Honda Power Equipment HRB215PXA User Manual

Keep this owner’s manual handy, so you can refer to it any time, and make sure the manual stays with the lawn mower if you sell it.
This owner’s manual is considered a permanent part of the lawn mower and should remain with the mower if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Honda Power Equipment
Honda lawn mowers meet Consumer Product Safety Commission
(CPSC) blade safety requirements for walk-behind rotary mowers.
INTRODUCTION
Congratulations on your selectionIof a Honda lawn mower. We are certain you will be pleased with y&r purchase of one of the finest lawn mowers on the market.
We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully.
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty policy
i is a separate document that should have been given to you by your
dealer. When your mower needs scheduled maintenance, keep in mind that
an authorized Honda servicing dealer is specially trained in servicing
Honda mowers and is supported by the parts and service divisions of American Honda. Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best Wishes,
Power Equipment Division
American Honda Motor Co., Inc.
01994 American Honda Motor Co., Inc. - All Rights Reserved
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INTRODUCTION
SAFETY.MESSAGES
Your safety and the safety of others is very important. We have provided important safety messages in this manual and on the lawn mower. Please read these messages carefully.
A safety message alerts you to potential hazards that can hurt you and others. Each safety message is preceded by a safety alert
symbol a and one of three words: DANGER, WARNING, or CAUTION.
These mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or
SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by the word NOTICE.
This word means: r--Eiq
The purpose of these messages is to help prevent damage to your lawn mower, other property, or the environment.
Your lawn mower or other property can be damaged if you don’t follow instructions.
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5

CONTENTS

Turn to the beginning of each chapter for a complete list of subjects.
MOWER SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Important information about some specific hazards, and what you can do to prevent injury.
CONTROLS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Identification of components and information about how the controls work.
BEFORE OPERATION..
. . . ..*.....................
17
How to fuel and check your mower to be sure it is ready. How to prepare your lawn and yourself before
you begin mowing.
OPERATION
. . . . . . . . . . . . . . . . . . . . . . ..m............
27
Starting and stopping the engine, safe mowing practices, and mowing tips.
TRANSPORTING
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
How to load and carry your mower safely.
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
When and how to perform routine inspection, service,
and adjustments to keep your mower in good operating condition.
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
What to check if you have a problem with your mower.
5
STORAGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
67
How to protect your mower from rust and corrosion, and ensure that it will start easily when you want to use it again.
SPECIFICATIONS
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
75
Dimensions, capacities, and other technical information.
ADDITIONAL INFORMATION . . . . , . . . . . . . . . . . . . . . . . . 79
Additional information, Honda publications available to you, and how to contact us if you have a question or a warranty repair problem.
INDEX
Quick Reference Information . . . . . . . . . . inside back cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
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MOWER SAFETY

This chapter explains what you need to know to operate your mower
safely.
IMPORTANT SAFETY INFORMATION
Avoid Rotating Blades Clear Mowing Area
Keep Shields in Place
Refuel with Care. Wear Protective Clothing. Turn Engine Off When Not Mowing
IMPORTANT MESSAGE TO PARENTS SAFETY LABEL LOCATIONS.
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6
6 6 6 6
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MOWER SAFETY

IMPORTANT SAFETY INFORMATION

Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others.

Avoid Rotating Blades

Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. Keep away from the mower deck whenever the engine is running. If you need to adjust the cutting height, or work
around the deck for any other reason, always shut off the engine. Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade(s).

Clear Mowing Area

Mower blades can throw rocks and other objects with enough force to cause serious injury. Before mowing, carefully inspect the area and remove all sticks, stones, pieces of wire, and other loose objects. Never operate the blade(s) over gravel.

Keep Shields in Place

Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components. For your safety and the safety of others, keep all shields in place when the engine is running.

Refuel with Care

Gasoline is extremely flammable and gasoline vapor can explode. Refuel only outdoors, in a well-ventilated area, with the engine OFF. Never smoke near gasoline, and keep other flames and sparks away. Always store gasoline in an approved container.

Wear Protective Clothing

Wearing protective clothing will reduce your risk of injury. Long pants and eye protection reduce the risk of injuries from thrown objects.
Sturdy shoes with aggressive soles will help protect your feet and
give you better traction on slopes or uneven ground.

Turn Engine Off When Not Mowing

If you need to leave the mower for any reason, even just to inspect
the lawn ahead, always turn the engine off.
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MOWER SAFETY

IMPORTANT MESSAGE TO PARENTS

YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your
youngster operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if,
when, and how your youngster operates this equipment. The first question you’ll need to ask is whether your youngster is
capable of operating this mower safely. Remember, young people vary widely, and AGE IS NOT THE ONLY FACTOR.
Physically, a youngster must be LARGE ENOUGH AND STRONG
ENOUGH to easily start the mower and control its direction. The youngster also needs enough size, strength, and coordination to comfortably reach and operate the controls.
Another, tougher question you need to ask is if your youngster has
enough MATURITY AND RESPONSIBILITY to safely operate this
mower. Does the young person think through problems and come to
logical solutions? Be honest! Anyone who takes unnecessary risks
and doesn’t obey rules should not operate this lawn mower.
If you decide that your son or daughter can handle the mower safely,
CAREFULLY READ THE OWNER’S MANUAL with your youngster.
Make sure you both understand all instructions and safety information. Also, be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the mower.
SUPERVISION is also very important. Walk with your youngster during the first few minutes of mowing. Even after the youngster has become confident with the mower, do not let the young person use the mower without good adult supervision. An adult should also be present during refueling and maintenance. In fact, it’s up to parents to
make sure that the mower is properly maintained and kept in safe
operating condition.
By always placing safety first, your youngster will acquire useful skills
and a sense of accomplishment. And you’ll both get the best results
from your lawn mower.
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MOWER SAFETY

SAFETY LABEL LOCATIONS

The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. So if a label comes off or becomes hard to read, contact your dealer for a replacement.
UNDER NORMAL USAGE. THIS BAG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR. AND SHOULD BE CHECKED FREQUENTLY FOR BAG
REPLACEMENT. THIS BAO CONFORMS TO A.N.S.I. STANDARD 871.1. ANY REPLACEMENT MUST MEET THIS STANDARD.
4
and you can When refueling: n Keep heat, sparks, and open flame away.
W Fill fuel tank only outdoors. n Wlpe up spills before starting engine.
.
6umed or seriously injured.
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CONTROLS

This chapter shows the locations of controls and other important parts of your mower, and it tells you how the controls work.
COMPONENT IDENTIFICATION
DESCRIPTION OF CONTROLS.
ThrottleLever ..................................
Blade Control Lever. Drive Clutch Lever (SXA & HXA). Shift Lever (SXA & HXA).
HRM215SXA & HRB215SXA HRM215HXA & HRB21 SHXA
Cutting Height Adjustment Levers.
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12
12 13 13 14 14 14
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CONTROLS

COMPONENT IDENTIFICATION

BLADE CONTROL BUTTON

BLADE CONTROL LEVER

DRIVE CLUTCH LEVER
DISCHARGE
HANDLEBAR Ay \
GRASS BAG (HRB215)
CUTTING HEIGHT ADJUSTMENT LEVER w
OIL FILLER CA
\\ / /
F”5L TANK CAP
MOWER DECK CUTTING HEIGHT
ADJUSTMENT LEVER ‘;
HRB215PXA: Manually propelled, high-lift blade, and grass bag. HRB215SXA: Self-propelled, high-lift blade, and grass bag. HRB215HXA: Self-propelled, hydrostatic transmission, high-lift blade;
and grass bag.
$
>
HRM215PXA: Manually propelled, mulching blades, and mulching plug.
HRM215SXA: Self-propelled, mulching blades, and mulching plug. HRM215HXA: Self-propelled, hydrostatic transmission, mulching
blades, and mulching plug.
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SHIFT LEVER (SXA, HXA)
CONTROLS
\
LOCKING KNOB

CUTTING HEIGHT ADJUSTMENT LEVER

CUTTING HEIGHT ADJUSTMENT LEVER
CARB?RETOR
Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page 81).
Frame serial number: MZB- ­Engine serial number: GJAB -
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CONTROLS

DESCRIPTION OF CONTROLS

Throttle Lever

\
I I
49
CHOKE -­FAST ---
c) SLOW---
STOP ---
&
For starting a cold engine. For restarting a warm engine and for mowing.
For idling the engine.
For stopping the engine and closing the fuel valve.
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CONTROLS
Blade Control Lever
The blade control lever starts and stops blade rotation.

Drive Clutch Lever (SXA & HXA)

The drive clutch lever engages and disengages the transmission that
drives the rear wheels.
DRIVE CLUTCH LEVER (SXA, HXA)
CONTROLS

Shift Lever (SXA & HXA)

The shift lever selects and controls the mower’s drive speed.
HRM215SXA & HRB215SXA
1 (SLOW)
2 (FAST)- For maximum self-propelled speed in large, open areas,
- For mowing thick grass or maneuvering in small areas.
and for transport.
SHIFT LEVER
WA)
HRM215HXA & HRB215HXA
STOP -
sL%w
With the shift lever all the way back and the drive clutch
lever engaged, the mower will move slowly or not at all. For mulching, bagging, or maneuvering in small areas.
FAST - For transporting at maximum self-propelled speed.
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CONTROLS
Cutting Height Adjustment Levers
There are six settings to choose from, as shown in the illustration. The cutting height figures are approximate. The actual height of cut
grass will vary with lawn and soil conditions.
HRB215
ADJUSTMENT LEVER \
in)
HRM215
25 mm I1 in1
There is an adjustment lever on each wheel.
ADJUSTMENT LEVERS
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16

BEFORE OPERATION

This chapter explains how to fuel and check your mower to be sure it
is ready, and it tells you how to prepare your lawn and yourself before
you begin mowing.
CHECK YOUR LAWN.
Objects
People and Pets. Lawn
CHECK YOUR MOWER .......................... 19
Blade.. ...................................... 19
Engine Oil Level. Fuel
Air Cleaner Inspection
Handlebar Height Adjustment
Grass Bag (HRB215).
Mulching Plug (HRM215). Cutting Height Are YOU Ready to Mow?.
....................................... 18
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Inspection Installation Removal
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18 18
20 21 22
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24 24 24 24 25 25 26
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BEFORE OPERATION

CHECK YOUR LAWN

For your safety and for the safety of others, always inspect the area before mowing.

Objects

Anything which can be picked up by the blades and thrown is a potential hazard to you and others. Look for things like stones, sticks,
bones, and wire. Remove them from the mowing area.

People and Pets

People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects. Clear
the area of people and pets, especially children. Their safety is your
responsibility.

Lawn

Check the length and condition of the grass, so you will know what cutting height and mowing speed to use.
Avoid mowing wet grass. Not only will wet grass clog your mower deck and collect in clumps on the lawn, it also gives poor traction, increasing your risk of losing your footing.
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CHECK YOUR MOWER

n

Blade

With the throttle lever in the STOP
position, and the spark plug cap disconnected, tilt the mower to the right, so the carburetor side is up.
This will help to prevent fuel
leakage and hard starting.
BEFORE OPERATION
BLADE BdLTS
Inspect the blade(s) for wear and damage.
I
BLADE(S)
w we ILI
NORMAL
A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. A worn or damaged blade can break, causing blade pieces to be thrown from the mower.
When a blade needs sharpening or replacement take the lawn mower to an authorized.Honda servicing dealer. Or, if you have a torque wrench, you can remove and install a blade yourself (see pages 60 - 61).
Check that the blade bolts are tight (see page 61).
EXCESSIVELY
WORN
BENT
CRACKED
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BEFORE OPERATION

Engine Oil Level

Check the engine oil level with the engine stopped and the mower on a level surface.
1. Remove the oil filler cap, and wipe the dipstick clean.
Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.
If the oil level is low, add oil to reach the upper limit mark on the dipstick. (see page 47)
FILLER CAP/
4. After checking the engine oil level, screw in the filler cap/dipstick securely.
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BEFORE OPERATION
Fuel Fuel tank capacity: 1 .O 4 (0.26 US gal)
Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. Refer to page 53 for fuel recommendations and page 82 for information about oxygenated
fuels.
Remove the tank cap and check the fuel level. Refill the tank if the fuel level is low. Refuel carefully to avoid spilling fuel. Do not overfill; there should be no fuel in the filler neck. After refueling, tighten the fuel tank cap securely.
Gasoline is highly flammable and explosive and you can be burned or seriously injured when refueling.
l Stop engine and keep heat, sparks, and
flame away.
l Refuel only outdoors. l Wipe up spills immediately.
Never refuel the mower inside a building where gasoline fumes may
reach flames or sparks. Keep gasoline away from appliance pilot
lights, barbecues, electric appliances, power tools, etc.
Spilled fuel is not only a fire hazard, it causes environmental damage.
Wipe up spills immediately. r-ic?iq
Fuel can damage paint and plastic. Be careful not to spill fuel when
filling your fuel tank. Damage caused by spilled fuel is not covered
under warranty.
FUEL TANK CAP
FUEL FIL NECK
BEFORE OPERATION

Air Cleaner Inspection

Check that the air filters are clean and In good condition. Dirty air filters will restrict air flow to the carburetor, reducing engine
performance. Refer to page 49 for air cleaner service.
AIR CLEANER HOUSING
PAPER FILTER
/
22
COVER KNOB
BEFORE OPERATION

Handlebar Height Adjustment

Adjust handlebar height for a comfortable operating position.
1. Loosen the lower handlebar locking knobs.
2. Spread the lower ends of the handlebar to release the locating pins.
3. Move the handlebar up or down, so the locating pins engage other holes on the handlebar mounting brackets.
4. Tighten
the handlebar locking knobs securely
HANDLEBAR
HIGH
MID
LOW
LOCKING KNOB (2)
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BEFORE OPERATION

Grass Bag (HRB215)

A lawn mower works like a vacuum cleaner; it blows air through the
bag, which traps the grass clippings. Always empty the grass bag
before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled. Also, the bag is easier to empty when it is not packed full.
Inspection
Inspect the grass bag for tears, holes, and excessive wear. The grass bag wears during normal use and will eventually require replacement.
Grass bag replacement is explained on page 62.
Installation
1. Raise the discharge guard, and hook the grass bag onto the mower deck as shown.
2. Release the discharge guard to secure the grass bag.
GRASS BAG
DISCHARGE GUARD
Removal
1. Raise the discharge guard, grasp the grass bag handle and remove the grass bag.
2. Release the discharge guard.
3. When the grass bag is clear of the discharge guard, you can
lift it through the handlebar opening, or you can remove it to the rear of the mower below the handlebar.
c
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Mulching Plug (HRM215)

The mulching plug contours the mower deck for efficient mulching.
You can quickly remove the plug to install a grass bag’or side-discharge chute, which are available as optional equipment.
Raise the discharge guard to remove or install the mulching plug. When installing, be sure the plug is fully inserted, and the discharge guard is closed.
DISCHARGE GUARD

Cutting Height

Check the mower deck cutting height settings, and be sure that all four adjustment levers are set to the same cutting height position.
To adjust cutting height, pull each
adjustment lever toward the
wheel, and move it into another
notch. If you are not sure what cutting
height to select, start with a high setting and check the appearance
of the lawn after mowing a small
area. Then readjust cutting height
if necessary.
ADJUSTMENT LEVERS
ADJUSTMENT LEVER
BEFORE OPERATION
ARE YOU Ready to Mow?
Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground.
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