Honewell Excel 500, Excel 600 User Manual
Excel 500/600
CONTROL SYSTEM
HONEYWELL EXCEL 5000 OPEN SYSTEM
INSTALLATION INSTRUCTIONS
CONTENTS
Revision Overview ....................................................................................................................................................................... 3
Safety Instructions ....................................................................................................................................................................... 4
MOUNTING.................................................................................................................................................................................... 5
Control Unit Installation............................................................................................. 5
Excel 500/600 Housing Layout (not XCL5010)......................................................... 5
Excel 500/600 Internal Bus Wiring (not XCL5010).................................................... 5
Module Locations (not XCL5010) ............................................................................. 6
Coding the Terminal Block (not XCL5010) ............................................................... 6
Setting the Module Address (not XCL5010) ............................................................. 7
Installation Inside a Control Panel ............................................................................ 7
Excel 500/600 ...................................................................................................... 7
XCL5010 .............................................................................................................. 8
XDL505 Application Module ................................................................................. 9
Installation through a Control Panel Door (not XCL5010)......................................... 9
External Installation of XI582 .................................................................................. 10
Backlight ................................................................................................................. 11
Distributed I/O Installation....................................................................................... 11
Dimensions............................................................................................................. 12
Excel 500/600 .................................................................................................... 12
XCL5010 ............................................................................................................ 13
XI582.................................................................................................................. 14
Battery Activation during Commissioning (XC6010, only)....................................... 14
Replacing the Battery ............................................................................................. 15
Dismantling the Control Panel Unit ......................................................................... 15
Dismantling the Control Panel Door Unit ................................................................ 15
Dismantling the Housing Cover .............................................................................. 15
Dismantling the XCL5010 CPU .............................................................................. 16
Dismantling the XI582 Operator Interface............................................................... 16
Electrical Connections............................................................................................................................................................... 16
Cable Routing......................................................................................................... 17
Shielding I/O Module, Power Supply Cables .......................................................... 17
Shielding of Data-Transmitting Cables ................................................................... 17
Grounding (XC5010C / XC6010, only).................................................................... 17
System Ground....................................................................................................... 17
RFI Suppression ..................................................................................................... 17
XC5010C/XC6010 Cable Lengths and Sizes ......................................................... 17
Lightning Protection ................................................................................................ 17
Summary of Internal Modules................................................................................. 18
Line Power Supply ............................................................................................. 19
® U.S. Registered Trademark
Copyright © 2008 Honeywell Inc. • All Rights Reserved EN1R-1047GE51 R0308
EXCEL 500/600 INSTALLATION INSTRUCTIONS
XC6010 Computer Module .................................................................................19
XC5010C CPU Module .......................................................................................20
XP502 Power Supply Module .............................................................................21
RIN-APU24 Uninterruptable Power Supply.........................................................21
XF521A Analog Input Module .............................................................................21
XF526 Analog Input Module................................................................................22
XF523A Digital Input Module ..............................................................................23
XF522A and XF527 Analog Output Modules ......................................................24
XF524A and XF529 Digital Output Modules .......................................................24
XF525A Three-Position Output Module ..............................................................25
XCL5010 .................................................................................................................25
Serial Port ...........................................................................................................25
MMI Connection..................................................................................................26
Power Supply......................................................................................................26
Screw Terminal Block Installation Procedure......................................................27
Pull-Up Resistor Handling...................................................................................29
Communications .........................................................................................................................................................................31
LONW
ORKS
Bus Wiring.............................................................................................31
LONW
ORKS
Bus Termination ...............................................................................32
System Bus (C-Bus)................................................................................................32
Submodule Selection (XC6010)..........................................................................33
System Bus Cable Specification .........................................................................33
C-Bus Termination (XC6010)..............................................................................33
C-Bus Termination (XC5010C) ...........................................................................33
C-Bus Termination (XCL5010)............................................................................34
XC6010 Cable Specifications ..................................................................................34
XC5010C Cable Specifications ...............................................................................34
XCL5010 Cable Specifications ................................................................................35
MMI Cables.........................................................................................................35
Modem or ISDN Terminal Adapter Connections .................................................35
Changing Between MMI and Modem Connection...............................................35
Remote Communications...........................................................................................................................................................37
Modem or ISDN Terminal Adapter Connections .....................................................37
Modem Requirements .............................................................................................37
No Set-Up for Standard Modem Behavior ..........................................................37
Automatic Baudrate Synchronization ..................................................................38
Auto / Manual Answer Detection.........................................................................38
Resetting the Modem..........................................................................................38
Set-Up for Special Modem Behavior...................................................................38
Set-Up for In-House Telephone Systems ...........................................................38
Set-Up for Limited Communication Speed..........................................................38
Troubleshooting ..................................................................................................38
Trademark Information Echelon, LON, L
LonTalk, LonUsers, LonPoint, Neuron, 3120, 3150, the Echelon logo, the L
logo, and the LonUsers logo are trademarks of Echelon Corporation registered in
the United States and other countries. LonLink, LonResponse, LonSupport, and
LonMaker are trademarks of Echelon Corporation.
ONMARK
, LONW
ORKS
, LonBuilder, NodeBuilder, LonManager,
ONMARK
EN1R-1047GE51 R0308 2
EXCEL 500/600 INSTALLATION INSTRUCTIONS
REVISION OVERVIEW
On the following pages, changes have been made compared to the previous release of this document:
Page: Change:
throughout All references to TCP/IP and GSM communication have been eliminated.
3 EN1R-1047GE51 R0308
EXCEL 500/600 INSTALLATION INSTRUCTIONS
SAFETY INSTRUCTIONS
— When performing any work (installation, mounting, start-
up), all instructions given by the manufacturer and in
particular the safety instructions provided in the
Installation Instructions are to be observed.
— The Excel 500/600 controller may be installed and
mounted only by authorized and trained personnel.
— If the unit is modified in any way, except by the
manufacturer, all warranties concerning operation and
safety are invalidated.
— Make sure that certain local standards and regulations
are observed at all times. Examples of such regulations
are VDE 0800 and VDE 0100.
— Use only accessory equipment which comes from or has
been approved by Honeywell.
CAUTION
Risk of electric shock! Disconnect the power supply
before you start to install the Excel 500/600 Controller
and do not reconnect the power supply until you have
completed installation. NOTE: More than one
disconnect switch may be required to de-energize the
device.
ATTENTION
Risque de choc électrique. Il peut être nécessaire de
couper l'alimentation à plus d'un interrupteur pour
effectuer le désamorçage de ce dispositif.
CAUTION
Disconnect the power supply before plugging in or
removing the XDL505 Application Module.
EN1R-1047GE51 R0308 4
MOUNTING
Control Unit Installation
The Excel 500 and 600 controllers have the same housing
and can be installed two different ways:
— Installation inside a control panel (see page 7).
— Installation through a control panel door (see page 9).
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Fig. 1. Excel 500/600 panel door mounting
The XCL5010 can be mounted only on a DIN rail; control
panel door installation is not possible.
Fig. 2. XCL5010 DIN rail mounting
Excel 500/600 Housing Layout (not XCL5010)
A controller comprises from one to a max. of five housings.
The housings may be fitted alongside one another or, one
above the other. Any combination is possible.
Fig. 3. Up to five housings can be connected together
When housings are alongside one another, provide for a min.
spacing of 1.5 in. (35 mm) to enable the hinged cover to be
opened. The max. spacing between housings is limited by
tailor-made internal bus cables (see Fig. 3.
Excel 500/600 Internal Bus Wiring (not
XCL5010)
Each housing has four plug-in module locations. The
individual modules are connected by an internal bus in the
housing.
Configurations comprising more than one housing must have
the individual busses in the housings connected to one
another.
Fig. 4. Excel 500/600 bus wiring
The connection is made via tailor-made ribbon cables. Two
different types are available:
— Type XW568 3 in. (80 mm) long (for housings alongside
one another)
— Type XW569 13 in. (330 mm) long (for housings one
above the other)
5 EN1R-1047GE51 R0308
EXCEL 500/600 INSTALLATION INSTRUCTIONS
CAUTION
Incorrectly inserted bus cables can destroy the
modules installed.
The internal bus begins at the first housing, containing the
power supply and CPU modules, and ends at the last
housing.
The protective bus connection covers must be removed.
Table 1. Internal module locations
module type module location
CPU
power
supply
AI XF521A / XF526 any
AO XF522A / XF527 any
DI XF523A any
DO XF524A / XF529 not in 1st housing
XC5010C /
XC6010
XP502 1st housing, location 1
1st housing, location 4
Fig. 5. Removal of bus connection cover
The overall internal bus length (bus cable and bus in the
housings) must not exceed 6 ft (2 m).
Bus cables must be routed at least 2 in. (50 mm) away from
power cables to prevent possible inductive and capacitive
interference.
Module Locations (not XCL5010)
Each housing has four plug-in module locations.
3-position
output
XF525A
not in 1st module
housing
Coding the Terminal Block (not XCL5010)
The terminal block is coded with pins to prevent mixing the
module types during commissioning or servicing. Mixing the
modules can damage them.
You can code the terminal block by inserting pins into
designated location holes on the terminal block in the base.
Fig. 7. Inserting the code pin in the terminal block
Fig. 6. Internal module numbering
Table 1 shows the plug-in location to which each module may
be assigned:
EN1R-1047GE51 R0308 6
Table 2 shows the coding pin positions for the individual
module types:
Table 2. Code pin position by module type
module type pin position
CPU XC5010C, XC6010 08
power supply XP502 06
AI XF521A, XF526 07
AO XF522A, XF527 11
DI XF523A 09
DO XF524A, XF529 10
3-position output XF525A 12
NOTE: Distributed I/O modules are coded differently. See
Distributed I/O Product Data (EN0B-0090GE51).
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Setting the Module Address (not XCL5010)
In the case of an application prior to CARE 4.0, you can set
the module address using the rotary HEX switches located on
the upper surface of the respective input and output modules.
The rotary HEX switch of Distributed I/O modules is situated
within the housing. The XP502 power supply module and the
XC5010C/XC6010 CPU modules do not need a hardware
address.
Fig. 8. Internal module HEX switch location
CAUTION
Unplugging a module before switching OFF the power
supply could destroy the module. Do not unplug
modules with the power still connected. First switch
S1 on the power supply module to the 0 position.
Installation Inside a Control Panel
Excel 500/600
IMPORTANT
When installing more than one housing, observe the
min. spacing of 1.5 in. (35 mm). Do not exceed the
max. spacing; otherwise, the tailor-made internal bus
cables will be too short.
1. Break off cable entry strip segments.
The 16 I/O modules (max. including Distributed I/O) are
addressed by means of the rotary HEX switch settings 0 to F.
Fig. 9. Close-up of HEX addressing switch
The relationship between the rotary HEX switch and the
module address can be seen on the label located next to the
rotary HEX switch.
Fig. 10. HEX switch label
Care should be taken to ensure that each module gets its
own module address. Addressing the modules in ascending
order 0 through F is recommended for the sake of clarity for
maintenance personnel.
Fig. 11. Cable entry strip segments
2. Install the base.
Fig. 12. Installing the base in the panel
7 EN1R-1047GE51 R0308
EXCEL 500/600 INSTALLATION INSTRUCTIONS
3. Code the terminal block (see section "Coding the
Terminal Block (not XCL5010)" on page 6).
4. Make sure that the locking screws are positioned as
shown in Fig. 13.
5. Plug in the enclosure.
Fig. 13. Housing locking screws and latches
6. Shift latches inwards until the housing is released.
7. Set the module addresses (see section "Setting the
Module Address (not XCL5010)" on page 7).
8. Insert the modules.
Fig. 14. Modules and ribbon cable
9. Plug the ribbon cable onto the CPU module.
10. Close the cover.
Extended wiring base (wall-mounting, only; US, only):
As an alternative to the base plate, an extended wiring base
may be used. This is available for the U.S. market, only, and
can be ordered without cover plate (OS No. 14507274-001)
or with cover plate (OS No. 14507274-002).
Fig. 15. Excel 500/600 extended wiring base
Using the extended wiring base the I/O terminals are
accessible at run-time.
XCL5010
1. Attach the DIN rail mounting clips to the housing.
2. Mount the controller on the DIN rail.
Fig. 16. Mounting XCL5010 on DIN rail (a)
EN1R-1047GE51 R0308 8
1
2
Fig. 17. Mounting XCL5010 on DIN rail (b)
XDL505 Application Module
EXCEL 500/600 INSTALLATION INSTRUCTIONS
1, Prepare the door in accordance with the following.
dimensions.
Fig. 19. Panel door mounting dimensions
2. Insert the housing.
CAUTION
Always plug in the application module before
connecting the power supply.
Always disconnect the power supply before
unplugging the application module.
0000043a
Fig. 18. Inserting the application module
Plug in the application module until it snaps into the controller
housing
NOTE: If the application module has been replaced or
pulled out and plugged in again, push the reset
button after power on.
Installation through a Control Panel Door
(not XCL5010)
IMPORTANT
When installing more than one housing, observe the
min. spacing of 1.5 in. (35 mm). Do not exceed the
max. spacing; otherwise, the tailor-made internal bus
cables will be too short.
Fig. 20. Inserting the housing in the panel door
3. Insert the retaining clamp.
Fig. 21. Housing retaining clamp
4. Turn retaining clamp to fix housing.
5. Code the terminal block (see page 6).
6. Install the base.
9 EN1R-1047GE51 R0308
EXCEL 500/600 INSTALLATION INSTRUCTIONS
A
2. Route cable from the CPU module (XC6010, XC5010C,
XCL5010).
TxD(CPU)
YELLOW
BROWN
+VE
RxD(CPU)
GREEN
WHITE
GND
Fig. 22. Installing the wiring base
7. Complete electrical wiring.
8. Lock the cover.
Fig. 23. Locking the MMI cover
External Installation of XI582
1. Remove the front cover from the XI582 by inserting tip
of an awl (or a similar narrow, pointed object) into the
small hole on one side of the operator terminal. When
the latch releases, insert the awl into the small hole on
the other side of operator terminal and pry off the cover.
B
A
Fig. 25. Routing the cable
3. If mounting on a wall, remove feet.
B
A
Fig. 24. Removing the cover
EN1R-1047GE51 R0308 10
B
Fig. 26. Removing feet
4. Attach the housing to the wall.
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Fig. 27. Attaching to wall
5. Make electrical connections (black/gray wire not used).
YELLOW
BROWN
GREEN
WHITE
Fig. 28. Making electrical connections
6. Reattach the cover.
TxD(CPU)
+VE
RxD(CPU)
GND
Fig. 29. Reattaching cover
Backlight
The contrast of the display can be adjusted by rotating the
corresponding knob accessible through a hole at the rear of
the device (see Fig. 30). Pressing any of the eight operating
keys activates the backlight. If no entries are made for
approx. ten minutes, the backlight turns itself off automatically
until a key is pressed again.
Fig. 30. Contrast potentiometer
Distributed I/O Installation
Please refer to Distributed I/O Product Data sheet (EN0B0090GE51) for more information.
11 EN1R-1047GE51 R0308
EXCEL 500/600 INSTALLATION INSTRUCTIONS
Dimensions
Excel 500/600
Fig. 31. Excel 500/600 outside dimensions
EN1R-1047GE51 R0308 12
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