Honda Power Equipment HRM215SXA User Manual

Keep this owner’s manual handy, so you can refer to it any time, and make sure the manual stays with the lawn mower if you sell it.
This owners manual is considered a permanent part of the lawn mower and should remain with the mower if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Honda Power Equipment Mfg., Inc. reserves the right, however, to discontinue or change specifications or design at any time without notice and without
incurring any obligation whatever. Honda lawn mowers meet Consumer Product Safety Commission
(CPSC) blade safety requirements for walk-behind rotary mowers.
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
INTRODUCTION
Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market.
We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully.
As you read this manual, you will find information preceded by a
-1 symbol. That information is intended to help you avoid damage to your mower, other property, or the environment.
We suggest you read the Distributor’s Limited Warranty and Emission
Control System Warranty to fully understand coverage and your responsibilities of ownership.
When your mower needs scheduled maintenance, keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda. Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best Wishes, Power Equipment Division
American Honda Motor Co., Inc.
0 1996 American Honda Motor Co., Inc. - All Rights Reserved
1.
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1
INTRODUCTIOM
A FEW WORDS ABOUT SAFETY
Your safety, and the safety of others, are very important. And using this lawn mower safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower. You must use your own good judgment.
You will find important safety information in a variety of forms,
including:
l Safety Labels - on the lawn mower.
l Safety Messages -
preceded by a safety alert symbol ,A and
one of three words: DANGER, WARNING, or CAUTION. These signal words mean:
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
l Safety Headings -
such as Important Safety Reminders or
Important Safety Precautions.
l Safety Chapter -
0 Instructions
such as MOWER SAFETY.
- how to use this mower correctly and safely.
This entire book is filled with important safety information - please
read it carefully.
2

CONTENTS

Turn to the beginning of each chapter for a complete list of subjects.
MOWER SAFETY
Important information about some specific hazards, and what you can do to prevent injury.
CONTROLS . . . .
Identification of components and information about how the controls work.
BEFORE OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to fuel and check your mower to be sure it is ready. How to prepare your lawn and yourself before you begin mowing.
OPERATION
Starting and stopping the engine, safe mowing practices, and mowing tips.
TRANSPORTING . .
How to load and carry your mower safely.
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
When and how to perform routine inspection, service, and adjustments to keep your mower in good operating condition.
TROUBLESHOOTING
What to check if you have a problem with your mower.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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17
27
41
65
5
9
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
How to protect your mower from rust and corrosion,
and ensure that it will start easily when you want to use
it again.
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions, capacities, and other technical information.
ADDITIONAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . 81
Additional information, Honda publications available to you, warranty, and how to contact us if you have a question or a warranty repair problem.
INDEX......................................... 93
QUICK REFERENCE INFORMATION . . . inside back cover
69
77
3
This chapter explains what you need to know to operate your mower safely.
IMPORTANT SAFETY INFORMATION . . . . . . . . . . . . . . .
Avoid Rotating Blades. . . . . . . . . . . . . . . . . . . . . . . . . . .
Clear Mowing Area . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keep Shields in Place . . . . . . . . . . . . . . . . . . . . . . . . . . .
Refuel with Care . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wear Protective Clothing. . . . . . . . . . . . . . . . . . . . . . . . .
Turn Engine Off When Not Mowing. . , . . . . . . . . . . . . . .
IMPORTANT MESSAGE TO PARENTS . . . . . . . . . . . . . .
SAFETY LABEL LOCATIONS.. . . . . . . . . . . . . . . . . . . . .
6
6 6 6 6 6
6
7 8
MOWER SAFETY

IMPORTANT SAFETY INFORMATION

Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others.

Avoid Rotating Blades

Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. Keep away from the mower deck whenever the engine is running. If you need to adjust the cutting height, or work around the deck for any other reason, always shut off the engine. Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade(s).

Clear Mowing Area

Mower blades can throw rocks and other objects with enough force to cause serious injury. Before mowing, carefully inspect the area and remove all sticks, stones, pieces of wire, and other loose objects. Never operate the blade(s) over gravel.

Keep Shields in Place

Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components.
For your safety and the safety of others, keep all shields in place
when the engine is running.

Refuel with Care

Gasoline is extremely flammable and gasoline vapor can explode.
Refuel only outdoors, in a well-ventilated area, with the engine OFF. Never smoke near gasoline, and keep other flames and sparks away. Always store gasoline in an approved container.

Wear Protective Clothing

Wearing protective clothing will reduce your risk of injury. Long pants and eye protection reduce the risk of injuries from thrown objects. Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground.

Turn Engine Off When Not Mowing

If you need to leave the mower for any reason, even just to inspect
the lawn ahead, always turn the engine OFF.
MOWER SAFETY

IMPORTANT MESSAGE TO PARENTS

YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. Lawn mowers are tools, not toys.
As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your youngster operates this equipment.
The first question you’ll need to ask is whether your youngster is
capable of operating this mower safely. Remember, young people
vary widely, and AGE IS NOT THE ONLY FACTOR.
Physically, a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction. The
youngster also needs enough size, strength, and coordination to
comfortably reach and operate the controls. Another, tougher question you need to ask is if your youngster has
enough MATURITY AND RESPONSIBILITY to safely operate this
mower. Does the young person think through problems and come to logical solutions? Be honest! Anyone who takes unnecessary risks
and doesn’t obey rules should not operate this lawn mower.
If you decide that your son or daughter can handle the mower safely, CAREFULLY READ THE OWNER’S MANUAL with your youngster. Make sure you both understand all instructions and safety information. Also, be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the mower.
SUPERVISION is also very important. Walk with your youngster
during the first few minutes of mowing. Even after the youngster has
become confident with the mower, do not let the young person use
the mower without good adult supervision. An adult should also be
present during refueling and maintenance. In fact, it’s up to parents to make sure that the mower is properly maintained and kept in safe
operating condition.
By always placing safety first, your youngster will acquire useful skills
and a sense of accomplishment. And you’ll both get the best results from your lawn mower.
IMOWER SAFETY

SAFETY LABEL LOCATIONS

The labels shown here contain important safety information. Please
read them carefully. These labels are considered permanent parts of your mower. So if a label comes off or becomes hard to read, contact your dealer for a replacement.
(HRB215)
UNDER NORMAL USAGE. THIS BAG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR, AND SHOULD BE CHECKED FREQUENTLY FOR SAG REPLACEMENT. THIS SAG CONFORMS TO A.N.S.I. STANDARD 871.1. ANY REPLACEMENT MUST MEET THIS STANDARD.
I I I
.
DO NOT OPERATE UNLESS GUARD IS CLOSED OR BAG IS IN PLACE
8

CONTROLS

This chapter shows the locations of controls and other important
parts of your mower, and it tells you how the controls work.
COMPONENT IDENTIFICATION DESCRIPTION OF CONTROLS.
FuelValve Throttle Lever. Blade Control Lever. Drive Clutch Lever. ShiftLever
HRM215SXA & HRB215SXA HRM215HXA & HRB215HXA
Cutting Height Adjustment Levers
.................................... 12
................................
...........................
............................
................................... 14
...................
...................
..................
..................
.................
10 12
12 13 13
14 14 15
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CONTROLS

COMPONENT IDENTIFICATION

HANDLEBAR
SHIFT LEVER
DRIVE CLUTCH
LEVER
THROTTLE LEVER
DISCHARGE GUARD
,
FU5L TANK CAP
CUlTlNG HEIGHT ADJUSTMENT LEVER
MOWER dECK
CUlTlNG HEIGHT ADJUSTMENT LEVERS
HRB215K3SXA: Self-propelled, high-lift blade, and grass bag. HRB215K3HXA: Self-propelled, hydrostatic transmission, high-lift
blade, and grass bag.
HRM215K3SXA: Self-propelled, mulching blades, and mulching plug. HRM215K3HXA: Self-propelled, hydrostatic transmission, mulching
blades, and mulching plug.
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BLADE CONTROL LEVER \
CONTROLS
BLADE CONTROL BUlTON
I
ENGINE SERIAL NUMBER
V \
CUTTING HEIGHT ADJUSTMENT LEVERS
FRAME SERIAL NUMBER
HANDLEBAR
CUTTING HEIGHT ADJUSTMENT
‘AIR CLEANER
CARBURETOR
Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page 90).
Frame serial number: MZB- ­Engine serial number: GJAB -
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CONTROLS

DESCRIPTION OF CONTROLS

Fuel Valve

The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor.

Throttle Lever

\
I I
%
+ SLOW - - - For idling the engine.
CHOKE -- For starting a cold engine.
FAST- - - - For restarting a warm engine and for mowing.
STOP - - - For stopping the engine.
THROlTLE LEVER
12
CONTROLS

Blade Control Lever

The blade control lever starts and stops blade rotation. To start blade
rotation, the button must be pressed before pushing the blade control lever forward.
BLADE CONTROL LEVER
ON

Drive Clutch Lever

The drive clutch lever engages and disengages the transmission that drives the rear wheels.
BLADE CONTROL
DRIVE CLUTCH LEVER
13
CONTROLS

Shift Lever

The shift lever selects and controls the mower’s drive speed.
HRM215SXA & HRB215SXA
1 (slow)
2 (medium) -For intermediate self-propelled mowing speed.
-For mowing thick grass or maneuvering in small areas.
3 (fast)
HRM215HXA & HRB215HXA
STOP
sl%w
FAST-
-For maximum self-propelled transport speed.
-With the shift lever all the way back and the drive clutch lever engaged, the mower will move slowly or not at all. Use a slow speed for mowing thick grass or maneuvering in small areas.
For maximum self-propelled speed in large, open areas, and for transport.
SHIFT LEVER
14
WA)
CONTROLS
Cutting Height Adjustment Levers
There are six settings to choose from, as shown in the illustration.
The cutting height figures are approximate. The actual height of cut grass will vary with lawn and soil conditions.
HRB215
3/4 in (19 mm)
ADJUSTMENT LEVER
HRM215
1 in (25 m
l-1/2 in (38
2 in (5
2-l/2 in (
3-l/2 in (90 mm) -
r 1 in (25 mm)
r
There is an adjustment lever on each wheel.
ADJUSTMENT LEVERS
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16

BEFORE OPERATION

This chapter explains how to fuel and check your mower to be sure it is ready, and it tells you how to prepare your lawn and yourself before you begin mowing.
ARE YOU READY TO MOW? CHECK YOUR LAWN
Objects .......................................
PeopleandPets Lawn..
CHECK YOUR MOWER
Blade(s) ......................................
EngineOil Level
Fuel .........................................
Air Cleaner Inspection
Handlebar Height Adjustment
Grass Bag (HRB215).
Inspection ...................................
Installation
Removal ....................................
Mulching Plug (HRM215).
Cutting Height
......................................
.................................. 24
.............................
...............................
..........................
................................
........................... 22
........................... 24
................................. 25
...................... 18
18
18 18 18
19
19 20 21
..................... 23
24
24
........................ 25
BEFORE OPERATION

ARE YOU READY TO MOW?

Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground.

CHECK YOUR LAWN

For your safety and for the safety of others, always inspect the area before mowing.

Objects

Anything which can be picked up by the blade(s) and thrown is a potential hazard to you and others. Look for things like stones, sticks, bones, and wire. Remove them from the mowing area.

People and Pets

People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects. Clear the area of people and pets, especially children. Their safety is your
responsibility.

Lawn

Check the length and condition of the grass, so you will know what cutting height and mowing speed to use.
Avoid mowing wet grass. Not only will wet grass clog your mower
deck and collect in clumps on the lawn, it also gives poor traction, increasing your risk of losing your footing.

CHECK YOUR MOWER

Blade(s)

1. Move the throttle lever to the STOP position and move the
fuel valve to the OFF position
(see page 12).
2. Disconnect the spark plug cap from the spark plug (see page 52).
3. Tilt the mower to the right, so the carburetor side is up. This will help to prevent fuel leakage and hard starting.
4. inspect blade(s) for wear and damage.
A worn, cracked, or damaged blade can break, and pieces of the damaged blade can become dangerous projectiles.
BEFORE OPERATION
Thrown objects can cause serious injury.
Inspect the blade regularly, and do not operate the mower with a worn or damaged blade.
hi u hl w
NORMAL EXC;;;;ELY
A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. A worn or damaged blade can break, causing blade pieces to be thrown from the mower.
When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer. Or, if you have a torque wrench,
you can remove and install a blade(s) yourself (see pages 62 - 63). Check that the blade bolts are tight (see page 63).
BENT
CRACKED
19
BEFORE OPERATION

Engine Oil Level

Check the engine oil level with the engine stopped and the mower on a level surface.
1. Remove the oil filler cap, and wipe the dipstick clean.
2. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown on the dipstick.
FILLER CAP/DIPSTICK
3. If the oil level is low, add oil to
reach the upper limit mark on
the dipstick (see page 50).
4. After checking the engine oil level, screw in the filler cap/dipstick securely.
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UPPER LIMIT
LOWER LIMIT
BEFORE OPERATION
Fuel Fuel tank capacity: 0.26 US gal (1 .O 1)
Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. Refer to page 55 for fuel recommendations and page 91 for information about oxygenated fuels.
Remove the fuel tank cap and check the fuel level. Refill the tank if the fuel level is low. Refuel carefully to avoid spilling fuel. Do not overfill; there should be no fuel in the filler neck. After refueling, tighten the fuel tank cap securely.
Gasoline is highly flammable and explosive.
You can be burned or seriously injured when handling fuel.
l Stop the engine and keep heat, sparks,
and flame away.
l Handle fuel only outdoors.
i l Wipe up spills immediately.
Never refuel the mower inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc.
Spilled fuel is not only a fire hazard, it causes environmental damage.
Wipe up spills immediately.
piGiG-/
Fuel can damage paint and plastic. Be careful not to spill fuel when
filling your fuel tank. Damage caused by spilled fuel is not covered
under warranty.
FUEL TANK CAP
FUEL FILLER NECK
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BEFORE OPERATION

Air Cleaner Inspection

Check that the air filters are clean and in good condition. Dirty air filters will restrict air flow to the carburetor, reducing engine performance. Refer to page 51 for air cleaner service.
AIR CLEANER HOUSING
PAPER FILTER
/
---
II 17
FOAM FILTER
COVER
/
COVER KNOB
22
BEFORE OPERATION

Handlebar Height Adjustment

Adjust handlebar height for a comfortable operating position.
1. Loosen the handlebar locking knobs.
2. Spread the lower ends of the handlebar to release the locating pins.
3. Move the handlebar up or down, so the locating pins engage other holes on the handlebar mounting brackets.
4. Tighten the handlebar locking knobs securely.
HANDLEBAR
LOCKING KNOB (2)
23
BEFORE OPERATION

Grass Bag (HRB215)

A lawn mower works like a vacuum cleaner; it blows air through the bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled. Also, the bag is easier to empty when it is not packed full.
Inspection
Inspect the grass bag for tears, holes, and excessive wear. The grass bag wears during normal use and will eventually require replacement. Grass bag replacement is explained on page 64.
installation
1. Raise the discharge guard, and hook the grass bag onto the
mower deck as shown.
2. Release the discharge guard to secure the grass bag.
GRASS BAG
HANDL
DISCHARGE GUARD
Removal
1. Raise the discharge guard, grasp the grass bag handle and remove the grass bag.
2. Release the discharge guard.
3. When the grass bag is clear of the discharge guard, you can
lift it through the handlebar opening, or you can remove it to the rear of the mower below the handlebar.
24

Mulching Plug (HRM215)

The mulching plug contours the
mower deck for efficient mulching. You can quickly remove the plug
to install a grass bag or side-discharge chute, which are available as optional equipment.
Raise the discharge guard to remove or install the mulching plug. When installing, be sure the plug is fully inserted, and the discharge guard is closed.
BEFORE OPERATION
DISCHARGE GUARD
MULCHING PLUG

Cutting Height

Check the mower deck cutting
height settings, and be sure that all four adjustment levers are set to the same cutting height position.
To adjust cutting height, pull each adjustment lever toward the wheel, and move it into another notch.
If you are not sure what cutting height to select, start with a high
setting and check the appearance of the lawn after mowing a small area. Then readjust cutting height if necessary.
ADJUSTMENT LEVERS
ADJUSTMENT LEVER
25

OPERATION

This chapter tells you how to operate the mower safely and effectively.
MOWING PRECAUTIONS .........................
STARTING THE ENGINE OPERATING THE CONTROLS FOR MOWING
Throttle Lever ..................................
Blade Control Lever. Drive Clutch Lever.
HRM215SXA & HRB215SXA HRM215HXA & HRB215HXA
All Models ..................................
Shift Lever ....................................
HRM215SXA & HRB215SXA HRM215HXA & HRB215HXA
STOPPING THE ENGINE
SAFE MOWING PRACTICES .......................
Slopes.. .....................................
Obstacles ..................................... 36
Gravel and Loose Objects. .......................
MOWING TIPS . . ................................ 37
WhentoMow ..................................
Cutting Height Cutting Width.
BladeSpeed ..................................
Blade Sharpness
Dry Grass .....................................
WetGrass.. ..................................
Fallen Leaves .................................
Clogged Mower Deck ........................... 38
Mowing Patterns
Mulching ....................................
Bagging.. ..................................
Side-Discharge Mowing.
.................................
.................................
..........................
......... 31
............................
.............................
...................
...................
...................
...................
..........................
...............................
...............................
....................... 39
28 29
31 31 32 32 32 32 33 33 33
34 35
35
36
37 37 37 38 38 38 38 38
39 39 39
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OPERATION

MOWING PRECAUTIONS

Before operating the mower for the first time, please review the IMPORTANT SAFETY INFORMATION beginning on page 6 and the previous chapter, titled BEFORE OPERATION.
Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills.
For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your mower’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
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