Honda Power Equipment HR195PDA User Manual

Thank you for purchasing a Honda lawn mower. This manual describes operation and maintenance of Honda HR195PDA rotary

mowers. All information in this publication is based on the latest product information available at the time of printing. Honda Power Equipment Mfg.,

Inc. reserves the right to make changes at any time without notice and without

incurring any obligation. No part of this publication may be reproduced without written permission. This manual is a permanent part of the mower, and it must stay with the mower

if resold. Honda HR195PDA mowers meet CPSC blade safety requirements for walk-

behind rotary mowers. Honda HR195PDA mowers are not factory-equipped with spark arresters. In

some areas, it is illegal to operate an engine without a USDA qualified spark arrester. Check local laws and regulations before operating. An optional spark arrester is available from authorized Honda lawn mower dealers.

READ THIS OWNER’S MANUAL CAREFULLY. Pay special attention to these

symbols and any instructions that follow: B

Indicates serious injury or death WILL result if instructions

are not followed.

Indicates a strong possibility that serious personal injury or

death may result if instructions are not followed. m

Indicates a possibility that equipment or property damage

could result if instructions are not followed.

1 NoT’CE

1 Indicates that equipment or property

damage

could result if

instructions are not followed.

NOTE: Gives helpful informationl

Honda rotary mowers are designed to give safe and dependable service if operated according to instructions. Operating this mower requires special effort on your part to ensure your safety and the safety of others.

Careless operation or misuse may cause injury or property

damage. Read and understand this owner’s manual before operating the mower. B

Using this product for a purpose not intended mtiy cause

injury or property damage. Use only for mowing (cutting) grass, and for bagging

cut grass when equipped with the standard grass bag or optional hard-shell grass catcher.

If a problem should arise, or if you have any questions about your mower,

see an authorized Honda lawn mower dealer.

l.SAFETY ...........................................

” .“.“. ‘Safety ,Label Locations

.. ,;Safety Information

: lmportant’M.essage to’ Parents

2. COMPONENT IDENTIFICATION

3.CONTROLS Fuel Va!ve Throttle Lever Flywheel .Brake Lever

....

Cutting Height Adjustment Levers

4:“ATTACH’MENTS

5. PRE-OPERATION CHECK. Blade Grass Bag Optional Attachments Engine Oil

Fuel.............................................16

Air Cleaner Cutting Height.

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6. OPERATION Starting the Engine Clearing a Flooded Engine Mower Operation. Stopping the Engine. High Altitude Operation

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CONTENTS

7. MOWING RECOMMENDATIONS ........................

8. TRANSPORTING

9. MAINTENANCE Maintenance Schedule Engine Oil Change. Air Cleaner Service Spark Plug Service Spark Arrester Maintenance (optional equipment)

Flywheel Brake Cable Adjustment ......................

Throttle Cable Adjustment ...........................

Carburetor Adjustment.

Grass Bag Cleaning and Replacement ...................

Blade Removal and Installation ........................

10. STORAGE Preparation for Storage Storage Removal from Storage

11. TROUBLESHOOTING

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31 31 32 34

36 37 38 39 40 41 42

44 46 47

12. SPECIFICATIONS

13. WARRANTY SERVICE.

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1. SAFETY

Read all safety instructions before operating the mower.

UNDER NORMAL USAGE, THIS BAG MATERIAL IS SUBJECT TO DETERIORATION AND WEAR, AND SHOULD BE CHECKED FREQUENTLY FOR

BAG REPLACEMENT. THIS BAG CONFORMS TO A.N.S.I. STANDARD 871.1, ANY REPLACEMENT MUST MEET THIS STANDARD.

DO NOT START

IS CLOSED OR BAG IS IN PLACE.

READ OWNER’S MANUAL BEFORE OPERATING. DISCONNECT THE SPARK PLUG CAP BEFORE CUTTER DECK AND CUTTER BLADE SERVICING.

DO NOT ALLOW ANYONE TO STAND IN FRONT OF MOWER TO PREVENT ,NJURY FROM THROWN OBJECTS: CLEAR AREA OF DEBRIS KEEP OTHERS AWAY. TO PREVENT SERIOUS INJURY. DO NOT REACH INSIDE WHEN ENGINE IS RUNNING. DO NOT REMOVE GUARDS.

UNLESS~REAR

DOOR

[DANGER IKEEP

HA&S

and FEET AWAY

1. SAFETY

SAFETY INFORMATION

For your safety and the safety of others, pay special attention to these precautions:

Operator Responsibility

Know how to stop the engine quickly in case of emergency. Understand

the use of all controls.

Be sure that anyone who operates the lawn mower receives proper instruction. Allowing anyone, especially children, to operate the mower without proper instruction may result in serious ‘injury.

Wear long pants and protective footwear. Operating the mower while

barefoot or wearing sandals would increase the risk of injury.

Keep all persons and pets away from the mowing area.

Blade Hazards

The blade is sharp, and it ttirns at high speed. Accidental contact can cause

serious injury.

If the mower tilts or overturns, the blade will be exposed; that will increase

the risk of injury from blade contact and from thrown objects.

Keep your hands and feet away from the cutter deck while the engine is

running.

Stop the engine before adjusting cutting height, or performing any inspection

or maintenance.

Wear heavy gloves to protect your hands from the blade when cleaning out the mower deck, or when inspecting or replacing the blade. Disconnect the spark plug cap to prevent any possibility of accidental starting.

Thrown Object Hazards

Objects hit by the blade can be thrown with great force. Thrown objects may

cause serious injury or property damage.

Before mowing, clear the lawn of sticks, stones, dog bones, and other litter and loose objects. Mow only in daylight, so you can see and avoid objects in the grass.

Before starting the mower, be sure that the grass bag, or side-discharge

chute is in place, or that the discharge guard is closed.

Release the flywheel brake lever to stop the blade before reaching areas with gravel, loose stones, or landscaping material.

Broken pieces thrown from a worn or damaged blade can cause serious

injury. Always inspect the blade before using the mower.

1. SAFETY

Fire and Burn Hazards

Gasoline is extremely flammable, and gasoline vapor can explode. Use extreme care when handling gasoline. KEEP OUT OF REACH OF CHILDREN.

Refuel in a well-ventilated area with the engine stopped. Keep flames and

sparks away, and do not smoke in the area.

Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank (there should be no fuel in the filler neck). After refueling, tighten the filler cap securely. If any fuel is spilled, make sure the area is dry before starting the engine.

- After use, turn the fuel valve 0FF;and store the mower on a level surface. Be sure the storage area is well-ventilated, and away from appliances, such as water heaters and clothes dryers.

Dry grass and leaves are flammable.

Always empty the grass bag when you’ve finished mowing, even if it’s not

full. Stored lawn clippings are a fire hazard.

Honda HR195PDA mowers are not factory-equipped with spark arresters. It is illegal in some areas to operate an engine without a USDA qualified spark arrester. Check local laws and regulations. An optional spark arrester is available from authorized Honda lawn mower dealers.

The engine and exhaust system become very hot during operation and remain hot for a while after stopping. Contact with hot engine components can cause burns and may ignite some materials.

Avoid touching a hot engine or exhaust system.

Allow the engine to cool before performing maintenance, transporting the mower,~ or storing the mower indoors.

Carbon Monoxide Poisoning Hazard

Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death.

If you run the engine in an area that is confined, or even partially enclosed,

the air can become contaminated with a dangerous amount of exhaust gas. To keep exhaust gas from building up, provide adequate ventilation.

1. SAFETY

IMPORTANT MESSAGE TO PARENTS

YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad

judgments can result in serious injuries. You can help prevent accidents by

making good decisions about it when, and how your youngster operates this equipment.

The first question you’ll need to ask is whether your youngster is capable of operating this mower safely. Remember, young people vary widely, and AGE

IS NOT THE ONLY FACTOR.

Physically, a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction. The youngster also needs enough size, strength, and coordination to comfortably reach and operate the controls.

Another, tougher question you need to ask is if your youngster has enough MATURITY AND RESPONSIBILITY to safely operate this mower. Does the young person think through problems and come to logical solutions? Be honest! Anyone who takes unnecessary risks and doesn’t obey rules should not operate

this lawn mower.

If you decide that your son or daughter can handle the mower safely, CAREFULLY READ THE OWNER’S MANUAL with your youngster. Make sure you both understand all instructions and warnings. Also, be sure your youngster wears sturdy shoes and other protective clothing when operating or handling

the mower.

SUPERVISION is also very important. Walk with your youngster during the first few minutes of mowing. Even after the youngster has become confident with the mower, do not let the young person use the mower without good adult supervision. An adult should also be present during refueling and maintenance.

In fact, it’s up to parents to make sure that the mower is properly maintained

and kept in safe operating condition.

’ By always placing safety first, your youngster will acquire useful skills and a

sense of accomplishment. And you’ll both get the best results from your lawn mower.

2. COMPONENT IDkNTIFICATION

FLYWHEEL BRAKE LEVER

TTING HEIGHT

JUSTMENT LEVER

OIL FILLER CAP

HANDLEBAR

THROTTLE LEVER

ISCHARGE GUARD

FUEL TANK CAP

CUTTING HEIGHT ADJUSTMENT LEVER

OIL DRAIN

BOL:

‘CUTTER DECK

MUFFLER

-u’.,

CUTTING HEIGHT ADJUSTMENT LEVER

2. COMPONENT IDENTIFICATION

RECOIL STARTER GRlq

’ D

ENGINE SERIAL NUMBER \

FRAME SERIAL NUMBER

CUTTING HEIGHT ADJUSTMENT LEVER

AIR CLEANER

SPARK PLUG CAP

Record the frame and engine serial numbers for your reference. Refer to the

1 serial numbers when ordering parts, and when making technical or warranty

inquiries (see page .51). Frame serial number: __ - - - - - -

Engine serial number: GXV140- - - - __ __ - -

W’

CARBURETOR

FUEL VALVE

3. CONTROLS

FUEL VALVE

The fuel valve opens and closes the connection between the fuel tank and the carburetor.

The fuel valve must be in the ON position for the engine to run.

When the mower is not in use, turn the fuel valve. to the OFF position to

prevent the poss’ibility of carburetor

flooding, and to reduce the possibility of fuel leakage.

flammable, _ and gasoline vapor can explode, cauhing injury or death. Turn the fuel val&e to the OFF position &en the mQwer is not in use.

THROTTLE LEVER

CHOKE position: For starting FAST position (* 1: For mowing SLOW position (-1: For idling

1 1

FLYWHEEL @RAKE LEVER

FUEL VALVE

. THROTTLE LEVER-

This lever is connected to the engine flywheel brake and the ignition switch. The engine ‘will not start and run

unless this lever is moved forward.

To start the engine and blade, push the

lever forward and hold it against the handlebar while operating the recoil starter. Continue to hold the lever against the handlebar while mowing.

To stop the engine and blade, release

the lever. i:

3. CONTROLS

CUTTING HEIGHT ADJUSTMENT LEVERS

The blade can cause serious injury. Stop the engine before adjusting cutting height. i I

There are six cutting height settings: 3/4 in (2.0 cm), 1-l /4 in (3.2 cm),

l-3/4 in (4.4 cm), 2-l /4 in (5.5 cm), 2-5/8 (6.6 cm), and 3 in (7.7 cm). These are approximate figures, as the actual height of cut grass will vary with lawn and soil conditions.

To adjust cutting height, pull each adjusting lever toward the wheel, and move it into another notch. Set all four

adjusting levers to the same cutting height position.

,, ,

314 in

1-1/4 in (2.0 cm)

ADJUSTING LEVERS

Select the correct’cutting height for your mowing requirements. Cutting height

settings of l-1/4 in (3.2 cm) to 2-l/4 in (5.5 cm) are appropriate for most

lawns during cool weather. A higher cut may be needed to protect the lawn

during hot summer months. Consult a local nursery or lawn and garden center

for advice about specific types of grasses and growing conditions in your area.

If you are not certain which cutting height to select, check the appearance

of the lawn after mowing a small area, then readjust cutting height if necessary.

ADJUSTING LEVER

4. ATTACHMENTS i

Honda HR195PDA mowers are provided with a grass bag as standard equipment. You can operate !the mower with the grass bag (or optional hardshell grass catcher) installed to collect the grass clippings, or with the ‘grass

bag removed (or optional side-discharge chute installed) if you wish to leave the grass c!ippings on the lawn. When attachments are removed, the discharge guard automatically closes to protect the operator from objects that may be thrown by the blade.

NOTE: .i: .When mowing without -&tachments, the closed discharge guard will trap

more g[Fss under the cutter deck, and the cutter deck may .clog when mowi.ng grass that is thick or tall. If clogging occurs, mow more frequently, cut a, narrower swath, and/or select a slower drive speed. You may also need to raise -the mower’s cutting height.

F: If you wish to leave the grass clippings on the lawn, we recommend using

the optional, side discharge chute.

GRASS BAG (standard equipment) Installation

.l. Raise the discharge guard, and

hook the grass.bag onto the mower as shown.

2;. Release the discharge guard.

Rerhval : .,

1. Raise the discharge guard, grab the’ grass bag handle, and remove the bag.

2. Release the bischarge. guard. NOTE: When the bag is &ear of the

djscharge guard, you can lift it through the handlebar opening, or you can, removg it to the‘ rear of the mower below the handlebar. :

.::. .:

DISCHARGE GUARD

GRASS BAG

5. PRE-OPERATION CiiECK

Check

the following items before

BLADE

Turn the fuel valve OFF, and tilt the

mower to the right, so the

side is up.

NOTE: Hard starting and fuel leakage may result if the mower is tilted with the carburetor side down.

Inspect the blade for wear and damage.

NORMAL

A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. A worn or damaged blade could break, causing pieces of the blade to be thrown from the mower.

carburetor

BLhE BOLTS

BENT CRACKED

The blade can cause serious injury. Disconnect the spark plug cap to prevent any possibility of accidental starting.

A worn or damaged blade can cause serious injury. Always inspect the blade before using the mower.

When the blade needs sharpening or replacement, take the lawn mower to an authorized Honda lawn mower dealer, Or, if you have a torque wrench, you can remove and install the blade yourself (see page 42).

Blade sharpening: To avoid weakening the blade, or causing imbalance or poor cutting, the blade should be sharpened by an authorized Honda lawn mower dealer.

Blade replacement: Use a genuine Honda replacement blade or its equivalent.

Check that the blade bolts are tight. Use a wooden block to prevent the blade from turning when tightening the bolts. Wear heavy gloves. to protect your hands. Blade bolt torque: 36.2-43.4 ft-lb (5.0-6.0 kg-m).

5. PRE-OPERATION /CHECK

GRASS BAG

Check that the grass bag is in good condition and not clogged.

A clogged grass bag will not collect grass efficiently. When the bag needs cleaning, wash it with a garden hose, and allow it to dry thoroughly before use; a wet bag will clog quickly.

The grass bag wears during normal use and will eventually require replacement. If you operate the. mower with a damaged or worn out bag, objects picked up by the blade may be thrown through the bag material.

Objects thrown through a worn or damaged grass bag may

cause serious injury. Install a new grass bag when required.

5. PRE-OPERATION CHECK

ENGINE OIL

Check the engine oil level with the engine stopped and the mower on a level surface.

1. Remove the oil filler cap, and’ wipe the dipstick clean.

-’ .’

2. Insert the dipstick into the oil filler neck, but do not screw it in.

3. Check the oil level shown on the dipstick. If near the lower level, fill to the upper level with the recommended oil. Do not overfill.

rTiFiEq

Running the engine with a low oil level will cause engine

damage.

Use high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed U.S. automobile manufacturers’ requirements for API Service Classification SG, SF/CC, CD.

Using non-detergent

oil can shorten the engine’s service

life, and using 2-stroke oil will damage

1 the engine.

SAE low-30 is recommended for general, all-temperature use. Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range.

-30 -20 -10

20 30 40-c

FILLER CAP/DIPSTICK

FILLER CA-P/DIPSTICK

UPPER OIL LEVEL

I LOWER

OIL LEVEL

5. PRE-OPERATION bHECK

FUEL Fuel tank capacity: 0.26 US gal (1.0 P)

Remove the filler cap and check the fuel level. Refill the tank if the fuel level is low. Refuel carefully to avoid overfilling or spilling fuel. There should be no fuel in the filler neck.

B ”

explode, causing serious injury or death. Use extreme care when handling gasoline. KEEP OUT OF REACH OF CHILDREN.

Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow

flames or sparks in the area where the engine, is refueled or where gasoline is stored; Avoid’ repeated or prolonged contact wit,h skin or breathing of vapor.

After refueling, tighten the fuel tank cap securely. If any fuel was spilled,.make sure the area is dry before starting the engine.

FUEL TANK CAP-

FUEL FILLER NECK

Gasoline. is extremely flammable, and gasoline vapor can

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