Honda Power Equipment EG2500X User Manual

Owner’s
Manual
GENERATOR
EG14OOX/EG25OOX
02001
Honda
Motor
Co.,
-All
Rights
Reserved
The engine exhaust from this product
contains chemicals known
of
California to cause cancer, birth
defects or other reproductive harm.
Ew
to
the State
The generator is a potential source of electrical shock if misused.
not expose the generator to moisture, rain or snow.
generator get wet, and do not operate
Keep this owner's manual handy,
This
owner's manual
and should remain with the generator if resold.
The information and specifications included in this publication were in effect
reserves the right, however, to discontinue or change specifications or design whatever. written permission.
at
the time of approval for printing. Honda Motor
at
any time without notice and without incurring any obligation
No
part of this publication may be reproduced without
is
considered a permanent part
it
with wet hands.
so
you can refer to
Do
not let the
it
at
any time.
of
the generator
Co.,
Do
Ltd.
Congratulations on your selection of a Honda generator. We are certain you will generators on the market.
want
We to operate do that; please read
As
you read this manual, you damage to your generator, other property, or the environment. We suggest you read
coverage and your responsibilities
is
a
dealer. When your generator needs scheduled maintenance, keep in mind
that
Honda generators. Your authorized Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
to help you get the best results from your new generator and
symbol. That information is intended to help you avoid
separate document that should have been given to you by your
your Honda servicing dealer is specially trained in servicing
be
pleased with your purchase of one of the finest
it
safely. This manual contains the information on how to
it
carefully.
will
find information preceded
the
warranty policy to fully understand its
of
ownership. The warranty policy
by
a
Best Wishes,
Honda Motor
Co.,
Ltd.
1
A
FEW
WORDS
Your safety and the safety of others are very important. And using this generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, hazards associated with operating or maintaining must use your own good judgement.
You
will
find important safety information in
including:
ABOUT SAFETY
it
is not practical or possible to warn you about
a
all
a
generator. You
variety of forms,
the
Safety Labels Safety Messages
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
Safety Headings
INFORMATION.
Safety Section Instructions
This entire book is filled with important safety information
it
read
carefully.
-
on the generator.
-
preceded by a safety alert symbol
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You
CAN
be KILLED or SERIOUSLY HURT if
you don’t follow instructions.
CAN
You tions.
-
such as
-
such as
-
how to use this generator correctly and safely.
GENERATOR SAFETY.
be HURT if you don‘t follow instruc-
lMPORTANT SAFETY
a
and one
-
please
2

CONTENTS

SAFETY
COMPONENT IDENTIFICATION CONTROLS
GENERATOR USE
PRE-OPERATION CHECK
STARTING THE ENGINE STOPPING THE ENGINE
MAINTENANCE
.......................................................................................................
Safety Label Locations Safety Information
........................................................................
...............................................................................
...............................................................
...............................................................................................
Engine Switch Recoil Starter Fuel Valve Lever Choke Lever AC Circuit Breaker Ground Terminal Oil Alert? System
DC Terminals DC Circuit Protector
.....................................................................................
......................................................................................
.................................................................................
........................................................................................
..............................................................................
................................................................................
...............................................................................
......................................................................................
...........................................................................
....................................................................................
Connections to a Building Electrical System Ground System Special Requirements AC Applications AC Operation
DC Operation High Altitude Operation
..................................................................................
........................................................................
..................................................................................
......................................................................................
......................................................................................
.....................................................................
........................................................................
Engine Oil Refueling Fuel Recommendation
...........................................................................................
.............................................................................................
......................................................................
.........................................................................
.........................................................................
.......................................................................................
The Importance of Maintenance
Maintenance Safety Emission Control System Information Air Index Maintenance Schedule Engine Oil Change
Air Cleaner Service
Spark Plug Service Fuel Sediment Cup Cleaning Spark Arrester Maintenance
..............................................................................................
...........................................................................
......................................................................
.............................................................................
............................................................................
.............................................................................
.......................................................
............................................................
.............................................................
...................................
.............................................
5 5
7
9
11
11
11
12 12 13 13
14
15 15 16 16 16 16 17
18
19 22 23 23 24 25 27 28
29 29 30 31 33 34 35 36
37
39 40
3
TRANSPORTlNG/STORAGE
Transporting
Storage TROUBLESHOOTING WIRING DIAGRAM SPECIFICATIONS
WARRANTY SERVICE INFORMATION
INDEX
.......................................................................................................
.......................................................................................
................................................................................................
..............................................................................
..................................................................................
.....................................................................................
...................................................................
..................................................
41
41
42
44
46
48 49
50
4

SAFETY

SAFETY
These labels
LABEL
warn
LOCATIONS
you of potential hazards that can cause serious
injury. Read them carefully. If a label comes
generator dealer for
off
or becomes hard to read, contact your Honda
a
replacement.
(
EG2500X
)
GASOLINE YOU COULD BE BURNED IFTHE GASOLINE
1
EXHAUST CONTAINS POISONOUS CARBON THAT CAN BUlD UPTO BREATHING CARBON MONOXIDE CAN CAUSE UNCONSCIOUSNESS .NEVER
IMPROPER CONNECTIONS TO ELECTRICAL CURRENTTO BACKFEED CREATING AN ELECTROCUTION HAZARD.
THE GENERATOR SHOCK IF NOT KEPT
I
I
SEAD OWNERS MANUAL CAREFULLY BEFORE OPERATION.
IS
HIGLY FLAMMABLE AND EXPLOSIVE.
STOPTHE ENGINE AN0 KEEP HEAT, SPARKS, AN0 FLAME AWA HANDLE FUEL ONLY
DO
NOT FILLTHE FUELTANK ABOVETHE UPPER LIMIT LINE.
WIPE UP SPILLS IMMEDIATELY
RUNTHE
OR
EVEN
PARTLY
AREA WHERE PEOPLE MAY BE PRESENT.
CONNECTIONSTO A BUILDING MUST ISOLATE GENERATOR
POWER
FROM
APPLICABLE LAWS
DO NOT EXPOSETHE GENERATOR TO MOISTURE, RAIN DO NOT OPERATETHE GENERATOR WITH WET HANDS,
unm
OR
SERIOUSLY INJURED.
IS
IGNITED.
OUTDOORS.
DANGEROUS LEVELS
OR
DEATH.
GENERATOR
CLOSED
AN0
IS
A PUTENllAL SOURCE
DRY,
IN
A
BUILDING CAN ALLOW
POWER
AND
COMPLY
ELECTRICAL CODES.
MONOXIDE GA!
IN
CLOSED AREAS.
ACLOSED,
INTO
UTlLlTY
WITH
OF
ELECTRICAL
ALL
OR
LINES.
SNOW.
5
RtPANOUE
SUR
L'APPARflL.
<
EG1400X)
00
NOT CONNECT THIS GENERATOR TO ANY IUILDINGS ELECTRICAL SYSTEM UNLESS AN ISOLATION SWITCH
BY A
LICENSED ELECTRICIAN.
READ
OWNERS MANUAL CAREFULLY.
<
EG1400X)
USING THE GENERATOR NEAR WATER CAN LEAD TO DEATH FROM ELLCTRIC SHOCK. KEEP GENERATOR
IN
RAIN, SNOW
HAS
OM.
BEEN INSTALLED
OR
\
IINSPfCCIONAR
PARlR
PARA
MOTOR
ANTES
COMBUSTIBl1
Ot
DfRRAMADO
[CHAR.
I
\/
<
EG2500X)
EG2500X
1
VOLTAGE
A
FREQUENCY OUTPU RATED OUTPU 2.5kVA
PHASE
,
Honda
1:
60HZ
2.3kVA
Motor
Co..
I
VOLTAGE 12V CURRENT 8.3A
FUEL
Ltd
/
MADE
IN
JAPAN
GASOLINE
(PETROL)
W
0
I

SAFETY INFORMATION

Honda generators are designed to give safe and dependable service if
operated according to instructions. Read and understand this owner's
manual before operating your generator. You can help prevent accidents by being familiar with your generator's controls, and by observing safe operating procedures.
Operator Responsibility
Know how to stop the generator quickly in case Understand the use of all generator controls, output receptacles,
and connections. Be sure
instruction. parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause and may lead to death.
If you run the generator enclosed, the air you breathe could contain a dangerous amount of exhaust gas. adequate ventilation.
that
anyone who operates the generator receives proper
Do
not
let
children operate the generator without
in
an
area that is confined, or even partially
To
keep exhaust gas from accumulating, provide
of
emergency.
loss
of consciousness
7
Electric Shock Hazards
The generator produces enough electric power to cause a serious shock or electrocution if misused.
Using a generator or electrical appliance
in
wet conditions, such as
rain or snow, or near a pool or sprinkler system, or when your hands
wet,
are If
the
could result in electrocution. Keep the generator dry.
generator is stored outdoors, unprotected from the weather,
check all electrical components on the control panel, before each
a
use. Moisture or ice can cause
malfunction or short circuit
electrical components which could result in electrocution.
Do
not connect to a building electrical system unless an isolation
switch has been installed by a qualified electrician.
Fire
and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
-Keep the generator at least
3
feet
(1
meter) away from buildings
and other equipment during operation.
-Do
not enclose the generator in any structure.
-Keep flammable materials away from the generator.
The muffler becomes very hot during operation and remains hot for
a
while after stopping the engine. Be careful not to touch the muffler
while
it
is hot. Let the engine cool before storing the generator
indoors.
in
Gasoline is extremely flammable and is explosive under certain
Do
conditions.
not smoke or allow flames or sparks where the
generator is refueled or where gasoline is stored. Refuel in a well-
with
ventilated area
the engine stopped.
Fuel vapors are extremely flammable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator.
Use the special cables (optional equipment) when connecting two generators for parallel operation.

COMPONENT IDENTIFICATION

9
GROL
FUEL
TANK
\
CAP
MUFFLER
*Record the engine and frame serial numbers for your future
reference. Refer to these serial numbers when ordering parts, and
when making technical or warranty inquiries (see page49
).
Frame serial number:
Engine serial number:
10

ENGINE SWITCH

To
start and stop
Key
position:
OFF:
ON:
To
stop the engine.
To
run the engine.
the

CONTROLS

engine.
ENGINE

RECOIL STARTER

To
start
the
engine, pull the starter grip lightly until resistance is felt,
then pull briskly.
SWITCH
m
Do
not allow the starter grip to snap back against the engine. Return
gently to prevent damage to the starter.
STARTER
GRIP
it
11

FUEL VALVE LEVER

The fuel valve is located on the carburetor. When the fuel valve lever is
in
the
ON
position, fuel is allowed to flow from the fuel tank to the
carburetor. Be sure to return the fuel valve lever to the
the
after stopping
engine.
OFF
VALVE
position
LEVER

CHOKE LEVER

The choke cold engine.
is
used to provide an enriched fuel mixture when starting a
It
can be opened and closed
manually. Move the lever to the
for cold starting.
CHOKE
LEVER
12
CLOSE
by
operating the choke lever
position to enrich the mixture
~~~ ~

AC CIRCUIT BREAKER

The AC circuit breaker circuit or an overload of the generator circuit breaker is switched
will
automatically switch
OFF
automatically, check that the appliance
OFF
if there is a short
at
the AC receptacle. If the AC
is working properly and does not exceed the rated load capacity of the
the
AC circuit before switching
AC circuit breaker
The AC circuit breaker may be used to switch
ON
or
OFF.
ON
again.
the
generator AC power

GROUND TERMINAL

The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator,
and
the ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.
13
OIL ALERT@ SYSTEM
The Oil Alert@ system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in
limit,
the crankcase can fall below a safe automatically stop the engine (the engine switch
the Oil Alert? system
will
remain in the
will
ON
position). If the engine stops and page
OIL FILL
23
)
before troubleshooting in other areas.
will
DIPSTICK
not restart, check the engine oil level (see
UPPER LEVEL
14

DC TERMINALS

The DC terminals may
ONLY
be used for charging
12
volt automotive
type batteries.
(+)
The terminals are colored red to identify the positive
black to identify the negative
(-)
terminal. The battery must be
terminal and
connected to the generator DC terminals with the proper polarity
(battery positive to generator red terminal and battery negative to the
generator black terminal).

DC CIRCUIT PROTECTOR

The DC circuit protector automatically shuts
off
the DC battery charging circuit when the DC charging circuit is overloaded, when there is a problem with the battery, or when the connections between the battery and the generator are improper.
DC CIRCUIT
NEGATIVE TERMINAL TERMINAL
(BLACK) (RED)
POSITIVE
15
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