Honeywell 220736B User Manual

Page 1
Internal Auxiliary Switches
220736A,B
The 220736A includes one Spdt Micro Switch V3
precision switch.
The 220736B includes two Spdt Micro Switch V3
precision switches.
Either kit can be installed in any Tradeline
Modutrol IV Motor.
Kits provide switch mounting bracket for easy
installation internal to motor.
The auxiliary switches are actuated by adjustable
cams inside the motor. These cams can be set to
actuate the switches at any angle within the stroke of the motor. Only Modutrol IV TRADELINE models are equipped with the cam assemblies for actuating field-addable auxiliary switches. Switch adjustment procedures are the same as that for switches that come factory installed in Modutrol IV Motor models.
Switch differentials of 1° or 10° can be selected.
Leadwires color coded to ease correct wiring of
auxiliary equipment.
CONTENTS
Specifications ................................................2
Ordering Information.................................... 2
Installation .................................................... 2
Setting and Adjustments ................................6
Checkout......................................................11
S.M. • Rev. 8-91 • ©Honeywell Inc. 1991 • Form Number 63-2228—2
Page 2
220736A,B SPECIFICATIONS • INSTALLATION • ORDERING INFORMATION
Specifications
MODELS: 220736A,B Internal Auxiliary Switches for
TRADELINE Modutrol IV Motors. Switches are actu­ated by cams in the motor. The cams can be set to operate the switches at any point in the motor stroke. 220736A—Includes one Spdt Micro Switch V3
snap acting switch, mounted on left side and
operated by outer cam. 220736B—Includes two Spdt Micro Switch V3
snap acting switches.
SWITCH DIFFERENTIAL (difference between switch
make and break points): Approximately 1 or 10 de­grees, determined by cam setting.
CAUTION
!
Disconnect power supply before beginning in­stallation to prevent electrical shock or equip­ment damage.
NOTE: The wire colors of the 220736A,B auxiliary
switches are different from those of factory installed auxiliary switches. See Tables 1-3 and Fig. 2.
1. When replacing a Modutrol motor determine origi-
MOUNTING: Switches factory-installed on bracket
designed for mounting inside motor.
WIRING: Color-coded, 15 in. [381 mm] leadwires.
ELECTRICAL RATINGS:
One Contact
Full Load 7.2 3.6 Locked Rotor 43.2 21.6
a
40 VA pilot duty, 120/240 Vac on opposite contact.
a
120 V 240 V
Installation
nal motor model number and refer to Tables 1-3.
2. From the appropriate table, determine switch leadwire color coding and configuration (N.O. and N.C. contacts).
3. For wiring convenience, make note of the difference between the replaced motor and field addable switch color coding.
4. Disconnect and remove the motor to be replaced.
5. Remove the cover from the wiring box of the TRADELINE Modutrol IV motor.
6. Check motor for proper stroke setting. Adjust stroke as needed. Refer to motor specification sheet.
7. Position the switch assembly above the motor as shown in Fig. 1.
Ordering Information
When purchasing replacement and modernization products from your TRADELINE wholesaler or your distributor, refer to the TRADELINE catalog or price sheets for complete ordering number, or specify—
1. Order number.
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Your local Honeywell Residential and Building Controls Division Sales Office. (Check white pages of your phone di-
rectory.)
2. Residential and Building Controls Division Customer Satisfaction Honeywell Inc. 1885 Douglas Drive North Minneapolis, Minnesota 55422-4386 (612) 542-7500
In Canada—Honeywell Limited/Honeywell Limitee, 740 Ellesmere Drive, Scarborough, Ontario M1P 2V9. International Sales and Service Offices in all principal cities of the world.
International Sales Offices in all principal cities of the world. Manufacturing in Australia, Canada, Finland, France, Germany, Japan, Mexico, Netherlands, Spain, Taiwan, United Kingdom, U.S.A.
2
Page 3
8. Lower the switch assembly into place and tighten the two mounting screws, making sure the switch follow­ers are properly aligned with the inner and outer cams in the motor. The 220736A includes only the switch for the outer cam.
9. Run all switch leadwires through slots to line volt­age section (at auxiliary end of motor), where connections to auxiliary equipment should be made with solderless connectors.
Fig. 1—Position of auxiliary switch(es) in motor.
CAUTION
!
The auxiliary switches in the Series 91 low and medium torque TRADELINE Modutrol IV Mo­tors operate opposite to those in the Modutrol motors listed in Tables 1 and 2, page 4. When wiring the switches, connect the new switches to the controlled equipment as shown in the appro­priate table.
220736A,B
INSTALLATION
VOLTAGE BARRIER
TRANSFORMER (CAN BE FIELD - ADDED)
MODUTROL IV WIRING BOX
OUTER CAM
SLOTS (ROUTING SWITCH LEADWIRES TO LINE VOLTAGE SECTION)
LINE VOLTAGE SECTION
INNER CAM
INTERNAL AUXILIARY SWITCH KIT
POWER END
M 455D
RIGHT SWITCH FOLLOWER
LEFT SWITCH FOLLOWER
3 63-2228—2
Page 4
220736A,B INSTALLATION
TABLE 1—AUXILIARY SWITCH LEADWIRE COLORS FOR LOW AND MEDIUM TORQUE SERIES 91 MOTORS WITH
ONE AUXILIARY SWITCH.
Replace with
Factory-Installed Auxiliary Switch Leadwire Color
a,b
220736A,B Leadwire
Left Auxiliary Switch
N.O. Yellow W/Yellow Orange N.C. Blue W/Blue Purple Com. Red W/Red Red
Right Auxiliary Switch
N.O. B/Yellow B/Yellow B/Orange N.C. B/Blue B/Yellow B/Purple Com. B/Red B/Red B/Red B/Red
Motor M9171B1012 M734D1053 M7161B M9171B1004 M9172W M9164D1009
M9171B1020 M9164B M7164B M9174B1001 M9175W M9174D1007 M9174B1019 M934A1565 M734J1072 M9174B1043 M975B1021 M9175D1014 M9174B1027 M934A1433 M934D1000 M975B1039 Motors with M9174B1035 220736A,B M934D1026 Auxiliary M934D1059 Switch Kit
a
Wiring should be NEC Class 1 unless power supply meets Class 2 requirements. Tape unused leads. Make certain the current draw of the external circuit is less than contact rating of switch.
b
W/color= white wire with colored tracer. B/color=black wire with colored tracer. color = solid color wire.
TABLE 2—AUXILIARY SWITCH LEADWIRE COLORS FOR LOW AND MEDIUM TORQUE SERIES 91 MOTORS WITH
TWO AUXILIARY SWITCHES.
Replace with
Factory-Installed Auxiliary Switch Leadwire Color
a,b
220736A,B Leadwire
Left Auxiliary Switch
N.O. Yellow W/Blue W/Yellow W/Yellow Orange N.C. Blue W/Blue Purple Com. Red W/Red W/Red W/Red Red
Right Auxiliary Switch
N.O. B/Blue B/Yellow B/Yellow B/Orange N.C. B/Yellow B/Yellow B/Blue B/Purple Com. B/Red B/Red B/Red B/Red B/Red
Motor M9171C M9174C1009 M9161C M9175Y M9164D1009
M9174C1017 M9174C1033 M9164C M975B1047 M9174D1007 M9174C1025 M934D1018 M9172C M975B1062 M9175D1014 M9174C1041 M934A1243 Motors with M934D1034 M934A1250 220736A,B M934D1042 M934A1268 Auxiliary
M934A1276 Switch Kit M934A1292 M934A1318 M965B1030
a
Wiring should be NEC Class 1 unless power supply meets Class 2 requirements. Tape unused leads. Make certain the current draw of the external circuit is less than contact rating of switch.
b
W/color= white wire with colored tracer. B/color=black wire with colored tracer. color = solid color wire.
4
Page 5
220736A,B
INSTALLATION
TABLE 3—AUXILIARY SWITCH LEADWIRE COLORS FOR ALL MOTOR SERIES EXCEPT LOW AND
MEDIUM TORQUE SERIES 91 (See Tables 1 and 2 ).
Replace with 220736A,B Leadwire
Factory-Installed Auxiliary Switch Leadwire Color
a,b
Left N.O. Blue Blue W/Yellow Purple Auxiliary N.C. Yellow Yellow W/Blue Orange Switch Com. Red Red W/Red Red
Right N.O. B/Blue B/Yellow B/Purple Auxiliary N.C. B/Yellow B/Orange Switch Com. B/Red B/Red B/Red
Motor M445A M4182B M644D M6181F M9182W M8175B M6184D1035
M644E M4185B M744T M6182F M865B M6194D1017 M644L M4185E M744Y M6184F M6284D1000 M845A M4186H M745T M6194F M6285A1005 M845E M4186L M745Y M6281F M6285A1013 M941C M6161B M941D M6284C M6294D1008 M944B M6184B M944D M6284F M8185D1006 M944C M6191B M944E M6285C M9184D1013 M944G M6194B M944S M7281C M9184D1021 M944H M6194E M945C M7281Q M9185D1004 M954C M6282B M945D M7284C M9194D1003 M955C M6282E M954B M7284Q Motors with M955E M6284B M954D M7285C 220736A,B
M6285B M955F M7285Q Auxiliary M6294B M9181C Switch Kit M8182B M9182C M8185B M9184C M9181B M9184F M9184B M9185C M9184E M9481F M9185B M9484F M9185E M9194E M9481E M9484E
a
Wiring should be NEC Class 1 unless power supply meets Class 2 requirements. Tape unused leads. Make certain the current draw of the external circuit is less than contact rating of switch.
b
W/color = white wire with colored tracer. B/color = black wire with colored tracer. color = solid color wire.
WIRING
Disconnect all power supplies to de-energize auxiliary
switch before servicing.
All wiring must comply with local codes and ordi-
nances. Do not exceed switch ratings of auxiliary switches.
Fig. 2—Auxiliary Switch Wiring Diagram.
LEFT SWITCH (OUTER CAM)
PURPLE
RED
ORANGE
2
Wiring should be NEC Class 1 unless power supply meets
1
Class 2 requirements. Tape unused leads. Make certain the current draw of the external circuit is less than contact rating of switch.
2
Switch leads on 220736A single-switch kit same as left switch above.
Colors are tracers on black background.
3
1
RIGHT SWITCH
(INNER CAM)
1
PURPLE/BLACK
RED/BLACK
ORANGE/BLACK
3
M418C
5 63-2228—2
Page 6
220736A,B SETTINGS AND ADJUSTMENTS
AUXILIARY SWITCHES
The auxiliary switches are spdt switches that are actu-
ated by adjustable cams. The cams are factory mounted on the motor shaft at the power end of the motor. The settings of the cams determine the point in motor shaft rotation at which the auxiliary equipment will be switched on or off. These cams can be set to actuate the switches at any angle within the stroke of the motor. All TRADELINE motors include auxiliary switch cams which permit installation of this auxiliary switch kit (220736A, 220736B).
NOTE: When the slow-rise portion of the cam is used, the
switching differential is approximately 10° of rotation. When the fast-rise portion of the cam is used, the switch differential is approximately 1° of rotation. Do not use the fast rise portion of the cam if fast cycling of auxiliary equipment is undesirable.
AUXILIARY SWITCH ADJUSTMENT PROCEDURE
WARNING
!
FIRE OR EXPLOSION HAZARD CAN CAUSE SEVERE INJURY OR DEATH
When auxiliary switches control combustion equipment, incorrect wiring of the switches can allow the burner to come on at high fire. Check auxiliary switch wiring and cam adjustment be­fore turning on the system. Watch the controlled equipment through one complete cycle. Shut the system down immediately if switches do not correctly sequence the equipment .
Setting and Adjustments
CAUTION
!
1. Live circuits are exposed during auxiliary switch adjustment procedure. Always turn off power before adjusting switch cams.
2. Do not turn motor shaft by hand or with wrench as damage to the motor can result.
NOTE:The following instructions are for normally closed
motors (motor shaft rotates clockwise, as viewed from the power end of the motor, on an increase in signal).
Exact adjustment procedures vary for different TRADELINE motor models. Find your model on the following list. Then proceed to the correct section for that model.
Motor Model Section
M8185 A M9164, M9174, M9175 B M9184, M9185, M9194 C M6284, M6294 D M6285 E M6184, M6194 F
Additional instructions may also be found in the Aux­iliary Switch Adjustment section in the specification sheet included with the Modutrol IV Motor.
Review Table 4 and Fig. 3 before adjusting cams. Table 4 applies to both the left and right switches.
TABLE 4—AUXILIARY SWITCH POSITION WITH MOTOR SHAFT ROTATED TO EITHER SIDE OF
AUXILIARY SWITCH OPERATING POINT, AS VIEWED FROM POWER END.
Auxiliary Switch Contact Positions N.O. Contact (Red and Purple Leads) (Red and Orange Leads)
Shaft Shaft Shaft Shaft Rotated Rotated Rotated Rotated ccw of cw of ccw of cw of
Switch Switch Switch Switch Motor Cam Switch Operating Operating Operating Operating Type Arrangement Differential Point Point Point Point
TRADELINE, Red inner 1° Closed Open Open Closed low and cam, blue medium outer cam 10° Open Closed Closed Open torque, series 91
All other Blue inner 1° Open Closed Closed Open TRADELINE cam, red motors outer cam 10° Closed Open Open Closed
a
cw = clockwise ccw = counterclockwise
6
a
N.C. Contact
a
Page 7
220736A,B
SETTINGS AND ADJUSTMENTS
To turn the cams, insert small screwdriver (1/8" or 3 mm blade) through wiring box into slot on cam and move the screwdriver at the top. Refer to Fig. 3. Each division on the cam represents 15° of motor rotation.
A) Two position motors (M8185):
1. Turn off power and remove cover of wiring box.
2. Determine amount of shaft rotation, in degrees,
desired before switch is energized.
3. Note the position of the cam slots and, with screw-
driver, rotate the cam to the desired position for switch
Fig.. 3—Auxiliary switch adjustment.
M9164D1009, M9174D1007 AND M9175D1014
MOVE SCREWDRIVER AT TOP ONLY TO ADJUST CAM.
1/8 IN. STRAIGHT-BLADE SCREWDRIVER
SLOW RISE PORTION (APPROX. 10° DIFF.)
INNER
AUXILIARY
CAM
(RED)
SWITCH FOLLOWER
RIGHT/INNER AUXILIARY SWITCH
FAST RISE PORTION (APPROX. 1° DIFF.)
action. Each division on the cam represents 15° of motor rotation. Therefore, if 60° of motor rotation is desired before switch operates, rotate the cam 4 divisions from the reference point.
4. Connect auxiliary equipment to auxiliary switch
leads. See Wiring section.
5. Turn on power and check for proper switch differen­tial and switching of auxiliary equipment by driving the motor through full stroke (in both directions). If necessary repeat steps 3 and 5 until correct switching action is obtained.
6. Replace cover of wiring box.
ALL OTHER TRADELINE MOTORS
MOVE SCREWDRIVER AT TOP ONLY TO ADJUST CAM.
1/8 IN. STRAIGHT-BLADE SCREWDRIVER
SLOW RISE PORTION (APPROX. 10° DIFF.)
INNER
AUXILIARY
CAM
(BLUE)
SWITCH FOLLOWER
RIGHT/INNER AUXILIARY SWITCH
FAST RISE PORTION (APPROX. 1° DIFF.)
LEFT/OUTER AUXILIARY SWITCH
FAST RISE PORTION (APPROX. 1° DIFF.)
SWITCH FOLLOWER
MOTOR OPEN
ONE DIVISION (15°)
OUTER
AUXILIARY
CAM
(BLUE)
POWER END
SLOW RISE PORTION (APPROX. 10° DIFF.)
MOTOR CLOSE
NOTE: Cams shown separately to provide better view of inner cam.
LEFT/OUTER AUXILIARY SWITCH
SWITCH FOLLOWER
FAST RISE PORTION (APPROX. 1° DIFF.)
MOTOR OPEN
NOTE: Cams shown separately to provide better view of inner cam.
ONE DIVISION (15°)
OUTER
AUXILIARY
CAM
(RED)
POWER END
MOTOR CLOSE
SLOW RISE PORTION (APPROX. 10° DIFF.)
M 875
7 63-2228—2
Page 8
220736A,B SETTINGS AND ADJUSTMENTS
Fig. 4Auxiliary switch adjustment for low and medium torque, Series 91 motors.
2
L2
1
L1
(HOT)
Q209/S963 135-OHM
POTENTIOMETER
W
B
R
T1 T2
LEFT/OUTER AUXILIARY SWITCH
1
Power supply. Provide disconnect means and overload protection as required.
2
Transformer may be external or internal.
3
Cam arrangement varies as shown in table.
MOTOR MODEL
M9164D1009, M9164D1007, M9175D1014
ALL OTHER TRADELINE MOTORS
BW
INNER AUXILIARY CAM
OUTER AUXILIARY CAM
INNER CAM
Red
Blue
R
STROKE ADJUST CAM (BROWN)
RIGHT/INNER AUXILIARY SWITCH
3
3
OUTER CAM
Blue
Red
M 851
B) Low and Medium Torque, Series 91 Modulating (Proportional) Motors (M9164, M9174, M9175):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 135 ohm potentiometer to terminals R,W,
and B as shown in Fig. 4. Restore power.
4. Adjust potentiometer to drive motor to the position
where auxiliary equipment is to be switched.
5. For switch differential of 1°, check continuity of
auxiliary switch N.O. (Red to Purple) contacts and, with screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam counterclockwise
until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
6. For switch differential of 10°, the cams must be
rotated with screwdriver approximately 180° prior to setting switching action. Refer to Fig. 3. Check continuity of the N.O. (Red to Purple) contacts and, with screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
Fig. 5Auxiliary switch adjustment for high and extra high torque Series 91 motors.
2
L2
1
L1
(HOT)
Q209/S963 135-OHM
POTENTIOMETER
W
B
R
T1 T2
LEFT/OUTER AUXILIARY SWITCH
1
2
POWER END
OF MOTOR
Power supply. Provide disconnect means and overload protection as required.
Transformer may be external or internal.
BW
INNER AUXILIARY CAM (BLUE)
OUTER AUXILIARY CAM (RED)
R
STROKE ADJUST CAMS (YELLOW)
RIGHT/INNER AUXILIARY SWITCH
M 852
7. Check for proper switch differential and switching
of auxiliary equipment by driving the motor through full stroke (in both directions) using the potentiometer. If necessary repeat steps 5 and 7 for 1° differential, or 6 and 7 for 10° differential until correct switching action is obtained.
8. Turn off power and disconnect potentiometer.
9. Connect auxiliary equipment to auxiliary switch
leads. See Wiring section.
10. Reconnect controller and power supply to motor.
11. Replace cover of wiring box. Turn on power.
C) High and Extra High Torque, Series 91 Modulat­ing (Proportional) Motors (M9184, M9185, M9194):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 135 ohm potentiometer to terminals R,W,
and B as shown in Fig. 5. Restore power.
4. Adjust potentiometer to drive motor to the position
where auxiliary equipment is to be switched.
5. For switch differential of 1°, check continuity of
auxiliary switch N.O. (Red to Purple) contacts and, with screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
6. For switch differential of 10°, the cams must be
rotated with screwdriver approximately 180° prior to setting switching action. Refer to Fig. 3. Check continuity of the N.O. (Red to Purple) contacts and, with screwdriver, rotate cam as follows:
8
Page 9
Fig. 6Auxiliary switch adjustment for M6284, M6294 motors
24 Vac
1
32TYG1
4R
STROKE ADJUST CAMS (YELLOW)
RIGHT AUXILIARY SWITCH
LEFT AUXILIARY SWITCH
1 Connect 24Vac to terminals 2 and 3 to drive motor open. Connect 24Vac to terminals 3 and 1 to drive motor closed.
POWER END
OF MOTOR
INNER AUXILIARY CAM (BLUE)
OUTER AUXILIARY CAM (RED)
M 853
a. If contacts are open, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
7. Check for proper switch differential and switch­ing of auxiliary equipment by driving the motor through full stroke (in both directions) using the potentiometer. If necessary repeat steps 5 and 7 for 1° differential, or 6 and 7 for 10° differential until correct switching action is obtained.
8. Turn off power and disconnect potentiometer.
9. Connect auxiliary equipment to auxiliary switch
leads. See Wiring section.
10. Reconnect controller and power supply to motor.
11. Replace cover of wiring box. Turn on power.
D) Series 62 Floating Control with Feedback Non-Spring Return Motors (M6284, M6294):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 24 Vac power through switches or directly to quick-connect terminals to drive motor to position where auxiliary equipment is to be switched. Refer to Fig. 6. Turn on power. Connecting power to terminals 2 and 3 will drive motor in the open direction, connecting power to terminals 3 and 1 will drive the motor in the closed direction. To stop the motor at desired position, remove power from motor. Motor will remain at this position until power is restored.
4. For switch differential of 1°, check continuity of auxiliary switch N.O. (Red to Purple) contacts and, with screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
220736A,B
SETTINGS AND ADJUSTMENTS
5. For switch differential of 10°, the cams must be
rotated with screwdriver approximately 180° prior to setting the switching action. Refer to Fig. 3. Check continuity of the N.O. (Red to Purple) contacts and rotate cams as follows:
a. If contacts are open, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
6. Check for proper switch differential and switching of auxiliary equipment by driving the motor through full stroke (in both directions). If necessary repeat steps 4 and 6 for 1° differential, or 5 and 6 for 10° differential until correct switching action is obtained.
7. Disconnect power from switches or quick-connect terminals.
8. Connect auxiliary equipment to auxiliary switch leads. See Wiring section.
9. Reconnect controller and power supply to motor.
10. Replace cover of wiring box.
Fig. 7Auxiliary switch adjustment for M6285 motors.
2
L2
1
L1
(HOT)
3
34 T2
LEFT/OUTER AUXILIARY SWITCH
1
Power supply. Provide disconnect means and overload protection as required.
2
Transformer may be external or internal mount.
3
Connect terminal 4 to terminal 2 to drive motor open. Connect terminal 4 to terminal 1 to drive motor closed.
1
POWER END
OF MOTOR
G
Y
STROKE ADJUST CAM (BROWN)
RIGHT/INNER AUXILIARY SWITCH
INNER AUXILIARY CAM (BLUE)
OUTER AUXILIARY CAM (RED)
M 854
E) Series 62 Floating Control with Feedback Spring Return Motors (M6285):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 24 Vac power and switches to drive motor to position where auxiliary equipment is to be switched. Refer to Fig. 7. Turn on power. Jumpering terminals 4 and 2 will drive motor in the open direction, jumpering terminals 4 and 1 will drive the motor in the closed direction. To stop the motor at desired position, discon­nect jumpers. Motor will remain at this position until connection is restored. Removing power at this point will cause motor to spring return to closed position.
9 63-2228—2
Page 10
220736A,B SETTINGS AND ADJUSTMENTS
4. For switch differential of 1°, check continuity of
auxiliary switch N.O. (Red to Purple) contacts and, with screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
5. For switch differential of 10°, the cams must be
rotated with screwdriver approximately 180° prior to setting the switching action. Refer to Fig. 3. Check continuity of the N.O. (Red to Purple) contacts and, with screwdriver, rotate cam as follows:
a. If contacts are open, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
6. Check for proper switch differential and switching of auxiliary equipment by driving the motor through full stroke (in both directions). If necessary, repeat steps 4 and 6 for 1° differential, or 5 and 6 for 10° differential until correct switching action is obtained.
7. Disconnect power from switches or quick-connect terminals.
8. Connect auxiliary equipment to auxiliary switch leads. See Wiring section.
9. Reconnect controller and power supply to motor.
10. Replace cover of wiring box.
Fig. 8Auxiliary switch adjustment for M6184, M6194 motors.
2
L2
1
L1
(HOT)
3
RBW
T1 T2
STROKE ADJUST CAMS (YELLOW)
RIGHT/INNER AUXILIARY SWITCH
LEFT/OUTER
LEFT/OUTER AUXILIARY
AUXILIARY SWITCH
SWITCH
1
2
3
POWER END
OF MOTOR
Power supply. Provide disconnect means and overload protection as required.
Transformer may be external or internal mounted.
Connect R-B to drive motor open. Connect R-W to drive motor closed.
INNER AUXILIARY CAM (BLUE)
OUTER AUXILIARY CAM (RED)
M 492B
F) Series 61 Floating Control Non-Spring Return Motors (M6184, M6194):
1. Turn off power and remove cover of wiring box.
2. Disconnect controller from motor.
3. Connect 24 Vac power and switches to drive motor to position where auxiliary equipment is to be switched. Refer to Fig. 8. Turn on power. Jumpering terminals R and B will drive motor in the open direction, jumpering terminals R and W will drive the motor in the closed direction. To stop the motor at desired position, disconnect jumpers. Motor will remain at this position until connection is restored.
4. For switch differential of 1°, check continuity of auxiliary switch N.O. (Red to Purple) contacts and rotate cams as follows:
a. If contacts are open, rotate cam clockwise until
N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts open.
5. For switch differential of 10°, the cams must be
rotated approximately 180° prior to setting the switching action. Refer to Fig. 3. Check continuity of the N.O. (Red to Purple) contacts and rotate cams as follows:
a. If contacts are open, rotate cam counterclock-
wise until N.O. (Red to Purple) contacts close.
b. If contacts are closed, rotate cam clockwise until
N.O. (Red to Purple) contacts open.
6. Check for proper switch differential and switching of auxiliary equipment by driving the motor through full stroke (in both directions). If necessary repeat steps 4 and 6 for 1° differential, or 5 and 6 for 10° differential until correct switching action is obtained.
7. Disconnect 24 V power and switches.
8. Connect auxiliary equipment to auxiliary switch leads. See Wiring section.
9. Reconnect controller and power supply to motor.
10. Replace cover of wiring box.
10
Page 11
220736A,B
CHECKOUT
Checkout
WARNING
!
FIRE OR EXPLOSION HAZARD CAN CAUSE SEVERE INJURY OR DEATH
When auxiliary switches control combustion equipment, incorrect wiring of the switches can allow the burner to come on at high fire. Check auxiliary switch wiring and cam adjustment be­fore turning on the system. Watch the controlled equipment through one complete cycle. Shut the system down immediately if switches do not correctly sequence the equipment.
Use the controller to run the motor fully open and then fully closed. Make sure that the auxiliary equipment starts and stops at the desired points in motor rotation. When checkout is complete, return the controller to the desired setting.
11 63-2228—2
Page 12
220736A,B SETTINGS AND ADJUSTMENTS
Residential and Residential and Helping You Control Your World Building Controls Division Building Controls Division
Honeywell Inc. Honeywell Limited—Honeywell Limitée 1985 Douglas Drive North 740 Ellesmere Road Golden Valley, Minnesota 55422 Scarborough, Ontario
M1P 2V9
QUALITY IS KEY
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