Honda Power Equipment EB6500X, EB5000X, EB4000X User Manual 2
Owner’s Manual
GENERATOR
EB4000X • EB5000X • EB6500X
© 2011 Honda Motor Co., Ltd.—All Rights Reserved
See page 80 for
Initial Use Instructions
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductiveharm.
Exhaust contains poisonous carbon
monoxide gas that can build up to
dangerous levels in closed areas.
Breathing carbon monoxide can
cause unconsciousness or death.
Never run the generator in a closed,
or even partly closed area where
people may be present.
Keep this owner’s manual handy so that you can refer to it at any time.
This owner’s manual is considered a permanent part of the generator
and should remain with the generator if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Honda Motor Co., Ltd.
reserves the right, however, to discontinue or change specifications or
design at any time without notice and without incurring any obligation
whatever.
INTRODUCTION
Congratulations on your selection of a Honda generator. We are
certain you will be pleased with your purchase of one of the finest
generators on the market.
We want to help you get the best results from your new generator and
to operate it safely. This manual contains all the information on how to
do that; please read it carefully.
As you read this manual, you will find information preceded by a
symbol. That information is intended to help you avoid
damage to your generator, other property, or the environment.
We suggest you read the
understand its coverage and your responsibilities of ownership. The
Distributor’s Limited Warranty
have been given to you by your dealer.
When your generator needs scheduled maintenance, keep in mind
that your Honda servicing dealer is specially trained in servicing
Honda generators and is supported by the parts and service divisions
of American Honda. Your Honda servicing dealer is dedicated to your
satisfaction and will be pleased to answer your questions and
concerns.
Best Wishes,
Honda Motor Co., Ltd.
Distributor’s Limited Warranty
is a separate document that should
to fully
1
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using this
generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labels and in this
manual. This information alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to warn you about all the
hazards associated with operating or maintaining a generator. You
must use your own good judgement.
You will find important safety information in a variety of forms,
including:
Safety Labels
Safety Messages
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
Safety Headings
Safety Section
Instructions
This entire book is filled with important safety information please
read it carefully.
−
on the generator.
−
preceded by a safety alert symbol and one
You WILL KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN HURT
instructions.
−
such as
such as
−
how to use this generator correctly and safely.
−
be or if
be or if
be if you don’t follow
IMPORTANT SAFETY INFORMATION
GENE R ATOR SAFE TY.
−
.
2
CONTENTS
............................................................................................CONTROLS .12
........................................................................................Starter Grip .12
.............................................................................................FEATURES .17
System .17
.........................................................................................Fuel Gauge .19
................................................................................GENERATOR SAFETY .6
..................................................IMPORTANT SAFETY INFORMATION .6
......................................................................Operator Responsibility .6
.................................................................Carbon Monoxide Hazards .6
.......................................................................Electric Shock Hazards .7
........................................................................Fire and Burn Hazards .7
.................................................................................Refuel With Care .8
.................................................................SAFETY LABEL LOCATIONS .9
........................................................................CONTROLS & FEATURES .10
...........................................COMPONENT & CONTROL LOCATIONS .10
....................................................................................Engine Switch .12
................................................................................Fuel Valve Lever .13
...................................................................Voltage Selector Switch .13
System .14
..................................................................................Folding Handle .16
......................................................................Auto Throttle
.........................................................................AC Circuit Protectors .14
.............................................................................AC Circuit Breaker .15
..............................................................................Oil Alert
.....................................................Automatic Engine Stop Function .17
..............................................................................Oil Alert Function .17
........................................................Overspeed Detection Function .17
............................................Abnormal Voltage Detection Function .17
.......................................Auto Choke and Throttle Control System .18
......................................iAVR (Intelligent Auto Voltage Regulator) .18
...............................................................................Ground Terminal .19
...........................................Ground Fault Circuit Interrupter (GFCI) .20
...............................................................................BEFORE OPERATION .24
................................................ARE YOU READY TO GET STARTED? .24
.........................................................................................Knowledge .24
..............................................IS YOUR GENERATOR READY TO GO? .24
...............................................................................Check the Engine .25
3
CONTENTS
..............................................................................................OPERATION .26
.....................................................SAFE OPERATING PRECAUTIONS .26
......................................................................STARTING THE ENGINE .27
......................................................................STOPPING THE ENGINE .30
.....................................................................................AC OPERATION .31
.................................................................................AC Applications .32
...................................................................AC Receptacle Selection .33
.................................................................Power Producing Circuits .33
...................................................................Voltage Selector Switch .34
SYSTEM .36
................................................................................STANDBY POWER .37
.................................................................................System Ground .37
............................................................................Safety Precautions .40
...........................................................................................REFUELING .42
...........................................................................ENGINE OIL CHANGE .45
................................................................AUTO THROTTLE
...............................Connections to a Building’s Electrical System .37
.......................................................................Special Requirements .38
.............................................................SERVICING YOUR GENERATOR .39
.............................................THE IMPORTANCE OF MAINTENANCE .39
......................................................................MAINTENANCE SAFETY .40
................................................................MAINTENANCE SCHEDULE .41
...............................................................FUEL RECOMMENDATIONS .43
..................................................................ENGINE OIL LEVEL CHECK .44
....................................................ENGINE OIL RECOMMENDATIONS .46
........................................................................AIR CLEANER SERVICE .47
..................................................AIR CLEANER ELEMENT CLEANING .49
.........................................................................SPARK PLUG SERVICE .50
................................................................SPARK ARRESTER SERVICE .52
.................................................................SEDIMENT CUP CLEANING .53
4
..................................................................................................STORAGE .54
....................................................................STORAGE PREPARATION .54
.............................................................................................Cleaning .54
.....................................................................................................Fuel .54
..........................................................................................Engine Oil .57
...................................................................STORAGE PRECAUTIONS .58
................................................................REMOVAL FROM STORAGE .58
CONTENTS
......................................................................................TRANSPORTING .59
.......................................TAKING CARE OF UNEXPECTED PROBLEMS .60
...................................................................ENGINE WILL NOT START .60
.......................................................................ENGINE LACKS POWER .61
..............................................NO POWER AT THE AC RECEPTACLES .62
....................................NO ELECTRICITY AT THE AC RECEPTACLES .63
....................................................................TECHNICAL INFORMATION .64
.......................................................................Serial Number Location .64
.......................Carburetor Modification for High Altitude Operation .65
...............................................Emission Control System Information .66
................................................................................................Air Index .68
........................................................................................Specifications .69
.....................................................................................Wiring Diagram .70
...................................................................CONSUMER INFORMATION .72
..................................................................Dealer Locator Information .72
..............................................................................Honda Publications .72
............................................................Customer Service Information .73
...............................................................................................ASSEMBLY .74
..................................................................................................SAFETY .74
..............................................The Importance of Proper Assembly .74
..........................................................Important Safety Precautions .75
............................................................................................ASSEMBLY .76
..........................................................................................Unpacking .76
........................................................................................Loose Parts .76
........................................................................Wheel Kit Installation .77
............................................................................Handle Installation .78
......................................................................Hanger Kit Installation .79
..................................................................INITIAL USE INSTRUCTIONS .80
...........................................................................................ENGINE OIL .80
.......................................................................................................FUEL .81
...........................................................................BEFORE OPERATION .82
.....................................................................................REGISTRATION .82
........................................................................................................INDEX .83
.............................QUICK REFERENCE INFORMATION .Inside back cover
5
GENERATOR SAFETY
IMPORTANT SAFETY INFORMATION
Honda generators are designed for use with electrical equipment that
has suitable power requirements. Other uses can result in injury to the
operator or damage to the generator and other property.
Most injuries or property damage can be prevented if you follow all
instructions in this manual and on the generator. The most common
hazards are discussed below, along with the best way to protect
yourself and others.
Operator Responsibility
Know how to stop the generator quickly in case of emergency.
Understand the use of all generator controls, output receptacles,
and connections.
Be sure that anyone who operates the generator receives proper
instruction. Do not let children operate the generator without
parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless, odorless
gas. Breathing carbon monoxide can cause loss of consciousness
and may lead to death.
If you run the generator in an area that is confined, or even partly
enclosed area, the air you breathe could contain a dangerous
amount of exhaust gas.
Never run your generator inside a garage, house, or near open
windows or doors.
6
GENERATOR SAFETY
Electric Shock Hazards
The generator produces enough electric power to cause a serious
shock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such as
rain or snow, or near a pool or sprinkler system, or when your hands
are wet, could result in electrocution. Keep the generator dry.
If the generator is stored outdoors, unprotected from the weather,
check all of the electrical components on the control panel before
each use. Moisture or ice can cause a malfunction or short circuit in
electrical components that could result in electrocution.
Do not connect to a building’s electrical system unless an isolation
switch has been installed by a qualified electrician.
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
−
Keep the generator at least 3 feet (1 meter) away from buildings
and other equipment during operation.
−
Do not enclose the generator in any structure.
−
Keep flammable materials away from the generator.
The muffler becomes very hot during operation and remains hot for
a while after stopping the engine. Be careful not to touch the muffler
while it is hot. Let the engine cool before storing the generator
indoors.
7
GENERATOR SAFETY
Refuel With Care
Gasoline is extremely flammable, and gasoline vapor can explode.
Allow the engine to cool if the generator has been in operation. Refuel
only outdoors in a well-ventilated area with the engine off. Do not
overfill the fuel tank. Never smoke near gasoline, and keep other
flames and sparks away. Always store gasoline in an approved
container. Make sure that any spilled fuel has been wiped up before
starting the engine.
8
GENERATOR SAFETY
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious
injury. Read them carefully.
If a label comes off or becomes hard to read, contact your Honda
generator dealer for a replacement.
9
CONTROLS & FEATURES
COMPONENT & CONTROL LOCATIONS
Use the illustrations on these pages to locate and identify the most
frequently used controls.
AC CIRCUIT PROTECTORS
VO
LTAGE SELECTOR SWITCH
GFCI TEST BUTTON
GFCI RESET BUTTON
ENGINE SWITCH
AC CIRCUIT BREAKER
＊
AUTO THROTTLE
SWITCH
120 V/240 V AC
RECEPTACLE
112200 VV AACC RREECCEEPPTTAACCLLEESS
GROUND TERMINAL
: Except EB4000X
＊
10
AIR CLEANER
FUEL VALVE LEVER
SEDIMENT CUP
CONTROLS & FEATURES
FUEL TANK CAP
CONTROL PANEL
FUEL GAUGE
WHEEL MUFFLER
STARTER GRIP
LIFTING HANGER
OIL FILLER CAP/DIPSTICK
OIL DRAIN PLUG
HANDLE
SPARK PLUG
STAND
MANUAL CHOKE LEVER
11
CONTROLS & FEATURES
CONTROLS
Engine Switch
The engine switch controls the
ignition system.
−
OFF Stops the engine.
−
ON Running position, and for
starting.
Starter Grip
Pulling the starter grip operates
the recoil starter to crank the
engine.
OOFFFF
NGINE SWITCH
E
OONN
Do not allow the starter grip to
snap back against the generator.
Return it gently to prevent
damage to the starter.
Do not let the starter rope rub
against the generator body, or
the rope will wear out
prematurely.
Be careful not to hit your hand
against the handle when pulling
the starter grip.
12
DDiirreeccttiioonn ttoo ppuullll
ST
ARTER GRIP
Fuel Valve Lever
The fuel valve lever is located
between the fuel tank and
carburetor.
CONTROLS & FEATURES
OONN
The fuel valve must be in the ON
OOFFFF
position for the engine to run.
After stopping the engine, turn
the fuel valve to the OFF position.
EL VALVE LEVER
FU
Voltage Selector Switch
The voltage selector switch switches generator output to produce
‘‘120V ONLY’’ or ‘‘120V/240V.’’ If a 240V appliance is connected to the
4-prong receptacle, the switch must be in the ‘‘120V/240V’’ position. If
only a 120V appliance is being connected to any of the 120V 3-prong
receptacles, select the ‘‘120V ONLY’’ position.
Select the voltage before starting the engine.
Switch Position
120V/240V:
The 120V and 120V/240V receptacles can be used
simultaneously.
120V ONLY:
ONLY 120 volts is available in this position; 240 volts is
not available. The most power will be available at the 30A 120V locking
plug receptacle.
VOLTAGE SELECTOR SWITCH
120 V/240 V
120 V ONLY
13
CONTROLS & FEATURES
Auto Throttle System
The Auto Throttle system automatically reduces engine speed when
all loads are turned off or disconnected. When appliances are turned
on or reconnected, the engine returns to the rated speed.
Switch Position
AUTO:
Recommended to minimize fuel consumption and further
reduce noise levels when no load is applied to the generator.
OFF:
The Auto Throttle system does not operate.
Recommended to minimize warm-up time when the
generator is started and when starting a load with large startup power equipments.
TO THROTTLE SWITCH
AU
OOFFFF
OONN
OOFFFF
OONN
AC Circuit Protectors
The AC circuit protectors will automatically switch OFF if there is a
short circuit or a significant overload of the generator at each
receptacle. If an AC circuit protector switches OFF automatically, check
that the appliance is working properly and does not exceed the rated
load capacity of the circuit before resetting the AC circuit protector ON.
AC CIRCUIT PROTECTOR
for Receptacle
CIRCUIT PROTECTOR
AC
for Receptacle
AC CIRCUIT PROTECTOR
for Receptacle
AC CIRCUIT PROTECTOR
for Receptacle
120 V/240 V 20 A (EB4000X)
120 V/240 V 30 A (EB5000X,
EB6500X)
:Except EB4000X
＊
14
120 V 30 A
＊
112200 VV 2200 AA
112200 VV 2200 AA
ON
PUSH
OFF
CONTROLS & FEATURES
AC Circuit Breaker
The AC circuit breaker will automatically switch OFF if there is a short
circuit or a significant overload at the receptacles, or if the ground fault
circuit interrupter (GFCI) detects a ground fault current.
Check the following if the AC circuit breaker switches OFF
automatically:
When the GFCI RESET button is extended (page ):
Unplug all appliances from the receptacles and check the
−
22
appliance for any defects as described in TAKING CARE OF
UNEXPECTED PROBLEMS (page ).
60
After making repairs, push the GFCI RESET button, and then turn
the AC circuit breaker ON.
When the GFCI RESET button is not extended:
−
Check that the appliance is working properly and does not exceed
the rated load capacity of the circuit before switching the AC
circuit breaker ON again.
The AC circuit breaker may be used to switch the generator power ON
or OFF.
GFCI RESET BUTTON
ON
AC CIRCUIT BREAKER
OFF
15
CONTROL & FEATURES
Folding Handle
The foldable handle is intended for ease of transportation and should
be folded when the generator is stationary. Do not rest objects on the
extended handle.
To Extend The Handle
Lift handle upward. Lock lever will lock and secure the handle into
place.
To Fold The Handle
Press handle lock lever downward.
1.
Lower the handle.
2.
HANDLE
Handle
transport
position
16
Generator
stationary
position
HANDLE LOCK LEVER
FEATURES
CONTROLS & FEATURES
Oil Alert
The Oil Alert system is designed to prevent engine damage caused by
an insufficient amount of oil in the crankcase. Before the oil level in the
crankcase can fall below a safe limit, the Oil Alert system will
automatically stop the engine (the engine switch will remain in the ON
position).
If the engine stops and will not restart, check the engine oil level (see
page ) before troubleshooting in other areas.
Automatic Engine Stop Function
Oil Alert Function
During operation, the engine will automatically stop if there is not
enough oil in the tank. Moreover, if the generator is on a slope, the oil
alert function may operate and stop the engine.
Overspeed Detection Function
To protect the engine from exceeding the engine load, the engine will
automatically stop if the engine speed becomes abnormal.
Abnormal Voltage Detection Function
The engine will automatically stop during generation when it detects
abnormal voltage.
System
44
If the engine stops, make sure the oil level is correct. Wait a few
minutes, and then try to restart the engine. If the engine still won’t
start, take the generator to your authorized servicing Honda power
equipment dealer.
17
CONTROLS & FEATURES
Auto Choke and Throttle Control System
The ECM of this engine controls the choke valve and throttle
automatically.
When starting and warming up the engine, you do not need to operate
the choke lever unless the engine is hard to start using the normal
starting procedure.
＊
ECM
MANUAL CHOKE LEVER
＊
ECM: Engine Control Module
iAVR (Intelligent Auto Voltage Regulator)
This generator is equipped with an intelligent, automatic voltage
regulator. The iAVR provides power in excess of the maximum rating
for up to ten seconds to start appliances that require high startup
current.
The total amount of power available for each generator model is:
EB4000X
EB5000X
EB6500X
5,000 watts for up to 10 seconds
7,000 watts for up to 10 seconds
7,000 watts for up to 10 seconds
18
CONTROLS & FEATURES
Fuel Gauge
The fuel gauge is a mechanical device that measures the fuel level in
the tank. The red indicator in the window will reference the level in
relation to full or empty. To provide increased operating time, start
with a full tank before beginning operation. Check the fuel level with
the generator on a level surface. Always refuel with the engine OFF
and cool.
FUEL GAUGE FUEL TANK CAP
EMPTYFULL
Ground Terminal
The generator ground terminal is connected to the frame of the
generator, the metal non-current-carrying parts of the generator, and
the ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician,
electrical inspector, or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the generator.
GROUND TERMINAL
19
CONTROLS & FEATURES
Using the generator in rain or snow
or near water can lead to death from
electric shock. Keep the generator
dry.
Ground Fault Circuit Interrupter (GFCI)
All receptacles on the generator are protected by a Ground Fault
Circuit Interrupter (GFCI) for protection against the shock hazard of
ground fault current. The GFCI has a TEST and RESET button and is
connected to the AC circuit breaker.
An example of ground-fault current is the current that would flow
through a person who is using an appliance with faulty insulation and,
at the same time, is in contact with an electrical ground such as a
plumbing fixture, wet floor, or earth.
The ground fault circuit interrupter will not protect against short
circuits or overloads. The AC circuit breaker in the control panel that
supplies power to the circuit provides that protection (refer to AC
circuit breaker on page ).
15
20
GFCI TEST BUTTON
AC CIRCUIT BREAKERGFCI RESET BUTTON
CONTROLS & FEATURES
Observe the following precautions to ensure proper GFCI operation
and to reduce shock hazards:
Use grounded 3-conductor extension cords, tools, and appliances,
or double-insulated tools and appliances.
Inspect cords and plugs, and replace if damaged.
Do not use cord lengths greater than 164 feet (50 meters), and do
not use multiple tools and appliances with built-in noise filters. Such
use may activate the GFCI and trip the AC circuit breaker.
21
CONTROLS & FEATURES
Inspection:
Always check GFCI operation before using the generator.
Youriskelectricshockifyou
operate this generator with a faulty
GFCI (ground fault circuit
interrupter).
Test GFCI before use.
If GFCI fails test, do not use your
generator. See your Honda dealer.
Unplug all tools and appliances from the generator.
1.
Start the engine.
2.
Turn the AC circuit breaker to the ON position.
3.
Turn the Auto Throttle switch to the OFF position.
4.
Press the GFCI TEST button. The RESET button should extend, and
5.
the AC circuit breaker should switch to the OFF position.
If the GFCI and AC circuit breaker do not function as described, take
the generator to an authorized Honda generator dealer for repair.
GFCI TEST BUTTON
GFCI RESET BUTTON
AC CIRCUIT BREAKER
OFF
22
CONTROLS & FEATURES
Press the GFCI RESET button. The RESET button should stay in,
6.
flush with its base plate.
With the RESET button in and the engine running, turn the AC circuit
breaker to the ON position. The AC circuit breaker should remain in
the ON position. The AC circuit breaker will not remain in the ON
position if the RESET button is extended.
If the GFCI and AC circuit breaker do not function as described, take
the generator to an authorized Honda generator dealer for repair.
AC CIRCUIT BREAKER
GFCI RESET BUTTON
ON
During generator use, if the GFCI RESET button extends and the AC
circuit breaker trips, this usually indicates a faulty power tool,
appliance, or cord.
If that occurs, perform test steps 1 through 6 to verify that the GFCI
and AC circuit breaker are in proper working order. If the GFCI and AC
circuit breaker test correctly, then you will know that the fault is in the
power tool, appliance, or cord. Repair or replace the faulty power tool,
appliance, or cord before further use.
23
BEFORE OPERATION
ARE YOU READY TO GET STARTED?
Your safety is your responsibility. A little time spent in preparation will
significantly reduce your risk of injury.
Knowledge
Read and understand this manual. Know what the controls do and
how to operate them.
Familiarize yourself with the generator and its operation before you
begin using it. Know how to quickly shut off the generator in case of
an emergency.
If the generator is being used to power appliances, be sure that they
do not exceed the generator’s load rating (see page ).32
IS YOUR GENERATOR READY TO GO?
For your safety, and to maximize the service life of your equipment, it
is very important to take a few moments before you operate the
generator to check its condition. Be sure to take care of any problem
you find, or have your servicing dealer correct it, before you operate
the generator.
24
Improperly maintaining this
generator, or failing to correct a
problem before operation, could
cause a malfunction in which you
could be seriously injured.
Always perform a pre-operation
inspection before each operation,
and correct any problem.
BEFORE OPERATION
To prevent a possible fire, keep the generator at least 3 feet (1 meter)
away from building walls and other equipment during operation. Do
not place flammable objects close to the engine.
Before beginning your pre-operation checks, be sure the generator is
on a level surface and the engine switch is in the OFF position.
Check the Engine
Check the oil level (see page ). A low oil level will cause the Oil Alert
system to shut down the engine or prevent it from starting.
Check the air cleaner (see page ). A dirty air cleaner element will
restrict air flow to the carburetor, reducing engine and generator
performance.
Check the fuel level (see page ). Starting with a full tank will help to
eliminate or reduce operating interruptions for refueling.
44
47
42
25
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