Honda Power Equipment EB6500 User Manual

Thank you for purchasing a Honda generator. This manual describes the operation and maintenance of the Honda

Generator: EB6500 All information in this publication is based on the latest product information available at the time of printing.

Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.

This manual should be considered a permanent part of the generator and

should remaine with it if it is resold.

READ THIS OWNER’S MANUAL CAREFULLY. Pay special attention to

these symbols and any instructions that follow:

Indicates serious injury or deaUh WUU resuh iff instructions are

not followed.

Indicates a strong possibility Ehat serious injury or death may

result if instructions are not followed.

CAUTION: indicates a possibility that rnino~ injury could result if

instructions are not followed.

m Indicates that equipment or property damage could result if instructions are not followed.

Honda generator is designed to give safe and dependable service if operated according to instructions. Operating this generator requires special effort on your part to ensure your safety and the safety of others. Using this generator for a purpose not intended may cause injury or

property damage.

Careless operation or misuse may cause injury or property damage. Read and understand the owner’s manual before operating this generator.

If a problem should arise, or if you have any questions about your

1 . SAFETY INFORMATION.. ...........................................................................

2. COMPONENT

3. PRE-OPERATION

4. STARTING THE ENGINE ............................................................................

5. GENERATOR

6. STOPPING 0 High altitude

7. MAINTENANCE .........................................................................................

8. TRANSPORTING/STORAGE

9. TROUBLESHOOTING ......................................

10. WIRING DIAGRAM 1 1. SPECIFICATIONS

12. HANGER KIT INSTALLATION

13. 2 WHEEL

14. BATTERY

15. WARRANTY

IDENTIFICATION

CHECK..

USE

.....................................................................................

THE ENGINE

operation .........................................................................

KIT INSTALLATION.. ..............................................................

TRAY KIT

SERVICE.. ...........................................................................

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.................................................................. 42

.3 .6

.17

.25 .26 .27 .36 .38 .40 .41

.43 .44 .46

‘I. SAFETY INFORMATION

SAFETY INFORMATION

For your safety and the safety of others, pay special attention to these precautions:

Operator Responsibility

l Know how to stop the generator quickly in case of emergency. Unders-

tand the use all generator controls, output receptacls, and connections.

l Be sure that anyone who operates the generator receives proper in-

struction. Do not let children operate the generator without parental supervision.

Electric Shock Hazards

l The generator produces enough electric power to cause a serious shock

or electrocution if misused.

l Using a generator or electrical appliance in wet conditions, such as rain

or snow, or near a pool or sprinkler system, or when your hands are wet,

could result in electrocution. Keep the generator dry.

l If the generator is stored outdoors, unprotected from the weather,

check the Ground Fault Circuit Interrupter (GFCI) receptacle, and all

other electrical components on the control panel, before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution.

l Do not connect to a building’s electrical system unless an isolation

switch has been installed by a qualified electrician.

Fire and Burn Hazards

l The exhaust system gets hot enough to ignite some materials.

-Keep the generator at least 1 meter (3 feet) away from buildings and other equipment during operation.

-Keep flammable materials away from the generator.

l The muffler becomes very hot during operation and remains hot for a

while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.

l Gasoline is extremely flammable and is explosive under certain

conditions, Do not smoke or allow flames or sparks where the generator is refueled or where gasoline is stored. Refuel in a well-ventilated area with the engine stopped.

Carbon Monoxide Hazards

l Exhaust contains poisonous carbon monoxide, a colorless and odorless

gas. Breathing exhaust can cause loss of consciousness and may lead to death.

l If you run the generator in an area that is confined, or even partially

enclosed, the air you breathe could contain a dangerous amount of exhaust gas. To keep exhaust gas from building up, provide adequate

ventilation.

WARNING LABEL LOCATION

Read these labels before operating the generator.

Your Honda generator comes with several labels containing important safety information. Anyone who uses the generator should read and understand this information before operating the generator.

The labels should be considered as permanent parts of the generator. If a’ label comes off or becomes hard to read, contact an authorized Honda

generator dealer for replacements.

[N~NG I

DO NOT USE INDOOR

mmwn~~~ PARRnN L

-,--..--- ~~.\YV.. JUNOXIDE

‘S EXHAUST GAS CON;]

ATTENTION kE PAS UTlLlSER DANS UN ENDdOlT PERME A CAUSE

DU RISQUE D EMPDISDNNEMENT DU GAZ.

ATENClON NO LO USE EN LUGARES CERRADOS PORDUE EL

MONOXIDE DE CARBDND ES VENENDSO.

2.COMPONENT IDENTIFICATION

GFCI RECEPTACLE

---I----

\-J

AIR CLEANER

FUEL VALVE

OIL ALERT LAMP

ENGINE SWITCH

HANGER

ENGINE SERIAL NUMBER

RECOIL STARTER GRIP

VOLTAGE SELECTOR SWITCH

AC CIRCUIT

I)REAKER

ENGINE OIL FILLER CAP

AUTO-THROTTLE SWITCH

1 ENGINE OIL DRAIN PLUG

AC RECEPTACLES

GROUND TERMINAL

WHEEL

GUARD PLATE

FUEL FILLER CAP

BATTERY TRAY

OCCUPANTS (GFCI)

TEST RECORD

PARK PLUG CAP

FRAME SERIAL NUMBER

* Record the engine and frame serial numbers for your future reterence.

Refer to these serial numbers when ordering parts, and when making

technical or warranty inquiries (see page 46)

Frame serial number: Engine serial number:

3.PRE-OPERATION CHECK

Engine oil j-liEiq

l Engine oil is a major factor affecting engine performance and service

life. Non-detergent and 2-stroke engine oils are not recommended.

l Check the generator on a level surface with the engine stopped.

Use Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturer’s requirements for Service Classification SG, SF/CC, CD. Motor oils classified SG, SF/CC, CD will show this designation on the container.

SAE low-30 is recommended for general, all-temperature use. Other viscosities shown, in the chart may be used when the average

temperature in your area is within the indicated range.

1 .Remove the oil filler cap and wipe the dipstick clean.

2.Check the oil level by inserting the dipstick in the filler neck without

screwing it in.

3.lf the fevel is low, add the recommended oil to the upper mark on the

dipstick.

rs,,,,

-30 -20 -10 0 10

NOTE: The Oil Alert system will automatically stop the engine before the oil level falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level regularly.

OIL FILLER CAP OIL FILLER HOLE

LEVEL

Fuel

Remove the filler cap and check the fuel level. Refill the tank if the fuel level is low. Do not fill above the shoulder of fuel strainer.

Your engine is designed to use any gasoline that has a pump octane number (R +MV2 of 86 or higher, or that has a research octane number of 91 or higher. Gasoline pumps at service station normally display the pump octane number. We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust system components.

Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust or water in the fuel tank.Use of a lower octane gasoline can cause persistent “pinging” or heavy “spark knock” (a metallic rapping

noise) which, if severe,can lead to engine damage.

If “spark knock” or “pinging” occurs at a steady engine speed under

normal load, change brands of gasoline. If spark knock or pinging persists, consult your authorized Honda dealer. Failure to do so is considered

misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty.

Occasionally you may hear light spark knock while operating under heavy

loads. This is no cause for concern. It simply means your engine is

operating efficiently.

Fuel tank capacity: 17.0 0 (4.49 US gal , 3.74 Imp gal)

FUEL FILLER CAP

l Gasoline is extremely flammable and is explosive under certain

l conditions.

Refuel in a well-ventilated area with the engine stopped. Do not smoke

or allow flames or sparks in the area where the engine is refueled or

l where gasoline is stored.

Do not overfill the fuel tank (there should be no fuel in the filler neck). After refueling, make sure the tank cap is closed properly and securely.

l Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may

ignite. lfany fuel is spilled, make sure the area is dry before starting the engine.

l Avoid repeated or prolonged contact with skin or breathing of vapor.

KEEP OUT OF REACH OF CHILREN.

GASOLINES CONTAINING ALCOHOL

If you decide to use a gasoline containing alcohol (gasohol), be sure its octane rating is at least as high as that recommended by Honda. There are

two types of “gasohol”: one containing ethanol, and the other containing

methanol. Do not use gasohol than contains more than 10% ethanol. Do not use gasoline containing methanol (methyl or wood alcohol) that dose not also contain cosolvents and corrosion inhibitors for methanol. Never use gasoline containing more than 5% methanol, even if it has cosolvents and corrosion inhibitors.

NOTE:

l Fuel system damage or engine performance problems resulting from the

use of fuels that contain alcohol is not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete.

l Before buying fuel from an unfamiliar station, try to find out if the fuel

contains alcohol,if it dose, confirm the type and percentage of alcohol used. If you notice any undesirable operating symptoms while using a gasoline

that contains alcohol, or one that you think contains alcohol, switch to a

gasoline that you know does not contain alcohol.

Air cleaner

Check the air cleaner elements to be sure they are clean and in’good condition. Clean or replace the element if necessary (page

30).

f-iieiq

Never run the engine without the air cleaner. Rapid engine wear will

result.

AIR CLEANER ELEMENT

4.STARTlNG THE ENGINE

1 .Make sure that the AC circuit breaker is in the OFF position. The

generator may be hard to start if a load is connected.

AC ClRCiJlT BREAKER

2. Turn the fuel valve to the ON position.

FUEL VALVE

3. Pull the choke rod out to the CLOSED position.

NOTE: Do not use the choke if the engine is warm or if the air temperature is high.

ROD

CHOKE

4. Make sure the auto-throttle switch is OFF, or more time will be required

for warm up.

5. Start the engine 0 With recoil starter:

Turn the engine switch to the ON position

ENGINE SWITCH

Pull the starter grip lightly until resistance is felt, then pull briskly. riiEiq

Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter or housing.

ARTER GRIP

+ 36 hidden pages

Honda Power Equipment EB6500 User Manual

CONTENTS

2.COMPONENT IDENTIFICATION