Honda Power Equipment EM500, EM600 User Manual

Owner’s Manual

Generator

EM500 l EM600

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Thank you for purchasing a Honda generator. This manual covers operation and maintenance of the EM500 and EM600

generators. All information in this publication is based on the latest product

information available at the time of approval for printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission.

This manual should be considered a permanent part of the generator and

remain with the generator when sold.

Pay special attention to statements preceded by the following words: B Indicates a strong possibility of severe personal injury or

loss

life if instructions are not followed. CAUTION: Indicates a possibility of personal injury or equipment damage if

instructions are not followed.

NOTE: Gives helpful information.

If a problem should arise, or if you have any questions about the generator,

consult an authorized Honda dealer.

B The Honda generator is designed to give safe and dependable

service if operated according to instructions. Read and understand the

Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.

CONTENTS

1. GENERATOR SAFETY

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2. COMPONENT IDENTIFICATION

3. PRE-OPERATION CHECK

4. STARTING THE ENGINE

5. GENERATOR USE

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6. STOPPING THE ENGINE

7. MAINTENANCE

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8. TRANSPORTING/STORAGE

9. TROUBLESHOOTING

10. SPECIFICATIONS ll.WIRING DIAGRAM

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21 22 24

1. GENERATOR SAFETY

To ensure safe operation -

Place the generator at least 1 m (3 ft) away from buildings or other equipment when operating the generator.

Operate the generator on a level surface.

If the generator is tilted, fuel spillage may resuit.

Exhaust gas contains poisonous carbon monoxide. Never run the generator in an enclosed area. Be sure to provide adequate ventilation.

Know how to stop the generator quickly and understand operation of all

the controls. Never permit anyone to operate the generator without proper

instructions.

Keep children and pets away from the generator when it is in operation.

Keep away from rotating parts while the generator is running.

The generator is a potential source of electrical shocks when misused; do

not operate with wet hands.

Do not operate the generator in rain or snow and do not let it get wet.

When charging a battery -

Battery electrolyte contains sulphuric acid. Protect your eyes, skin and

clothing. In case of contact, flush thoroughly with water and call a doctor

if your eyes were exposed.

Batteries generate hydrogen gas which can be highly explosive. Do not smoke or allow flames or sparks near a battery, especially while charging it.

2. COMPONENT IDENTIFICATION

OIL ALERT LAMP (EM600 ONLY)

PILOT LAMP

SPARK PLUG CAP

FREQUENCY METER

EXHAUST OUTLET

CIRCUIT BREAKERS

DC RECEPTACLE

AC RECEPTACLE

RiCOlL STARTER

CARRYING HANDLE \

THROTTL

GROUND

FUEL TANK CAP

.AIR CLEANER

COVER

3. PRE-OPERATION CHECK

CAUTION: Be sure to check the generator on a level surface with the engine, stopped.

1. Check the engine oil level. CAUTION: Engine oil is a major factor affecting engine performance and

service life. Non-detergent or vegetable oils are not recommended. Use Honda 4.stroke oil, or an equivalent high detergent, premium quality

motor’ oil certified to meet or exceed U.S. automobile manufacturer’s requirements for Service Classification SE or SF. (Motor oils classified SE or SF will show this designation on the container.) SAE low-40 is recommended for general, all-temperature use. Other viscosities shown in the chart may be used when the average temperature in your area is within the indicated range.

Remove the oil filler cap and check the oil level. If the level is low, fill to the top of the oil filler neck with the recom-

mended oil.

CAUTION: Running the engine with insufficient oil can cause serious engine damage.

OIL FILLER CAP FILLER HOLE

I JPPER LEVEL

-20 0 20 40 60 80 100°F

-30 -20 -10 0 10 20 30 40°C

NOTE:

The oil alert lamp (EM600 only) will light during operation before the engine oil level becomes too low. If this occurs, stop the engine and fill to the top of the filler neck with the recommended oil (page 4).

The oil alert lamp should always light when starting, but should go out after the engine is running if there is sufficient oil. If the lamp does not

light at all, replace the bulb.

OIL ALERT LAMP

2. Check the fuel level.

Use low lead or unleaded automotive gasoline with a pump octane rating of

88 or higher.

Never use an oil/gasoline mixture or dirty gasoline. Avoid getting dirt, dust

or water in the fuel tank.

CAUTION: Gasoline substitutes are not recommended; they may be

harmf.ul to the fuel system components.

Gasoline is extremely flammable and explosive under certain conditions.

Refuel in a well ventilated area with the engine stopped.

Do not smoke or allow flames or sparks in the area where the generator is refueled or where gasoline is stored.

Do not overfill the tank and make sure the filler cap is securely closed

after refueling.

Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

FUEL FILLER HOLE

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4. STARTING THE ENGINE

1. Disconnect the load from the AC or DC receptacle.

2. Move the engine switch to “ON”.

ENGINE

3. Pull the starter rope lightly until resistance is felt,

then pull briskly.

CAUTION: Do not allow the starter grip to snap back against the generator.

Return it gently to prevent damage to the housing.

NOTE:

Make sure the pilot lamp comes on. If not, the filament may be burnt

out.

5. GENERATOR USE

H?IlEQT

o prevent electrical shock from faulty appliances, the generator

should be grounded. Connect a length of heavy wire between the ground

terminal and the ground source.

GROUND TERMINAL

CAUTION:

Limit operation requiring maximum power (EM500: 500VA, EM600:

600VA) to 30 minutes.

For continuous operation, do not exceed the rated power of 4OOVA (EM5001 and 450VA (EM600).

Do not exceed the current limit specified for any one receptacle.

Do not connect the generator to a household circuit. This could cause

damage to the generator or to electrical appliances in the house.

NOTE:

The EM500/EM600 generate both AC and DC power, but they cannot be used at the same time.The interlock selector switch prevents simultaneous use.

Most appliance motors require more than their rated wattage for start-up.

If the required starting wattage exceeds lOOW, the AC circuit will be overloaded.

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