Honewell ST3000 installation Guide

ST3000

Smart Pressure Transmitter

Quick Start

Installation Guide

34-ST-25-24

October 2005

Industrial Measurement and Control

SFC, Smartline, and ST 3000 are U.S. registered trademarks of Honeywell Inc.

®

HART
FOUNDATION™ is a trademark of the Fieldbus Foundation.

is a trademark of the Hart Communication Foundation.

WARRANTY/REMEDY

Honeywell warrants goods of its manufacture as being free of defective materials and faulty
workmanship. Contact your local sales office for warranty information. If warranted goods are returned to
Honeywell during the period of coverage, Honeywell will repair or replace without charge those items it
finds defective. The foregoing is Buyer's sole remedy and is in lieu of all other warranties, expressed
or implied, including those of merchantability and fitness for a particular purpose. Specifications
may change without notice. The information we supply is believed to be accurate and reliable as of this
printing. However, we assume no responsibility for its use.

While we provide application assistance personally, through our literature and the Honeywell web site, it
is up to the customer to determine the suitability of the product in the application.

Notices and Trademarks

Copyright 2005 by Honeywell

Revision 3 October 2005

About This Document

This document provides descriptions and procedures for the Quick Installation of your ST3000
Transmitter.
Various other documents are available for reference that describes how to Install, Configure, and Operate
the ST3000 Transmitter. These can be ordered on CD or hardcopy, or may be downloaded from

http://honeywell.silverw.com

ST3000 Smart Transmitter and SFC Smart Field Communicator Model STS103 34-ST-25-14
ST3000 FF Transmitter with Foundation Fieldbus Option Installation and

Device Reference Guide
ST3000 Smart Transmitter Release 300 with HART Communications Option User Manual 34-ST-25-17
SMV3000 Smart Multivariable Transmitter User’s Manual 34-SM-25-02
RMA Smart Meter User’s Manual 34-ST-25-08
Smart Field Communicator Model STS103 Operating Guide 34-ST-11-14
Smartline Confoguration Toolkit SCT3000 Installation and Start-up Guide 34-ST-10-08
MC Toolkit User Manual 34-ST-25-20

. (Registration is required at this site)

Document Title Document #

34-ST-25-15

ii ST3000 Transmitter Quick Start Installation Guide 10/05

Contacts

World Wide Web

The following lists Honeywell’s World Wide Web sites that will be of interest to our customers.

Honeywell Organization WWW Address (URL)

Corporate Http://www.honeywell.com

Honeywell Process Solutions

International

http://hpsweb.honeywell.com/Cultures/en-US/

http://content.honeywell.com/imc/fi/

http://www.honeywell.com/business/global.asp

Telephone

Contact us by telephone at the numbers listed below.

United States and
Canada

Asia Pacific Honeywell Asia Pacific Inc. (852) 8298298 Hong Kong

Europe Honeywell PACE [32-2] 728-2111 Brussels

Latin America Honeywell Inc [phone] Sunrise, Florida

Honeywell Inc. 1-800-343-0228 Sales

Organization Phone Number

1-800-525-7439 Service

USA

Technical Assistance

By Telephone Honeywell Solution Support Center Phone:

1-800-423-9883 (U.S. only)
Outside the U.S. call: 1-602-313-6510

Additional Help You may also seek additional help by contacting the Honeywell distributor who

supplied your ST 3000 transmitter.

By E Mail You can also e-mail your technical questions or comments about this product to:

Honeywell Solution Support Center e-mail: [e-mail]

Problem Resolution If it is determined that a hardware problem exists, a replacement transmitter or

part will be shipped with instructions for returning the defective unit. Please do
not return your transmitter without authorization from Honeywell’s Solution
Support Center or until the replacement has been received.

10/05 ST3000 Transmitter Quick Start Installation Guide iii

Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

This CAUTION symbol on the equipment refers the user to the Product Manual for
additional information. This symbol appears next to required information in the manual.

WARNING
PERSONAL INJURY: Risk of electrical shock. This symbol warns the user of a

potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4
Vpeak, or 60 VDC may be accessible. Failure to comply with these instructions

could result in death or serious injury.

ATTENTION, Electrostatic Discharge (ESD) hazards. Observe precautions for
handling electrostatic sensitive devices

Protective Earth (PE) terminal. Provided for connection of the protective earth (green
or green/yellow) supply system conductor.

Functional earth terminal. Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to protective earth at the source
of supply in accordance with national local electrical code requirements.

Earth Ground. Functional earth connection. NOTE: This connection shall be bonded to
Protective earth at the source of supply in accordance with national and local electrical
code requirements.

Chassis Ground. Identifies a connection to the chassis or frame of the equipment shall
be bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.

iv ST3000 Transmitter Quick Start Installation Guide 10/05

Contents

1 MOUNTING THE TRANSMITTER......................................................................... 1

1.1 Typical Bracket mounted and Flange Mounted Installations .........................................................1

1.2 Bracket Mounting ...........................................................................................................................1

1.3 Flange Mounting.............................................................................................................................4

1.4 Flush Mounting...............................................................................................................................5

1.5 High Temperature Transmitter Mounting.......................................................................................5

1.6 Remote Seal Mounting ...................................................................................................................6

2 TRIM THE TRANSMITTER ...................................................................................7

2.1 Procedure to Trim the Transmitter..................................................................................................7

3 SET THE JUMPERS..............................................................................................8

3.1 Changing Default Failsafe Direction ..............................................................................................8

3.2 Optional Write Protect Jumper .......................................................................................................9

4 CONNECT THE WIRING AND POWER UP........................................................ 10

4.1 Summary.......................................................................................................................................10

4.2 Wiring Connections ......................................................................................................................11

4.3 Lightning Protection .....................................................................................................................11

4.4 Additional Considerations for Wiring SMV 3000 Transmitter ....................................................12

5 CERTIFICATIONS............................................................................................... 13

5.1 Product Certifications ...................................................................................................................13

5.1.1 Approved Manufacturing Locations ..................................................................................13

5.1.2 European Directive Information ........................................................................................13

5.2 Hazardous Location Certifications................................................................................................14

5.2.1 North American Certifications...........................................................................................14

5.2.2 Atex Certification...............................................................................................................16

5.2.3 SA (Standards Australia) Certification, Australia..............................................................19

5.2.4 Russia Certification, Russia ...............................................................................................19

5.2.5 INMETRO Certification, Brazil .........................................................................................19

10/05 ST3000 Transmitter Quick Start Installation Guide v

vi ST3000 Transmitter Quick Start Installation Guide 10/05

A

1 Mounting The Transmitter

1.1 Typical Bracket mounted and Flange Mounted Installations

ngle
Mounting
Bracket

Tank
Wall

Flange

Connection

Horizontal Pipe

Transmitter
Flange

Fla t
Mounting
Bracket

Figure 1

1.2 Bracket Mounting

Optional mounting bracket, see Figure 2.

Existing mounting bracket, see Figure 3.

Rotate the transmitter housing, see Figure 4.

Level a transmitter with small absolute or differential pressure spans, see Figure 5.

10/05 ST3000 Transmitter Quick Start Installation Guide 1

Optional Mounting Bracket

Position bracket on 2-inch (50.8
mm) or, and install “U” bolt
around pipe and through holes
in bracket. Secure with nuts and
lockwashers provided.

Figure 2 Example - Angle
mounting bracket secured to
horizontal or vertical pipe.

Mounting
Bracket

Horizontal Pipe

Nuts and
Lockwashers

U-Bolt

Nuts and
Lockwashers

Mounting
Bracket

Existing Mounting Bracket

Align appropriate mounting
holes in transmitter with holes in
bracket and secure with bolts
and washers provided.

NOTE: If the meter body is
hexagonal, you must use the
additional bracket supplied. If
meter body is round, discard
the bracket

Figure 3 Example – LGP model
transmitter mounted to optional
angle mounting bracket.

U-Bolt

Vertical Pipe

Figure 2

If Transmitter is…. Then….
DP type with double-ended

process heads and/or remote
seals

GP and AP with single-ended
head

In-line GP and AP (LGP model) Use smaller “U” bolt provided to

Dual head GP Use mounting holes in end of

LGP and LAP models

Use alternate mounting holes in
end of heads

Use mounting holes in side of
meter body

attach meter body to bracket
See Figure 3.

process head

Meter Body

Smaller
“U” bolt

Use bracket for
hexagonal meter body

Figure 3

2 ST3000 Transmitter Quick Start Installation Guide 10/05

Rotating Transmitter Housing

Loosen set screw on outside
neck of transmitter one full turn.
Rotate Transmitter housing in
maximum of 180 degree
increment in left or right
direction from center to position
you require and tighten set

180 degrees
max.

180 degrees
max.

Electronics
Housing

Set Screw

screw (1.46 to 1.68 Nùm/13 to
15 lb-in).

Figure 4 Example – Rotating
Transmitter Housing.

Figure 4

Leveling Transmitters with Small Absolute or Differential Pressure Spans

Mounting position of these
transmitters is critical due to
the smaller transmitter spans.

To minimize these positional
effects on calibration (zero
shift), take the appropriate
mounting precautions that
follow for the given transmitter
model.

See Figure 5 and 5a for
suggestions on how to level
the transmitter using a spirit
balance.

To perform a Zero Trim after
leveling, refer to Section 2.

Models STA122 and STA922

Center
Section

Process
Head

Position spirit balance on
center section of meter
body only.

For a model STA122 or STA922 transmitter, you must ensure that the
transmitter is vertical when mounting it. You do this by leveling the
transmitter side-to-side and front-to-back.

Figure 5

10/05 ST3000 Transmitter Quick Start Installation Guide 3

1.3 Flange Mounting

Mount transmitter vertically to assure best accuracy. Position spirit
balance on pressure connection surface of AP body.

Figure 5a

To mount a flange mounted
transmitter model, bolt the
transmitter’s flange to the flange
pipe on the wall of the tank.

On insulated tanks, remove
enough insulation to
accommodate the flange
extension.

It is the End User’s
responsibility to provide a flange
gasket and mounting hardware
that are suitable for the
transmitter’s service condition.

To prevent degradation of
performance in Flush-Mounted
Flanged Transmitters, exercise
care to ensure that the internal
diameter of the flange gasket
does not obstruct the sensing
diaphragm.

To prevent degradation of
performance in Extended Mount
Flanged Transmitters, ensure
that there is sufficient clearance
in front of the sensing
diaphragm body.

Variable
Head H1

Maximum Level

Minimum Level

Attention: Dotted area indicates use
with closed tank with reference leg.

Figure 6

HP Side
mounted
to tank

Reference
Leg

LP Side vented
to atmosphere

4 ST3000 Transmitter Quick Start Installation Guide 10/05