Honeywell 11255 User Manual

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Disposable Air Filters

The widest selection of disposable panels you will find anywhere. Spun glass and synthetic media...all standard sizes and almost any “special” size.

Polyester Panels, Links, Sleeves

High grade polyester synthetic fiber media in a variety of styles, heat sealed onto heavy wire frames.

Paint Booth Products

A complete line of aftermarket filter products for all styles of paintbooth...downdraft, cross-draft and work station.

Air Filter Media & Auto Rolls

Cut-to-fit hammock and service roll media in a variety of styles, plus bulk rolls of spun glass and synthetic media. Auto rolls in the media style of your choice, wound on the core style of your choice. Hundreds of models.

Pleated Air Filters

One of the largest inventories of pleated panel filters you will find anywhere. Five styles are offered in just about any size you will ever need.

Medium & High Efficiency Rigid Type Air Filters

A wide variety of styles, sizes and efficiencies.

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Medium & High Efficiency Extended Surface T ype Filters

Huge line of “bag” filters in all of the most popular sizes and efficiencies, plus our new XDH bag which holds up to twice as much dust as ordinary bags.

Metal Washable Filters

Rugged metal filters for a variety of applications. Top quality materials and workmanship.

Gas Phase and Odor Control

Pleated panel filters that have been treated with special odor adsorbing/neutralizing materials, as well as 50% & 75% fill granular carbon filters.

Residential/Light Commercial Air Cleaners & Filters

Fast, easy and profitable air filtration upgrades...made by one of the world’s leaders in critical air filtration. Equal or superior filter media replacements for competing systems...and typically easier to install.

Electronic Air Cleaners

Near-HEPA quality air purification for the whole house or just a room.

HEPA Filter

For genuine HEPA grade filtration with mini-

mum efficiency of 99.97% on

0.30 micrometer size particles.

Several types, including high capacity, high temp, high velocity, minipleat panels, terminal modules and fan powered modules.

Framing Systems and Holding Frames

Media holding frames, filter holding frames, modular filter framing systems and hard ceiling adaptor framesfor Terminal Modules

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Disposable Air Filters: Page

HD Industrial Grade Heavy Duty Box Frame, Spun Glass or Synthetic Media . . . . . . . . . . . . . . . . .8

EZ Flow and EZ Flow II Continuous Filament Spun Glass, Box Frame . . . . . . . . . . . . . . . . . . . . . . .10

Pinch Frame Framed Polyester Media with Metal on One Side . . . . . . . . . . . . . . . . . . . . . .12

Polyester Panels,Links,Sleeves and Cube Filters:

Prelock Heat Sealed Polyester Support Frame Products . . . . . . . . . . . . . . . . . . . . . .14

Paint Booth Products

Paint Booth Filtration Supported Panels, Cubes, Diffusion Media and Paint Arrestors . . . . . . . . . . .16

FP319A Two-stage and Three-stage Paint Systems` . . . . . . . . . . . . . . . . . . . . . . . . . .24

Air Filter Media and Auto Rolls:

Cut-to-Fit Hammock, Permaire and Service Rolls and Pads . . . . . . . . . . . . . . . . . . . . .26

Bulk Media Fiberglass and Synthetic Media, Rolls and Pads . . . . . . . . . . . . . . . . . . . . . .28

Auto Roll Media Treated Polyester, Scrim Back, Skin Back, Fiberglass . . . . . . . . . . . . . . . . . .30

Pleated Air Filters

Pre Pleat 40 V Wedge Pleat, Carrier Board Frame, 25-30% Efficient . . . . . . . . . . . . . . . . .32

Pre Pleat HV High Velocity/Gas Turbine Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36

Pre Pleat 62R Electrostatically Charged Fibers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38

Pre Pleat 62RM11 MERV 11 Electrosttically Charged Fibers . . . . . . . . . . . . . . . . . . . . . . . . . . . .39

Pre Pleat Class 1 UL Class 1 Fire Rated Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41

Pre Pleat HT High Temperature Pleated Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43

E35 Metal Support Grids, 25-30% Efficient . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45

Medium and High Efficiency Rigid Type Filters:

Superflow V Extended Surface Minipleat Aor Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47

Rigid-Air Extended Surface Lofted Media Box Type Filters . . . . . . . . . . . . . . . . . . . . . .59

PrecisionCell Extended Media Separator Type Rigid Filters . . . . . . . . . . . . . . . . . . . . . . . .53

PrecisionCell II Extended Surface Minipleat Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .61

EA Cartridge Replacement Filter Cartridges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65

Medium and High Efficiency Extended Surface Type Filters:

Precision Pak Extended Surface Bag Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67

Precision Pak XDH High Capacity Extra Dust Holding Bag Filters . . . . . . . . . . . . . . . . . . . . . . . .71

Metal Washable Filters

MS/MSG Moisture/Oil Mist Separators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .75

KKM Industrial Grade Aluminum or Galvanized Filters . . . . . . . . . . . . . . . . . . . . . .78

Replacement Air Filter

Catalog

Table of Contents

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HEPA and 95DOP Filters

Alpha 95 95% DOP Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .79

Alpha Cell HEPA Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Alpha 2000 High Capacity HEPA Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87

Alpha HT High Temperature HEPA Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .91

Superflow 2K High Velocity HEPA Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .93

Alpha Panel Minipleat HEPA/ULPA Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .95

Pureflo Terminal HEPA/ULPA Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97

Pureflo-FPM Fan Powered Terminal Filter Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .99

Gas Phase and Odor Control:

FCP Carbon Pleat Fine Mesh Carbon, Outperforms Carbon Slurry . . . . . . . . . . . . . . . . . . . . . .101

PH Odor Control Pleated Filter Treated with Sodium Bicarbonate . . . . . . . . . . . . . . . . . . . . . .103

Model C 50% and 75% Fill Granular Carbon Filters . . . . . . . . . . . . . . . . . . . . . . . . . .105

Framing Systems and Holding Frames:

Type 9 Filter Holding Frames and Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .119

Uni-Frame Media Holding Frames . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121

K-Trac Modular Filter Framing Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .122

Perma Frame Hard Ceiling Adaptor Frames For Terminal Modules . . . . . . . . . . . . . . . . . . .126

Residential/Light Commercial Air Cleaners and Filters:

Air Cleaner Refills Space Gard®, Air Bear® and Honeywell® Air Cleaners . . . . . . . . . . . . . . . . .128

Model 500AB Air Cleaner Housings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .130

Electronic Air Cleaners

Airia 350 High Capacity In-Room Air Cleaner In Handsome Cabinet . . . . . . . . . . . . . .132

Aria 1000 and 2000 In-Duct Electrostatic Air Cleaners. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .133

Flanders - Foremost in Air Filtration

Corporate Headquarters, St. Petersburg, FL

Replacement Air Filter

Catalog

Table of Contents

Model Numbers:

Within each section in the page heading or in the body, you will see model number abbreviations to help you find these products in the separate Flanders price book. These will typically appear as a family code followed by “xxx’s” which indicate dimensions or other identifying characteristic of specific products.

HD Industrial Grade

Heavy Duty Disposable Panel Filters

General

Flanders HD Industrial Grade filters are designed for use in any application where disposable panel filters are recommended. They can be relied upon for superior performance since they are specifically designed for heavy workloads. A wide range of standard face sizes is available, plus nearly any “special” size.

Construction

Flanders HD Industrial Grade filters are designed with a one-piece moisture-resistant chipboard frame enclosing media. Standard frames are nominal 1” thick (3/4” actual) and nominal 2” thick (1-5/8” actual). The fiberglass media filter consists of continuousfilament fibers bonded together with thermo-setting

Important Features

• One-piece moisture-resistant chipboard frame prevents broken corners

• Support grilles on both sides for exceptional strength

• Media and grilles continuously glued to the inside perimeter of the frame for rigidity

Spun Glass Media - Model 10255.xxxxxx

Synthetic Media - Model 11255.xxxxxx

resin. The synthetic media filter consists of 100% high bulk polyester fibers that are thermo bonded with a fire retardant resin. Support grilles of perforated corrosion-resistant steel or expanded metal are provided on both sides of the filter. The media pads and support grilles are continuously glued to the inside perimeter of the frame, resulting in exceptional strength and rigidity. This design virtually eliminates the possibility of media sag within the frame.

Physical Data

Frame: One-piece moisture-resistant chipboard Media:: Fiberglass or Synthetic Support Grille: Perforated corrosion-resistant steel orexpanded wire on both sides of the filter Sealant: Hot-melt resin

Synthetic

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HD Industrial Grade

Heavy Duty Disposable Panel Filters

Spun Glass Media - Model 10255.xxxxxx

Synthetic Media - Model 11255.xxxxxx

Grille Sizes - Model 10355.xxxxx

General

Construction

The fiberglass media filter consists of continuousfilament fibers bonded together with thermo-setting

resin. The synthetic media filter consists of 100% high bulk polyester fibers that are thermo bonded with a fire retardant resin.

Support grilles of perforated corrosion-resistant steel or expanded metal are provided on both sides of the filter. The media pads and support grilles are continuously glued to the inside perimeter of the frame, resulting in exceptional strength and rigidity. This design virtually eliminates the possibility of media sag within the frame.

Physical Data

Frame: One-piece moisture-resistant chipboard Media:: Fiberglass or Synthetic Support Grille: Perforated corrosion-resistant steel orex-

panded wire on both sides of the filter Sealant: Hot-melt resin

Spun Glass

Important Features

• One-piece moisture-resistant chipboard frame prevents broken corners

• Support grilles on both sides for exceptional strength

• Media and grilles continuously glued to the inside perimeter of the frame for rigidity

• Filters are UL 900 Class 2 listed

• 1/2”, 1”, 2” depths

• Special sizes available upon request

Synthetic

Flanders - Foremost in Air Filtration

Corporate Headquarters, St. Petersburg, FL

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Standard Sizes Performance Data - HD Industrial Grade

Typical initial (clean) pressure drop at nominal cfm is 0.07 in. w.g.for 1 in. filters and 0.10 in.w.g.for 2 in. filters. Recommended final resistance is 0.50 in. w.g., but the system design may dictate a lower change out point.

1.0 General

1.1Disposable filters shall be Model HD Industrial Grade filters as manufactured by Flanders.

1.2 Filters shall be UL 900 Class 2 listed.

2.0 Filter Construction

2.1 Filters shall be constructed of fiberglass or synthetic media (as specified) enclosed in a onepiece chipboard frame.

2.2 Perforated corrosion-resistant steel or expanded metal support grilles shall be furnished on both entry and exit sides of the filter.

2.3 Media and grilles shall be continuously glued to the inside perimeter of the frame.

3.0 Performance

3.1 The manufacturer shall guarantee performance as stated in its literature within tolerances as outlined in Section 7.4 of ARI Standard 850.

Guide Specifications

Nominal Size (in.) Actual Size H x W x D (in) cfm @ 300 fpm Standard Carton Qty. Weight per Carton (lbs.)

10x10x1 9-7/8 x 9-7/8 x 3/4 208 12 3.3 10x20x1 9-7/8 x 19-7/8 x 3/4 417 12 5.2 10x24x1 9-7/8 x 23-7/8 x 3/4 500 12 6.1 10x25x1 9-7/8 x 24-7/8 x 3/4 521 12 6.5

10x30x1 9-7/8 x 29-7/8 x 3/4 625 12 7.0 12x12x1 11 -7/8 x 11 -7/8 x 3/4 300 12 4.0 12x20x1 11 -7/8 x 19-7/8 x 3/4 500 12 5.8 12x24x1 11 -7/8 x 23-7/8 x 3/4 600 12 6.7

12x25x1 11 -7/8 x 24-7/8 x 3/4 625 12 7.5 12x30x1 11 -7/8 x 29-7/8 x 3/4 749 12 8.0 14x14x1 13-7/8 x 13-7/8 x 3/4 408 12 5.2 14x20x1 13-7/8 x 19-7/8 x 3/4 583 12 6.2

14x24x1 13-7/8 x 23-7/8 x 3/4 700 12 7.3 14x25x1 13-7/8 x 24-7/8 x 3/4 729 12 7.7 14x30x1 13-7/8 x 29-7/8 x 3/4 875 12 10.5 15x20x1 14-7/8 x 19-7/8 x 3/4 625 12 6.7

15x25x1 14-7/8 x 24-7/8 x 3/4 781 12 6.8 16x16x1 15-7/8 x 15-7/8 x 3/4 533 12 6.3 16x20x1 15-3/4 x 19-1/2 x 3/4 667 12 6.9 16x24x1 15-7/8 x 23-7/8 x 3/4 800 12 8.5

16x25x1 15-3/4 x 24-5/8 x 3/4 833 12 8.3 18x20x1 17-7/8 x 19-7/8 x 3/4 750 12 8.0 18x24x1 17-7/8 x 23-7/8 x 3/4 900 12 9.0 18x25x1 17-7/8 x 24-7/8 x 3/4 938 12 9.6

19x27x1 18-7/8 x 26-7/8 x 3/4 1069 12 11.8 20x20x1 19-5/8 x 19-5/8 x 3/4 833 12 7.9 20x24x1 19-7/8 x 23-7/8 x 3/4 1000 12 9.5 20x25x1 19-5/8 x 24-5/8 x 3/4 1042 12 9.5

20x30x1 19-7/8 x 29-7/8 x 3/4 1250 12 12.5 22x22x1 21-7/8 x 21-7/8 x 3/4 1008 12 9.5 24x24x1 23-7/8 x 23-7/8 x 3/4 1200 12 11.3 24x30x1 23-7/8 x 29-7/8 x 3/4 1500 12 14.3 25x25x1 24-7/8 x 24-7/8 x 3/4 1302 12 13.5

10x10x2 9-7/8 x 9-7/8 x 1-5/8 208 12 3.9 10x20x2 9-7/8 x 19-7/8 x 1-5/8 417 12 6.6 12x24x2 11-1/2 x 23-1/2 x 1-5/8 600 12 8.0 14x20x2 13-7/8 x 19-7/8 x 1-5/8 584 12 9.1

14x25x2 13-7/8 x 24-7/8 x 1-5/8 730 12 10.5 15x20x2 14-7/8 x 19-7/8 x 1-5/8 625 12 9.6 16x20x2 15-3/4 x 19-1/2 x 1-5/8 667 12 9.6 16x24x2 15-3/4 x 23-1/2 x 1-5/8 800 12 11.6

16x25x2 15-3/4 x 24-1/2 x 1-5/8 834 12 11.6 18x24x2 17-7/8 x 23-7/8 x 1-5/8 900 12 12.8 20x20x2 19-1/2 x 19-1/2 x 1-5/8 834 12 11.9 20x24x2 19-1/2 x 23-1/2 x 1-5/8 1000 12 14.2 20x25x2 19-1/2 x 24-1/2 x 1-5/8 1042 12 14.0 24x24x2 23-1/2 x 23-1/2 x 1-5/8 1200 12 16.0 25x25x2 24-7/8 x 24-7/8 x 1-5/8 1302 12 17.2

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EZ Flow and EZ Flow II

Disposable Panel Air Filters

EZ Flow - Model 10155.xxxxxx

EZFlow II - Model 10055.xxxxxx

General

EZ Flow and EZ Flow II disposable filters are designed for protection of furnace and central air units in residential and light commercial applications. Construction of both models is identical except for the media retainer. The EZ Flow features a metal media retainer on the downstream side while the EZ Flow II has no media retainer. Instead, the media itself is adhered directly to the frame for non-metallic applications.

Construction

The frame is made from heavy chipboard in a onepiece design that eliminates corner separation.

The filtering media is continuous filament spun glass. A resinous bonding agent provides rigidity and resistance to media compression.

MEDIA SUPPORT of the EZ Flow is provided by one metal retainer on the downstream side, either punched metal plate or expanded metal, depending on face size. The EZ Flow II is made to function without a retainer, by adhering the frame directly to the media which has a light skin to make it selfretaining.

SEALING is accomplished with a resilient hot-melt adhesive running the full perimeter of the frame on both upstream and downstream sides.

UL MARKING appears on the filter frame. These filters have been tested by Underwriters Laboratories Inc. and are classified as UL 900 Class 2 for flammability.

Important Features

• One-piece frame

•UL900 Class 2

• UPC marked

• No media retainer on EZ Flow II

• Metal media retainer on EZ Flow

• 1/2”, 1” and 2” depths

• All standard sizes plus special sizes

EZ Flow II

No Metal

EZ Flow

Metal on Downstream Side

Flanders - Foremost in Air Filtration

Corporate Headquarters, St. Petersburg, FL

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Nominal Size (inch) Actual Size H x W x D (in) cfm @ 300 fpm Standard Carton Qty. Weight per Carton (lbs.)

10x10x1 9-7/8 x 9-7/8 x 3/4 208 12 3.3 10x20x1 9-7/8 x 19-7/8 x 3/4 417 12 5.6 10x24x1 9-7/8 x 23-7/8 x 3/4 500 12 6.1 10x25x1 9-7/8 x 24-7/8 x 3/4 521 12 6.5 10x30x1 9-7/8 x 29-7/8 x 3/4 625 12 5.8 12x12x1 11 -7/8 x 11 -7/8 x 3/4 300 12 4.0

12x20x1 11 -7/8 x 19-7/8 x 3/4 500 12 5.8 12x24x1 11 -7/8 x 23-7/8 x 3/4 600 12 6.7 12x25x1 11 -7/8 x 24-7/8 x 3/4 625 12 7.5 12x30x1 11 -7/8 x 29-7/8 x 3/4 749 12 7.8 14x14x1 13-7/8 x 13-7/8 x 3/4 408 12 5.2 14x20x1 13-7/8 x 19-7/8 x 3/4 583 12 6.2

14x24x1 13-7/8 x 23-7/8 x 3/4 700 12 7.3 14x25x1 13-7/8 x 24-7/8 x 3/4 729 12 7.7 14x30x1 13-7/8 x 29-7/8 x 3/4 875 12 10.5 15x25x1 14-7/8 x 24-7/8 x 3/4 781 12 6.8 15x20x1 14-7/8 x 19-7/8 x 3/4 625 12 6.7 15x30x1 14-7/8 x 30-1/2 x 3/4 957 12 9.8 16x16x1 15-7/8 x 15-7/8 x 3/4 533 12 6.0 16x20x1 15-3/4 x 19-1/2 x 3/4 667 12 6.9 16x22x1 15-7/8 x 22-1/8 x 3/4 742 12 8.3 16x24x1 15-7/8 x 23-7/8 x 3/4 800 12 8.5 16x25x1 15-3/4 x 24-5/8 x 3/4 833 12 8.3

18x20x1 17-7/8 x 19-7/8 x 3/4 750 12 8.0 18x24x1 17-7/8 x 23-7/8 x 3/4 900 12 9.0 18x25x1 17-7/8 x 24-7/8 x 3/4 938 12 9.6 19x27x1 18-7/8 x 26-7/8 x 3/4 1069 12 11.8 20x20x1 19-5/8 x 19-5/8 x 3/4 833 12 7.9 20x22x1 19-7/8 x 22-1/8 x 3/4 938 12 9.3 20x24x1 19-7/8 x 23-7/8 x 3/4 1000 12 9.5

20x25x1 19-5/8 x 24-5/8 x 3/4 1042 12 9.5 20x30x1 19-7/8 x 29-7/8 x 3/4 1250 12 12.5 22x22x1 21-7/8 x 21-7/8 x 3/4 1008 12 9.5 24x24x1 23-7/8 x 23-7/8 x 3/4 1200 12 11.3 24x30x1 23-7/8 x 29-7/8 x 3/4 1 500 12 14.3 25x25x1 24-7/8 x 24-7/8 x 3/4 1302 12 13.5

10x10x2 9-7/8 x 9-7/8 x 1-5/8 208 12 3.9 10x20x2 9-7/8 x 19-7/8 x 1-5/8 417 12 6.6 12x24x2 11-1/2 x 23-1/2 x 1-5/8 600 12 8.0 14x20x2 13-7/8 x 19-7/8 x 1-5/8 584 12 9.1 14x25x2 13-7/8 x 24-7/8 x 1-5/8 730 12 10.5 15x20x2 14-7/8 x 19-7/8 x 1-5/8 625 12 9.6

16x20x2 15-3/4 x 19-1/2 x 1-5/8 667 12 9.6 16x24x2 15-3/4 x 23-1/2 x 1-5/8 800 12 11.6 16x25x2 15-3/4 x 24-1/2 x 1-5/8 834 12 11.6 18x24x2 17-7/8 x 23-7/8 x 1-5/8 900 12 12.8 20x20x2 19-1/2 x 19-1/2 x 1-5/8 834 12 11.9

20x24x2 19-1/2 x 23-1/2 x 1-5/8 1000 12 14.2 20x25x2 19-1/2 x 24-1/2 x 1-5/8 1042 12 14.0 24x24x2 23-1/2 x 23-1/2 x 1-5/8 1200 12 16.0

Notes:

1. Contact your local representative or the factory for additional standard sizes. Special sizes are also available.

2. Manufacturing tolerances are +0”, -1/8” on height and width.

3. Nominal cfm is calculated at 300 fpm gross face velocity.

4. Typical initial (clean) pressure drop at nominal cfm is 0.07” w.g. for 1” filters and 0.10” w.g. for 2” filters.

5. Recommended final resistance is 0.50” w.g., but the system design may dictate a lower changeout point.

Standard Sizes Performance Data - EZ Flow and EZ Flow II

Flanders - Foremost in Air Filtration

Corporate Headquarters, St. Petersburg, FL

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Pinch Frame

Disposable Panel Air Filters

Model 11655.xxxxxx

General

The Flanders Pinch Frame disposable air filter provides the user with a product of high quality and strength.

Originally designed for light commercial and industrial applications, the Flanders Pinch Frame filter is an excellent choice for use in residential furnace systems.

The filter is produced on state-of-the-art production line machinery. The result is a filter of consistently high quality at a competitive price.

Construction

This disposable heating and air conditioning filter has a one-piece chipboard frame. This feature eliminates the problems associated with a four-piece frame, such as broken corners and exposed metal edges.

The Pinch Frame filter utilizes a heat seal to bond the frame to the filter media and metal support grid. This process permits the use of a single metal grid on the air exit side only, thus maximizing filter face area and extending service life.

The media is made of 100% nonwoven polyester synthetic fibers chemically bonded with a fire retardant resin. Because of the synthetic nature of the fiber, the media is extremely resistant to moisture and other environmental extremes.

Physical Data

Frame: One-piece chipboard Media: Dry resinated polyester Support Grid: Perforated metal on air-exit side Sealant: Hot-melt resin Nominal Thickness: 1” Flammability: UL 900 Class 2

Important Features

• One-piece chipboard frame prevents broken corners and exposed metal.

• Heat-sealed frame provides unusual strength and serviceability.

•Ametal grid on the air-exit side assures more open face area and longer service life.

• Resinated polyester media provides resistance to moisture.

• Filters are UL 900 Class 2 listed.

Flanders - Foremost in Air Filtration

Corporate Headquarters, St. Petersburg, FL

the filter and hvac store

Nominal Size (inch) Actual Size H x W x D (inches) cfm @ 300 fpm Standard Carton Qty. Weight per Carton (lbs.)

10x20x1 9-7/8 x 19-7/8 x 7/8 420 12 4.0 10x24x1 9-7/8 x 23-7/8 x 7/8 500 12 5.0 10x30x1 9-7/8 x 29-7/8 x 7/8 620 12 5.5 12x20x1 11 -7/8 x 19-7/8 x 7/8 500 12 4.5 12x24x1 11 -7/8 x 23-7/8 x 7/8 600 12 5.0 12x25x1 11 -7/8 x 24-7/8 x 7/8 620 12 5.0 12x27x1 11-7/8 x 26-7/8 x 7/8 670 12 6.0 12x30x1 11 -7/8 x 29-7/8 x 7/8 750 12 6.0 14x20x1 13-7/8 x 19-7/8 x 7/8 580 12 4.5 14x24x1 13-7/8 x 23-7/8 x 7/8 700 12 5.5 14x25x1 13-7/8 x 24-5/8 x 7/8 730 12 5.5 14x30x1 13-7/8 x 29-7/8 x 7/8 870 12 6.5 15x20x1 14-7/8 x 19-5/8 x 7/8 620 12 5.0 15x30x1 14-7/8 x 29-7/8 x 7/8 940 12 6.0 16x20x1 15-5/8 x 19 5/8 x 7/8 670 12 5.5 16x25x1 15-5/8 x 24-5/8 x 7/8 830 12 6.5 16x30x1 15-7/8 x 29-7/8 x 7/8 1000 12 7.5 18x25x1 17-7/8 x 24-7/8 x 7/8 940 12 6.0 20x20x1 19-5/8 x 19-5/8 x 7/8 830 12 6.0 20x24x1 19-7/8 x 23-5/8 x 7/8 980 12 6.5 20x25x1 19-5/8 x 24-5/8 x 7/8 1040 12 7.0 20x30x1 19-7/8 x 29-7/8 x 7/8 1250 12 8.5 24x24x1 23-1/2 x 23-1/2 x 7/8 1200 12 8.0 25x25x1 24-7/8 x 24-7/8 x 7/8 1300 12 8.5

Standard Sizes Performance Data - Pinch Frame

Notes:

1. Manufacturing tolerances are +0”, -1/8”

2. All sizes are packed 12 per carton

1.0 General

1.1 Disposable filters shall be Pinch Frame filters as manufactured by Flanders..

1.2 Filters shall be UL 900 Class 2 listed.

2.0 Filter Construction

2.1 Filters shall be constructed ofresinated polyester media and a metal air-exit grid heat sealed together in a one-piece chipboard frame.

3.0 Performance

3.1 The average arrestance of 70% shallbe as determined by the ASHRAE Standard 52.1 test method.

3.2 The manufacturer shall guarantee performance as stated in its literature within tolerances as outlined in Section 7.4 of ARI Standard 850.

Guide Specifications

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Rugged, Heat-sealed,Construction

Flanders Ring Panel and Cube filters are made by heat sealing layers of synthetic filtering media together over an interior, corrosion-resistant steel support frame. An overcut of media outside the sealforms a built-in gasket (selvage) between the wire support frame and holding frame, which secures the filter and prevents air bypass. This special feature allows these filters to be installed without the use of retainer fasteners

Link Panels

Flanders Ring Panel filters can be ordered as standard single panels or as link panels. Alink panel is made by heat sealing individual Ring Panel filter panels end to end to achieve desired dimensions.

Sleeve Panels

Sleeve Panels are nearly identical to the stan-

dard Ring Panel. The only major difference in construction with the Sleeve Panel is that one end is left unsealed. Therefore, the interior support frame can be removed and used over and over again, with just the soiled media thrown away. This is more economical and makes disposal easier.

Cubes

Cubes are internally supported filters similar to the Polyester Panel. The exception is greater surface area for contamination capture. Unitary , 2-pocket or 3-pocket construction is available throughout our entire product offering. Cubes are available with 13/16” thick headers for side access installations or other systems where a header is required.

A Moisture-resistant Alternative

Because these filters are made with only metal and synthetic materials, they are an excellent alternative to paper-frame filters in high moisture areas because they are naturally moisture-resistant and will not deteriorate or warp in wet or humid conditions.

Ring Panels, Links, Sleeves

and Cubes

Important Features

• Heat sealed construction

• Tackified, progressive density media

• 2, 3 and 4-ply combinations

• 100% moisture resistant

• 9 gage galvanized wire frame

• Merv 6-10 available

•UL900 Class 2

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Series ST55-Polyester Panel

Models ST55R-xxxx Ring Panel and ST55L-xxxx Link

Two-ply 1” nominal media construction using a 1/2” nominal white polyester on the upstream, followed by a 1/2” nominal green super tackified polyester downstream.

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Link Panels are heat-

sealed together.

Use link panels for easy installation in filter tracks and eliminate air bypass!

Link panels make installation easy. Just unfold the filter and slide it into the track as one continuous, long filter. When time to replace it, the whole filter comes out easily in one piece. Plus, the sealing between links and the generous selvedge eliminates air bypass.

Goes in as one

piece. Comes out

as one piece.

Overcut gaskets

against air

bypass.

Moisture resistant

materials

Series 425T-Polyester Panel or Cubes

Models 425RT-xxxx Ring Panels and 425LT-xxxx Links CUBx425T-xxxxxx Cube

Four-ply 1-3/4”” nominal media construction, using a 1-1/2” nominal white/green/white tridensity, multidenier polyester upstream,with internal tackification followed by a 1/4” dense white polyester downstream.

Series 325T-Polyester Panel or Cubes

Models 325RT-xxxx Ring Panels and 325LT-xxxx Links CUBx325T-xxxxxx Cube

Three-ply 1-3/4”” nominal media construction, using a 1-1/2” nominal white/green dual density, multidenier polyester upstream, with internal tackification followed by a 1/4” dense white polyester downstream.

Series 225T-Polyester Panel or Cubes

Models 225RT-xxxx Ring Panel, 225LT-xxxx Link, CUBx225T-xxxxxx Cube

Two-ply 1” nominal media construction, using a 3/4” nominal white polyester on the up-stream, with internal tackification followed by a 1/4” dense white polyester downstream.

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Paintbooth Filtration

Downdraft

Flanders offers a wide variety of filtration products for downdraft and crossdraft paintbooths and prep stations. For the most part, fitlration products required for all of these fall into three general categories which are color coded to the drawings at left which indicate their placement in each type of booth.

Air Intake filters are as important to a great paint job as the booth itself. The intake filters are the primary defense against foreign particles landing on the painting surface. Any particle larger than 10 microns can cause a defect on a paint job. Intake filters are typically either panels or pads. Intake filters in a downdraft booth and prepstations are above the painting surface. In crossdraft booths, they are typically in the door.

Exhaust filters play an important role in maintaining proper air flow balance, increasing cleanliness of exhaust stacks, reducing maintenance of the exhaust system and in controlling V.O.C. emissions. The purpose of exhaust filters is to capture overspray particles and remove them from the airstream as air is removed or recirculated back into the booth. Crossdraft and semi-downdraft booths use media pads which are placed on grids in the rear wall or lower portion of the side walls in filter housings. Downdraft booths use a long pad that is placed into a pit below the painting surface.

A prefilter is designed to filter out large particles before the air reaches the intake filter. This prolongs the life of the intake filter, increases airflow in your booth and reduces maintenance costs on the intake stack and mechanical parts. The prefilter is typically found only in heated booths. Crossdraft booths will very rarely have a prefilter. In downdraft and semidowndraft booths, the prefilter is located somewhere along the duct-work bringing air into the booth.

Intake Filters

Prefilters

Exhaust/Paint Arrestor Filters

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Prep Station

Crossdraft

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SA600-G10 Diffusion Media for Air Intake

Models SA600-xxx

For downdrafts and prep stations. This filter provides the highest level of protection against paint damaging particles available today. In addition to its leading reputation in filtering ability, the SA600G10 is able to withstand high temperature applications, up to 140 degrees Celcius! This filter does not discolor or break down in the heated booth environment. Other leading media using traditional tackifiers and PVC resins, produce a heavy discoloration and the media expands reducing the filtering ability.

Flanders’ re-engineered media and manufacturing process has virtually eliminated these flaws. Using ecologically sound materials, and eliminating PVC resins, the media discoloration and media expansion have been minimized. The SA600-G10 is a 1” diffusion media, and carries the prestigious G10 mark. G10 is a European standard for test performance, and only qualified media can claim this mark of distinction. It has a high dust holding capacity for long life, and stops all particles of paint damaging size from entering a paintbooth when installed properly.

This product has a normal service life of 10 to 18 months, depending on outside air quality and usage. The filter is available in bulk rolls or cut pads for your convenience. Cut pads are cut in our facility to your booth requirements.

SAR-1 Pad for Air Intake

Models SAR1M-xxxxx

For use as an intake blanket on crossdraft booths.

The SAR-1 media, made in Switzerland, has a 1/2“ loft, and is optimally designed for efficiency and dust holding capacity. For crossdraft booths, the SAR-1 pad, sometimes referred to as a blanket, is tucked into the doors of the booth. There is usually only one large pad on each door. Oversized SAR-1 media pads can be easily trimmed.

The SAR-1 media is a premium choice for crossdraft requirements. The tackifier and heavily callendered exit side allow for excellent particle retention. The SAR-1 is a premium choice for crossdraft filtration.

SAR-1 Panels for Air Intake

Model SAR1Pxx-xxxx

For use in crossdraft and some downdraft booths.The SAR-1 P ANEL, made in Switzerland, is a premium choice for panel filtration. The SAR-1 PANEL is made from two media pads. A metal support is dielectrically heat sealed in between the two media layers providing support and rigidity.

The first media layer is designed to catch large particles entering the booth. The second media layer is designed to catch the smaller particles. 100% of the fibers in the second layer are tackified to retain trapped particles. The combination of small fiber size and a callendered exit provide unsurpassed R-1 filtration.

The metal support is made from 9 gauge galvanized steel, which will not rust. The support is formed into a rectangular shape and contains two crossbars for added stability.

When choosing the correct size, measure the metal support. The metal support will be 3/8” under the listed size. For instance, a 20x20 panel’s ring will measure 19-5/8 x 19-5/8. Crossdraft booths will have a series of housings that look like square or rectangular holes in the booth doors. Panel filters have extra media overlapping the metal support which act as gasketing when placing the panel filter inside the housing and create a tight seal to prevent any air bypass around the filter.

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Series ST55 Panel for Air Intake

Models ST55R-xxxx and ST55L-xxxx-xx

The SERIES ST55 P ANEL, made in the USA, is an economical choice for crossdraft booths. The SERIES ST55 is made from two media pads. A metal support is dielectrically heat sealed in between the two media layers, providing support and rigidity.

The first media layer is designed to catch large particles entering the booth. The second media layer is designed to catch the smaller particles. The downstream side of the second layer is treated with a sticky non-migrating tackifier which holds trapped particles inside the filter. The metal support is made from 9 gauge galvanized steel, which will not rust. The support is formed into a rectangular shape and contains two crossbars for added stability.

When choosing the correct size, measure the metal support. The metal support will be 3/8” under the listed size. For instance, a 20x20 panel’s ring will measure 19-5/8 x 19-5/8.

Series 332 Paint Arrestor

Models 332PA-xxxx

Fiberglass with polyester for use as a paint arrestor in all types of booth. Series 332 is our highest quality fiberglass media available. Made with 18 grams of fiberglass per square foot, and a polyester exit layer, the Series 332 is more efficient and holds more paint than almost any other fiberglass products.

Series 332 comes in 200 ft. rolls and in pads for crossdraft and semi-downdraft booths. Series 332 is made from air-laid fiberglass forming a 2.5” thickness and a thin polyester layer bonded to the exit side for added efficiency.

Series 332 fibers are ideal for paint capture due to their loose weave. The paint particles collide with the fiberglass fibers and are removed from the airstream, and the fine particulate is removed by the polyester exit layer.

A grid is needed to hold the pad which is standard in most booths, or are available through Flanders customer service.

If your downdraft booth uses a pit, measure the width of the pit to find the appropriate roll, or check our booth guide. To change the media, simply, unwind the roll to the proper length, and cut a pad.

FP3-Paint Arrestor

FP3PA-xxxx

FP3 media is an excellent choice for exhaust media in any booth. Use of this media will keep the booth exhaust system cleaner when converting from fiberglass, however some older booths do not work well with the resistance levels.

FP3 media combines three distinct layers of polyester fibers forming a funnel effect. The first layer captures large particles. The second and third layers catch the finer particles.

By utilizing an open weave on the first layer, particles do not cause the filter to quickly clog up allowing large amounts of paint to be captured without substantial increases in air pressure.

The pad sizes listed below are typical in crossdraft and semi-downdraft booths. If converting from Styrobaffle or Styrofoam, grids will be needed to hold the pads in place. If your downdraft booth uses a pit, measure the width of the pit to find the appropriate roll, or check our booth guide.

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Series 331Y PA

Models 331Y-xxx

22 gram Fiberglass Paint Arrestor for use in all booth types. Series 331Y is a high quality fiberglass media. Made with 22 grams of fiberglass per square foot, the Series 331Y is more efficient and holds more paint than many other fiberglass products. It comes in 200 ft. rolls and is also available in pads for crossdraft and semi-downdraft booths.

Series 331Y is made from air-laid fiberglass forming a 2.5” thickness. The exit side has a skin backing for added efficiency.

Series 331Y fibers are ideal for paint capture due to their loose weave. The paint particles collide with the fiberglass fibers and are removed from the airstream.

Series 330G PA

Models 330G-xxx

15 gram Fiberglass Paint Arrestor for all booth types. Series 330G is our economy grade fiberglass media. Made with 15 grams of fiberglass per square foot, the Series 330G holds more paint than other economy fiberglass media due to its skin exit side.

Series 330G comes in 100 ft. rolls compared to many of our competitors 200-300 ft. rolls. The fiberglass is also available in pads for crossdraft and semi-downdraft booths.

Series 330G is made from air-laid fiberglass forming a 2.5” thickness. The exit side has a skin backing for added efficiency.

Series 330G fibers are ideal for paint capture due to their loose weave. The paint particles collide with the fiberglass fibers and are removed from the airstream.

Series 225T Cube

Models CUBx225Txxxxxx

2-Ply Self Supportive Cube Filter for use as a paint arrestor. 225T Cube filters are a single pocket trapezoid cube filter. A 1” dual denier polyester media is sewn into shape. The filter is then attached to a 9 gauge wire for support when installed in the filter housing.

Due to their unique design, cube filters have a larger surface area than conventional pads. The increase in surface area allows the filter to hold more contaminants thereby increasing the life of the filter.

325Tand 425T-Cubes

Models CUBx325Txxxxxx and CUBx425Txxxx

Three and Four Stage Cube Filters for use as a paint arrestor. Two products make up our premium exhaust cube product line. They are the Series

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325T, which is 98% efficient, and the Series 425T which is 99% efficient. The exhaust cube filters have a larger surface area than a conventional flat pad. This increase in surface area reduces the restriction to airflow, and increases the paint holding capacity of the filter. This means better airflow and longer life.

The Series 325T is made from a polyester media supported by a 9 gauge wire frame. The dual denier media is used as an initial barrier, and a tightly woven thin media is used as a final particle barrier. This filter captures an average of 98% of overspray in weight.

The Series 425T has an added layer of media applied to the downstream side of the filter. Although the construction is the same as the Series 325T, the added layer of single denier polyester fibers gives the Series 425T a 99% efficiency rating.

PS125-Bag

Models 125BAG-xxxxxx

Scrim-Back Polyester Media Bags for use as a secondary paint arrestor in selected booths.

Each bag is hand sewn and attached to a 9 gauge galvanized support frame, and includes a 1” header for easy placement in side access housings. Special bags may require a wire support basket, no header or frame, or loops at the end of each pocket for support.

The media is a 1” single denier polyester fiber with a scrim backing. This media has little effect on the airflow, and has a high dust holding capacity. The unique pocket design increases the surface area of the media. This increase in surface area will increase the life of the filter, and reduce the pressure drop.

If the exhaust bag is the same size as a booth’s intake bags, it is common to rotate the intake bags

to the exhaust bags to reduce costs. Bag measurements are nominal in size. If a bag is 15.5” x

24.5” x 19.5”, the listed size is 16” x 25” x 20”. Please note this difference when measuring your exhaust bags.

Andrea and PS125 Exhaust Filters

Models ANDREA and 125PAD-xxxx

The Andrea filter is a paper paint arrestor with a unique design. Kraft paper is pleated into an accordion-like form with holes punched in the paper at consistent intervals. A second layer of paper is attached to the back with different hole placements.

When air passes through the filter, it hits the wall of the second kraft paper layer and is diverted through the second hole. This air turbulence and laws of motion cause the paint to collect on the paper and cleaned air to pass through the filter.

The PS125 Water Wash Pads are designed specifically for use in select Spraybake brand booths. Certain models of Spraybake use a water wash system as a secondary exhaust. This water wash system requires special pads to be used to filter out particulate in the system. The fiber has a reinforced scrim backing on the downstream side to prevent fiber breakoff or migration. The water wash pads are also available in custom sizes.

*Our filters are not affiliated with SPRAYBAKE®. Use of the registered SPRAYBAKE® name is for comparative purposes only.

Series 225-Panel

Models 225RT-xxxx and 225LT-xxxxx-xx

2-ply Panel and Link Filter for use as a prefilter in downdraft booths. The 2 ply panel filters are constructed using two layers of poly-synthetic fibers. These layers are designed to capture large particles in the first layer and smaller particles throughout the second layer.

A9 gauge wire frame with two cross pieces is dielectrically heat sealed inside the filter for sup

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port. The media overlaps the support, which provides a gasketing effect reducing air bypass around the filter.

A tackifier is applied in between the last two layers to stabilize any migrating particles and prevent the discharge of particles from the filter. The graduated media design produces a superior dust holding capacity that will outlast most filters on the market. Panel filters are 100% moisture resistant and will not warp or deteriorate in wet or humid conditions. By utilizing one continuous panel in a filter track, and its selvedged edge, a panel filter eliminates air bypass so common among cardboard framed filters.

When measuring the correct filter for your booth, first measure the entire filter track. This measurement should have a track height of 14-25” and a length of 14-100”. The height of the 2 Ply Panel is listed as a nominal size. For instance, if a filter ring measures 15.5” x 19.5”, then the correct size is 16” x 20”. There are hundreds of standard sizes available. Custom sizes are also available.

Model 40 Standard Capacity Pleat

Models 80055.xxxxxx

For use as a prefilter in downdraft booths. Model 40 Pleats are designed to operate in almost every type of installation. Available in 1”, 2” and 4“ nominal thicknesses, these filters have an average atmospheric dust spot efficiency range of 25-30% per ASHRAE Standard 52.1 test methods. Model 40 Pleats offer greater efficiency and service life than disposable filters, pad and frame systems, or metal washable filters. The overall design of this product makes these filters the accepted choice in applications requiring high performance and extended service.

Filter frames are constructed from two pieces of die-cut, moisture-resistant carrier board. Components”telescope” into one another and provide double-wall construction and a precision fit. The frame includes diagonal and horizontal support

members bonded to the media on the air entering and leaving sides for unsurpassed frame strength, locking corners and positive media-to-frame seal reduces the possibility of air bypass.

The filter is made from fully synthetic, high-loft and reinforced media. It is continuously laminated to an expanded metal grid on the air leaving side to provide pleat stability throughout the life of the filters and prevent media flutter while in operation. The unique v wedge allows for total media usage and provides maximum air flow.

HD Poly-T/A

Models 11255.xxxxxx

These are heavy duty synthetic filters for use as prefilters in downdraft booths.HD Industrial Grade filters are designed for use in any application where disposable panel filters are recommended. They

can be relied upon for superior performance since they are specifically designed for heavy work-loads. Both standard and special sizes are available.HD Industrial Grade filters are designed with a onepiece moisture-resistant chipboard frame enclosing progressive-density media. Standard frames are nominal 1” thick (3/4” actual) and nominal 2“ thick (1-5/8“ actual).

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Model 40 Pleated

Series 225 Panel

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The filter media consists of 100% high bulk polyester fibers that are thermo-bonded with a fire retardant res” Support grilles of expanded metal are provided on both sides of the filter. The media pads and support grilles are continuously glued to the inside perimeter of the frame, resulting in exceptional strength and rigidity. This design virtually eliminates the possibility of media sag within the frame.

Polyester Bulk Media Rolls and Pads

Models 1Txx for 1” and 2Txx for 2”

For use as a prefilter in downdraft booths. Polyester pads and rolls are made of a dual layer polyester media with a dry tackifier. The filter is cut into various pad sizes from the roll and placed into a metal holding frame (See Uniframe on page 79). The 1DT media is a 1“ thick filter, and the 2DT media is a 2” thick filter. The media can be ordered in precut pads or bulk rolls, and can easily be trimmed with scissors.

KKM Washable

Models 51255.xxxxx

Washable permanent filter for use as a prefilter in downdraft booths. The KKM permanent filter is a heavy duty, washable, aluminum media, all metal filter.

The KKM offers large filtering area, high dust holding capacity, uniform loading and low resistance to airflow. It is recommended that the filter media be coated with dust adhesive for optimum perform-

ance. The standard offering of KKM filters includes six of

the most popular face sizes in 1” and 2” depths. Special face sizes and 1/2” depth filters are also available. For ease of installation, all filters are undercut slightly on length, width and depth.

Precision Pak

Models PAPxxxSxxxx

High efficiency bag filter for use as a prefilter in downdraft booths and prep stations.

The Precision Pak ASHRAE bag use a fully synthetic media that provides an efficiency rating of 4555%. The pockets are hand sewn or ultrasonically sealed and fastened to an all aluminum frame. They are designed for specific booths and prep stations that can accommodate their special size and performance properties. UL 900 Class 2 Listed.

Precision Pak bags have a large amount of media surface area. This decreases the pressure drop and increases the capacity. These bags hold substantial amounts of dirt removed from the airstream. Use of these bags will ensure a clean environment throughout the intake stack and prolonged life of the ceiling diffusion media.

Bag filters are sized nominally in their length and width. If the booth track measures 19.5” x 19.5”, then the correct bag listed is 20” x 20”. Bag filters also have a special depth. The depth describes the length of the pockets. This is an exact size and is usually an even number. There are many other sizes available, and custom sizes can be made to order. There are also other efficiencies ranging from 45% through 95%. For additional sizes, UL Ratings or efficiencies, please contact customer service.

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PS125-Bag

Models125BAG-xxxxxx

Scrim-Back polyester media bags as prefilter. PS125 Bags are made from a single denier polyester media that contains a scrim backing for extra

rigidity . The PS125 Bags each contain a metal wire support and a 1” channel frame for easy placement.

Prefilter bags have an ever-changing and diverse selection of types and sizes. Call customer service at any time to help with your selection.

PS125-Cube, PS125-Sock

Models125SOCK-xxxx

PSeries 225T Cubes are also used as an exhaust filter in several applications. The Spraybake Sock filter is made from a 1” single denier polyester media. The filter has a draw string sewn at the top, and a support loop at the bottom corner. The filter fastens to the ductwork by the drawstring. After fastening the support loop, the filter remains open and stable.

*Our filters are not affiliated with SPRAYBAKE®. Use of the registered SPRAYBAKE® name is for comparative purposes only.

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FP319A

Two-stage and Three-stage Paint Systems

Paintbooth Filtration

Pads: FP319AxxxxPAD, Ring Panels: FP319A2020PRK,

Cubes: FP319Axxxx ,Bags: FP319Axxxxxxxx

FP319A Chromate Recovery System

The Flanders FP319A-Chromate Recovery System is offered in both two-stage and three-stage configurations for aerospace overspray painting environments.

The FP319A complies with EPA (Environmental Protection Agency) Test Method 319 as it applies to the National Emissions Standards for Hazardous Air Pollutants (NESHAP). Reference 63 Fed. Reg. 59 (March 27, 1998) and 40 C.F.R. 9, 63.

The EPA Test Method 319 is a testing protocol in which potassium chloride and oleic acid are substituted for chromate paint. These chemical substances attempt to simulate dry and wet overspray characteristics of the chromate paint. This testing protocol verifies that an air filtration system (two or three-stage) has met minimum efficiency requirements, under laboratory conditions, utilizing potassium chloride and oleic acid.

The Flanders FP319Atwo and three-stage systems have been qualified by independent laboratory on specific chromate paints. These tests are performed in controlled environments to simulate the “real world” painting environment.

Two-Stage

The two-stage version of the Flanders system utilizes a proprietary synthetic media pad in combination with a proprietary synthetic media bag type filter. The two-stage system performed as shown below in testing.

1 Dexter (A) 454-5 + (B) X-395 fuel tank coating mixyellow - With a conventional air gun operating at 45

psi, with spray feed rate of 105 gr/min @ 120 fpm.: Initial pressure drop was .18” w.g. running to final pressure drop at .72” w.g., average removal efficiency was measured at 99.78% efficiency, with 279 grams holding capacity on the first stage and 2600 grams holding capacity on the second stage.

2. Deft 44GN72 green water-reducible coating (A) base + (B) activator - With a conventional air gun operat-

ing at 45 psi, with spray feed rate of 110 gr/min @ 120 fpm.: Initial pressure drop was .10” w.g. Running to final pressure drop at .74” w.g., average removal efficiency was measured at 98.91% efficiency, with 469 grams holding capacity on the first stage and 6327 grams holding capacity on the second stage.

Three-stage

*National Emissions Standards for Hazardous

Air Pollutant minimums, as defined in Test Method 319 protocol.

Two-stage

Two-Stage Test Method 319 Data NESHAP*

KCL 2.14 - 2.85 m 84.4% >10%

4.25 - 5.55 m 94.6% >50%

7.66 - 9.46 m 97.3% >90%

OLEIC 1.88 - 2.83 m 85.6% >10%

3.69 - 4.71 m 94.4% >50%

5.11 - 6.29 m 97.1% >90%

Three-Stage Test Method 319 Data NESHAP*

KCL 0.59 - 0.73 m 97.3% >75%

0.87 - 1.16 m 98.8% >85%

2.14 - 2.85 m 99.6% >95%

OLEIC 0.37 - 0.47 m 89.2% >65%

0.94 - 1.41 m 96.8% >80%

1.88 - 2.83 m 99.0% >95%

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1 2 3 Avg

3. Courtaulds yellow fuel tank coating (A) 513X390 base + (B) 910X624 activator - With

a conventional air gun operating at 45 psi, with spray feed rate of 105 gr/min @ 120 fpm, initial pressure drop was .23” w.g. Running to final pressure drop at .82” w.g., average removal efficiency was measured at 99.35% efficiency, with 284 grams holding capacity on the first stage and 1366 grams holding capacity on the second stage.

Three-Stage

The three-stage version of this system utilizes the same filters as the two-stage, plus a proprietary internally supported Polyester Panel filter and a proprietary pocketed cube filter.

The three-stage system performed as shown below in testing.

1. Dexter (A) 454-5 + (B) X-395 fuel tank coating mix-yellow - With a conventional air gun

operating at 45 psi, with spray feed rate of 105 gr/min @ 120 fpm, Initial pressure drop was .15” w.g. Running to final pressure drop at .70” w.g., average removal ef ficiency was measured at 99.97% efficiency, with 470 grams dust holding capacity on the first stage, 981 grams holding capacity on the second stage and 1140 grams holding capacity on the third stage.

2. Deft 44GN72 green water-reducible coating (A) base + (B) activator - With a convention-

al air gun operating at 45 psi, with spray feed rate of 104 gr/min @ 120 fpm: Initial pressure drop was .15” w.g.Running to final pressure drop at .70” w.g., average removal efficiency was measured at 99.97% efficiency, with 470 grams dust holding capacity on the first stage, 981 grams holding capacity on the second stage and 1140 grams holding capacity on the third stage.

3. Courtaulds yellow fuel tank coating (A) 513X390 base + (B) 910X624 activator - With

a conventional air gun operating at 45 psi, with spray feed rate of 93 gr/min @ 120 fpm: Initial pressure drop was .15” w.g. Running to final pressure drop at .79” w.g., average removal efficiency was measured at 99.91% efficiency, with 570 grams dust holding capacity on the first stage, 821 grams holding capacity on the second stage and 354 grams holding capacity on the third stage.

Filter ID: FP319A (three-stage) Descriptions: 6 Pocket synthetic, yel-

low 15” deep Test Type: Fractional Efficiency Velocity: 120 fpm Test Aerosol: KCI, neutralized

Filter ID: FP319A (three-stage) Descriptions: 6 Pocket synthetic, yel-

low 15” deep Test Type: Fractional Efficiency Velocity: 120 fpm Test Aerosol: Oleic Acid, neutralized

Filter ID: FP319A (two-stage) Descriptions: Poly Panel, 6-Pkt. bag Test Type: Fractional Efficiency Velocity: 120 fpm Test Aerosol: KCI, neutralized

Filter ID: FP319A (two-stage) Descriptions: Poly Panel, 6-Pkt. bag Test Type: Fractional Efficiency Velocity: 120 fpm Test Aerosol: Oleic Acid, neutralized

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Service Rolls

Flanders Service Rolls air filtration media are manufactured in selected widths, prepared in roll lengths that make manageable roll sizes. In most cases, a single cut across the roll will produce a ready-to-install filter pad.

The following media are offered as service rolls:

Spun Glass:

(Models SGxxxxKK) This is a rigid, nominal

3/8” thick, dry spun glass. It is typically used to make rigid pads for use in room unit air conditioners. It is designed for use without a frame. Since it is untreated, it will not harm the plastic frequently used in the construction of room units.

Foam: (Models FRxxxxx) A rugged polyurethane foam that is designed for use in room unit air conditioners and in pad-holding frames. It is washable and will withstand repeated cleaning with mild soap and water. Foam service rolls are available in 1/4”, 1/2”, 1” and 2” media thicknesses. They are washable for repeat use.

Aluminum: (Models EAxx) The aluminum service roll is an expanded aluminum mesh of the type used in room unit air conditioners. It is a nominal 1/4” thick dry filter media that requires the addition of a dust adhesive for effective filtration.

Kwik Kuts

(Models KKxxx)

These are 15”x24” pads of filter media that can be easily cut to fit any window or wall mounted room air conditioner. They are offered in the same spun glass, foam and aluminum media described above. Also offered are 1/2” Permaire (see column at right) and plastic-backed foam.

Hammock Rolls and Pads

Models HRxxxx

Flanders hammock rolls are available in nominal 1” spun glass, 2” spun glass, and 1” polyester synthetic fiber media. Performance data on all Flanders hammock media is available upon request.

Cut-to-Fit

Kwik Kuts, Hammock, Permaire and

Service Rolls and Pads

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Typically, these are for Lennox type furnaces. (Lennox is a brand name. It is used here for system identification only.) Hammock rolls are 20 foot rolls of media cut in various widths. In most cases, a single cut across the roll will produce a ready-to-use filter pad. Flanders hammock rolls are packaged in a handy carton that can be used as a dispenser. Media used in all Flanders hammock rolls are UL Class 2 fire rated. The 1” spun glass is also available in pre-cut hammock pads, individually packaged in plastic

Permaire Rolls and Pads

Models HHxxxx

Permaire is a unique type of air filtration media that has evolved from a natural organic fiber media to a new completely synthetic, self-supporting and completely washable media. It has all the benefits of organic media but has a longer service life, better structural integrity as well as being completely odor free. It is made of synthetic fibers and coated with a special resin, then baked together at a high temperature. The result of this process is a tough and springy, thoroughly bonded, nearly rigid air filtration media.

Describing Permaire as merely an air filtration medium is telling only half of the story. Due to its natural rigidity, a pad of Permaire cut to the proper dimensions is actually a complete filter ready to

install. It is totally self supporting. With nothing more than Permaire and a hefty pair of scissors or a razor knife, you can replace almost any size 1/2”, 1” or 2” framed panel filter.

Permaire filters are passive electrostatic type products. Air running over the maze of fibers creates an electrostatic charge to catch and hold airborne contaminants. Dust particles may become charged naturally, and if so, they are held by strong electrostatic forces to the oppositely charged fiber with which they come into contact. The smaller a particle or fiber, the relatively stronger the electrostatic charges will be attained. Dirt loads throughout the filter’s depth and therefore it will hold a lot more dust than other filters before requiring changing or cleaning.

Permaire is an ideal product for filter service professionals. With a roll of Permaire on your truck, you can replace almost any size panel filter. It’s a perfect answer to “odd” size filters. A10x32”special” is as close as a pair of scissors...and the same low cost as a 16x20 standard that you cut from the same roll.

Flanders - Foremost in Air Filtration

Corporate Headquarters, St. Petersburg, FL

Cut-to-Fit

Kwik Kuts, Hammock, Permaire and

Service Rolls and Pads

the filter and hvac store

Wide selection of media types

Flanders offers a wide range of top quality air filtration media available in bulk rolls and pads. Considering the unique characteristics of each offering, the user can get maximum value for filter dollar spent with relation to the intended use.

Bulk media rolls are offered in selected slit widths with roll lengths determined by manufacturing processes. Pre-cut pads, as the name implies, are pads of filtration media cut to standard filter face sizes or to your desired custom sizes.

Spun glass is a rugged industry standard, known for low resistance while providing excellent arrestance and high dust holding capacity . They are designed to trap dirt throughout their thickness. A resinous bonding agent in the media increases rigidity and resistance to compression so the filter will not collapse in the airstream. Flashpoint is 325 degrees Fahrenheit on the treated adhesive.

Spun Glass

7/8”Blue Production Glass (Models GMxx) Nominal 7/8” adhesive-treated spun glass. For residential or light industrial and commercial air filtration. Commonly used for 1” depth disposable panel air filter production and for pad and frame systems.

Blue on White Industrial Glass (Models Gxxx) Nominal 1” and 2” adhesive treated spun glass. For industrial and commercial air filtration with fairly heavy dirt loads. Commonly used for pad and frame systems and hammock rolls. Tinted blue on the air entering side.

Series 330G PA Green Paint Arrestor Glass (Models 330Gxxx) Model 330 Green glass is a 2.5” economical

dry spun glass media for prep station and paint spraybooth applications.

Series 331Y PA Yellow Paint Arrestor Glass (Models 331Yxxx) Model 331 is a heavy duty version of dry spun

glass for prep station and paint spraybooth applications.

4”“Railroad” Glass Nominal 4 “ spun glass for air filtration in railroad diesel engines. Manufactured according to customer specifications.

3/8” A/C Media (Models ACxx) Nominal 3/8 “ untreated (no adhesive) blue on white spun glass. Makes rigid pads for use in room air conditioning units.

Polyester Synthetic Fiber

Polyester Synthetic Fiber (PSF) media is extremely resilient and will withstand direct moisture. In many cases, a psf media is the ideal alternative to spun glass. It makes an excellent prefilter for high efficiency filters and offers a high arrestance and dust holding capacity.

PSF 5DT, 1DT, 2DT (Models 5Txx, 1Txx and 2Txx) Dry, untreated psf media in nominal 1/2 “, 1 “ and 2 “ thickness for a wide range of filtration applications. White and blue with blue on the air exit side.

ST55 (Models PRELK55Gxx) Nominal 1/2 “ tackified psf. Light green and white with green on the air exit side.

Pre-T (Models PTxx) Pre-T is an extremely rugged psf designed for repeated cleaning by washing or vacuuming. Dry, untreated. Nominal 1/2 “ thickness only . Red and purple with purple on the air exit side.

PS125 (Models PS125-xx) Nominal 1 “ untreated psf which is reinforced with a scrim backing on the downstream side.

SAR-1 (Models SAR1M-xxxxx) Nominal 1/2” or use as an intake blanket on crossdraft spraybooths.

SA600-G10 (Models SA600-xxx) Nominal 1” diffusion media for downdraft spraybooths.

PSF Series 225, 325, 425 (Models ENTRY225T-xx, ENTRY325T-xx, ENTRY425T-xx) Series 225 is nominal 1

“ dual denier tackified media; 325 is nominal 1-1/2 “ three denier tackified and 425 is nominal 1-1/2 “ four denier tackified.

Bulk Media and Pads

Cut -To-Fit Room Air Conditioner,

Furnace and Central Air Filters

Flanders - Foremost in Air Filtration

Corporate Headquarters, St. Petersburg, FL

the filter and hvac store

Flanders - Foremost in Air Filtration

Corporate Headquarters, St. Petersburg, FL

the filter and hvac store

Auto Rolls

Automatic Roll Filter Replacement

Flanders automatic roll replacements are furnished wound on spools or cores, ready for installation without modification or adaptors. A core selection guide is printed on the back of this sheet. Six-foot-long kraft paper leaders and trailers are secured to the ends of every roll. Each roll contains 65 linear feet of filtering media in selected widths. Rolls are wrapped in heavy plastic and packed in cartons for shipment. The following media types are available:

Scrim-back spun glass

(Models AESx, BLCSxx,CBSx, FSx, CRSx,CSx, AMSx,TSxx, LRSx)

A nominal 2” thickness progressive density spun glass treated with dust-catching adhesive. The roll is backed on the downstream side with a scrim mesh. Density of the scrim is approximately 3 squares per square inch.

Skin-back spun glass

ModelsAEx, BLCx,CBx, Fxx, CRx,Cx, AMx,Tx, LRxx)

A nominal 2” thickness progressive density spun glass treated with dust-catching adhesive. The roll is backed on the downstream side with a spun glass “skin”.

Economy spun glass

(Models AEECx, BLECxx, CBECx, FECx, CRECx, CECxx,AMECx, TECx, LRECx)

A nominal 2” thickness spun glass with a very light spun glass skin on the downstream side which is reinforced with a scrim mesh. Density of the scrim is approximately 1 square per square inch. Media weight is about two-thirds that of the standard scrim-back glass.

Polyester

(Models AEPx,BLCPxx, CBPx,FPx, CRPUx,CPUxx,AMPx,TPx, LRPxx)

A nominal 1/2” thickness dry, non-woven polyester synthetic fiber medium, reinforced on the downstream side with a scrim backing. Scrim density is approximately 3 grids per square inch.

Treated Polyester

(Models AEPTx, BLCPTxx, CBTx, FPTx, CRPTx, CPTxx, AMPTx, TPTx, LRPTx,LAPTxx)

Same medium as the polyester described above, but treated with a dust-catching adhesive.

L- Designed to fit commercial “FulFlo” and Mine Safety Appliance machines. Core consists of 3” ID fiberboard tube with drive pin 2-1/2” from one end.

F - Designed to fit Farr “Roll Kleen”. Core consists of 2-1/8” ID fiberboard tube. No drive pin, discs or cups.

AM - Designed to fit Airmaze “RollA-Maze”. Core consists of 1-7/8” ID fiberboard tube with metal cup recessed 5/8” each end. Arectangular slot, 1-1/2 x 3/4”, is stamped in each cup.

T- Designed to fit T rane Company “Roll Filter”. Core consists of 27/16” ID fiberboard tube with metal cup in each end, recessed 1-1/2” A1-1/2” square is stamped in each cup.

CR - Designed to fit Carrier series 31NA and 31NC. Core is 27/167”

BLC - Designed to fit BLC Industries. Consists of a 1-1/2” metal pipe with 2 drive pins that are 1-3/8” from core end, and with 11” end plates.

AE - Designed to fit American Air Filter “Roll-O-Matic”. Core consists of 3/4” ID metal pipe with metal end plates approximately 11” diameter attached on each end.

CB - Designed to fit Cambridge “Autoroll”. Core consists of 3/4” metal pipe, no end plates unless specified on order.

C - Designed to fit Continental “Conomanual” or “Conomatic”. Core consists of 3” ID fiberboard tube with a drive pin 2-1/2” from one end.

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