Honda Power Equipment EG5000X User Manual 2
Owner’s Manual
GENERATOR
EG5000X
o2001-2009 Honda Motor Co., Ltd. -All Rights ReservedK
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
Exhaust contains poisonous carbon monoxide gas that can build up
to dangerous levels in closed areas.
Breathing carbon monoxide can cause unconsciousness or death.
Never run the generator in a closed, or even partly closed area where
people may be present.
The generator is a potential source of electrical shock if misused. Do
not expose the generator to moisture, rain or snow. Do not let the
generator get wet, and do not operate it with wet hands.
Keep this owner’s manual handy so that you can refer to it at any time.
This owner’s manual is considered a permanent part of the generator
and should remain with the generator if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Honda Motor Co., Ltd.
reserves the right, however, to discontinue or change specifications or
design at any time without notice and without incurring any obligation
whatever. No part of this publication may be reproduced without
written permission.
INTRODUCTION
Congratulations on your selection of a Honda generator. We are
certain you will be pleased with your purchase of one of the finest
generators on the market.
We want to help you get the best results from your new generator and
to operate it safely. This manual contains the information on how to
do that; please read it carefully.
As you read this manual, you will find information preceded by a
symbol. That information is intended to help you avoid
damage to your generator, other property, or the environment.
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership. The warranty policy
is a separate document that should have been given to you by your
dealer.
When your generator needs scheduled maintenance, keep in mind
that your Honda servicing dealer is specially trained in servicing
Honda generators. Your authorized Honda servicing dealer is
dedicated to your satisfaction and will be pleased to answer your
questions and concerns.
Best Wishes,
Honda Motor Co., Ltd.
1
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using
this generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this
manual. This information alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a generator. You
must use your own good judgement.
You will find important safety information in a variety of forms,
including:
on the generator.
Safety Labels
Safety Messages
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
−
preceded by a safety alert symbol and one
−
You WILL KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN HURT
instructions.
such as
Safety Headings
Safety Section
Instructions
This entire book is filled with important safety information please
read it carefully.
−
−
such as
−
how to use this generator correctly and safely.
GEN E RATOR SAF E T Y.
be or if
be or if
be if you don’t follow
IMPORTANT SAFETY INFORMATION
−
.
2
CONTENTS
..............................................................................GENERATOR SAFETY . 5
.......................................................................Safety Label Locations . 5
............................................................Important Safety Information . 6
..............................................................COMPONENT IDENTIFICATION . 8
..............................................................................................CONTROLS . 10
....................................................................................Engine Switch . 10
........................................................................................Starter Grip . 10
................................................................................Fuel Valve Lever . 11
.......................................................................................Choke Lever . 11
...................................................................................Circuit Breaker . 12
................................................................................Circuit Protector . 12
...............................................................................Ground Terminal . 13
................................................................................Oil Alert System . 13
............................Voltage Selector Switch (Dual Voltage System) . 14
...................................................................................GENERATOR USE . 15
..................................Connections to a Building Electrical System . 15
.................................................................................Ground System . 15
.......................................................................Special Requirements . 15
.................................................................................AC Applications . 16
.....................................................................................AC Operation . 17
...................................................................AC Receptacle Selection . 18
....................................................................High Altitude Operation . 20
.......................................................................PRE-OPERATION CHECK . 21
..........................................................................................Engine Oil . 21
............................................................................................Refueling . 22
....................................................................Fuel Recommendations . 23
........................................................................STARTING THE ENGINE . 24
........................................................................STOPPING THE ENGINE . 25
3
......................................................................................MAINTENANCE . 26
......................................................The Importance of Maintenance . 26
..........................................................................Maintenance Safety . 27
.....................................................................Maintenance Schedule . 28
............................................................................Engine Oil Change . 29
...........................................................................Air Cleaner Service . 30
...........................................................Fuel Sediment Cup Cleaning . 31
............................................................................Spark Plug Service . 32
............................................................Spark Arrester Maintenance . 33
................................................................................................STORAGE . 34
..........................................................................Storage Preparation . 34
...........................................................................................Cleaning . 34
...................................................................................................Fuel . 34
............................................Coating the Engine Cylinder with Oil . 37
.........................................................................Storage Precautions . 38
....................................................................Removal From Storage . 38
.....................................................................................TRANSPORTING . 39
.............................................................................TROUBLESHOOTING . 40
..................................................................TECHNICAL INFORMATION . 42
............................................Emission Control System Information . 42
.............................................................................................Air Index . 45
....................................................................................Specifications . 46
............................................................CONSUMER INFORMATION . 47
...............................................................Dealer Locator Information .47
.........................................................Customer Service Information .47
............................................................................Honda Publications .48
.................................................................................Wiring Diagram . 49
......................................................................................................INDEX . 50
4
GENERATOR SAFETY
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious
injury. Read them carefully.
If a label comes off or becomes hard to read, contact your Honda
generator dealer for a replacement.
California type
5
IMPORTANT SAFETY INFORMATION
Honda generators are designed to give safe and dependable service if
operated according to instructions. Read and understand this owner’s
manual before operating your generator. You can help prevent
accidents by being familiar with your generator’s controls and by
observing safe operating procedures.
Operator Responsibility
Know how to stop the generator quickly in case of emergency.
Understand the use of all generator controls, output receptacles,
and connections.
Be sure that anyone who operates the generator receives proper
instruction. Do not let children operate the generator without
parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless and
odorless gas. Breathing carbon monoxide can cause loss of
consciousness and may lead to death.
If you run the generator in an area that is confined, or even partly
enclosed area, the air you breathe could contain a dangerous
amount of exhaust gas.
Never run your generator inside a garage, house, or near open
windows or doors.
6
Electric Shock Hazards
The generator produces enough electric power to cause a serious
shock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such as
rain or snow, or near a pool or sprinkler system, or when your hands
are wet, could result in electrocution. Keep the generator dry.
If the generator is stored outdoors, unprotected from the weather,
check all of the electrical components on the control panel before
each use. Moisture or ice can cause a malfunction or short circuit in
electrical components that could result in electrocution.
Do not connect to a building’s electrical system unless an isolation
switch has been installed by a qualified electrician.
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
Keep the generator at least 3 feet (1 meter) away from buildings
−
and other equipment during operation.
Do not enclose the generator in any structure.
−
Keep flammable materials away from the generator.
−
The muffler becomes very hot during operation and remains hot for
a while after stopping the engine. Be careful not to touch the muffler
while it is hot. Let the engine cool before storing the generator
indoors.
Gasoline is extremely flammable and is explosive under certain
conditions. Do not smoke or allow flames or sparks where the
generator is refueled or where gasoline is stored. Refuel in a wellventilated area with the engine stopped.
Fuel vapors are extremely flammable and may ignite after the
engine has started. Make sure that any spilled fuel has been wiped
up before starting the generator.
7
COMPONENT IDENTIFICATION
VOLTAGE SELECTOR
SWITCH
ENGINE SWITCH
CHOKE LEVER
FUEL
VALVE
LEVER
AC CIRCUIT BREAKER
CIRCUIT
PROTECTORS
CARBURETOR
DRAIN SCREW
8
SEDIMENT
CUP
STARTER GRIP
AC RECEPTACLES
OIL FILLER CAP
OIL DRAIN PLUG
ENGINE SERIAL NUMBER
FUEL TANK CAP
GROUND TERMINAL
MUFFLER
FRAME SERIAL NUMBER
AIR CLEANER
SPARK PLUG
CAP
Record the engine and frame serial numbers and date of purchase
for your future reference. Refer to these serial numbers when
ordering parts and when making technical or warranty inquiries (see
47
page ).
Frame serial number:
Engine serial number:
Date of purchase:
9
CONTROLS
ENGINE SWITCH
To start and stop the engine.
Switch position:
OFF:
ON:
STARTER GRIP
To start the engine, pull the starter grip lightly until you feel resistance,
then pull briskly in the direction of the arrow as shown below.
To stop the engine.
To start and run the engine.
ENGINE SWITCH
OFF
ON
Do not allow the starter grip to snap back against the engine. Return it
gently to prevent damage to the starter.
STARTER GRIP
DDiirreeccttiioonn ttoo ppuullll
10
FUEL VALVE LEVER
The fuel valve is located on the carburetor. When the fuel valve lever is
in the ON position, fuel is allowed to flow from the fuel tank to the
carburetor. Be sure to return the fuel valve lever to the OFF position
after stopping the engine.
FUEL VALVE LEVER
ON
OFF
CHOKE LEVER
The choke is used to provide proper starting mixture when the engine
is cold. It can be opened and closed by operating the choke lever
manually. Move the choke lever to the CLOSED position to enrich the
mixture for cold starting.
CHOKE LEVER
OPEN
CLOSED
11
CIRCUIT BREAKER
The AC circuit breaker will automatically switch OFF if there is a short
circuit or an overload of the generator at the AC receptacle. If the AC
circuit breaker is switched OFF automatically, check that the appliance
is working properly and does not exceed the rated load capacity of the
AC circuit before switching the AC circuit breaker ON again.
The AC circuit breaker may be used to switch the generator AC power
ON or OFF.
CIRCUIT PROTECTOR
The circuit protectors will automatically switch OFF if there is a short
circuit or a significant overload of the generator at the 120V 20A, 120V
30A locking plug, or 120/240V 20A locking plug receptacle. If a circuit
protector switches OFF automatically, check that the appliance is
working properly and does not exceed the rated load capacity of the
circuit before resetting the circuit protector to the ON position.
12
CIRCUIT PROTECTOR
for Receptacle
120V 30A
120V 20A
120V 20A
CIRCUIT PROTECTOR
for Receptacle
CIRCUIT PROTECTOR
for Receptacle ,
CIRCUIT PROTECTOR
120V/240V 20A
GROUND TERMINAL
The generator ground terminal is connected to the frame of the
generator, the metal non-current-carrying parts of the generator, and
the ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician,
electrical inspector, or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the generator.
GROUND TERMINAL
OIL ALERT
SYSTEM
The Oil Alert system is designed to prevent engine damage caused by
an insufficient amount of oil in the crankcase. Before the oil level in the
crankcase can fall below a safe limit, the Oil Alert system will
automatically stop the engine (the engine switch will remain in the ON
position).
If the engine stops and will not restart, check the engine oil level (see
page ) before troubleshooting in other areas.
21
OIL DRAIN PLUG UPPER
LEVEL
13
VOLTAGE SELECTOR SWITCH (DUAL VOLTAGE SYSTEM)
The voltage selector switches the main power carrying windings of the
generator to produce ‘‘120V ONLY’’ or ‘‘120/240V’’. If a 240V appliance
is connected to the 4-prong receptacle, the switch must be in the ‘‘120/
240V’’ position. If only a 120V appliance is being connected to any of
the 120V 3-prong receptacles, select the ‘‘120V ONLY’’ position.
120/240V:
120V ONLY:
The 120V and 120/240V receptacles can be used
simultaneously.
ONLY the 120V receptacles can be used. Do not use the
120/240V receptacle in this position. Rated power will
be available at the 30A 120V locking plug receptacle.
VOLTAGE SELECTOR
120/240V
120V
SWITCH
14
GENERATOR USE
CONNECTIONS TO A BUILDING ELECTRICAL SYSTEM
Connections for standby power to a building electrical system must be
made by a qualified electrician. The connection must isolate the
generator power from utility power, and must comply with all
applicable laws and electrical codes. A transfer switch, which isolates
generator power from utility power, is available through authorized
Honda generator dealers (see page ).47
Improper connections to a building electrical system can allow
electrical current from the generator to backfeed into the utility lines.
Such backfeed may electrocute utility company workers or others
who contact the lines during a power outage, and the generator may
explode, burn, or cause fires when utility power is restored. Consult
the utility company or a qualified electrician.
GROUND SYSTEM
Honda portable generators have a system ground that connects
generator frame components to the ground terminals in the AC output
receptacles. The system ground is not connected to the AC neutral
wire. If the generator is tested by a receptacle tester, it will not show
the same ground circuit condition as for a home receptacle.
SPECIAL REQUIREMENTS
There may be Federal or State Occupational Safety and Health
Administration (OSHA) regulations, local codes, or ordinances that
apply to the intended use of the generator. Please consult a qualified
electrician, electrical inspector, or the local agency having jurisdiction.
In some areas, generators are required to be registered with local
utility companies.
If the generator is used at a construction site, there may be
additional regulations that must be observed.
15
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