air is being brought into a building through the outdoor dampers on the air handlers. When the return and mixed air temperatures can be measured there is a formula used to calculate the settings that will provide the desired quantity of outside air.
Using the formula Vbz = Vp we know the total ventilation and volume required. A second
formula is used to calculate the mixed air temperature when the outside air temperature, the return air temperature and the required percentage of outside air are known.
Honeywell Economizers 63-8594-02 10
Mixed Air Formulas
M23917A
MIXED AIR SENSOR
ECONOMIZER
“OA”
“MA”
“RA”
C7400S SENSOR
MS3103 ACTUATOR
COMMERCIAL THERMOSTAT
Section 1 - Ventilation
Return Air
Temperat ure
Return Air
Temperat ure
_
_
Mixed Air
Temperature
Outdoor Air
Temperature
Formula for Measuring the Percentage of Outside Air in an Air Handler.
This formula is used to determine the percentage of outside air (by volume) being brought into a building from the outside. The OA dampers can be adjusted by measuring the MA, OA and RA to balance the correct Vbz. It is a test that should be conducted
during routine maintenance to ensure that the
Return Air
Temperature
X
% of
Return
Air
Outside Air
+
Temperature
Formula for Adjusting the Minimum Position Control.
x 100% =
Volume (%) of
Outside Air
correct percentage of ventilation is being provided. Note the fan must be running with the panels on the unit to take these measurements. Drill a hole in the side of the unit and insert temperature probe to measure the MA temperature. The hole must be sealed when measurements are completed.
X
% of
Outside
Air
Temperature
=
of Mixed Air
This formula is used to make adjustments to the mixed air controls. In ASHRAE 62.1 there are two components of the percent of outdoor air ventilation required, the human component and the buildings effluent component. The rates in the standard are based on the type of human activity normally performed in the building. For example: the base rate for office buildings is 5 cfm per person and the building
effluent rate is 0.06 cfm per square foot of space. Initially only two temperatures are measured, return and outside air. The minimum position control is then adjusted until the mixed air temperature is equal to the result of the formula. For design requirements for CFM per person for all building types, refer to ASHRAE standard 62.1 section 6 and/or local or state building codes.
11 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
OUTSIDE AIR TEMPERATURE
MIXED and RETURN AIR TEMPERATURES
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
%
O U
T S
I
D
E
A
I
R
%
O U
T S
I
D
E
A
I
R
49 C
120 F
43
110
38
100
32 90
27 80
21 70
16 60
10 50
4
40
-1
30
-7
20
-12 10
-18 0
-23
-10
-29 C
-20 F
120 F
49 C
110
43
100
38
90 32
80 27
70 21
60 16
50 10
40
4
30
-1
20
-7
10
-12
0
-18
-10
-23
-20 F
-29 C
M25274A
Outside Air Percentage Chart
This chart can also be used for measuring the percentage of outside air on an air handler. The same three temperatures are measured per the formulas on the preceding page. Lines are drawn on the chart using a ruler. As with the formulas this chart is most effective if there is at least a 10 degree F difference between the return and outside air. This will typically require either a warm or cold day rather than moderate weather. It is more accurate to measure outside air percentage on a day
Honeywell Economizers 63-8594-02 12
when the outside temperature is 10°F (-12°C) rather than on a day when it is 70°F (21°C). If the temperature difference between the return and outside air is only a few degrees, a small error in measurements can alter the results by as much as 50% using this method. If the temperature difference is 40 or 50°F (22 or 28°C) small errors in measurement do not substantially affect the results of the calculations.
Example 1: Using the Outside Air Percentage Chart
OUTSIDE AIR TEMPERATURE
MIXED and RETURN AIR TEMPERATURES
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
%
O U
T
S
I
D
E
A
I
R
%
O U T
S
I D E
A
I R
49 C
120 F
43
110
38
100
32 90
27 80
21 70
16 60
10 50
4
40
-1
30
-7
20
-12 10
-18 0
-23
-10
-29 C
-20 F
120 F
49 C
110
43
100
38
90 32
80 27
70 21
60 16
50 10
40
4
30
-1
20
-7
10
-12
0
-18
-10
-23
-20 F
-29 C
Draw a line straight down from the mixed air temperature till it intersects the line that was just drawn.
Draw a line from the return air on top to the outside air on the bottom.
Measure the outside air temperature.
At the point of
intersection draw a
line to the left till the
percentage of outside
air is indicated.
Measure the mixed air temperature. This should be done in 4 or more locations and averaged.
6
4
3
70 F (21 C)
1
Measure the return air temperature.
2
5
RETURN AIR TEMP
MIXED AIR TEMP
OUTSIDE AIR TEMP
OUTSIDE
AIR
CHART
59 F
(15 C)
25 F (-4 C)
M25275A
Section 1 - Ventilation
1. Measure the return air temperature.
2. Measure the outside air temperature.
3. Draw a line from the return air
temperature to the outside air temperature.
4. Measure the mixed air temperature in
multiple locations and determine the average.
5. Draw a line down from the mixed air
temperature to the point where it intersects the first line.
6. Draw a line from the point of intersection
to the outside air percentage on the left side of the chart.
According to the results from this chart this air handler is supplied with 26% outside air. If the total supply volume is 20,000 cubic feet per
minute (cfm) (566 m3/min) then:
0.26 X 20,000 cfm of total supply air equals 5,200 cfm of outside air (147 m3/min).
This indicates that when the measurements were done on this air handler the total volume of outside air in the mixed air was 5,200 cfm of
outside air (147 m3/min).
13 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
OUTSIDE AIR TEMPERATURE
MIXED and RETURN AIR TEMPERATURES
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
%
O U
T S
I
D
E
A
I
R
%
O U
T S
I
D
E
A
I
R
49 C
120 F
43
110
38
100
32 90
27 80
21 70
16 60
10 50
4
40
-1
30
-7
20
-12 10
-18 0
-23
-10
-29 C
-20 F
120 F
49 C
110
43
100
38
90 32
80 27
70 21
60 16
50 10
40
4
30
-1
20
-7
10
-12
0
-18
-10
-23
-20 F
-29 C
Measure the return air
temperature.
1
Measure the outside air temperature.
2
Draw a line
from the return
air on top to the
outside air on
the bottom.
3
Measure the mixed air temperature. This should be done in 4 or more locations and averaged.
4
Draw a line straight down from the
mixed air temperature till it intersects
the line that was just drawn.
At the point of
intersection draw a
line to the left till
the percentage of
outside air is
indicated.
6
71 F (22 C)
RETURN AIR TEMP
MIXED AIR TEMP
OUTSIDE AIR TEMP
OUTSIDE
AIR
CHART
75 F
(24 C)
84 F (29 C)
5
M25276A
Example 2: Use of Outside Air Chart on a Warm Day
The chart can also be used on a warm day when the outside air temperature exceeds both the return and the mixed air temperatures. The first line drawn will slant in
a different direction. Once again it is best to do this test when there is a minimum of 10 degrees F difference between the outside and return air.
Honeywell Economizers 63-8594-02 14
Extra Outside Air Percentage Chart
Section 1 - Ventilation
OUTSIDE
AIR
CHART
C 92-
F 02-
01-
32-
0
81-
01
21-
7-
02
1-
03
4
04
MIXED AIR TEMP
OUTSIDE AIR TEMP
R
I
%08
%09
%001
RETURN AIR TEMP
O
A
%07
D
E
%06
S
I
%05
U
T
%03
%04
%
%0
%01
%02
C 92-
F 02-
32-
01-
0
81-
MIXED and RETURN AIR TEMPERATURES
01
21-
7-
02
1-
03
4
04
OUTSIDE AIR TEMPERATURE
05
01
06
61
07
12
08
72
09
23
83
001
34
011
C 94
F 021
%06
%07
%08
%09
%001
R
A
I
E
D
01
05
61
06
12
07
72
08
23
09
83
001
34
011
C 94
F 021
%0
%01
%02
%03
%04
%05
O
U
T
S
I
%
M25277A
15 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
A
Example 3: Minimum Ventilation Adjustment
EXHAUST AIR
OUTSIDE
IR
30˚F (-1 C)
DAMPER
1. Specifications:
Office space - 100,000 ft
2
Air handler capacity 20,000 cfm (566 m3/min.) People in area - 250
2. Ventilation (VOT) required:
= 250 x 5 cfm + 0.06 cfm/ft2 x 100,000 ft = 1250 cfm + 6000 cfm = 7250 cfm
Where Vat = 0.06 cfm/ft2 x 100,000 ft2. Therefore Vat = 6000 cfm
DAMPER
2
RETURN AIR 73˚F (23 C)
M23910
3. Ventilation percentage:
7250 cfm (205.3 m3/min)/20,000 cfm (570 m3/min)
VOT maximum position= 36%
6000 cfm (169.9 m3/min)/20,000 cfm (570 m3/min)
VOT Minimum position= 30%
4. Measure the return air temperature:
73°F (23°C).
5. Measure the outside air temperature:
30°F (-1°C).
This example shows a procedure for adjusting the DCV maximum and minimum positions.
Honeywell Economizers 63-8594-02 16
M23918A
SUPPLY
ADJUST THIS SETTING
OUTSIDE AIR 30˚F (-1 C)
RETURN
AIR 73˚F (23 C)
Section 1 - Ventilation
FILTERS
Return Air
Temperature
X
+
S
COMMERCIAL THERMOSTAT
% of
Return
Air
Outside Air
+
Temperature
SUPPLY OR MIXED AIR SENSOR
X
COILS
FAN
% of
Outside
Air
UNTIL THE MIXED AIR IS 62.5˚F (17 C)
AIR
Temperature
=
of Mixed Air
6. Use the mixed air temperature formula or the graph to determine the Demand Control
Ventilation maximum MAT:
73°F (23°C) X 64% + 30°F (-1°C) X 36% =
Temperature of
Mixed Air
46.7°F (8.2°C) + 10.8°F (-11.8°C) 57.5°F (14.2°C)
7. Use the mixed air temperature formula or the graph to determine the minimum position MAT:
73°F (23°C) X 60% + 30°F (-1°C) X 30% =
43.8°F (8.2°C) + 12°F (-11°C) 55.8°F (13.2°C)
8. Close the outside air dampers. The
method used for this depends upon the controller being used.
9. When using analog economizers, turn the DCV maximum position control (pot) until the measured mixed air temperature is
57.5°F (14.2°C). When using the JADETM controller, go to the set point menu and adjust the Vent max setting and the up and down arrows on the keypad.
10. Mark this setting on the control as being
11. Close the outside air dampers. On the
analog economizers, turn the minimum position control (pot) until the measured mixed air temp is 55.8 °F (13.2°C). When
using the JADETM controller, go to the set point menu and adjust the Vent min setting using the up and down arrows on the keypad.
12. Mark this setting on the control as being 30% outdoor air.
Temperature of
Mixed Air
36% outdoor air.
17 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
A
Example 4: Ventilation Review Questions
EXHAUST AIR
DAMPER
OUTSIDE
IR
21˚F (-6 C)
1. Specifications:
Office space - 200,000 ft2. Air handler capacity - 30,000 cfm (849 m3/min) People in area - 350
2. Ventilation required:
=350 x 5 cfm per person + 0.06 cfm/ft2 x 200,000 ft
2
=1750 cfm + 12,000 cfm =13750 cfm
RETURN AIR 68˚F (20 C)
30,000 CFM
3
MIN.)
(849 M
M23920
4. Measure the return air temperature:
68°F (20°C)
5. Measure the outside air temperature:
21°F (-6°C)
This is the air handler for an office building with 350 people maximum occupancy. Complete the required steps in the procedure to adjust the controls for the correct volume of ventilation.
3. Ventilation percentage:
13750 cfm (389.4 m3/min)/30,000 cfm (849 m3/min)
Honeywell Economizers 63-8594-02 18
M23919B
SUPPLY
OUTSIDE AIR 21˚F (-6 C)
RETURN
AIR 68˚F (20 C)
Section 1 - Ventilation
FILTERS
+
S
SUPPLY OR MIXED AIR SENSOR
ADJUST THIS SETTING UNTIL THE MIXED AIR IS ___˚F (___ C)
% of
Return Air
Temperature
X
Return Air
COMMERCIAL THERMOSTAT
% of
Outside Air
+
Temperature
CONTROLLER
X
Outside Air
6. Use the mixed air temperature formula or the graph:
68°F (20°C) X ____% + 21°F (-6°C) X ____% =
_____°F (____°C) + _____°F (_____C) _____°F (____°C)
AIR
Temperature
=
of Mixed Air
Temperature of
Mixed Air
NOTE: Note use this formula to determine
DCV maximum MAT and Minimum position MAT.
7. Close the outside air dampers to the minimum position. The method used for this depends upon the controller being used.
8. On analog economizers, turn the DCV maximum control (potentiometer) until the measured mixed air temperature is _____°F (_____°C). When using the
JADETM controller, go to the set point
menu and adjust the Vent max setting using the up and down arrows on the keypad.
9. Mark this setting on the control as being 36% outdoor air.
10. On analog economizers, turn the minimum position until the measured mixed air temperature is _____°F
(_____°C). When using the JADETM controller, go to the set point menu and adjust the Vent min setting using the up and down arrows on the keypad.
11. Mark this setting on the control as being _____% outdoor air.
12. Restore all settings and setpoints.
19 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
Economizer Cycle Definition
ECONOMIZER CONTROLLER
SINGLE STAGE COOLING
FIRST STAGE COOL
Y1
SECOND
Y2
STAGE COOL
COMMERCIAL THERMOSTAT
On a First Call for Cooling From Commercial Thermostat (Y1)
Controller signal is routed to the economizer logic module.
IF THE OUTDOOR AIR IS SUITABLE FOR FREE COOLING:
YES
OUTSIDE AIR COOL?
OPEN OUTSIDE
NO
AIR DAMPER
MECHANICAL COOL 1
COMPRESSOR
M13816A
hold the temperature between -1F and +1F of the MAT setpoint. For example if the MAT is set to 53F, the damper will hold between 52F and 54F.
When the mixed or supply air goes below 50°F (10°C) the damper is modulated towards
closed (52°F for JADETM in our example).
With analog economizers the actuator modulates the outdoor damper open until the room temperature is cool enough to satisfy the call for cooling and maintain the mixed or discharge air between 50 and 55°F (10 and
13°C). With the JADETM controller the actuator modulates the OA damper open to maintain the MAT setpoint. The MAT default is 53F with a 2F differential. The MAT setpoint can be changed in the menu using the up and down
arrows on the JADETM.
When the mixed or discharge air is between 50 and 55°F (10 and 13°C) the actuator will hold damper position with analog
economizers, with JADETM the actuator will
Honeywell Economizers 63-8594-02 20
When the mixed or supply air goes above 56°F (13°C) the damper is modulated towards
open (54°F for JADE
TM
in our example).
For the analog economizers the MAT setpoint is not adjustable, the range can be changed
using external resistance. For the JADETM, the MAT is adjustable between 38°F and 70°F.
IF THE OUTDOOR AIR IS NOT SUITABLE FOR FREE COOLING:
The first stage of the cooling compressor is turned on and the dampers are set to minimum for occupancy requirements (Vat if
using DCV, VOT if no DCV).
Single and Two Stage Cooling With Economizer
Y2
Y1
SECOND STAGE COOL
FIRST STAGE COOL
OUTSIDE AIR COOL?
YES
NO
OPEN OUTSIDE AIR DAMPER
COMPRESSORS
MECHANICAL COOL 1
M13817A
TWO STAGE COOLING
MECHANICAL COOL 2
COMMERCIAL THERMOSTAT
ECONOMIZER CONTROLLER
Section 1 - Ventilation
On a Call for Second Stage Cooling
Controller signal is routed to the economizer logic module.
IF THE OUTDOOR AIR IS SUITABLE FOR FREE COOLING AND THE OUTSIDE AIR DAMPERS ARE OPEN:
The economizer logic turns on the first stage of mechanical cooling for the second stage of cooling required by the commercial thermostat. With JADETM the actuator drives the OA damper wide open to try to satisfy the call for second stage of cooling. If OA dampers are 100% open and call for second stage is not satisfied then the JADETM will turn on the second stage mechanical cooling and the OA damper will remain wide open.
NOTE: JADETM has an option in the
Advanced setup menu "STG3 DLY" which is a delay after the stage 2 for
cooling has been active for a programmed amount of time. If the space has not been satisfied after the programmed amount of time, the JADETM turns on the 2nd stage of mechanical cooling to allow 3 stages of cooling, 1 economizer and 2 mechanical. This feature can also be turned off.
IF THE OUTDOOR AIR IS NOT SUITABLE FOR FREE COOLING:
The first stage cooling compressor is on, and the logic module turns on the second stage of mechanical cooling.
NOTE: A commercial thermostat with a
minimum of two stages of cooling is required. The first stage must be available for economizing if outside air is suitable.The OA dampers must be opened completely on a second call for cooling before the mechanical cooling is turned on.
21 Honeywell Economizers 63-8594-02
Section 1 - Ventilation
Honeywell Economizers 63-8594-02 22
Section 2 - Enthalpy Theory And Controllers
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
41 C
115 F
46 C
F 0 9
) C 2 3 (
B L U B T E W
F 5 8
) C 9 2 (
B L U B T E W
F 0 8
) C 7 2 (
B L U B T E W
F 5 7
) C 4 2 (
B L U B T E W
F 0 6
) C 6 1 (
B L U B T E W
F 5 5
) C 3 1 (
B L U B T E W
F 0 5
) C 0 1 (
B L U B T E W
5 4
F
(
7
) C
B L U B T E W
0 4
F
(
4
) C
B L U B T E W
5 3
F
(
2
) C
B L U B T E W
H R % 0 8
H R % 0 7
H R % 0 3
H R % 0 4
H R % 0 5
H R % 0 6
H R % 0 9
H R % 0 1
H R % 0 2
H R % 0 0 1 - N O I T A R U T A S
F 0 7
) C 1 2 (
B L U B T E W
F 5 6
) C 8 1 (
B L U B T E W
DRY BULB TEMPERATURES
15
BTU/LB
34.8 k­J/kg
20 BTU/LB
46.4 k-J/kg
25 BTU/LB
58 k-J/kg
30 BTU/LB
69.7 k-J/kg
35 BTU/LB
81.4 k-J/kg
40 BTU/LB
92.8 k-J/kg
45 BTU/LB
104.5 k-J/kg
50 BTU/LB
116 k-J/kg
M25280
Section 2 - Enthalpy Theory And Controllers
23 Honeywell Economizers 63-8594-02
Section 2 - Enthalpy Theory And Controllers
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
41 C
115 F
46 C
F 0 9
) C 2 3 (
B L U B T E W
F 5 8
) C 9 2 (
B L U B T E W
F 0 8
) C 7 2 (
B L U B T E W
F 5 7
) C 4 2 (
B L U B T E W
F 0 6
) C 6 1 (
B L U B T E W
F 5 5
) C 3 1 (
B L U B T E W
F 0 5
) C 0 1 (
B L U B T E W
5 4
F
(
7
) C
B L U B T E W
0 4
F
(
4
) C
B L U B T E W
5 3
F
(
2
) C
B L U B T E W
H R % 0 8
H R % 0 7
H R % 0 3
H R % 0 4
H R % 0 5
H R % 0 6
H R % 0 9
H R % 0 1
H R % 0 2
H R % 0 0 1 - N O I T A R U T A S
F 0 7
) C 1 2 (
B L U B T E W
F 5 6
) C 8 1 (
B L U B T E W
DRY BULB TEMPERATURES
M25278
The Psychrometric Chart
This is a psychrometric chart. To use the chart effectively the thermodynamic properties of air must be known. Some common terms are:
Dry Bulb Temperature
The temperature read directly on an ordinary thermometer.
Wet Bulb Temperature
The temperature read on a thermometer whose bulb is encased in a wet wick and with air blown across the wick at 900 ft. per minute
(274 meters per minute). The evaporation of the water causes the temperature to drop, this may also be referred to as the “evaporation effect.” When the temperature stops falling that is the wet bulb temperature. The sling psychrometer is a common instrument used to determine the wet bulb temperature although there are other methods now available.
Dry bulb and wet bulb are the two most readily measurable variables on the chart and when known can be used to determine all other properties on the psychrometric chart.
63-8594-02 Honeywell Economizers 24
Section 2 - Enthalpy Theory And Controllers
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
41 C
115 F
46 C
F 0 9
) C 2 3 (
B L U B T E W
F 5 8
) C 9 2 (
B L U B T E W
F 0 8
) C 7 2 (
B L U B T E W
F 5 7
) C 4 2 (
B L U B T E W
F 0 6
) C 6 1 (
B L U B T E W
F 5 5
) C 3 1 (
B L U B T E W
F 0 5
) C 0 1 (
B L U B T E W
5 4
F
(
7
) C
B L U B T E W
0 4
F
(
4
) C
B L U B T E W
5 3
F
(
2
) C
B L U B T E W
H R % 0 8
H R % 0 7
H R % 0 3
H R % 0 4
H R % 0 5
H R % 0 6
H R % 0 9
H R % 0 1
H R % 0 2
H R % 0 0 1 - N O I T A R U T A S
F 0 7
) C 1 2 (
B L U B T E W
F 5 6
) C 8 1 (
B L U B T E W
DRY BULB TEMPERATURES
M25279
Relative Humidity and Saturation
Relative Humidity
Relative Humidity is the ratio of the measured amount of moisture in the air to the maximum amount of moisture the air can hold at the same temperature and pressure. Relative humidity is expressed in percent of saturation. Air with a relative humidity of 35%, for example, is holding 35 percent of the moisture that it is capable of holding at that temperature and pressure.
Saturation
The point at which the relative humidity reaches 100% and no more moisture can be contained in the air is the saturation point. The relative humidity and saturation lines are the only curved lines on this psychrometric chart.
25 Honeywell Economizers 63-8594-02
Section 2 - Enthalpy Theory And Controllers
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
41 C
115 F
46 C
F 0 9
) C 2 3 (
B L U B T E W
F 5 8
) C 9 2 (
B L U B T E W
F 0 8
) C 7 2 (
B L U B T E W
F 5 7
) C 4 2 (
B L U B T E W
F 0 6
) C 6 1 (
B L U B T E W
F 5 5
) C 3 1 (
B L U B T E W
F 0 5
) C 0 1 (
B L U B T E W
5 4
F
(
7
) C
B L U B T E W
0 4
F
(
4
) C
B L U B T E W
5 3
F
(
2
) C
B L U B T E W
H R % 0 8
H R % 0 7
H R % 0 3
H R % 0 4
H R % 0 5
H R % 0 6
H R % 0 9
H R % 0 1
H R % 0 2
H R % 0 0 1 - N O I T A R U T A S
F 0 7
) C 1 2 (
B L U B T E W
F 5 6
) C 8 1 (
B L U B T E W
DRY BULB TEMPERATURES
15
BTU/LB
34.8 k­J/kg
20 BTU/LB
46.4 k-J/kg
25 BTU/LB
58 k-J/kg
30 BTU/LB
69.7 k-J/kg
35 BTU/LB
81.4 k-J/kg
40 BTU/LB
92.8 k-J/kg
45 BTU/LB
104.5 k-J/kg
50 BTU/LB
116 k-J/kg
M25280
Enthalpy
The measure of heat used in the United States today is the British Thermal Unit or BTU. This is the amount of heat required to raise the temperature of one pound of water by one degree Fahrenheit. A metric unit is the joule. There are 1055 joules per BTU.
Sensible Heat
Heat that changes the temperature of the air without changing its moisture content or dew point temperature is sensible heat. Heat added by a heating coil is sensible heat. Heat removed by a cooling coil that remains dry is also sensible heat.
Latent Heat
Heat required to change water to vapor (steam) without change in temperature or pressure is latent heat. It is also called heat of vaporization. When water is vaporized the latent heat passes into the air, and when vapor condenses, latent heat is removed.
Total Heat (Enthalpy)
The sum of sensible and latent heat and is commonly referred to as enthalpy. Enthalpy is often referred to as the total heat content of the air.
63-8594-02 Honeywell Economizers 26
Section 2 - Enthalpy Theory And Controllers
Psychrometric Chart of Enthalpy Economizer Control
A standard dry bulb economizer discussed earlier causes the air handler to switch over from outside air to return air at the setpoint of the outside air high limit. This will vary based on the climate. According to ASHRAE 90.1, the changeover temperatures for the US are 65F, 70F and 75F based on the region of the country. Dry bulb economizers only control the outside air dampers based on temperature. If
it is a cool but rainy day, the outside air will be brought in and extra cooling capacity will be required to dehumidify it or the humidity will be released into the ducts or occupied space. Enthalpy economizers take temperature and humidity into account. With enthalpy control, humid air below a conventional dry bulb temperature setpoint is locked out. Cooling costs are lowered in most climates when using enthalpy instead of dry bulb temperature with the economizer.
27 Honeywell Economizers 63-8594-02
Section 2 - Enthalpy Theory And Controllers
M23906A
SUPPLY AIR TO BUILDING
MIXED OR SUPPLY AIR SENSOR
FAN
COILS
W7220 ECONOMIZER CONTROLLER WITH DEMAND CONTROL VENTILATION
TB8220 COMMERCIAL PRO
SINGLE SENSOR OR HIGH LIMIT ENTHALPY
COOLING AND HEATING CONTROLLED FROM COMMERCIAL THERMOSTAT. ENTHALPY ECONOMIZER CONTROLLER FUNCTIONS AS FIRST STAGE OF COOLING.
C7400S ENTHALPY SENSOR
C7400S ENTHALPY SENSORS ARE WIDELY USED WITH HONEYWELL CONTROLLERS. IT COMBINES BOTH TEMPERATURE AND HUMIDITY MEASUREMENTS INTO ONE DEVICE. TWO C7400A’S ARE NEEDED TO PROVIDE DIFFERENTIAL ENTHALPY FOR ANALOG ECONOMIZERS AND TWO C7400S SYLK-BUS SENSORS PROVIDE TEMPERATURE AND HUMIDITY TO THE JADE FOR DIFFERENTIAL ENTHALPY.
OUTSIDE AIR SENSOR
Single Sensor Enthalpy Control
There are two enthalpy control strategies available: single and differential enthalpy control.
The single enthalpy control uses one enthalpy sensor located in the outdoor air in any orientation that exposes it to freely circulating air and protects it from rain, snow and direct sunlight. The enthalpy sensor replaces the dry bulb high limit used in a standard economizer. Instead of switching the mixed air control loop from outdoor to return air at a preset outdoor air dry bulb temperature, on a call for cooling from the controller or commercial thermostat the economizer logic module compares the outdoor enthalpy to a preselected setpoint. The value of the setpoint is illustrated on the psychrometric chart on page 57 with curves labeled as A, B, C or D. The setpoint selected will vary based on climate, activities in the controlled area and the type of mechanical
equipment used to provide cooling. An installer can choose a more aggressive setpoint A for more free cooling or a conservative setpoint D for less free cooling. Care needs to taken to select the correct curve for comfort and to control the humidity to prevent indoor air quality and other issues caused by high humidity in a building. The mixed air sensor, located in the area where the return and outdoor air mix, maintains the mixed air temperature between 50 and 56°F
(10.0 and 12.8°C).
When using the JADE
TM
the analog curves are changed to control to dry bulb temperature, enthalpy and dew point based on ES boundaries as shown on modified psychrometric chart and table on page 57.
JADE
TM
controls to a +/-1F differential versus
the 50-55F range of an analog economizer.
63-8594-02 Honeywell Economizers 28
Section 2 - Enthalpy Theory And Controllers
Two Sensor or Differential Enthalpy
A dual sensor enthalpy control is equipped with the same outdoor air enthalpy sensor and an additional second enthalpy sensor in the return air. This is also referred to as differential enthalpy. On a call for cooling or when the mixed air temperature goes above the high MAT range or setpoint, additional air with the lower enthalpy, outdoor or return, is selected to be brought into the conditioning section of the air handler. For analog economizers the setpoint on the logic module is turned to D whenever differential enthalpy is used. This is a very efficient method of controlling outdoor air usage since the return and outside air comparison is continuous and automatic year-
DUAL SENSOR OR DIFFERENTIAL ENTHALPY
DAMPER
EXHAUST AIR
round. It eliminates operator error by eliminating seasonal changeover which is frequently overlooked. Though it may appear wasteful to cool outdoor air at a higher dry bulb temperature than return air, the savings are verifiable through psychrometric calculations. The amount of mechanical cooling required to dehumidify air often exceeds the amount required to lower the dry bulb temperature. In buildings where there is a substantial amount of cooking, laundry or other moisture generating activity this type of control sequence can result in substantial savings in cooling costs.
RETURN AIR SENSOR
RETURN AIR FROM ROOM
OUTSIDE AIR SENSOR
TB8220 COMMERCIAL PRO
SUPPLY AIR TO BUILDING
MIXED OR SUPPLY AIR SENSOR
29 Honeywell Economizers 63-8594-02
COILS
FAN
W7220 ECONOMIZER CONTROLLER WITH DEMAND CONTROL VENTILATION
M23904A
Section 2 - Enthalpy Theory And Controllers
M23905A
PRO
DIFFERENTIAL ENTHALPY WITH DCV
Enthalpy Control with Carbon Dioxide Sensor
Most building codes allow for the option of carbon dioxide sensor-based demand control ventilation (DCV) to determine the human occupancy level of the space. Honeywell supplied controllers that combined this function with the economizer function. They were the W7212, W7340, W7460, and the W7215 economizer logic modules. All of these logic modules had inputs for a room indoor air content sensor. Additionally the W7215B was available with outdoor air content sensor inputs. The W7215 and W7212 were designed to be used with series 72 actuators and the W7460 with the M7415 actuator. The W7340
was designed to be used with an OEM system because it requires external relays to switch to compressor and communicates with the OEM system controller via a modified modbus protocol. In addition to the indoor sensor based demand control ventilation option, these logic modules had additional features including:
• Maximum damper position adjustment
(DCV max).
• Exhaust fan setpoint.
• Occupied and Unoccupied operation.
• W7213 and W7214 are heat pump models.
The JADETM controller replaced the analog economizers in new applications. The JADETM
is a digital economizer and incorporates many features and functions that were not availably on the analog sensors. See section 11 for the
JADETM controller.
DAMPER
EXHAUST AIR
OUTSIDE AIR SENSOR
+
S
TB8220 COMMERCIAL
DAMPER
+
RETURN
S
AIR SENSOR
MIXED OR SUPPLY AIR SENSOR
C7632 ROOM CARBON DIOXIDE SENSOR
COILS
RETURN AIR FROM ROOM
FAN
W7212 ECONOMIZER CONTROLLER WITH DEMAND CONTROL VENTILATION
SUPPLY AIR TO BUILDING
63-8594-02 Honeywell Economizers 30
Section 3 - Types of Analog Economizers
Section 3 - Types of Analog Economizers
There were a number of Honeywell analog enthalpy economizer modules developed since the early 1960s. Most can be replaced
by the JADETM controller. They varied based on the actuator control series, mixed air circuitry and enthalpy sensor configuration.
31 Honeywell Economizers 63-8594-02
Section 3 - Types of Analog Economizers
Commercial
thermostat
Separate
Series
70 or 90
mixed air
controller
Mod IV actuator
Optional
second
enthalpy
sensor
H705 on plate,
one enthalpy
sensor on back
H705
The H705 was the base controller since the mixed air circuitry was not included. Its function was to provide SPDT high limit switching in a separate mixed air control circuit, typically series 90. It replaced the H205
without substantial wiring modifications and could also be used in control circuits with other company’s devices if a SPDT economizer high limit was applicable.
63-8594-02 Honeywell Economizers 32
W7459
Commercial
thermostat
One enthalpy or dry bulb and
one mixed/supply air sensor
required. Second enthalpy
sensor optional.
W7459 install
on actuator
M7405, M7415
or M8405 actuators
only
Section 3 - Types of Analog Economizers
The W7459 was similar to the H705 in that only the enthalpy high limit function is provided and the mixed air control circuit is in the M7415 actuator. This restricted the W7459 use to the M7415, M7405 and M8405 actuators and it installed directly onto them. Unlike the H705 there was not a sensor built
into the W7459 so wiring connections were required for one or two enthalpy sensors. It was also used with direct digital (W7459B), SPDT mixed air controllers (W7459C) or as a stand-alone mixed air controller with a mixed air sensor (W7459A or D).
33 Honeywell Economizers 63-8594-02
Section 3 - Types of Analog Economizers
Commercial
thermostat
One enthalpy or dry bulb and
one mixed/supply air sensor
required. Second enthalpy
sensor optional.
Series 62 or
72 Actuator
W6210, W7210
install on
flat surface
W6210 and W7210
The W6210 and W7210 were used with Honeywell series 62 or 72 actuators. The mixed air control circuitry that was either separate or included in the actuator in the H705 or W7459 modules was included in these economizers. The options for enthalpy and mixed air sensors were the same as the
W7459. The difference between the W7459 and the W7210 was the W7210 has the addition of the 2-10 Vdc out for controlling a series 70 DCA or foot-mounted motor, 24 Vac power and ground for the motor and the mixed air circuitry in the control. W6210 was used with floating series 62 motors.
63-8594-02 Honeywell Economizers 34
Section 3 - Types of Analog Economizers
Commercial
thermostat
One enthalpy or dry bulb and
one mixed/supply air sensor
required. Second enthalpy
sensor optional.
Series 62 or 72 or
M7415 Actuator
Optional room CO2
sensor on A models,
additional optional
outdoor CO2 sensors
on B models.
W6215, W7215,
W7460 install on
flat surface
W6215, W7215 and W7460
The W6215A, W7215A and W7460A economizer modules were similar to the W6210 and W7210 with the addition of inputs from a CO2 sensor for Demand Control
Ventilation and contact inputs and outputs to monitor and control various devices. The B models included inputs from an outdoor CO2
sensor for the function of limiting outdoor air usage when the outdoor air was not suitable for ventilation. The actuators used with these controllers were:
• W6215 - Series 62
• W7215 - Series 72
• W7460 - M7415
35 Honeywell Economizers 63-8594-02
Section 3 - Types of Analog Economizers
Commercial
thermostat
One enthalpy or dry bulb and
one mixed/supply air sensor
required. Second enthalpy
sensor optional.
W7212, W7213
and W7214 install
on flat surface or
mount on M7215
motor.
Optional room CO2
sensor on A models,
additional optional
outdoor CO2 sensors
on B models.
Series 62 or 72 Direct
Coupled Actuators
or M7215 Actuator
W7212, W7213 and W7214
The W7212 DCV economizer logic module was the simplest Demand Control Ventilation economizer model. It combined all of the benefits of the W7459 and W7210 with the added features of the W7215. It did not include shutdown, air change and purge but had an “N” terminal for occupancy. On W7213 and W7214 models the N terminal was a B or O terminal for use with heat pumps.
There were three models:
• W7212A- Used with series 70 actuators including DCA’s, M7215, and Modutrol Motors
63-8594-02 Honeywell Economizers 36
• W7213A - Used with heat pumps or conventional rooftop units. B terminal energized in heating and unenergized in cooling
• W7214A - Used with heat pumps or conventional rooftop units. O terminal unenergized in heating and energized in cooling.
All models were panel mounted or directly mounted to M7215 motor.
W7340 and W7345
One enthalpy or dry bulb and
one mixed/supply air sensor
required. Second enthalpy
sensor optional.
W7340 and W7345 mount
on flat surface or on a
M7215 motor
Optional room CO2
sensor on W7340
models
W7340
W7345
Section 3 - Types of Analog Economizers
The W7340 was a full enthalpy economizer used in an OEM unit to provide a totally integrated control system. The W7345 provided temperature (OAT) control only; it did not have an option for a return air sensor, DCV sensor or exhaust control.
The W7340A and B modules did not have the ability to set the outdoor air damper to a maximum position for DCV, they incorporated a minimum position setting that defaulted to 20% but could be overridden using the on­board pot or Modbus communication link to a maximum of 50% open.
If the CO2 sensor failed, the OA damper position would go to a position for maximum occupancy ventilation. If the minimum position set point was higher than the DCV maximum position, on sensor failure, the damper would drive to the higher of the two of DCV maximum and minimum position settings.
There was no limit on the damper position on a call from the CO2 sensor (DCV). It could go
100% open.
37 Honeywell Economizers 63-8594-02
Section 3 - Types of Analog Economizers
Analog Economizer Features
Economizer
Module
Series
H705 Series 90 H705A1003
W7459 M7405 W7459B1009
W6210 Series 62 W6210A1003
W7210 Series 72 W7210A1001
W6215 YES Adjustable YES YES Series 62 W6215A 008 W7215 YES Adjustable YES YES Series 72 W7215A1006
W7460 YES Adjustable YES YES M7415 W7460A1008
W7212 YES Adjustable Series 72 W7212A1009
W7340 YES Modbus Series 72 W7340C1000 W7345 YES Series 72 W7345B1001
Enthalpy
High Limit
YES M7415 W7459D1005
YES Series 62 W6210D1007
YES Series 72 W7210D1005
DCV
Sensor
(Indoor)
YES YES Fixed YES Series 72 W7215B1004
YES YES Fixed YES M7415 W7460B1006
OAQ
Sensor
(Outdoor)
Exhaust
Fan
Setpoint
Shutdown
and Air
Change Purge
Motors
Controlled
Series 90 H705A2001 Series 90 H705D1001
M8405 W7459C1007 M7415 M7459A1001
Specific Product
Number
63-8594-02 Honeywell Economizers 38
Section 3 - Types of Analog Economizers
1
2
1K
1S
1S SWITCHES WHEN POWERED BY 24 VOLTS
1S1
TR TR1
ECONOMIZER LOGIC PANEL W7459, W6210, W6215, W7210, W7215, W7460
THIS SWITCH ENERGIZES THE MIXED AIR CIRCUIT
M13822A
RELAY COIL FOR FIRST STAGE OF COOLING
CONTACT FOR COOLING IN COMMERCIAL THERMOSTAT
PRIMARY VOLTAGE
1
2
1K
1S
1S SWITCHES WHEN POWERED BY 24 VOLTS
1S1
TR TR1
ECONOMIZER LOGIC PANEL W7459, W6210, W6215, W7210, W7215, W7460
THIS SWITCH ENERGIZES THE MIXED AIR CIRCUIT
M13823A
RELAY COIL FOR FIRST STAGE OF COOLING
CONTACT FOR COOLING IN COMMERCIAL THERMOSTAT
PRIMARY VOLTAGE
PRIMARY VOLTAGE
Transformer Wiring Requirements for Analog Economizers
Economizer Panel Supplied With Same Transformer As Cooling Commercial Thermostat.
One of the most common misapplications of economizers is related to the field wiring. When the economizer will not open the dampers and it is really cool outside, check the wiring with the transformers. In analog economizers relay coil 1S is used to open the outside air dampers as the first stage of free
cooling. To function properly 1S had to be wired to both sides of the same transformer. When the same transformer was used for supplying the commercial thermostat, cooling relay and the economizer logic module the switching occured correctly.
Economizer Panel Supplied With Separate Transformer From Cooling Commercial Thermostat.
24 Vac is supplied to the relay coil 1S in this application from two separate transformers. Though the first stage of cooling will switch correctly through the economizer module circuit, the relay coil 1S may not. Honeywell
recommends use of a single, larger transformer for both the economizer logic module and the cooling commercial thermostat circuit.
39 Honeywell Economizers 63-8594-02
Section 3 - Types of Analog Economizers
When wiring any economizer it is very important that you read the notes on the correct wiring diagram. The wiring diagrams normally show the internal connections of the logic module to help guide you if you are concerned with the common side of the transformers.
A rule of thumb to follow any Honeywell electronic economizer logic module will have all terminals ending with a 1 as ground.
63-8594-02 Honeywell Economizers 40
Section 4 - H705 Economizer Module
Section 4 - H705 Economizer Module
41 Honeywell Economizers 63-8594-02
Section 4 - H705 Economizer Module
M23914A
BUILDING
H705 ENTHALPY CONTROL
H705 Economizer Module
DAMPER
EXHAUST AIR
OUTSIDE AIR SENSOR
TR
TR1
BC
S
+
O
A
D
S R
+
5
2
1
4
3
X
D
6
DAMPER
DAMPER ACTUATOR
COILS
RETURN AIR FROM ROOM
FAN
SUPPLY OR MIXED AIR SENSOR
SUPPLY AIR TO
100
80
120
60
40
140
°F
MINIMUM POSITION CONTROL. PREVENTS FULL CLOSURE OF OUTSIDE AIR DAMPERS
ROOM SENSOR
The H705 was the first Honeywell series of electronic economizer controllers. Prior to the development of the H705, an electromechanical device with a nylon humidity element, the H205, was the state-of-
HEAT21
3 HEAT 3 COOL
HEAT
21
MOD-COOL
MOD-HEAT
SENSOR
C +20 H H
34251
T
T1
SINGLEZONE CONTROL COOL SETPOINT 76˚F (24 C)
STAT
RHBHWH
WCBCRC
24 VAC ECONO
TR TR W B Y R
the-art controller. The H705 was a direct replacement for the H205. The output is the same SPDT switch which is typically wired into the mixed air circuit.
63-8594-02 Honeywell Economizers 42
H705 Components
M23915A
3
1
TR1TR
A
D
O
S
R
S
C
B
2
ENTHALPY SETPOINT
WIRES TO C7400 ENTHALPY SENSOR ON THE BACK OF PLATE
C7400 ENTHALPY SENSOR ON BACK OF PLATE
ENTHALPY CONTROLLER ON FRONT OF PLATE
ENTHALPY CONTROLLER
RESISTOR THAT IS REMOVED IF SECOND ENTHALPY SENSOR IS INSTALLED
Section 4 - H705 Economizer Module
The H705A Enthalpy Controller base configuration was single sensor enthalpy controller but could be used for differential enthalpy. It was constructed of two devices: a solid state C7400 enthalpy sensor on one side of a metal plate and an enthalpy control on the other side. The device was located in the outside air stream with a recommended minimum velocity of 500 feet per minute (152
meters per minute). The setpoint scale is A, B, C and D. Each setting corresponds to an enthalpy curve with A equalling the highest enthalpy changeover and D being the lowest enthalpy changeover. The output of this control was an SPDT relay output used to switch the mixed air dampers from return to outside air and back as required for maximum efficiency.
43 Honeywell Economizers 63-8594-02
Section 4 - H705 Economizer Module
40 F
4 C
50 F
10 C
60 F
16 C
70 F
21 C
80 F
27 C
90 F
32 C
100 F
38 C
110 F
43 C
120 F
49 C
35 F
2 C
45 F
7 C
55 F
13 C
65 F
18 C
75 F
24 C
85 F
29 C
95 F
35 C
105 F
41 C
115 F
46 C
F 0 9
) C 2 3 (
B L U B T E W
F 5 8
) C 9 2 (
B L U B T E W
F 0 8
) C 7 2 (
B L U B T E W
F 5 7
) C 4 2 (
B L U B T E W
F 0 6
) C 6 1 (
B L U B T E W
F 5 5
) C 3 1 (
B L U B T E W
F 0 5
) C 0 1 (
B L U B T E W
5 4
F
(
7
) C
B L U B T E W
0 4
F
(
4
) C
B L U B T E W
5 3
F
(
2
) C
B L U B T E W
H R % 0 8
H R % 0 7
H R % 0 3
H R % 0 4
H R % 0 5
H R % 0 6
H R % 0 9
H R % 0 1
H R % 0 2
H R % 0 0 1 - N O I T A R U T A S
F 0 7
) C 1 2 (
B L U B T E W
F 5 6
) C 8 1 (
B L U B T E W
DRY BULB TEMPERATURES
15
BTU/LB
34.8 k­J/kg
20 BTU/LB
46.4 k-J/kg
25 BTU/LB
58 k-J/kg
30 BTU/LB
69.7 k-J/kg
35 BTU/LB
81.4 k-J/kg
40 BTU/LB
92.8 k-J/kg
45 BTU/LB
104.5 k-J/kg
50 BTU/LB
116 k-J/kg
A
B
C
D
M25282
H705 Enthalpy Setpoint
This psychrometric chart shows effects of the various analog economizer logic setpoints listed. This only applied to single enthalpy controllers not differential enthalpy. Air with conditions to the left of the curve is brought in from outdoors to be used for cooling. When the outdoor air conditions are to the right of the curve, the dampers will be set at minimum position for ventilation and the mechanical cooling energized. For differential enthalpy the setpoint knob or potentiometer was turned to the D setting and the lower of return or outside air brought into the building.
63-8594-02 Honeywell Economizers 44
Control
Curve
Control Point
(Approximate Temperature
at 50% Humidity) A 73°F (23°C) B 70°F (21°C) C 67°F (19°C) D 63°F (17°C)
Knob turned
to D
For Differential Enthalpy (2 Sensor)
Example: With A, B, C, D potentiometer logic module set at “C”. Dry bulb temperature at 65°F (18.3°C) and Relative Humidity (RH) at 50% RH the logic module would free cool on first call for cooling for commercial thermostat.
L1
M13818A
(HOT)
L2
TRANSFORMER
H705 Wiring Diagram
MIXED AIR DAMPER MOTOR
T1
T2
Section 4 - H705 Economizer Module
H705 ENTHALPY CONTROL
TR1TR
B
C
S
O
A
D
S
R
3
2
1
COOLING COMMERCIAL THERMOSTAT
ENTHALPY DECREASE
RC
B
W
120
F
110
100
90
80
R
70
60
B
T991 MIXED AIR CONTROL
130
140
15
16
170
180
TR
TR1
SR
W R
W
100
80
60
40
+
620 OHM RESISTOR
1
MINIMUM POSITION CONTROL
R
120
140
°F
2
3
C
NC
NO
RELAY
C
Y1
NC
NO
Y2
T1
L1
COOLING CONTACTOR
T2
L2
The H705 enthalpy control is being used in this application in place of a dry bulb temperature economizer high limit. The H705 included a single enthalpy sensor for the outside air. An optional second C7400 installed in the return air was used for differential enthalpy. If the second C7400 sensor is not used a 620 ohm resistor was
installed across the SR and + terminals. The economizer modulated the outdoor dampers
for free cooling provided the outside air enthalpy was below the setpoint on the H705. If the outdoor enthalpy is above the setpoint the outside air dampers are closed to a minimum position for ventilation and the mechanical cooling is energized.
45 Honeywell Economizers 63-8594-02
Section 4 - H705 Economizer Module
L1 (HOT)
L2
61
4
2
2
2
YELLOW
BLUE
YELLOW
VIOLET
BROWN
VIOLET
BLACK/BLUE
BLACK/RED
WHITE/RED
BLACK/YELLOW
RED
3 3 3
2ND STAGE COOLING CONTACTOR
1ST STAGE COOLING CONTACTOR
COOLING TRANSFORMER
3
Y1
B1
W1
R1
Y G C R
Y2
RC
TR1
TR
SR
2
1
3
S
5
PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
FIELD CONTROL WIRING REQUIRED TO INTEGRATE ECONOMIZER INTO UNIT.
FIELD WIRING REQUIRED TO PROVIDE ECONOMIZER AND MECHANICAL COOLING OPERATION IN EXISTING INSTALLATION.
ROOFTOP TERMINAL STRIP IS PART OF AIR CONDITIONING UNIT.
FACTORY-INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400A SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
4
5
6
OPTIONAL C7400A
W859D ECONOMIZER CONTROL PACKAGE
1
2
3
620 OHMS
M12162A
MODUTROL® MOTOR
H705A
T872 SPACE THERMOSTAT (COOLING CIRCUIT)
L1 (HOT)
L2
1
M745 ECONOMIZER MOTOR
3
L1 (HOT)
L2
1
PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS
1
REQUIRED.
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE
2
REMOVED ONLY IF A C7400A SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
TR
TR
TR
TR
1
RW
2
3
WR B
4
S963A OR Q209 MINIMUM POSITION POTENTIOMETER
W936 OR W945 ELECTRONIC PANEL
E1 T1
COMMERCIAL
THERMOSTAT
H705A used in electronic system
OPTIONAL
MORNING
WARMUP
E3
E2
H705A
TR
SR
2
ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE
3
THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
2
620 OHMS
TR1
3
1
OPTIONAL C7400A
S
M15037C
63-8594-02 Honeywell Economizers 46
H705A used in electromechanical system
T7300
THERMOSTAT
T7300 SUBBASE
RH
RC
Section 4 - H705 Economizer Module
EXISTING HVAC EQUIPMENT
L1
OPTIONAL C7400A
6
H705A
620 OHMS
TR1
3
1
TR
SR
S
2
2
HVAC EQUIPMENT TERMINAL STRIP
R
SYSTEM
TRANSFORMER
L2
(HOT)
9
X
C2
Y2
C1
H1
FAN
AUX
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND
1
OVERLOAD PROTECTION AS REQUIRED.
FACTORY-INSTALLED 620 OHM, 1 WATT, 5% RESISTOR
2
SHOULD BE REMOVED ONLY IF A C7400A SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
3
ENTHALPY CONTROL MAKES TERMINALS 2-1 ON ENTHALPY RISE, AND 2-3 ON ENTHALPY FALL.
4
RELAY REQUIRED (R8222 OR SIMILAR).
Y1
H2
W2
W1
G
COM
8
LED 1
LED 2
MODUTROL® MOTOR
A1
A2
B1
W1
R1
T2
T1
4
3
TYPICAL W859D ECONOMIZER CONTROL PACKAGE
MIXED AIR TEMPERATURE CONTROLLER
BLUE
4K1
WR B
RISE
MINIMUM POSITION POTENTIOMETER
YELLOW
WR B
1
L2
L1 (HOT)
3K
BLACK
7
YELLOW
OPEN
4K1
ECONIMIZER MOTOR SPRING RETURNS CLOSED ANY TIME
5
FAN IS NOT RUNNING.
6
FIELD INSTALLED JUMPER.
7
IMPORTANT: MIXED AIR SENSOR MUST BE LOCATED DOWNSTREAM OF THE EVAPORATOR COIL IN THE DISCHARGE AIR DUCT TO PROVIDE ECONOMIZER LOW LIMIT FUNCTION.
8
24 VAC ONLY.
9
MUST BE ABLE TO CARRY ADDITIONAL 6 VA LOAD OF COMMERCIAL THERMOSTAT AND SUBBASE.
4
OUTDOOR AIR CHANGEOVER SWITCH
BROWN
1K1
RED
1K2
W1
W2
Y1
Y2
HEAT 1
HEAT 2
5
BLACK/
YELLOW
T675 LOW AMBIENT COMPRESSOR LOCKOUT
VIOLET
VIOLET
FAN
COOL1
COOL 2
W
R
B
M12167B
G
4
BLACK/RED
2K1
2K2
2K
1K
T7300/Q7300 using W859D Economizer Package with H705A in two-stage
heating/two-stage cooling system, defeating economizer minimum position
during unoccupied periods
47 Honeywell Economizers 63-8594-02
Section 4 - H705 Economizer Module
63-8594-02 Honeywell Economizers 48
Section 5 - M74XX Black Motor
Section 5 - M7XXX Black Motor
49 Honeywell Economizers 63-8594-02
Section 5 - M74XX Black Motor
M23890
M13856A
M23891
M7215, M7415, M7405 and M8405 Actuators
rooftop air handlers since the operating temperature rating is -25 to 125°F (-32 to 52°C).
TR
24 VAC
TR1
M7215 modulating motor,
with 2-10 Vdc input required.
M7415
W7459A
TR
TR1
T
T1
P1
P
MIN
T
T1
P1
P
SENSOR
POS
M7215 modulating motor. Used with
W7212, W7213, W7214 or W7220 only
TR
24 VAC
SENSOR
MIN POSN
TR1
T
T1
P1
P
The M7XXX line of spring return actuators are:
• Low torque 25 lb-in. (2.8 N-m)
• 90 second timing in 90 degrees travel
• Rotation of 90 degrees
• Quick connect terminals for wiring
connections
There are more actuators available in this series than listed on this page. Only actuators shown on this page are used with the W7459, W7210, W7212, W7215, W7220 and W7340 economizer modules. They are widely used to modulate the mixed air dampers on smaller
63-8594-02 Honeywell Economizers 50
M7415 modulating motor, sensor
input or controller required.
Used with W7459A or D only.
NOTE: Using a black motor with a sensor for
economizer changeover is no longer an acceptable method of economizer control in ASHRAE 90.1, IECC, ICC and CA Title 24. Systems with this type of changeover should be updated
to an economizer control strategy
TR
TR1
M3
M1
P1
P
24 VAC
W7401
MIN
POS
M2
M23892
M23893
MAX
MIN
SW SET
T
X D
approved by the local or state authority having jurisdition.
M7405 modulating motor. Used with
W7459B and W7400/T7400 only.
Section 5 - M74XX Black Motor
M8405 3-position actuator.
Used with W7459C only.
51 Honeywell Economizers 63-8594-02
Section 5 - M74XX Black Motor
63-8594-02 Honeywell Economizers 52
Section 6 - W7459 Economizer Module
Section 6 - W7459 Economizer Module
FOR USE WITH M7415 SERIES ACTUATORS
53 Honeywell Economizers 63-8594-02
Section 6 - W7459 Economizer Module
W7459 ENTHALPY CONTROL MODULE
M7415, M7405
TERMINALS
W7459 Enthalpy Module Components
W7459 ENTHALPY CONTROL
DAMPER
EXHAUST AIR
OUTSIDE AIR SENSOR
+
S
DAMPER
+
RETURN AIR
S
SENSOR
RETURN AIR FROM ROOM
SUPPLY AIR TO BUILDING
DAMPER LINKAGE
TR
TR1
B C
S
+
O
A
D
S
R
+
5
2
1
4
3
MINIMUM POSITION
T1
T
OPEN
P1
P
M7415 DAMPER ACTUATOR WITH W7459 ENTHALPY CONTROLLER
The W7459 is used in conjunction with a Honeywell actuator (M7415) and sensors to control outdoor and return air dampers free cooling using outside air. It is designed to be installed directly on the actuator.
OR M8405 ACTUATOR
TR
TR1
COILS
MIXED AIR SENSOR
FAN
TB8220 COMMERCIAL PRO
M23907
The W7459 was used with Honeywell C7400A enthalpy, C7650 or C7660 dry bulb temperature sensors and the M7415, M7405, and M8405 actuators. It had to be installed in free flowing air yet out of direct rain or sunlight. It can be used as a single or differential enthalpy control. A minimum position potentiometer is built into all W7459 modules except for the W7459C since the M8405 actuator, that it is used with, has the setting built-in. All W7459 modules can be used with remote minimum position potentiometers. See Table 1 for model capability with motors.
T
T1
P1
P
MOTOR
M13837A
63-8594-02 Honeywell Economizers 54
Table 1. Economizer Usage
Section 6 - W7459 Economizer Module
For use
Model
with
Actuator
Discharge Air
Temperature Input
W7459A M7415 C7510B or C7046A
Minimum Position
Potentiometer
Yes Yes 2 SPDT
Terminals for
Remote Minimum
Damper Position
Sensor
W7459B M7405A Direct digital control
Yes Yes 1 SPDT W7401/W7411 Logic Panel
W7459C M8405 SPST control No. Minimum position
No 2 SPDT adjustment is built into M8405 Actuator.
W7459D
M7415 C7150B or C7046A
Yes Yes 2 SPDT
a
Sensor
a
W7459D has a high enthalpy limit and defaults to mechanical cooling when the outdoor enthalpy reaches the preset limit. Do not use a dry bulb sensor for a high temperature limit.
Output
Relays
55 Honeywell Economizers 63-8594-02
Section 6 - W7459 Economizer Module
ENTHALPY CHANGEOVER SETPOINT DIAL
LIGHT IS ILLUMINATED IF OUTDOOR AIR IS USEABLE FOR FREE COOLING
NOTE: USE SMALL SCREWDRIVERS ON THE POTENTIOMETERS. DO NOT USE EXCESSIVE FORCE!
MININUM POSITION DIAL (W7459A AND D ONLY)
POSITION POTENTIOMETER
M23896A
MIXED AIR CONTROL
NOTE: USE SMALL SCREWDRIVERS ON THE POTENTIOMETERS. DO NOT USE EXCESSIVE FORCE!
W7459A, B, C and D
TR1
+
+
5
2
4
T1
P1
TRANSFORMER (POWER) TERMINALS
OUTSIDE AIR SENSOR TERMINALS
RETURN AIR SENSOR TERMINALS
COOLING SWITCHING CONTROLLED FROM COOLING STAT
MIXED OR SUPPLY AIR SENSOR
REMOTE MINIMUM
M23894A
BC
A
MINIMUM POSITION
OPEN
TR
S
O
D
S
R
1
3
T
P
W7459A
W7459A or D - Uses inputs from mixed or discharge air temperature sensors, C7150 or C7046; enthalpy sensor C7400; and optional remote minimum position potentiometer Q709A or S963B. The W7459D is identical to the W7459A except for the addition of a built­in enthalpy high limit. Refer to high limit function in Table 2 and at the end of this section. Use both modules with M7415 motors.
There are four separate W7459 enthalpy logic modules for use with various M74XX series actuators. All provide enthalpy control of mixed air. The W7459B is designed for use with a legacy Honeywell direct digital controller. The W7459C uses a SPST input for the mixed air sensor.
TR1
TR
BC
S
A
D
S
M3
MINIMUM POSITION
M2
OPEN
NOTE: USE SMALL SCREWDRIVERS ON THE POTENTIOMETERS. DO NOT USE EXCESSIVE FORCE!
+
O
R
+
3
1
2
M1
P1
P
M23895A
W7459B
W7459B - Used with Honeywell W7401 Logic Panel, enthalpy sensor C7400 or minimum
position potentiometer Q709A or S963B. Use
with M7405.
TR
TR1
BC
S
A
D
S
+
O
R
+
5
2
1
X TERMINAL IS USED
4
3
X
D
6
WITH A ST6008 TIMER FOR OCCUPIED/ UNOCCUPIED
(T675/T6031) CONNECTED TO TERMINALS 6 AND D
63-8594-02 Honeywell Economizers 56
W7459C
W7459C - Uses input from SPST mixed or discharge air control and enthalpy sensor C7400. Used with M8405.
Section 6 - W7459 Economizer Module
40 °F
4 °C
50 °F
10 °C
60 °F
16 °C
70 °F
21 °C
80 °F
27 °C
90 °F
32 °C
100 °F
38 °C
110 F
43 °C
120 °F
49 °C
35 °F
2 °C
45 °F
7 °C
55 °F
13 °C
65 °F
18 °C
75 °F
24 °C
85 °F
29 °C
95 °F
35 °C
105 °F
41 °C
115 °F
46 °C
°F
09
)
°C
23(
BLUB TEW
°F
58
)
°C
92(
BLUB TEW
°F
08
)
°C
72(
BLUB TEW
°F
57
)
°C
42(
BLUB TEW
°F
06
)
°C
61(
BLUB TEW
54
°F
(
7
)
°C
BLUB TEW
04
°F
(
4
)
°C
BLUB TEW
53
°F
(
2
)
°C
BLUB TEW
HR %08
HR %07
HR %03
HR %04
HR %05
HR %06
HR %09
HR %01
HR %02
HR %001-NOITARUTAS
°F
07
)
°C
12(
BLUB TEW
°F
56
)
°C
81(
BLUB TEW
DRY BULB TEMPERATURES
15
BTU/LB
34.8 k­J/kg
20 BTU/LB
46.4 k-J/kg
25 BTU/LB
58 k-J/kg
30 BTU/LB
69.7 k-J/kg
35 BTU/LB
81.4 k-J/kg
40 BTU/LB
92.8 k-J/kg
45 BTU/LB
104.5 k-J/kg
50 BTU/LB
116 k-J/kg
A
B
C
D
HIGH LIMIT
CURVE FOR
W7459 D,
W6210D AND
W7210D
M25283A
°F
55
)
°C
31(
BLUB TEW
°F
05
)
°C
01(
BLUB TEW
W7459 Enthalpy Setpoint Chart
This is the psychrometric chart for the setpoint on the W7459 enthalpy modules. It is similar to the charts for the H705 except for the enthalpy high limit line to the right of the A curve. This is a specialized limit used only in the W7459D, W6210D, W7210D and W7212 controllers. When the enthalpy of both the return and outside air is to the right of the limit line the outside air dampers are closed to the minimum position and the mechanical cooling is energized.
Control Curve
A 73°F (23°C) B 70°F (21°C) C 67°F (19°C) D 63°F (17°C)
Knob turned
to D
Control Point
(Approximate Temperature
at 50% Humidity)
For Differential Enthalpy (2 Sensor)
When using differential enthalpy the outdoor
air is compared to the return air and you set
57 Honeywell Economizers 63-8594-02
the potentiometer to "D" to prevent the return air from being to the left of the enthalpy curve.
Section 6 - W7459 Economizer Module
If the return air were to the left of the enthalpy curve, you would use the enthalpy curve instead of the return air conditions. For example, if the return air conditions were between D and C and the outdoor was to the right of the A AND the potentiometer was set
to B, you would use the B curve instead of the return air. If the outdoor air conditions were to the left of the return air you would use the outdoor air. If the outdoor conditions are to the right of the return air conditions you use the return air.
High Limit Switching
Table 2. W7459D, W7210D and W7212 High Limit Switching.
Switch Over Point on Enthalpy
Percent RH
25 83°F ±0.5°F (28°C ±0.3°C) 85°F ±0.5°F (29°C ±0.3°C)
50 78°F ±0.5°F (26°C ±0.3°C) 80°F ±0.5°F (27°C ±0.3°C) 60 76°F ±0.5°F (24°C ±0.3°C) 78°F ±0.5°F (26°C ±0.3°C)
75 73°F ±0.5°F (23°C ±0.3°C) 75°F ±0.5°F (24°C ±0.3°C)
The W7459D, W6210D, W7210D, and W7212 include the high limit function that is not used on any other economizer modules. It is a high enthalpy limit that applies to both return and outside air. It only applies when using differential changeover, not single enthalpy. When the return and outside enthalpy both exceed the high limit curve, (refer to the psychrometric chart on the previous page) the outside air dampers are closed to the minimum position and the mechanical cooling is energized. In a standard differential enthalpy control sequence the lower of the outside and return is selected regardless of the amount of enthalpy in either.
Decreasing
A typical application of this limit function is a building located in a warm, humid climate with a high internal heat gain such as a laundry or kitchen. A standard differential enthalpy control circuit may have extremely warm, humid outside air being cooled just because the indoor air is temporarily higher in enthalpy. The mechanical cooling equipment might be undersized and the indoor enthalpy then remains higher than outside longer than the desired period of time. The high limit function (only available on some economizer modules) prevents this from occurring by automatically switching to return air and turning on the mechanical cooling during very high outdoor air enthalpy conditions.
Switch Over Point on Enthalpy
Increasing
63-8594-02 Honeywell Economizers 58
Section 6 - W7459 Economizer Module
M13819A
THEY NEED CONSTANT POWER.
W7459A Wiring Diagram
C7400 OURDOOR AIR ENTHALPY SENSOR
+
S
+
S
C7400 RETURN AIR ENTHALPY SENSOR
C7150 OR C7046 MIXED OR SUPPLY AIR SENSOR
Y1
Y2
W2
W1
W7459A ECONOMIZER MODULE
RELAYS 1K AND 2K ENERGIZE IF OUTDOOR ENTHALPY EXCEEDS RETURN AIR ENTHALPY
1S
1S SWITCHES WHEN POWERED BY 24 VOLTS
1K
1S1
MINIMUM POSITION ADJUSTMENT
LOW O.A. AMBIENT COMPRESSOR LOCKOUT STAT (OPTIONAL)
120
F
R W
110
130
100
140
90
15
80
16
70
170
60
180
TR TR1
S
O
+
S
R
+
5
2
1
3
42K
T1
T
P1
P
M7415 ACTUATOR
TR
1
24 VAC
TR1
T
MIXED AIR SENSOR
T1
P1
MINIMUM POSITION
P
HVAC EQUIPMENT TERMINAL STRIP
TRANSFORMER
1
C
Y1
Y2
W2
W1
COOL1
COOL2
HEAT 2
HEAT 1
G
RH
RC
COMMERCIAL THERMOSTAT
HONEYWELL RECOMMENDS USE OF A SINGLE LARGE TRANSFORMER FOR BOTH THE ECONOMIZER LOGIC MODULE
1
AND THE COOLING COMMERCIAL THERMOSTAT CIRCUIT.
2
WHEN THE SUPPLY FAN IS POWERED, THE ECONOMIZER IS POWERED AND THE DAMPER IS POSITIONED TO MINIMUM POSITION. TAKE CAUTION WHEN USING THIS CONTROL SEQUENCE ON NEWER ECONOMIZERS WITH MICROPROCESSOR CONTROL. DO NOT POWER THE MICROPROCESSOR ECONOMIZERS FROM THE SUPPLY FAN,
FAN DELAY
G
FDR
FAN
R
59 Honeywell Economizers 63-8594-02
Section 6 - W7459 Economizer Module
C7400 OUTDOOR AIR ENTHALPY SENSOR
620 OHM RESISTOR
C7150B MIXED AIR OR
UNOCCUPIED
OCCUPIED
7
8
C7046A
ST6008 TIMER
DISCHARGE AIR SENSOR
Y1
Y2
W2
W1
G
X
RH
RC
T7300 OR T874 THERMOSTAT
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
MOTOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING.
3
ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT.
4
5
RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D.
6
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
FOR T7300 ONLY.
7
WITH T7300, USE CONTACTS A1 AND A2 INSTEAD OF S7005 TIMER.
8
+
S
6
W
T6031 AMBIENT LOCKOUT
R
CONTROL 50 F SETPOINT
TR TR1
S
O
S
R
1
3
T
P
+
+
5
2
4
T1
P1
1K
5
1S
2K
1S1
MINIMUM POSITION ADJUSTMENT
C
Y1
Y2
W2
W1
FDR
G
FDR
R
HVAC EQUIPMENT TERMINAL STRIP
M7415 ACTUATORW7459A ECONOMIZER PACKAGE
TR
24 VAC
TR1
4
COOL 1
COOL 2
HEAT 2
HEAT 1
FAN DELAY RELAY
FAN
2
T
T1
P1
P
MIXED AIR SENSOR
MINIMUM POSITION
24 VAC
SENSOR
MIN POS
1
L2
L1 (HOT)
M7415
3
TR
TR1
T1
T
P1
P
M10115C
W7459A/C7400 used in two-stage cooling system with
single enthalpy changeover and with M7415 Actuator
63-8594-02 Honeywell Economizers 60
8
UNOCCUPIED
ST6008 TIMER
C7400 OUTDOOR AIR ENTHALPY SENSOR
620 OHM RESISTOR
C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR
Section 6 - W7459 Economizer Module
M7415 ACTUATORW7459A ECONOMIZER PACKAGE
TR
24 VAC
TR TR1
+
+
S
S
6
O
S
+
R
5
1K
1
2
4
3
T
T1
P
P1
5
2K
MINIMUM POSITION ADJUSTMENT
1S
4
1S1
TR1
T
T1
P1
P
MIXED AIR SENSOR
MINIMUM POSITION
OCCUPIED
W
T775 CONTROLLER
7
C
+
NC
C
NO
NO
C
NC
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
MOTOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING.
3
ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
1S IS AN ELECTRONIC SWITCH, WHICH CLOSES WHEN POWERED BY A 24 VAC INPUT.
4
5
RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D.
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY IF A C7400 ENTHALPY SENSOR
6
IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
7
T775 REQUIRES A MINIMUM OF THREE RELAY OUTPUTS: TWO FOR COOLING AND ONE FOR FAN CONTROL.
8
T775 SERIES 2000 CAN BE PROGRAMMED TO PROVIDE TIME OF DAY CLOCK AND THE ST6008 TIMER CAN BE ELIMINATED.
NC
C
NO
NO
C
NC
T6031 AMBIENT LOCKOUT
R
CONTROL 50 F SETPOINT
C
Y1
Y2
G
R
HVAC EQUIPMENT TERMINAL STRIP
COOL 1
COOL 2
2
FAN
24 VAC
SENSOR
MIN POS
M7415
3
TR
TR1
T1
T
P1
P
L2
1 L1 (HOT)
M13843B
W7459A/C7400 or W7459D/C7400 used in two-stage cooling system with
single enthalpy changeover, M7415 Actuator, and T775 Series 2000 Controller
61 Honeywell Economizers 63-8594-02
Section 6 - W7459 Economizer Module
63-8594-02 Honeywell Economizers 62
Section 7 - W6210 And W7210 Economizer Modules
Section 7 - W6210 And W7210
Economizer Modules
63 Honeywell Economizers 63-8594-02
Section 7 - W6210 And W7210 Economizer Modules
W7210 Economizer System Components
DAMPER
EXHAUST AIR
OUTSIDE AIR SENSOR
+
S
RETURN
+
S
AIR SENSOR
COILS
FAN
DISHCHARGE AIR SENSOR
RETURN AIR FROM ROOM
SUPPLY AIR TO BUILDING
T7350 PROGRAMMABLE THERMOSTAT
24 VAC HOT
24 VAC COM
W7210 A 1001
+
2-10V OUT
W7210 SOLID STATE ECONOMIZER LOGIC MODULE
M23902A
63-8594-02 Honeywell Economizers 64
Section 7 - W6210 And W7210 Economizer Modules
2-10V OUT
24 VAC HOT
24 VAC COM
1
TR
COM1
+
+
BADC
TR
HOT
24 VAC
SO
SR
5
2
4
T1
P1
T
P
MINIMUM POSITION
OPEN
FREE
COOLING
W7210 A 1001
SINGLE ENTHALPY SETPOINT
MINIMUM DAMPER POSITION SETPOINT
FREE COOLING MODE LIGHT
M23897A
+
24 VAC POWER TERMINALS
OUTSIDE AIR ENTALPY SENSOR
ACTUATOR POWER SUPPLY TERMINALS
ACTUATOR TERMINALS
RETURN AIR ENTHALPY SENSOR
COOLING SWITCHING CONTROLLED FROM COOLING STAT
3
REMOTE MINIMUM POSITION POTENTIOMETER
MIXED AIR SENSOR
W6210 and W7210 Components
The W7210 logic modules had the identical functions as the W7459 modules with the addition of a 2-10 Vdc output for use with M7215 foot-mounted actuators or DCA’s and Modutrol Motors with 2-10 Vdc control. The mixed air control circuit was in the logic module and no longer in the actuator. The actuator could also be powered with the same 24 Vac power as the logic modules provided the internal grounding of the actuator was compatible. Note some of the non-Honeywell actuators were not compatible with the M7210.
High Limit Function
There were high limit versions of these economizer logic modules, W7210D. When in the differential enthalpy mode and both the return and outside air enthalpy were above a preset level, the outside air dampers were returned to minimum position and the
mechanical cooling was energized. The curve for this limit function is illustrated on the psychrometric chart as the line to the right of the A curve. Refer to high limit section of this guide for more information.
Wiring Connections
There are many possible wiring diagrams and combinations of controllers and actuators that can be used with the logic modules. Once you understand the input and output of the modules, you can usually determine how a system should be wired.
NOTE: Many user systems are wired to
bypass operations and to “trick” the module into operating in a mode that it was not designed to do, these are the applications which may confuse you. When is doubt, call the unit supplier or refer to the product instructions for wiring diagrams.
65 Honeywell Economizers 63-8594-02
Section 7 - W6210 And W7210 Economizer Modules
24 VAC HOT
24 VAC COM
+
2-10V OUT
_
500
500
0
30
60
90
60
30
SINGLE MS7503 or MS7505 ACTUATOR
W7210 OR W7215 ECONOMIZER MODULE
RED
BLACK
WHITE
PARALLEL MS7503 or MS7505 ACTUATORS
24 VAC HOT
24 VAC COM
+
2-10V OUT
_
500
500
0
30
60
90
60
30
W7210 OR W7215 ECONOMIZER MODULE
RED
BLACK
WHITE
500
500
0
30
60
90
60
30
WHITE
RED
BLACK
M13824A
W7210 Actuator Connections
63-8594-02 Honeywell Economizers 66
L1 (HOT)
L2
FDR
FDR
FAN
FAN DELAY RELAY
HEAT 1
HEAT 2
COOL 1
HVAC EQUIPMENT TERMINAL STRIP
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING.
ENSURE THAT EQUIPMENT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT.
RELAYS 1K AND 2K ACTUATE WHEN THE ENTHALPY SENSED BY THE C7400 IS HIGHER THAN THE ENTHALPY SETPOINT A-D.
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
FOR T7300 ONLY.
FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER.
FOR THE ML7295A,C USE THE 4-20 MA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE, WHICH ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.
M111 54B
T7300 OR T874 THERMOSTAT
P1
P
T1
1
3
4
2
5
2K
S
1
1
2
3
4
6
8
7
TR TR1
S
O
S
R
+
+
W7210A,D
+
C
G
W1
Y1
R
W2
RC
G
X
W1
Y1
Y2
W2
C7400 OUTDOOR AIR ENTHALPY SENSOR
UNOCCUPIED
OCCUPIED
ST6008 TIMER
3
2
5
1K
COOL 2
Y2
4
5
T
6
7
8
1S
1S1
C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR
620 OHM RESISTOR
W
R
T6031 AMBIENT LOCKOUT CONTROL 50 F SETPOINT
RH
MINIMUM POSITION ADJUSTMENT
9
9
+
2-10V OUT
24 VAC HOT
24 VAC COM
HONEYWELL SERIES 72 ACTUATOR
(ML7275, ML7285, ML7295A,C M7275, M7285)
+
Section 7 - W6210 And W7210 Economizer Modules
W7210 Wiring Diagrams
W7210A,D used in two-stage cooling system with single
enthalpy changeover and Honeywell Series 72 Actuator
67 Honeywell Economizers 63-8594-02
Section 7 - W6210 And W7210 Economizer Modules
63-8594-02 Honeywell Economizers 68
Section 8 - W6215, W7215 And W7460 Economizer Modules
Section 8- W6215, W7215 And W7460
Economizer Modules
69 Honeywell Economizers 63-8594-02
Section 8- W6215, W7215 And W7460 Economizer Modules
W7215 System Components
DAMPER
EXHAUST AIR
OUTSIDE AIR SENSOR
+
S
RETURN
+
S
AIR SENSOR
MIXED AIR SENSOR
COILS
FAN
W7215 ECONOMIZER LOGIC MODULE
RETURN AIR FROM ROOM
SUPPLY AIR TO BUILDING
T7350 PROGRAMMABLE THERMOSTAT
C7232 ROOM CARBON DIOXIDE SENSOR
+
W7215B
M23903A
63-8594-02 Honeywell Economizers 70
Section 8 - W6215, W7215 And W7460 Economizer Modules
24VAC
TR Hot
24VAC
Com
24VAC
Hot
2-10V
OUT
Free Cool
Unit Control
Exhaust Fan
Indoor Fan
Mininum Position
Maximum
Position
Open
Free Cool
Closed
ISI
Exhaust
Exhaust
Set Pt
0%
100%
50%
2V
6V
10V
ISI
Set Pt
A
BC
D
TR1 Com
+
+
5
2
4
1
T1
T
P1
Q1
AQ1
AQ
SD1
SD
AC1
AC
PG1
PG
So
Sr
W7215A
+
SINGLE ENTHALPY SETPOINT
MAXIMUM DAMPER POSITION SETPOINT FOR DCV
DCV SENSOR SETPOINT
EXHAUST FAN ENERGIZED SETPOINT
Q
M23898A
+
ACTUATOR POWER SUPPLY TERMINALS
ACTUATOR CONTROL TERMINALS
CONTACT OUTPUTS
NOTE: ALL INPUT AND OUTPUT WIRING MUST BE 24 VAC CLASS 2.
TRANSFORMER TERMINALS
OUTSIDE AIR ENTHALPY SENSOR
RETURN AIR ENTHALPY SENSOR
COOLING SWITCHING CONTROLLED FROM COOLING STAT TO COMPRESSOR (TERMINALS 1-5)
MIXED AIR SENSOR
REMOTE MINIMUM POSITION POTENTIOMETER
REMOTE MAXIMUM DAMPER POSITION POTENTIOMETER
CONTACT INPUTS TO INITIATE CONTROL SEQUENCES
Q
DCV MODE LIGHT
CO2 SENSOR INPUT
EXHAUST FAN ENERGIZED LIGHT
MINIMUM DAMPER POSITION SETPOINT
P
FREE COOLING MODE LIGHT
3
W6215, W7215 and W7460 Components
The W7215A is an economizer module for use with series 72 actuators. The W7215B is similar except for an outside air content sensor input and slightly different contact inputs and
The W7215B and W7460B are equipped with outdoor air content sensor inputs. There are slight variations to the input and output terminals:
• The purge function is eliminated.
• An alarm contact output is added for when the indoor DCV and outdoor air content setpoints are simultaneously exceeded.
W7215B and W7460B Components
outputs. The W6215A was for use with series 62 actuators but otherwise identical to the W7215A. The W7460A was for use with the M7415 actuator.
• The exhaust fan setpoint and exhaust indication light are eliminated.
• An outdoor air content sensor setpoint and indication light are added.
71 Honeywell Economizers 63-8594-02
Section 8- W6215, W7215 And W7460 Economizer Modules
M13842A
FAN
HEATING COIL
COOLING COIL
NOT TO BE USED AS A LIFE SAFETY DEVICE
SD1
AC1
SD
AC
FREE COOL
UNIT CONTROL
EXHAUST FAN
INDOOR FAN
OCCUPANCY TIMER
W7215B W7460B
ECONOMIZER
MODULES
FREE COOLING HOUR COUNTER
ALARM
TO AIR CLEANER OR AIR CONTENT ALARM
ISI
OSI
OSI
Set Pt
2V
100%
6V
2V
6V
10V
ISI
Set Pt
AQ1
AQ
SD1
SD
AC1
AC
0A1
0A
DCV SENSOR SETPOINT
OUTDOOR AIR CONTENT SENSOR SETPOINT
+
DCV MODE LIGHT
OUTDOOR AIR CONTENT MODE LIGHT
EXHAUST AIR
W6215, W7215, W7460 Inputs and Outputs
This series of economizer modules includes input and output contacts for use in controlling the fans and conditioning equipment on the air
Input and Output Applications
FREE COOLING HOUR COUNTER
HEATING COIL
COOLING COIL
EXHAUST AIR
FAN
NOT TO BE USED AS A LIFE SAFETY DEVICE
FREE COOL
UNIT CONTROL
EXHAUST FAN
INDOOR FAN
W6215A W7215A W7460A
ECONOMIZER
MODULES
SD
PG
SD1
AC
AC1
PG1
Options Available on A Models
handler. Some of these contacts are not available on all modules.
EXHAUST FAN SETPOINT
OCCUPANCY TIMER
SMOKE, FIRE DETECTION CIRCUIT
Exhaust Fan
Indoor Fan
0% Exhaust
Set Pt
Exhaust
AC
AC1
ISI
PG1
50%
PG
100%
M13841A
63-8594-02 Honeywell Economizers 72
Options Available on B Models
M23923A
POSITION CONTROL
POSITION CONTROL
DAMPER POSITION
100% OPEN
M23972A
Minimum and Maximum Settings
Mininum
3
Position
Open
Free Cool Maximum
Position
Closed
6V
AQ
10V
2V
This series of economizer modules includes both minimum and maximum damper position settings. Previous economizer controls are equipped with only a minimum setting to maintain a volume of outside air for ventilation. The minimum setting on these modules is to ventilate for the building components when using DCV or to ventilate for cfm per person for maximum occupancy when not using DCV. The maximum setting is used to limit the amount of outside air brought into the air handler.
4
T1
T
P1
P
Q
Q1
AQ1
AN1
GND
C7150 OR C7046 MIXED OR SUPPLY AIR SENSOR
100
80
120
REMOTE MINIMUM
60
40
140
°F
100
80
120
REMOTE MINIMUM
60
40
140
°F
C7232 OR C7632 DCV CO
ppm
SENSOR
2
Section 8 - W6215, W7215 And W7460 Economizer Modules
DCV MIN
POSITION
MIN POS
0% OPEN
CODE VENTILATION RATE
450 PPM 800 PPM 2000 PPM
CO2 LEVEL
NORMAL OPERATION WITHOUT DCV CO2 SENSOR ONLY
DCV ECONOMIZER FULL OCCUPANCY DCV ECONOMIZER
When using DCV, this is the sum of the ventilation for the building components and maximum human occupancy. See above diagram for control of dampers using DCV and minimum and maximum damper positions. When DCV is not used this setting can be used to limit the amount of outside air brought into the system.
If the dampers are being modulated as the first stage of cooling from the commercial thermostat, the DCV maximum setting is not in the circuit and the dampers can be opened fully as needed. If the dampers are being modulated from both the thermostat and the DCV sensor, the dampers will be opened to whichever is a higher signal. If the mixed air temperature decreases below 40°F (4°C) the signal from the DCV sensor is ignored and the dampers are modulated toward closed to prevent freezing of coils and other equipment in the air handling unit.
73 Honeywell Economizers 63-8594-02
Section 8- W6215, W7215 And W7460 Economizer Modules
24VAC
TR Hot
24VAC
Com
24VAC
Hot
2-10V
OUT
Free Cool
Unit Control
Exhaust Fan
Indoor Fan
Mininum Position
Maximum
Position
Open
Free Cooling
Close
ISI
OSI
OSI
Set Pt
2V
100%
6V
2V
6V
10V
ISI
Set Pt
A
BC
D
TR1 Com
+
+
5
2
4
1
T1
T
P1
Q1
AQ1
AQ
SD1
SD
AC1
AC
0A1
0A
So
Sr
W7215B
+
M23925A
+
Q
P
3
Alarm
C7242 INDOOR AIR CONTENT CO2 SENSOR
ECONOMIZER MODULE WITH DCV SENSOR INPUT
DCV SENSOR INPUT ON TEMINALS AQ AND AQ1
2V
6V
10V
DCV
Set Pt
ROOM CONCENTRATION CARBON
DIOXIDE IN PARTS PER MILLION
500
650
800
950
1100
1250
1400
1550
1700
1850
2000
SENSOR OUTPUT
IN VOLTS DC
0
1
2
3
4
5
6
7
8
9
10
Indoor Air Content Sensor Settings
The DCV input can be any sensor with a 2 to 10 Vdc output such as the Honeywell C7242, C7232 or C7632 carbon dioxide (CO2)sensor.
The sensor is supplied with preset configurations that can be used if they meet
63-8594-02 Honeywell Economizers 74
the application requirements. The output chart illustrated on the right side of this page is the Analog 1 configuration of startpoint and throttling range for a linear output.
Section 8 - W6215, W7215 And W7460 Economizer Modules
Carbon Dioxide Sensor Setup
CO2
Sensors Display No Display A1 Output A2 Output
Wall Mount With Relay
Wall Mount C7242A1014 C7242A1022 Analog Sensor Mode:
Duct Mount C7242B1012 C7242B1020
Outside Air Not Available C7232E1007
C7242A1030 C7242A1048 0 Vdc = 500 ppm
(2 Vdc = 800 ppm) and 10 Vdc = 2,00 ppm
Relay Output: 0 to 800 ppm = Open, More than 800 ppm = Closed, Reopens at less than 700 ppm
0 Vdc = 500 ppm (2 Vdc = 800 ppm) and 10 Vdc = 2,000 ppm Time interval = 2 seconds
For applications where factory configurations do not meet the application requirements the sensor may be re-configured by the installer to meet most configuration needs.
Most installers prefer to use a C7632 CO2 sensor that does not need to be programed or
adjusted when installed.
75 Honeywell Economizers 63-8594-02
Section 8- W6215, W7215 And W7460 Economizer Modules
Outdoor Air Content Sensor
Outdoor Air
Content
Sensor DCV Mixed Air Damper Actuator
Below Setpoint
Above Setpoint
The purpose of the DCV sensor is different from that of the outdoor air content sensor. On the economizer modules equipped with outdoor air content sensors the purpose of the sensor is to keep the outside air dampers at a
Below Setpoint
Above Setpoint
Below Setpoint
Above Setpoint
Modulation based on signal from mixed air temperature sensor.
Modulation between minimum and maximum positions based on signal from either mixed air or indoor air content sensors, whichever signal is higher.
Closed fully. On Open
Modulation based on signal from mixed air temperature sensor. Terminals labeled Alarm made to energize warning light, audio alarm or air cleaner.
minimum position if the outdoor air is above its setpoint threshold. Alarm contacts on the economizer module will close if both the outdoor and indoor air (DCV) signals are above their respective setpoint thresholds.
Outdoor Air
Content Sensor
Light
Off Open
Off Open
On Closed
Alarm
Contacts
63-8594-02 Honeywell Economizers 76
Section 8 - W6215, W7215 And W7460 Economizer Modules
24 VAC HOT
24 VAC COM
+
2-10V OUT
_
500
500
0
30
60
90
60
30
MS7503 OR MS7505 ACTUATOR
W7210 OR W7215 ECONOMIZER MODULE
RED
BLACK
WHITE
M13830A
W6215, W7215 and W7460 Actuator Usage
M7415 ACTUATOR
24 VAC
SENSOR
MIN POSN
TR
TR1
T
T1
P1
<
P
L2 L1
W7210 OR W7215 ECONOMIZER MODULE
24 VAC HOT
24 VAC COM
1
The W7460 can only be used with the M7415 actuator. The W7215 can be used with series 72 actuators (Direct Coupled Actuators,
+ _
Q769C MINIMUM POSITION POTENTIOMETER
1
WHEN USING THE W7210 OR W7215 WITH A M7415
+
_
2-10V OUT
ACTUATOR, THE MIXED OR DISCHARGE AIR SENSOR MUST BE CONNECTED TO THE LOGIC MODULE AND NOT THE ACTUATOR.
M13827A
M7215 and Modutrol motors). The W6215 is only usable with series 62 actuators.
77 Honeywell Economizers 63-8594-02
Section 8- W6215, W7215 And W7460 Economizer Modules
W6215, W7215 and W7460 Wiring Diagram
W7215A
HONEYWELL SERIES 72 ACTUATOR
(ML7275, ML7285, ML7295A,C M7275, M7285)
+
5
24 VAC HOT
24 VAC COM
1S
4
+
2-10 VDC OUT
––
1S1
MINIMUM POSITION ADJUSTMENT
FREE COOL
UNIT CONTROL
EXHAUST FAN
INDOOR FAN
MAXIMUM POSITION ADJUSTMENT
TR1
TR
C7400
+
9
OUTDOOR AIR
S
ENTHALPY SENSOR
+
S
O
+
5
2
4
T1
P1
Q1
AQ1
SD1
AC1
PG1
620 OHM RESISTOR
6
C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR
2-10 VDC INDOOR
+
AIR SENSOR
SHUT DOWN
AIR CHANGE
PURGE
9
S
R
1K
1
3
2K
T
P
Q
AQ
SD
AC
PG
Y1
Y2
W2
W1
G
RH
RC
7
X
T7300 OR T874 THERMOSTAT
1
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING.
3
ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED
4
BY A 24 VAC INPUT.
5
FOR THE ML7295A,C, USE THE 4-20mA MODEL ACTUATOR. THESE MODELS HAVE 500 OHM INPUT IMPEDENCE THAT ALLOWS THE ACTUATOR TO ACCEPT A 2-10 VDC SIGNAL.
T6031 AMBIENT
W
LOCKOUT CONTROL
R
50 F SETPOINT
W7215A used in single-stage cooling system with single
enthalpy changeover and Honeywell Series 72 Actuator
C
8
ST6008 TIMER
UNOCCUPIED
OCCUPIED
2
COOL 1
HEAT 2
HEAT 1
FAN DELAY RELAY
FAN
Y1
W2
W1
FDR
G
FDR
R
HVAC EQUIPMENT TERMINAL STRIP
6
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS.
7
FOR T7300 ONLY.
8
FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER.
9
FOR TWO-STAGE COMMERCIAL THERMOSTATS ONLY.
3
L2
L1 (HOT)
1
M11804B
63-8594-02 Honeywell Economizers 78
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING.
ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT.
M11801B
P1
P
T1
1
3
4
2
5
2K
S
1
2
3
3
4
TR
TR1
S
O
S
R
+
+
W7215A
+
5
1K
4
5
T
6
7
5
1S
1S1
C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR
620 OHM RESISTOR
MINIMUM POSITION ADJUSTMENT
MAXIMUM POSITION ADJUSTMENT
Q1
Q
AQ1
AQ
SD1
AC1
PG1
SD
AC
PG
FREE COOL
UNIT CONTROL
EXHAUST FAN
INDOOR FAN
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
FOR T7300 ONLY.
FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER.
+
2-10 VDC INDOOR AIR SENSOR
SHUT DOWN
PURGE
AIR CHANGE
C7400 OUTDOOR AIR ENTHALPY SENSOR
UNOCCUPIED
ST6008 TIMER
L1 (HOT)
L2
FDR
FDR
FAN
HEAT 1
HEAT 2
COOL 1
HVAC EQUIPMENT TERMINAL STRIP
T7300 OR T874 THERMOSTAT
1
C
G
W1
Y1
Y2
R
W2
RC
RH
G
X
W1
Y1
Y2
W2
OCCUPIED
6
7
2
COOL 2
24 VAC HOT
24 VAC COM
FAN DELAY RELAY
W
R
T6031 AMBIENT
LOCKOUT CONTROL
50 F SETPOINT
2-10V OUT
+
HONEYWELL SERIES 72 ACTUATOR
(MS7503 OR MS7505)
+
Section 8 - W6215, W7215 And W7460 Economizer Modules
W7215A used in two-stage cooling system with Honeywell Series 72 Actuator
79 Honeywell Economizers 63-8594-02
Section 8- W6215, W7215 And W7460 Economizer Modules
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED. M7415 MOTOR MUST USE AN INDEPENDENT TRANSFORMER.
ACTUATOR SPRING-RETURNS CLOSED WHEN FAN IS NOT RUNNING.
1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT.
FOR T7300, USE CONTACTS A1 AND A2 INSTEAD OF THE TIMER.
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND + FOR DIFFERENTIAL ENTHALPY.
FOR T7300 ONLY.
M11802C
P1
P
T1
1
3
4
2
5
2K
S
1
2
3
TR
TR1
S
O
S
R
+
+
W7460A
+
5
1K
4
5
3
T
6
1S
1S1
C7150B MIXED AIR OR C7046A DISCHARGE AIR SENSOR
620 OHM RESISTOR
MINIMUM POSITION ADJUSTMENT
MAXIMUM POSITION ADJUSTMENT
Q1
Q
AQ1
AQ
SD1
AC1
PG1
SD
AC
PG
FREE COOL
UNIT CONTROL
EXHAUST FAN
INDOOR FAN
+
_
2-10 VDC INDOOR AIR SENSOR
SHUT DOWN
PURGE
AIR CHANGE
C7400 OUTDOOR AIR ENTHALPY SENSOR
UNOCCUPIED
ST6008
TIMER
L1
(HOT)
L2
FDR
FDR
FAN
HEAT 1
HEAT 2
COOL 1
HVAC EQUIPMENT TERMINAL STRIP
T7300 OR T874 THERMOSTAT
1
C
G
W1
Y1
Y2
R
W2
RC
RH
G
X
W1
Y1
Y2
W2
OCCUPIED
6
4
2
COOL 2
FAN DELAY RELAY
W
R
T6031 AMBIENT LOCKOUT CONTROL 50 F SETPOINT
M7415 OUT
+
Ð
L1 (HOT)
L2
1
P1
P
M7415
TR
TR1
W7460A used in two-stage cooling system with M7415 Motors
63-8594-02 Honeywell Economizers 80
Section 9 - W7212, W7213 and W7214 Economizer Modules
Section 9 - W7212, W7213 and W7214
Economizer Modules
81 Honeywell Economizers 63-8594-02
Section 9 - W7212, W7213 and W7214 Economizer Modules
BUILDING
PRO
W7212 Economizer System Components
DAMPER
EXHAUST AIR
DAMPER
OUTSIDE AIR SENSOR
+
S
+
RETURN
S
AIR SENSOR
RETURN AIR FROM ROOM
SUPPLY AIR TO
TB8220 COMMERCIAL
MIXED AIR SENSOR
C7632 ROOM CARBON DIOXIDE SENSOR
COILS
FAN
W7212 ECONOMIZER CONTROLLER WITH DEMAND CONTROL VENTILATION
M23900A
63-8594-02 Honeywell Economizers 82
Section 9 - W7212, W7213 and W7214 Economizer Modules
W7212, W7213, and W7214 Components
The W7212 DCV economizer logic module was the simplest and most popular analog economizer. It combined all of the benefits of the W7459 and W7210 with the some features of the W7215. It did not include shutdown, air change and purge but had an “N” terminal for occupancy. On W7213 and W7214 models N terminal is either B or O terminal for use with heat pumps.
There were three models:
• W7212A- Used with series 70 actuators including DCA’s and Modutrol Motors
• W7213A - Used with heat pumps or conventional rooftop units. B terminal energized in heating and unenergized in cooling
• W7214A - Used with heat pumps or conventional rooftop units. O terminal unenergized in heating and energized in cooling.
All models could be panel mounted or directly mounted to the M7215 motor.
EXHAUST
FAN SETPOINT
LED LIGHTS
WHEN EXHAUST
CONTACT IS MADE
MINIMUM DAMPER
POSITION SETTING
MAXIMUM DAMPER
DEMAND CONTROL
VENTILATION SETPOINT
LED LIGHTS WHEN
DEMAND CONTROL
VENTILAION INPUT
IS ABOVE SETPOINT
DEMAND CONTROL
VENTILAION SETPOINT
LED LIGHTS WHEN
OUTDOOR AIR IS
SUITABLE FOR
FREE COOLING
CHANGEOVER SETPOINT
ENTHALPY
AQ1
SO+
SR+
N1
N
P1
T1
AQ
SO
SR
EXH
Set
10V
2V
EXH
P
T
DCV
Free Cool
Min Pos
Open
DCV
Max
2V
10V
DCV
Set
2V
10V
B
C
A
D
M20604
Potentiometer and LED locations
(W7212 shown)
NIGHT
SET BACK
REMOTE
MINIMUM
POT INPUT
MIXED AIR
SENSOR
CO
SENSOR
ENTHALPY
SENSORS
2
N1
P1
T1
AQ1
SO+
SR+
Power at the N terminal determines the Occupied/Unoccupied setting:
For the W7212:
• 24 Vac (Occupied)
• No power (Unoccupied)
• N terminal powered – Space Occupied: — If No Call for cooling or bad outdoor
enthalpy - dampers drive to minimum position
EXH
N
Set
EXH
P
Min Pos
T
Open
IAQ Max
IAQ
AQ
IAQ
MIN
SO
Free
SR
Cool
B
C
A
D
TR1
TR
24
24
VAC
VAC
COM
HOT
+
1
2
5
3
4
EF
EF1
M23970A
— If Call for cooling - dampers open to sat-
isfy the mixed or discharge air sensor if outdoor air is good enthalpy
• N terminal unpowered – Space Unoccupied: — If No call for cooling - damper drives
closed if economizer is powered
— If Call for cooling - dampers open to sat-
isfy the mixed or discharge air sensor if outdoor air is good enthalpy
83 Honeywell Economizers 63-8594-02
Section 9 - W7212, W7213 and W7214 Economizer Modules
DCV SETPOINT
ENTHALPY
CHANGEOVER SETPOINT
LED LIGHTS WHEN
DCV INPUT IS
ABOVE SETPOINT
POWERED WHEN
OCCUPIED
LED LIGHTS WHEN
EXHAUST FAN CONTACTS
ARE CLOSED
MINIMUM DAMPER
POSITION SETTING
M23969B
N1
P1
T1
B
A
SR
SO
AQ
C
D
Free Cool
EXH
IAQ
EXH
Set
IAQ Max
IAQ
MIN
Min Pos
Open
P
T
AQ1
SO+
SR+
MAXIMUM DCV
SETPOINT
LED LIGHTS WHEN
OUTDOOR AIR IS
SUITABLE FOR
FREE COOLING
N
EF1
5
2
24
VAC
COM
TR1
24 VAC HOT
TR
4
EF
1
+
3
24 VAC INPUT
24 VAC TO
ACTUATOR
2-10 VDC TO ACTUATOR
OUT TO COOL 1
OUT TO COOL 2
EXHAUST FAN OUTPUT
All other inputs are same as other logic modules, for space consideration the enthalpy sensor terminals were moved to left side of control.
Same input for TR-TR1 for 24 Vac power to logic module and output to mechanical cooling.
Output for 2-10 Vdc and 24 Vac power to actuator is on the right side of the unit and power exhaust fan output.
The exhaust setpoint determines when the exhaust fan runs based on damper position. When the exhaust fan call is made, the module provides a 60 ±30 second delay before exhaust fan activation. This delay allows the damper to reach the appropriate position to avoid unnecessary fan overload.
EF and EF1 are 24V dry contacts only. An external line voltage contactor is required to operate the exhaust fan.
When the exhaust fan is deactivated the EF and EF1 relay opens immediately.
The exhaust setpoint determines when the exhaust fan runs based on damper position. Full CCW is fully closed damper position and Full CW is fully open damper position.
When the EF and EF1 contacts are made after the 60 ±30 sec. delay, the EXH LED will illuminate.
Damper minimum position and maximum position are the positions of the damper for ventilation for building contaminants and people occupancy. See section 1 for explanation of DCV and determination of damper settings.
63-8594-02 Honeywell Economizers 84
DCV Maximum Position Adjustment
1. Disconnect mixed air sensor from
terminals T and T1 and short terminals T and T1.
2. Connect a jumper between terminals AQ
and SO+.
3. Connect 24 Vac across terminals TR and
TR1.
4. Adjust the potentiometer on the face of
the device with a screwdriver for desired maximum position.
5. If all minimum and maximum position
adjustments are complete, remove the T-T1 jumper and reconnect the mixed air sensor.
Section 9 - W7212, W7213 and W7214 Economizer Modules
When the mixed air sensor takes control based on an increased requirement for cooling, it overrides the DCV maximum position potentiometer and can drive the damper full-open.
If the mixed air temperature drops to 45°F, the mixed air sensor overrides the DCV and fully closes the damper to protect from freezing the hot or chilled water coils. Control returns to normal once the mixed air temperature rises to 48°F.
DCV setpoint is the same as the W7215. The setpoint is based on the output of the CO
2
sensor (e.g., 0-10 Vdc output for CO2 ppm of 500-1500 ppm where 0 Vdc = 500 ppm and 10
Vdc = 1500 ppm. If setpoint is 1000 ppm or 6 Vdc, then the OA damper will begin to module open when output from CO2 sensor is 6 Vdc).
DCV LED light will illuminate when CO2 level is above setpoint.
Free cool LED illuminates when outdoor air is suitable for free cooling whether Y1 from the commercial thermostat is calling for cooling or not.
The W7212 uses the electronic A, B, C, D and high enthalpy curves on the psychrometric chart.
Minimum Position Adjustment
The following provides basic guidelines for minimum position selection and adjustment:
IMPORTANT
Adjust the minimum position potentiom­eter to allow the minimum amount of outdoor air for building effluents, as required by local codes, to enter the building. This procedure requires use of a quality thermometer capable of read­ing to 0.5°F (0.25°C).
Using Multiple CO2 sensors on the AQ-AQ1 terminals for zones
You can add up to five (5) CO2 sensors from different spaces to the W7212 economizer.
The CO2 sensor with the highest call will take precedence and the outdoor dampers will
drive open based on the highest CO2 sensor output OR the call for free cooling for the
economizer. The other four (4) remaining spaces will be ventilated to the same level unless there is a mechanical ventilation limit in the system. There must be one schottky diode (BAT43 or IN5819) in series with the + from the sensor to the + (AQ) terminal on the W7212. Each sensor must have the diode in series. Each C7232 sensor puts out about 0.2 volts more than is put on the AQ+ line due to the inherent 0.2 volt drop across each diode. The AQ+ line will be 0.2 V lower than the highest C7232 output. When that output crosses the threshold set on the DCV set pot, the motor will drive towards open. You need to be aware that the AQ+ line will never reach 10 V but will max at near 9.8 V due to the diodes.
NOTE: Make minimum position adjustments
with at least a 10°F (-12°C) temperature difference between outdoor and return air.
1. Calculate the appropriate mixed air
temperature, see the Equation below.
2. Disconnect mixed air sensor from
terminals T and T1.
3. Place a jumper across terminals T and
T1.
4. Ensure that either the factory-installed
jumper is in place across terminals P and P1 or, if remote damper position is required, that it is wired according to the image below, turned fully clockwise.
S963B1128 REMOTE
POTENTIOMETER
P
MINIMUM POSITION ADJUSTMENT
CW
M20603A
CW CLOSE
S963B1128 Remote Potentiometer used with
R
W
logic module for remote damper control
B
P1
ECONOMIZER
85 Honeywell Economizers 63-8594-02
Section 9 - W7212, W7213 and W7214 Economizer Modules
5. Connect 24 Vac across terminals TR and
TR1.
6. Carefully adjust the potentiometer on the
face of the device with a small screwdriver until the mixed air temperature reaches the calculated value.
NOTE: Ensure that the sensed air is well
mixed.
7. If all minimum and maximum position
adjustments are complete, remove the T-T1 jumper and reconnect the mixed air sensor.
Formula to aid minimum position adjustment
(TO × OA) + (TR × RA)= T
Where: TO = Outdoor air temperature
OA = Percent of outdoor air TR = Return air temperature
RA = Percent of return air TM = Resulting mixed air temperature
NOTE: The following sample calculation uses
only Fahrenheit temperature.
M
EXAMPLE: Assume local codes require 10% outdoor air during occupied conditions, outdoor air is 60°F and return air is 75°F. Under these conditions, what is the temperature of the mixed air?
(0.1 × 60°F) + (0.9 × 75°F) =
6.0°F + 67.5°F = 73.5°F
Mixed air will be 73.5°F when OA is 60°F and RA is 75°F with 10% outdoor air.
Dry bulb changeover
Single or differential economizing can be accomplished using temperature instead of enthalpy. With any of the analog economizers you need to use a C7660 dry bulb sensor with a 4mA or 20 mA output to the economizers for single (referential) changeover. The sensor determines if the outdoor air is above or below the selected setpoint and either sends a 4 mA signal (NOT OK to economize) or a 20mA signal (OK to economize) to the logic module.
For differential changeover you need to use a C7650 sensor in the outdoor air and a C7650 sensor in the return air. CAUTION: You cannot use a C7760 sensor in the outdoor air and one in the return air for differential control, the system will not work.
63-8594-02 Honeywell Economizers 86
See the sensor section of this manual for additional explanation of the sensor operation.
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. THE SAME TRANSFORMER CAN BE USED FOR THE COMMERCIAL THERMOSTAT AND ACTUATOR.
IF SEPARATE HEATING AND COOLING TRANSFORMERS ARE USED, REMOVE JUMPER AT THERMOSTAT. T7350 - TERMINAL “AUX” IS POWERED BY THE HEATING TRANSFORMER (RH). IF POWERING THE ECONOMIZER TERMINAL “N” WITH THE THERMOSTAT TERMINAL “AUX”, BE SURE THE ECONOMIZER IS POWERED BY THE SAME TRANSFORMER AS TERMINAL “AUX”. IF NOT, USE AN ISOLATION RELAY TO POWER “N”.
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS.
EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
M13657C
S
1
2
3
2
+
4
5
C7400 OUTDOOR AIR ENTHALPY SENSOR
L1 (HOT)
L2
FAN
HEAT 1
HEAT 2
COOL 1
HVAC EQUIPMENT TERMINAL STRIP
T7350 THERMOSTAT
1
C
G
W1
A2
Y1
Y2
R
W2
RC
RH
G
X
W1
Y1
Y2
W2
AUX
COOL 2
N1
P1
T1
SR
SO
AQ
EF1
EXHAUST FAN
L1 (HOT)
L2
4
EF
3
5
21
TR
MINIMUM POSITION ADJUSTMENT
P
T
AQ1
SO+
SR+
TR1
24 Vac
COM
24 VAC COM
24
Vac
HOT
2-10 VDC CONTROL
+
4
620 OHM RESISTOR
C7150B MIXED
AIR OR C7046A
DISCHARGE
AIR SENSOR
+
2-10 VDC
INDOOR AIR
SENSOR
N
24 VAC HOT
SIGNAL OUTPUT
W7212
M7215
5
3
Section 9 - W7212, W7213 and W7214 Economizer Modules
W7212, W7213, and W7214 Wiring Diagram
W7212 used with M7215 Damper Motor and T7350 Thermostat
87 Honeywell Economizers 63-8594-02
Section 9 - W7212, W7213 and W7214 Economizer Modules
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR. THE SAME TRANSFORMER CAN BE USED FOR THE COMMERCIAL THERMOSTAT AND ACTUATOR.
IF SEPARATE HEATING AND COOLING TRANSFORMERS ARE USED, REMOVE JUMPER AT THERMOSTAT. TB7220 - TERMINAL “A” IS POWERED BY THE COOLING TRANSFORMER (RC). TB8220 - TERMINAL “A” IS POWERED BY THE HEATING TRANSFORMER (R). IF POWERING THE ECONOMIZER TERMINAL “N” WITH THE THERMOSTAT TERMINAL “A”, BE SURE THE ECONOMIZER IS POWERED BY THE SAME TRANSFORMER AS TERMINAL “A”. IF NOT, USE AN ISOLATION RELAY TO POWER “N”.
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD NOT BE REMOVED. DIFFERENTIAL ENTHALPY NOT RECOMMENDED FOR USE WITH SINGLE-STAGE COOLING SYSTEMS OR SINGLE-STAGE COOLING THERMOSTATS.
EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
M13658C
S
1
2
3
2
+
4
5
C7400 OUTDOOR AIR ENTHALPY SENSOR
L1 (HOT)
L2
FAN
HEAT 1
HEAT 2
COOL 1
HVAC EQUIPMENT TERMINAL STRIP
TB7220 OR TB8220 THERMOSTAT
1
C
G
W1
A
Y1
Y2
R
W2
RC
R
G
X
W1
Y1
Y2
W2
A
COOL 2
N1
P1
T1
SR
SO
AQ
EF1
EXHAUST FAN
L1 (HOT)
L2
4
EF
3
5
21
TR
MINIMUM POSITION ADJUSTMENT
P
T
AQ1
SO+
SR+
TR1
24 Vac
COM
24 VAC COM
24
Vac
HOT
2-10 VDC CONTROL
+
4
620 OHM RESISTOR
C7150B MIXED
AIR OR C7046A
DISCHARGE
AIR SENSOR
+
2-10 VDC
INDOOR AIR
SENSOR
N
24 VAC HOT
SIGNAL OUTPUT
W7212
M7215
5
3
63-8594-02 Honeywell Economizers 88
W7212 used with M7215 Damper Motor and TB7220 or TB8220 Thermostats
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
ENSURE THAT TRANSFORMER IS SIZED TO HANDLE THE EXTRA LOAD OF THE ECONOMIZER AND ACTUATOR.
1S IS AN ELECTRONIC SWITCH THAT CLOSES WHEN POWERED BY A 24 VAC INPUT.
FOR T7300 ONLY
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND SR+ FOR DIFFERENTIAL ENTHALPY.
M13660B
1
2
3
4
2
6
7
USE THE FOLLOWING CONTACTS INSTEAD OF TIMER FOR T7300, USE A1 AND A2 TERMINALS. FOR T7350 USE AUX TERMINAL. FOR TB7220 OR TB8220 USE A TERMINAL THE TERMINALS ARE CONNECTED WHEN THERMOSTAT IS IN THE OCCUPIED MODE.
EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
SEE WIRING DIAGRAMS FIGS 9 AND 10 FOR T7350 AND TB7220/TB8220.
TIME CLOCK IS AN OPTION TO USING OCCUPIED CONTACTS ON THE COMMERCIAL THERMOSTAT.
UNOCCUPIED
ST6008 TIMER
L1 (HOT)
L2
FDR
FDR
FAN
HEAT 1
HEAT 2
COOL 1
HVAC EQUIPMENT TERMINAL STRIP
T7300 OR T874 THERMOSTAT
1
C
G
W1
Y1
R
W2
RC
RH
G
X
W1
Y1
Y2
W2
OCCUPIED
4
6
COOL 2
Y2
FAN DELAY RELAY
W
R
T6031 AMBIENT LOCKOUT CONTROL 50 F SETPOINT
N1
P1
T1
SR
SO
AQ
EF1
4
EF
3
5
21
TR
MINIMUM POSITION ADJUSTMENT
P
T
AQ1
SO+
SR+
TR1
24 Vac
COM
24
Vac
HOT
+
2K
3
1K
1S
1S1
5
7
620 OHM RESISTOR
W7212
C7150B MIXED
AIR OR C7046A
DISCHARGE
AIR SENSOR
+
2-10 VDC
INDOOR AIR
SENSOR
N
EXHAUST FAN
L1 (HOT)
L2
S
+
C7400 OUTDOOR AIR ENTHALPY SENSOR
F
1
2
3
4
5
+
~
MS7XXX HONEYWELL ACTUATOR
8
9
9
8
5
Section 9 - W7212, W7213 and W7214 Economizer Modules
W7212A used in two-stage cooling system with Honeywell
Series 72 Actuator and time clock for occupancy
89 Honeywell Economizers 63-8594-02
Section 9 - W7212, W7213 and W7214 Economizer Modules
POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
EF AND EF1 ARE DRY CONTACTS IN THE LOGIC MODULE.
FACTORY INSTALLED 620 OHM, 1 WATT, 5% RESISTOR SHOULD BE REMOVED ONLY WHEN A C7400 ENTHALPY SENSOR IS ADDED TO SR AND SR+ FOR DIFFERENTIAL ENTHALPY.
T7300 TERMINALS A2 AND A3 ARE CONNECTED WHEN THERMOSTAT IS IN THE UNOCCUPIED MODE. SEE T7350 AND TB7220/TB8220 WIRING.
W7213: B TERMINAL W7214: O TERMINAL
M19618E
1
2
3
4
5
4
5
5
L1 (HOT)
L2
FAN
HEAT 1
HEAT 2
COOL 1
COOL 2
HVAC EQUIPMENT
TERMINAL STRIP
T7300
THERMOSTAT
1
C
G
W1
Y1
Y2
R
W2
RC
G
X
O O
W1
RH
Y1
Y2
A3
A2
W2
S
+
C7400 OUTDOOR AIR ENTHALPY SENSOR
O
P1
T1
SR
SO
AQ
EF1
5
EF
3
4
21
TR
MINIMUM POSITION ADJUSTMENT
P
T
N
AQ1
SO+
SR+
TR1
24 Vac
COM
24
Vac
HOT
+
3
2
620 OHM RESISTOR
W7214
C7150B
DISCHARGE
AIR SENSOR
+
2-10 VDC
INDOOR AIR
SENSOR
EXHAUST FAN
L1 (HOT)
L2
F
1
2
3
4
5
+
~
MS7XXX HONEYWELL ACTUATOR
63-8594-02 Honeywell Economizers 90
W7213, W7214 controlling heat pump system
Section 9 - W7212, W7213 and W7214 Economizer Modules
DISCHARGE AIR SENSOR
C7046A
DIRECT EXPANSION COIL
ENTHALPY SENSOR
C7232
ENTHALPY SENSOR
RETURN AIR
OUTDOOR AIR
C7150B
MIXED AIR SENSOR
COMMERCIAL THERMOSTAT
FOR DIFFERENTIAL ENTHALPY, THE TWO C7400 ENTHALPY SENSORS ARE CONNECTED TO THE ECONOMIZER LOGIC MODULE—ONE IS MOUNTED IN RETURN AIR, AND THE OTHER IS MOUNTED IN OUTDOOR AIR. USE C7400A WITH THE W7212A, W7213 AND W7214 MODULES AND C7400C WITH THE W7212C MODULES.
USE EITHER MIXED AIR SENSOR OR DISCHARGE AIR SENSOR, NOT BOTH.
M19547E
1
1
1
2
2
2
HONEYWELL ACTUATOR
W7212, W7213, W7214
DCV SENSOR
EXHAUST AIR
DISCHARGE AIR
INDOOR FAN
EXHAUST FAN
C7400
C7400
Representative locations of connected economizer system devices
91 Honeywell Economizers 63-8594-02
Section 9 - W7212, W7213 and W7214 Economizer Modules
63-8594-02 Honeywell Economizers 92
Section 10 - W7340 and W7345 Economizer Module
Section 10 - W7340 and W7345
Economizer Module
93 Honeywell Economizers 63-8594-02
Section 10 - W7340 and W7345 Economizer Module
W7340 Economizer System Components
DAMPER
EXHAUST AIR
RETURN AIR SENSOR
RETURN AIR FROM ROOM
OUTSIDE AIR SENSOR
MIXED AIR SENSOR
C7632 ROOM CARBON DIOXIDE SENSOR
COILS
FAN
W7220 ECONOMIZER CONTROLLER WITH DEMAND CONTROL VENTILATION
SUPPLY AIR TO BUILDING
M13836A
63-8594-02 Honeywell Economizers 94
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