Honda Power Equipment eu3000i User Manual
Owner’s Manual
GENERATOR
EU3000i
2009 Honda Motor Co., Ltd. -All Rights Reserved
o
See page 83 for
Initial Use Instructions
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
Exhaust contains poisonous carbon
monoxide gas that can build up to
dangerous levels in closed areas.
Breathing carbon monoxide can
cause unconsciousness or death.
Never run the generator in a closed,
or even partly closed area where
people may be present.
Keep this owner’s manual handy so that you can refer to it at any time.
This owner’s manual is considered a permanent part of the generator
and should remain with the generator if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Honda Motor Co., Ltd.
reserves the right, however, to discontinue or change specifications or
design at any time without notice and without incurring any obligation
whatever.
INTRODUCTION
Congratulations on your selection of a Honda generator. We are
certain you will be pleased with your purchase of one of the finest
generators on the market.
We want to help you get the best results from your new generator and
to operate it safely. This manual contains all the information on how to
do that; please read it carefully.
As you read this manual, you will find information preceded by a
symbol. That information is intended to help you avoid
damage to your generator, other property, or the environment.
We suggest you read the
to fully understand its coverage and your responsibilities of ownership.
When your generator needs scheduled maintenance, keep in mind
that your Honda servicing dealer is specially trained in servicing
Honda generators and is supported by the parts and service divisions
of American Honda. Your Honda servicing dealer is dedicated to your
satisfaction and will be pleased to answer your questions and
concerns.
Best Wishes,
Honda Motor Co., Ltd.
Distributor’s Limited Warranty
(see page )
76
1
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using this
generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this
manual. This information alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a generator. You
must use your own good judgement.
You will find important safety information in a variety of forms,
including:
on the generator.
Safety Labels
Safety Messages
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
−
preceded by a safety alert symbol and one
−
You WILL KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN HURT
instructions.
such as
Safety Headings
Safety Section
Instructions
This entire book is filled with important safety information please
read it carefully.
−
−
such as
−
how to use this generator correctly and safely.
be or if
be or if
be if you don’t follow
IMPORTANT SAFETY INFORMATION
GEN ERAT OR SAFE T Y .
−
2
.
CONTENTS
............................................................................................CONTROLS .12
........................................................................................Starter Grip .12
.............................................................................................FEATURES .17
................................................................................GENERATOR SAFETY .6
..................................................IMPORTANT SAFETY INFORMATION .6
......................................................................Operator Responsibility .6
.................................................................Carbon Monoxide Hazards .6
.......................................................................Electric Shock Hazards .7
........................................................................Fire and Burn Hazards .7
.................................................................................Refuel With Care .8
.................................................................SAFETY LABEL LOCATIONS .9
........................................................................CONTROLS & FEATURES .10
...........................................COMPONENT & CONTROL LOCATIONS .10
....................................................................................Engine Switch .12
.................................................................Fuel Tank Cap Vent Lever .13
..........................................................................Eco-Throttle Switch .13
................................................................Parallel Operation Outlets .14
..........................................................................AC Circuit Protector .14
...................................................................................DC Receptacle .15
..........................................................................DC Circuit Protector .15
..................................................................................Folding Handle .16
...............................................................................Ground Terminal .17
................................................................................Output Indicator .18
............................................................................Overload Indicator .18
..............................................................................Oil Alert Indicator .19
...............................................................................BEFORE OPERATION .20
................................................ARE YOU READY TO GET STARTED? .20
.........................................................................................Knowledge .20
..............................................IS YOUR GENERATOR READY TO GO? .20
...............................................................................Check the Engine .21
3
CONTENTS
..............................................................................................OPERATION .22
.....................................................SAFE OPERATING PRECAUTIONS .22
......................................................................STARTING THE ENGINE .23
......................................................................STOPPING THE ENGINE .26
.....................................................................................AC OPERATION .28
.................................................................................AC Applications .29
.................................................................AC PARALLEL OPERATION .30
.................................................AC Parallel Operation Applications .32
.....................................................................................DC OPERATION .34
....................................................................ECO-THROTTLE SYSTEM .37
................................................................................STANDBY POWER .38
...............................Connections to a Building’s Electrical System .38
.................................................................................System Ground .38
.......................................................................Special Requirements .39
.............................................................SERVICING YOUR GENERATOR .40
.............................................THE IMPORTANCE OF MAINTENANCE .40
......................................................................MAINTENANCE SAFETY .41
............................................................................Safety Precautions .41
................................................................MAINTENANCE SCHEDULE .42
...........................................................................................REFUELING .43
...............................................................FUEL RECOMMENDATIONS .45
..................................................................ENGINE OIL LEVEL CHECK .46
...........................................................................ENGINE OIL CHANGE .48
....................................................ENGINE OIL RECOMMENDATIONS .50
........................................................................AIR CLEANER SERVICE .51
.........................................................................AIR FILTER CLEANING .53
.........................................................................SPARK PLUG SERVICE .54
................................................................SPARK ARRESTER SERVICE .56
4
..................................................................................................STORAGE .58
....................................................................STORAGE PREPARATION .58
.............................................................................................Cleaning .58
.....................................................................................................Fuel .58
..........................................................................................Engine Oil .61
...................................................................STORAGE PRECAUTIONS .62
................................................................REMOVAL FROM STORAGE .62
CONTENTS
......................................................................................TRANSPORTING .63
.......................................TAKING CARE OF UNEXPECTED PROBLEMS .64
...................................................................ENGINE WILL NOT START .64
.......................................................................ENGINE LACKS POWER .65
..............................................NO POWER AT THE AC RECEPTACLES .66
................................................NO POWER AT THE DC RECEPTACLE .66
..........................................TECHNICAL & CONSUMER INFORMATION .67
................................................................TECHNICAL INFORMATION .67
...................................................................Serial Number Location .67
....................Carburetor Modification for High Altitude Operation .68
............................................Emission Control System Information .69
.............................................................................................Air Index .71
....................................................................................Specifications .72
.................................................................................Wiring Diagram .73
...............................................................CONSUMER INFORMATION .74
..............................................................Dealer Locator Information .74
...........................................................................Honda Publications .74
.........................................................Customer Service Information .75
........................................................Distributor’s Limited Warranty .76
................................................Emission Control System Warranty .78
..................................................................INITIAL USE INSTRUCTIONS .83
...........................................................................................ENGINE OIL .83
.......................................................................................................FUEL .84
...........................................................................BEFORE OPERATION .86
.....................................................................................REGISTRATION .86
........................................................................................................INDEX .87
.............................QUICK REFERENCE INFORMATION .Inside back cover
5
GENERATOR SAFETY
IMPORTANT SAFETY INFORMATION
Honda generators are designed for use with electrical equipment that
has suitable power requirements. Other uses can result in injury to the
operator or damage to the generator and other property.
Most injuries or property damage can be prevented if you follow all
instructions in this manual and on the generator. The most common
hazards are discussed below, along with the best way to protect
yourself and others.
Operator Responsibility
Know how to stop the generator quickly in case of emergency.
Understand the use of all generator controls, output receptacles,
and connections.
Be sure that anyone who operates the generator receives proper
instruction. Do not let children operate the generator without
parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless, odorless
gas. Breathing carbon monoxide can cause loss of consciousness
and may lead to death.
If you run the generator in an area that is confined, or even partly
enclosed area, the air you breathe could contain a dangerous
amount of exhaust gas.
Never run your generator inside a garage, house, or near open
windows or doors.
6
GENERATOR SAFETY
Electric Shock Hazards
The generator produces enough electric power to cause a serious
shock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such as
rain or snow, or near a pool or sprinkler system, or when your hands
are wet, could result in electrocution. Keep the generator dry.
If the generator is stored outdoors, unprotected from the weather,
check all of the electrical components on the control panel before
each use. Moisture or ice can cause a malfunction or short circuit in
electrical components that could result in electrocution.
Do not connect to a building’s electrical system unless an isolation
switch has been installed by a qualified electrician.
Use only a Honda approved parallel operation cable kit (optional
equipment) when connecting two EU3000i generators for parallel
operation.
Never connect different generator models.
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
Keep the generator at least 3 feet (1 meter) away from buildings
−
and other equipment during operation.
Do not enclose the generator in any structure.
−
Keep flammable materials away from the generator.
−
The muffler becomes very hot during operation and remains hot for
a while after stopping the engine. Be careful not to touch the muffler
while it is hot. Let the engine cool before storing the generator
indoors.
7
GENERATOR SAFETY
Refuel With Care
Gasoline is extremely flammable, and gasoline vapor can explode.
Allow the engine to cool if the generator has been in operation. Refuel
only outdoors in a well-ventilated area with the engine off. Do not
overfill the fuel tank. Never smoke near gasoline, and keep other
flames and sparks away. Always store gasoline in an approved
container. Make sure that any spilled fuel has been wiped up before
starting the engine.
8
GENERATOR SAFETY
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious
injury. Read them carefully. If a label comes off or becomes hard to
read, contact your Honda servicing dealer for a replacement.
CALIFORNIA TYPE
NON-CALIFORNIA TYPE
9
CONTROLS & FEATURES
COMPONENT & CONTROL LOCATIONS
Use the illustrations on these pages to locate and identify the most
frequently used controls.
OVERLOAD INDICATOR
OUTPUT INDICATOR
30 A TWIST LOCK
RECEPTACLE
PARALLEL
OPERATION
OUTLETS
DC CIRCUIT
PROTECTOR
ENGINE SWITCH
FUEL TANK CAP VENT LEVER
FUEL TANK CAP
OIL ALERT INDICATOR
DC RECEPTACLE
ECO-THROTTLE SWITCH
30A AC CIRCUIT
PROTECTOR
20A AC CIRCUIT
PROTECTOR
20A RECEPTACLES
GROUND TERMINAL
10
FOLDING HANDLE
STARTER GRIP
AIR CLEANER COVER
MUFFLER
CONTROLS & FEATURES
FILTERS
SPARK PLUG MAINTENANCE
COVER
SPARK PLUG
OIL MAINTENANCE COVER OIL FILLER CAP/DIPSTICK
11
CONTROLS & FEATURES
CONTROLS
Engine Switch
The engine switch controls the
ignition system, fuel valve and
choke valve.
OFF Stops the engine and
−
closes the fuel valve.
ON Running position; opens
−
the fuel valve and allows the
engine to be started.
CHOKE Closes choke valve.
−
The choke is used to provide
proper starting mixture when
the engine is cold.
Starter Grip
Pulling the starter grip operates
the recoil starter to crank the
engine.
OOFFFF
OONN
CCHHOOKKEE
ENGINE SWITCH
Do not allow the starter grip to
snap back against the generator.
Return it gently to prevent
damage to the starter.
12
STARTER GRIP
CONTROLS & FEATURES
Fuel Tank Cap Vent Lever
The fuel tank cap is provided with a vent lever to seal the fuel tank.
The vent lever must be in the ON position for the engine to run.
When the engine is not in use, leave the vent lever in the OFF position
to reduce the possibility of fuel leakage. Allow the engine to cool well
before turning the vent lever to the OFF position.
OOFFFF
OONN
FUEL TANK CAP
FUEL TANK CAP VENT LEVER
Eco-Throttle Switch
The Eco-Throttle system automatically reduces engine speed when
TM
TM
loads are turned off or disconnected. When appliances are turned on
or reconnected, the engine returns to the proper speed to power the
electrical load.
If high electrical loads are connected simultaneously, turn the
Eco-Throttle switch to the OFF position to reduce voltage changes.
When using the DC output, turn the Eco-Throttle switch to the OFF
position.
ON:
Recommended to minimize fuel consumption and further
reduce noise levels when less than a full load is applied to the
generator.
OFF:
The Eco-Throttle system does not operate.
OONN
OOFFFF
ECO-THROTTLE SWITCH
13
CONTROLS & FEATURES
Parallel Operation Outlets
These outlets are used for connecting two EU3000i generators for
parallel operation (see page ). A Honda approved parallel operation
cable kit (optional equipment) is required for parallel operation. This
kit can be purchased from an authorized Honda generator dealer.
PARALLEL OPERATION
OUTLETS
AC Circuit Protector
30
The AC circuit protectors will automatically switch OFF if there is a
short circuit or a significant overload of the generator at the 120V 20A
receptacle or 120V 30A twist lock receptacle. If an AC circuit protector
switches OFF automatically, check that the appliance is working
properly and does not exceed the rated load capacity of the circuit
before resetting the AC circuit protector ON.
AC CIRCUIT PROTECTOR
(30A)
30A RECEPTACLE 20A RECEPTACLES
AC CIRCUIT PROTECTOR
(20A)
14
CONTROLS & FEATURES
DC Receptacle
The DC receptacle should ONLY be used for charging 12-volt
automotive type batteries. The DC charging output is not regulated.
DC Circuit Protector
The DC circuit protector automatically shuts off the DC battery
charging circuit when the DC charging circuit is overloaded, when
there is a problem with the battery, or when the connections between
the battery and the generator are improper. However, the circuit
protector does not prevent overcharging.
DC RECEPTACLE
DC CIRCUIT PROTECTOR
15
CONTROLS & FEATURES
Folding Handle
The foldable handle is intended for ease of
transportation and should be folded when the
generator is stationary. Do not rest objects on
the handle when in the transport position.
To Extend The Handle
Lift the handle upward with both hands.
To Fold The Handle
Lower the handle with both hands until it
clicks into place.
FOLDING HANDLE
Handle
transport
position
CATCH
Generator
stationary
position
To avoid overturning or damage:
Do not use the folding handle when moving the generator over
rough surfaces.
When two people carry the generator, close the folding handle.
Do not place any objects on the generator.
×
○
:
CORRECT
: INCORRECT
16
CONTROLS & FEATURES
FEATURES
Ground Terminal
The generator ground terminal is connected to the frame of the
generator, the metal non-current-carrying parts of the generator, and
the ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician,
electrical inspector, or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the generator.
GROUND TERMINAL
17
CONTROLS & FEATURES
Output Indicator
The output indicator (green) is illuminated when the generator is
operating normally. It indicates that the generator is producing
electrical power at the receptacles.
In addition, the output indicator has a simplified hour meter function.
When you start the engine, the indicator blinks according to the
generator’s cumulative operating hours as follows:
No blinks:
1 blink:
2 blinks:
3 blinks:
4 blinks:
5 blinks:
0 100 hours
−
100 200 hours
−
200 300 hours
−
300 400 hours
−
400 500 hours
−
500 or more hours
OUTPUT INDICATOR
(GREEN)
18
CONTROLS & FEATURES
Overload Indicator
If the generator is overloaded (in excess of 3.0 kVA), or if there is a
short circuit in a connected appliance, the overload indicator (red) will
come on. If the overload indicator (red) stays on continuously for more
than 4 seconds, current to the connected appliance(s) will shut off, and
the output indicator (green) will go off. However, the engine will
continue to run.
OVERLOAD INDICATOR
(RED)
Oil Alert
The Oil Alert
Indicator
system is designed to prevent engine damage caused
by an insufficient amount of oil in the crankcase. Before the oil level in
the crankcase can fall below a safe limit, the Oil Alert indicator (red)
comes on and the Oil Alert system automatically will stop the engine
(the engine switch will remain in the ON position).
If the engine stops or the Oil Alert indicator (red) comes on when you
pull the starter grip, check the engine oil level (see page ) before
46
troubleshooting in other areas.
OIL ALERT INDICATOR
(RED)
19
BEFORE OPERATION
ARE YOU READY TO GET STARTED?
Your safety is your responsibility. A little time spent in preparation will
significantly reduce your risk of injury.
Knowledge
Read and understand this manual. Know what the controls do and
how to operate them.
Familiarize yourself with the generator and its operation before you
begin using it. Know how to quickly shut off the generator in case of
an emergency.
If the generator is being used to power appliances, be sure that they
do not exceed the generator’s load rating (see pages and ).3329
IS YOUR GENERATOR READY TO GO?
For your safety, and to maximize the service life of your equipment, it
is very important to take a few moments before you operate the
generator to check its condition. Be sure to take care of any problem
you find, or have your servicing dealer correct it, before you operate
the generator.
20
Improperly maintaining this
generator, or failing to correct a
problem before operation, could
cause a malfunction in which you
could be seriously injured.
Always perform a pre-operation
inspection before each operation,
and correct any problem.
BEFORE OPERATION
To prevent a possible fire, keep the generator at least 3 feet (1 meter)
away from building walls and other equipment during operation. Do
not place flammable objects close to the engine.
Before beginning your pre-operation checks, be sure the generator is
on a level surface and the engine switch is in the OFF position.
Check the Engine
Check the oil level (see page ). A low oil level will cause the Oil Alert
system to shut down the engine.
Check the air filter (see page ). A dirty air filter will restrict air flow to
the carburetor, reducing engine and generator performance.
Check the fuel level (see page ). Starting with a full tank will help to
eliminate or reduce operating interruptions for refueling.
46
51
43
21
OPERATION
SAFE OPERATING PRECAUTIONS
Before operating the generator for the first time, review chapters
GENERATOR SAFETY
page ).
20
For your safety, do not operate the generator in an enclosed area such
as a garage. Your generator’s exhaust contains poisonous carbon
monoxide gas that can collect rapidly in an enclosed area and cause
illness or death.
(see page ) and
Exhaust contains poisonous carbon
monoxide gas that can build up to
dangerous levels in closed areas.
Breathing carbon monoxide can
cause unconsciousness or death.
Never run the generator in a closed,
or even partly closed area where
people may be present.
6
BEFORE OPERATION
(see
Before connecting an AC appliance or power cord to the generator:
Use grounded 3-prong extension cords, tools, and appliances, or
double-insulated tools and appliances.
Inspect cords and plugs, and replace if damaged.
Make sure that the appliance is in good working order. Faulty
appliances or power cords can create a potential for electric shock.
Make sure the electrical rating of the tool or appliance does not
exceed that of the generator. Never exceed the maximum power
rating of the generator. Power levels between rated and maximum
may be used for no more than 30 minutes.
Operate the generator at least 3 feet (1 meter) away from buildings
and other equipment.
Do not operate the generator in an enclosed structure.
22
OPERATION
STARTING THE ENGINE
To prevent a possible fire, keep the generator at least 3 feet (1 meter)
away from building walls and other equipment during operation. Do
not place flammable objects close to the engine.
Operating this generator less than 3 feet (1 meter) from a building or
other obstruction can cause overheating and damage the generator.
For proper cooling, allow at least 3 feet (1 meter) of empty space
above and around the generator.
Refer to
IS YOUR GENERATOR READY TO GO
AC OPERATION
connecting loads to the generator.
1.
Make sure that all appliances connected to the generator are turned
off. The generator may be hard to start if a load is connected.
2.
Turn the fuel tank cap vent lever to the ON position.
SAFE OPERATING PRECAUTIONS
checks (see page ). Refer to
(see page ) or
28 34
FUEL TANK CAP VENT LEVER
DC OPERATION
on page and perform the
OONN
22
20
(see page ) for
23
OPERATION
Make sure the Eco-Throttle
3.
switch is in the OFF position.
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ECO-THROTTLE SWITCH
Turn the engine switch to the
4.
ON position.
To start a cold engine, turn the
engine switch to the CHOKE
position.
To restart a warm engine, leave
the engine switch in the ON
position.
Pull the starter grip lightly until
5.
you feel resistance, then pull
briskly in the direction of the
arrow as shown.
Do not allow the starter grip to
snap back against the generator.
Return it gently to prevent
damage to the starter.
OONN
DDiirreeccttiioonn ttoo ppuullll
STARTER GRIP
CCHHOOKKEE
ENGINE SWITCH
24
If the engine switch was turned
6.
to the CHOKE position to start
the engine, turn it to the ON
position as the engine warms
up.
Ifyouwishtousethe
7.
Eco-Throttle system, turn the
Eco-Throttle switch to the ON
position after the engine has
warmed up for 2 or 3 minutes.
OPERATION
CCHHOOKKEE
OONN
OONN
ECO-THROTTLE SWITCH
25
OPERATION
STOPPING THE ENGINE
To stop the engine in an emergency, simply turn the engine switch to
the OFF position. Under normal conditions, use the following
procedure.
Turn off or disconnect all appliances connected to the generator.1.
2.
Turn the engine switch to the OFF position.
OOFFFF
ENGINE SWITCH
3.
Allow the engine to cool, and then turn the fuel tank cap vent lever
to the OFF position.
OOFFFF
FUEL TANK CAP VENT LEVER
26
OPERATION
If two generators were connected for parallel operation, disconnect
4.
the parallel operation cable after stopping the engines if you do not
wish to resume parallel operation.
PARALLEL OPERATION CABLE
(optional equipment)
27
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