Honda Power Equipment SLK7000K1 User Manual
PREFACE
CONTENTS
Thank you for purchasing a Honda SLK7000Kl Sulky for
your Honda Midsize Commercial Mower.
This manual covers the operation, maintenance, and
installation, of the
SLK7000Kl Sulky. The sulky can be
mounted to all HRC7013K1, HRC7013ZXA and
HRC7018/20 midsize commercial mowers. For your
convenience, this manual also includes a parts
description guide, and warranty service information.
Before installing or operating this equipment, read this
operator’s manual and the owner’s manual supplied with
the power unit.
The information in this operators manual is limited in
application to the Honda SLK7000Kl Sulky when
installed and used on a Honda midsize Commercial
Mower power unit.
Left and right sides of this unit are determined from the
operator’s position, facing the direction of forward travel.
This manual is a permanent part of the sulky and must
stay with the sulky if resold.
All the information in this publication is based on the latest
product information available at the time of printing.
American Honda Motor Co., Inc. reserves the right to
make changes at any time without notice and without
incurring any obligation. No part of this publication may be
reproduced without written permission.
Damage Prevention Messages
Important messages that are preceded by the word
NOTICE. This word means:
1 NOTICE 1
SAFETY
A FEW WORDS ABOUT SAFETY
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................ 3
IMPORTANT SAFETY INFORMATION.. .......
IMPORTANT MESSAGE TO EMPLOYERS . . 5
CONTROLS
COMPONENT IDENTIFICATION..
DESCRIPTION OF CONTROLS
OPERATION
SAFETY PRECAUTIONS
ATTACHING THE SULKY
BEFORE USING THE
USING THE SULKY
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SULKY..
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DISCONNECTING THE SULKY.. ..................
MAINTENANCE
& ADJUSTMENTS..
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THE IMPORTANCE OF MAINTENANCE ......
MAINTENANCE
MAINTENANCE
ASSEMBLY
SAFETY..
SCHEDULE
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THE IMPORTANCE OF ASSEMBLY AND
INSTALLATION
IMPORTANT SAFETY PRECAUTIONS..
TORQUE VALUES
HARDWARE MEASURING CHART..
LOOSE PARTS
BRACKET INSTALLATION
SULKY ASSEMBLY
TRANSPORTING/STORAGE
TRANSPORTING
STORAGE
SPECIFICATIONS
PARTS
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ADDITIONAL INFORMATION
OPTIONS
HONDA PUBLICATIONS..
WARRANTY SERVICE INFORMATION
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Your equipment or other property can be damaged if you
don’t follow instructions.
The purpose of these messages is to help prevent
damage to the sulky, commercial mower, other property,
or the environment.
Date of Issue: August, 1996
0 American Honda
Motor Co..
Inc.
1
SAFETY
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using this sulky safely is an important
responsibility.
To help you make informed decisions about safety, we have provide operating procedures and other
information on labels and in this manual. This information alerts you to potential hazards that could hurt
you or others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or
maintaining a SLK7000Kl Sulky. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
l Safety Messages
- preceded by a safety alert symbol
fl!l and
one of three signal words; DANGER,
WARNING, or CAUTION.
These signal words mean:
You CAN BE HURT if you don’t follow instructions.
l Safety Headings
l Safety Section
l Instructions
- such as Important Safety Reminders or Important Safety Precautions.
- such as sulky safety.
- how to use this sulky correctly and safely.
This entire manual is filled with important safety information - read it carefully.
SLK7000Kl SULKY
3
_-. .-.
SAFETY
IMPORTANT SAFETY INFORMATION
The following precautions are suggested to help prevent accidents. A careful operator is the best
operator. Most accidents can be avoided by observing certain precautions. Read these precautions
before operating the sulky to help prevent accidents. Equipment should be operated only by those who
are responsible and instructed to do so.
Do not allow anyone but the operator to ride on the sulky.
Always move the blade control lever OFF, shut the engine OFF, remove the ignition key, and wait for all
moving parts to stop and set the parking brake ON before leaving the sulky unattended.
Be sure the area is clear of other people before operation. Stop the machine if anyone enters the area.
Do not operate the sulky with children, pets or others nearby.
Watch out for traffic when operating near or crossing roadways. Slow down before turning and approach
blind corners cautiously.
Always observe the area ahead. Avoid obstacles and stay away from holes, ditches, soft or steep
embankments and other potentially dangerous areas.
Wet surfaces reduce traction and stability. Always maintain proper traction.
Operation on Slopes
With the sulky attached, always operate up and down sloped surfaces; never across. Use flat areas for
turning. Never operate on a slope in excess of 10 degrees (17% slope). Reduce speed on slopes;
excessive speed may cause the front of the mower deck, sweeper or snowblower to lift.
Honda Sulky Usage
The Honda SLK7000Kl Sulky is designed to give safe and dependable service if operated according to
instructions and intended use: transport of a Honda mid-size commercial mower operator. Any other use
could be dangerous.
The Honda sulky is intended to be used by an experienced, trained, commercial operator who is familiar
with the use of commercial power equipment. Do not allow a child or an inexperienced, untrained
operator to use the sulky. Operating this equipment requires special effort on your part to ensure your
safety and the safety of others. Read and understand the power unit owner’s manual and this operator’s
manual.
Wear Protective Clothing
Clothing worn by the operator should be fairly tight and belted. Loose clothing should not be permitted
because of the danger of getting into moving parts. Tie up or restrain long hair.
Turn Engine Off When Not Using the Mower
If you need to leave the sulky for any reason, even just to inspect the area ahead, set the parking brake
ON, always turn the engine off.
Children
Accidents can occur if the operator is not alert to the presence of children. Children are often attracted to
the machine and the activity. Never assume that children will remain where you last saw them.
Keep children out of the work area and under the watchful eye of another responsible adult.
Be alert and turn off the machine if children enter the area.
4
SLK7000Kl SULKY
SAFETY
IMPORTANT MESSAGE TO EMPLOYERS
As an employer, you have special responsibilities to the people who work for you.
Before you ask anyone to operate the sulky, you need to determine whether the person is old enough,
large enough, and strong enough to safely handle
If you decide they are, make sure the employee reads and understands all instructions and warnings in
the power unit owner’s manual, this operator’s manual and the labels before operating the sulky.
Make sure the employee reads and understands all instructions and warnings in the owner’s manual, this
manual, and on the labels before operating the sulky.
Allow adequate time for hands-on training by a qualified instructor, and personally supervise practice
sessions until you feel sure the employee is ready to operate the sulky.
Also be sure employees wear proper clothing and have eye protection and any other gear that may be
required by local ordinances or your insurance company.
Remember, too, that you are responsible for keeping the sulky properly maintained and in safe operating
condition.
Your commitment to safety on the job can help prevent accidents and result in longer and more
productive years of service.
and
control the sulky.
SLK7000Kl SULKY
5
CONTROLS
’
This chapter shows the sulky control locations and it tells you how the controls work. It only covers
controls relating to the sulky. Have your Honda midsize commercial mower owner’s manual handy for
reference while reading this chapter.
COMPONENT IDENTIFICATION
DESCR
PARKING BRAKE LEVER
IPTION OF CONTROLS
ALIGNMENT BRACKET
Parking Brake Lever
Use the parking brake lever to engage or release the parking brake. Pull the lever up and back to release
the parking brake. Push the lever forward and down to engage the parking brake.
PARKING BRAKE RELEASED
PARKING BRAKE ENGAGED
SLK7000Kl SULKY
7
1
CONTROLS
Alignment Bracket
The alignment bracket is used to help connect the
sulky’s hitch to the hitch bracket on the power unit.
Depending on the height setting of the power unit,
you may need to use the alignment bracket to help
connect the sulky’s hitch. The adjustment bar from
the power unit is used with the alignment bracket to
position the hitch.
ALIGNMENT BRACKET
ADJUSTING BAR
(from power unit)
8
SLK7000Kl
SULKY
OPERATION
I
BEFORE OPERATING THE SULKY
For your safety, and to prolong the service life of your equipment, always inspect the sulky before each
use. Refer to the MAINTENANCE SCHEDULE in the MAINTENENCE section of this manual.
Perform the Before Mowing checks listed in the power unit owner’s manual.
SAFETY PRECAUTIONS
Before operating the sulkies for the first time, please review the IMPORTANT SAFETY INFORMATION
beginning on page 2 and the previous chapter, titled BEFORE OPERATION (page 9).
Even if you have operated other sulky, take time to become familiar with how this sulky works, and
practice in a safe area until you build up your skills.
SLK7000Kl SULKY
9
OPERATION
AlTACHlNG THE SULKY
1. Park the power unit on a flat, level surface.
OthenAse, it will be difficult to attach the sulky to
the power unit.
2. Turn off the engine, and remove the key.
3. Remove the lynch pin and clevis pin from the
sulky’s hitch.
4. Position the sulky’s hitch on the hitch bracket.
5. Install the clevis pin from the top of the hitch
bracket. Move or shift the sulky hitch to get the
clevis pin to drop all the way through.
There may be a time when you are unable to get
the clevis pin all the way through the hitch holes.
Should this happen, use the alignment bracket
(described on the next page) to position the hitch.
u- CLEWS PIN
LYNCH PIN
6. Once the clevis pin is fully installed, insert the
lynch pin into the small hole on the clevis pin.
7. Lift the steering rod up to the ball joint on the
right support bracket.
Slide the spring-loaded sleeve back on the tip of
the rod, and connect the exposed socket to the
ball joint. You may need to slightly move the
sulky or the sulky’s tires to get the steering rod to
line up with the ball joint.
8. Release the sleeve, and confirm the steering rod
is securely attached to the ball joint.
10
SLK7000Kl SULKY
OPERATION
Using the Alignment Bracket to Aid Connection
Use the alignment bracket (as needed) to help vertically position the sulky’s hitch with the hitch bracket.
Typically, this procedure is necessary when a mower deck is mounted to the power unit, and the height
adjustment is set in the lower ranges.
ALIGNMEN
1. Remove the spring clip and clevis pin from the
alignment bracket on the sulky’s crossbar.
As necessary, apply a small amount of general
purpose grease to the shank of the clevis pin.
BRACKET
SPRING CLIP
k/
2. Raise the alignment bracket up, then install the
clevis pin and spring clip in the side hole, so the
alignment bracket is held in the raised position.
3. Remove the lynch pin holding the adjusting lever
in the storage tube on the power unit. Remove
the adjusting lever from the storage tube.
4. Insert the adjusting lever into the alignment
bracket as shown.
5. Press the adjusting lever down enough to get the
hitch and hitch bracket holes to line up to allow
the clevis pin to drop all the way through.
6. Return the adjustment lever to the tube on the
power unit. Return the alignment bracket, clevis
pin and spring clip back to their original position.
BRACKET UP
ADJUSTING LEVER
Do not operate the sulky with the alignment bracket in the raised position. Damage to the sulky or the
lynch pin will occur. Always lower and lock the alignment bracket with the lynch pin before using the sulky.
SLK7000Kl SULKY
11
OPERATION
BEFORE USING THE SULKY...
Operating a Honda HRC7000series power unit is different when the sulky is attached. The unit is no
longer a “walk-behind machine” but is now “riding equipment.” This means it must be operated as a piece
of riding equipment and not a walk-behind machine. It is important for the operator to have some training
and be experienced with the operation of the HRC7000-series power unit before attempting to use it with
the sulky. Refer to the owner’s manual for your mid size commercial mower for details on power unit
controls and operation.
When connected to a mower deck, for example, a HRC7000series power unit is very maneuverable. The
use of the sulky does not specifically limit or reduce this, but there are some areas where operation is
different. Treat the machine like a piece of riding equipment and use sensible judgment during operation.
Inspection
Engage the parking brake, remove the ignition key and disconnect the spark plug cap(s) to prevent
accidental starting. Before you use the machine, inspect it closely. Follow the inspection procedure in the
“Before Mowing” section of your Mid Size Commercial Owner’s Manual, then use this section to inspect
the sulky.
l
Verify the clevis pin and lynch pin are properly installed on the hitch bracket.
l
Check the operation of the parking brake.
l
Make sure the tires are inflated to the proper pressure.
l
Examine the steering rod and make sure it is properly fastened to both the ball joint on the right hitch
bracket and the steering plate.
l
Inspect all nuts, bolts, and other hardware and make sure they are secure.
l
Verify that the alignment bracket is locked in the lower position, and the adjusting bar is stored on the
power unit.
Adjustments
The position of the seat can be adjusted for optimum operator comfort and control. Loosen the seat hitch
hardware (see page 26) and position the seat as desired. Torque the hardware properly after making an
adjustment.
12
SLK7000Kl SULKY
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