The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
California Proposition 65
This product contains or emits
chemicals known to
California to cause cancer, birth defects
or other reproductive harm
Exhaust contains poisonous carbon
monoxide gas that can build up to
dangerous levels in closed areas.
Breathing carbon monoxide can
cause unconsciousness or death.
Never run the generator in a closed,
or even partly closed area where
peop
le may be present.
the state of
Keep this owner’s manual handy so that you can refer to it at any time.
This owner’s manual is considered a permanent part of the generator
and should remain with the generator if resold.
The information and specifications included in this publication were in
effect at the time of approval for printing. Honda Moto
reserves the right, however, to discontinue or change specifications or
design at any time without notice and without incurring any obligation
whatsoever.
r Co., Ltd.
INTRODUCTION
Congratulations on your selection of a Honda generator. We are
certain you will be pleased with your purchase of one of the finest
generators on the market.
We want to help you get the best results from your new generator and
to operate it safely. This manual contains all the inform
to do that; please read it carefully.
ation on how
As you read this manual, you will find info
symbol. That information is intend
damage to your generator, other property, or the environment.
We suggest you read the
understand its coverage and your responsibilities of ownership. The
Distributor’s Limited Warranty
have been given to you by your dealer.
When your generator needs scheduled maintenance, keep in mind
that your Honda
Honda generators and is supported by the parts and service divisions
of American Honda. Your Honda servicing dealer is dedicated to your
satisfaction and will be pleased to answer your questions and
concerns.
Best Wishes,
Honda Motor Co., Ltd.
servicing dealer is specially traine
Distributor’s Limited Warranty
is a separate document that should
rmation preceded by a
ed to help you avoid
to fully
d in servicing
1
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using this
generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided
operating procedures and other information on labe
manual. This information alerts you to potential hazards that could
hurt you or others.
Of course, it is not practical or possible to warn you about all the
hazards associated with
must use your own good judgment.
You will find important safety information in a variety of forms,
uding:
incl
• Safety Labels — on the generator.
• Saf
ety Messages — preceded by a safety ale
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
operating or maintaining a generator. You
You WILL be KILLED or SERIOUSLY HURT if
you don’t follo
w instructions.
ls and in this
rt symboland one
You CAN be KILLED or SERIOUSLY HURT if
you don’t follo
You CAN be HURT if you don’t follow
uctions.
instr
• Safety Headings — such as
• Safety Section — such as
• Instructions — how to use this generator correctly and safely.
This entire book is filled with important safety information — please
read it carefully.
INDEX .......................................................................................................87
QUICK REFERENCE INFORMATION ............................ Inside back cover
5
GENERATOR SAFETY
IMPORTANT SAFETY INFORMATION
Honda generators are designed for use with electrical equipment that
has suitable power requirements. Ot
operator or damage to the generator and other property.
Most injuries or property damage can be prevented if you follow all
instructions in this manual and on the g
hazards are discussed below, along with the best way to protect
yourself and others.
Operator Responsibility
• Know how to stop the generator quickly in case of emergency.
• Understand the use of all generator controls, output receptacles,
and connections
• Be sure that anyone who operates the generator receives proper
nstruction. Do not let children
i
parental supervision.
Carbon Monoxide Hazards
A generator's exhaust contains toxic carbon monoxide, which you
not see or smel
can
MINUTES. To avoid carbon monoxide poisoning, follow these
instructions when operating a generator:
.
l. Breathing carbon monoxide can KILL YOU IN
her uses can result in injury to the
enerator. The most common
operate the generator without
• Only run a generator OUTSIDE, far away from windows, doors, and
vents
.
• Never operate a generator inside a house, garage, basement, crawl
space, or any enclosed or partially enclosed spa
• Never operate a generator near open doors or windows.
• Get fresh air and seek medical attention immediately if you suspect
you have inhaled carbon
Early symptoms of carbon monoxide exposure include headache,
fatigue, shortness of breath, nause
exposure to carbon monoxide can cause loss of muscular
coordination, loss of consciousness, and then death.
To alert you to potentially dangerous levels of carbon monoxide coming
from a generator operating outside, or from o
battery operated carbon monoxide alarms or plug-in carbon monoxide
alarms with battery back-up on every level of the home and outside
sleeping areas in accordance with the manufacturer’s instructions.
monoxide.
a, and dizziness. Continued
ce.
ther sources, install
6
GENERATOR SAFETY
Electric Shock Hazards
• The generator produces enough electric power to cause a serious
shock or electrocution if misused.
• Using a generator or electrical appliance in wet conditions, such as
rain or snow, or near a po
hands are wet, could result in electrocution. Keep the generator dry.
• If the generator is stored outdoors, unprotected from the weather,
check the Ground Fault Circuit Interr
other electrical components on the control panel before each use.
Moisture or ice can cause a malfunction or short circuit in electrical
components that could result in electrocution.
• Do not connect to a building’s electrical system unless an isolation
switch has been
Fire and Burn Hazards
• The exhaust system gets hot enough to ignite some materials.
– Keep the generator at least 3 feet (1 meter) away from buildings
and other equipment during operation.
–
Do not enclose the generator in any structure.
– Keep flammable materials away from the generator.
installe
ol or sprinkler system, or when your
upter (GFCI) receptacle and all
d by a qualified electrician.
• The muffler becomes very hot during operation and remains hot for
a while after stopping the e
while it is hot. Let the engine cool before storing the generator
indoors.
ngine. Be careful not to touch the muffler
7
GENERATOR SAFETY
Refuel With Care
Gasoline is extremely flammable, and gasoline vapor can explode.
Do not refuel during operation.
Allow the engine to cool if it has been in operation.
Refuel only outdoors in a well-ventilated area and on a level surface.
Never smoke near gasoline, and keep other flames and sparks away.
Do not overfill the fuel tank.
Make sure that any spilled fuel has been wiped up before starting the
engine.
Always store gasoline
in an approved container.
8
GENERATOR SAFETY
SAFETY LABEL LOCATIONS
These labels warn you of potential hazards that can cause serious
injury. Read them carefully.
If a label comes off or becomes hard to read, contact your Honda
generator dealer for a replac
ement.
9
CONTROLS & FEATURES
AC CIRCUIT PROTECTORS
RECEPTACLES
ENGINE
SWITCH
GFCI RESET BUTTON
GFCI TEST BUTTON
VOLTAGE SELECTOR SWITCH
<EB4000X>
GROUND
TERMINAL
AUTO THROTTLE SWITCH
AC CIRCUIT BREAKER
*
*: Except EB4000X
GFCI RECEPTACLES
COMPONENT & CONTROL LOCATIONS
Use the illustrations on these pages to locate and identify the most
frequently used controls.
10
FUEL TANK CAP
CONTROL PANEL
OIL FILLER CAP/DIPSTICK
OIL DRAIN PLUG
STARTER GRIP
SEDIMENT CUP
FUEL VALVE LEVER
AIR CLEANER
LIFTING HANGER
FUEL GAUGE
HANDLE
SPARK PLUG
MANUAL CHOKE LEVER
STAND
MUFFLER
WHEEL
CONTROLS & FEATURES
11
CONTROLS & FEATURES
ENGINE SWITCH
OFF
ON
Direction to pull
STARTER GRIP
CONTROLS
Engine Switch
The engine switch controls the
ignition system.
OFF – Stops the engine.
ON – Running position, and for
starting.
rter Grip
Sta
Pulling the starter grip operates
the recoil starter to crank the
engine.
•
Do not allow the starter grip to
snap back against the
generator. Return it gently to
prevent damage to the starter.
•
Do not let the starter rope rub
against the generator body, or
the rope will wear out
prematurely.
•
Be careful not to hit your hand
against the handle when pulling
the starter grip.
12
Fuel Valve Lever
FUEL VALVE LEVER
OFF
ON
VOLTAGE SELECTOR SWITCH
120 V/240 V
120 V ONLY
The fuel valve lever is located
between the fuel tank and
carburetor.
The fuel valve must be in the ON
position for the eng
ine to run.
After stopping the engine, turn
the fuel
valve to the OFF position.
CONTROLS & FEATURES
Voltag
e Selector Switch
The voltage selector switch switches generator output to produce
‘‘120V ONLY’’ o
r ‘‘120V/240V.’’ If a 240V appliance is connected to the
4-prong receptacle, the switch must be in the ‘‘120V/240V’’ position. If
only a 120V appliance is being connected to any of the 120V 3-prong
receptacles, select the ‘‘120V ONLY’’ position.
Select the voltage before starting the engine.
Switch Position
20V
120V/240V: The 1
and 120V/240V receptacles can be used
simultaneously.
120V ONLY: ONLY 120
volts is available in this position; 240 volts is
not available. The most power will be available at the 30A 120V
locking plug receptacle.
13
CONTROLS & FEATURES
AUTO THROTTLE SWITCH
OFF
ON
ON
OFF
Auto Throttle® System
The Auto Throttle
®
system automatically reduces engine speed when
all loads are turned off or disconnected. When appliances are turned
on or reconnected, the engine returns to the rated speed.
Switch Position
ON:Recommended to minimize fuel consumption and further
reduce noise levels when no load is applied to the generator.
OFF:The Auto Throttle system doe
Recommended to minimize w
is started and when starting a load with large star
s not operate.
arm-up time when the generator
t-up power
requirements.
14
CONTROLS & FEATURES
④ 120/240 V 20 A
OFF
ON
AC CIRCUIT PROTECTOR for Receptacle ④
AC CIRCUIT PROTECTOR
for Receptacle ③
AC CIRCUIT PROTECTOR
for Receptacle ②
AC CIRCUIT PROTECTOR
for Receptacle ①
① 120 V 30 A
④ 120/240 V 30 A
PUSH
*: Except EB4000X
*
② GFCI RECEPTACLE
(120 V 20 A DUPLEX RECEPTACLE)
AC CIRCUIT PROTECTOR
③ GFCI RECEPTACLE
(120 V 20 A DUPLEX RECEPTACLE)
<EB4000X>
AC Circuit Protectors
The AC circuit protectors will automatically switch OFF if there is a
short circuit or a significant overload of the generator at each
receptacle. If an AC circuit protector switches OFF automatically, check
that the appliance is working properly and does not exceed the rated
load capacity of the circuit before resetting the AC circuit protector ON.
15
CONTROLS & FEATURES
RECEPTACLE A
(120 V 30 A)
RECEPTACLE B
EB4000X:
120/240 V 20 A
EB5000X, EB6500X:
120/240 V 30 A
AC CIRCUIT BREAKER
RECEPTACLE C
(120 V 20 A DUPLEX RECEPTACLES)
ON
OFF
AC Circuit Breaker
The AC circuit breaker will automatically switch OFF in the following
cases.
f there is a short circuit or a significant overload at the receptacles.
• I
• If there is a ground-fault current from either receptacles A or B.
The AC circuit breaker may be used to switch the generator power ON
or OFF.
16
CONTROLS & FEATURES
AC CIRCUIT BREAKER
GFCI SYSTEM ②
(120V-20A DUPLEX RECEPTACLES)
RECEPTACLE A
(120 V 30 A)
GFCI SYSTEM ①
120V-30A, 120V/240V-20A (EB4000X),
120V/240V-30A (EB5000X,EB6500X) RECEPTACLES
()
RECEPTACLE B
EB4000X:
120/240 V 20 A
EB5000X, EB6500X:
120/240 V 30 A
Ground Fault Circuit Interrupter (GFCI)
This generator has two types of Ground Fault Circuit Interrupter (GFCI)
systems, GFCI system ① and GFCI system ② .
GFCI System ①
120V-30A, 120V/240V-20A (EB4000X),
()
120V/240V-30A (EB5000X, EB6500X) RECEPTACLES
If there is a ground-fault current from either A or B receptacle, it will
off the power to receptacle
shut
If this GFCI system ① activates, the AC circuit breaker will be
switched to OFF position and it will shut off power to all recep
including GFCI system ② 120 V 20 A DUPLEX RECEPTACLES.
GFCI System ②
(120V-20A DUPLEX RECEPTACLE)
If there is a ground-fault current from either 120 V 20 A DUPLEX
RECEPTACLE,
then the GFCI System ② will shut off the power to that
120 V 20 A DUPLEX RECEPTA
s A and B.
tacles,
CLE. GFCI system ① will not be affected.
17
CONTROLS & FEATURES
GFCI RECEPTACLES
(120 V 20 A DUPLEX RECEPTACLES)
120 V 30 A RECEPTACLE
EB4000X:
120/240 V 20 A RECEPTACLE
EB5000X, EB6500X:
120/240 V 30 A RECEPTACLE
All receptacles on the generator are protected by a Ground Fault
Circuit Interrupter (GFCI) for protection against the shock hazard of
ground-fault current.
An example of ground-fault current is the current that would flow
through a pers
at the same time, is in contact with an electrical ground such as a
plumbing fixture, wet floor, or earth. The GFCI will protect against
current flowing through that person.
The GFCI will not protect against short circuits or overloads.
GFCIs can be expected to interrupt power supply if there are ground
faults or stray curr
devices, wiring, or equipment. Due to the risk of a power interruption,
this generator is not recommended for powering medical or life
support equipment.
on who is using an appliance with faulty insulation and,
ent imposed on the wiring by other electrical
18
CONTROLS & FEATURES
HANDLE
Handle
transport
position
Generator
stationary
position
HANDLE LOCK LEVER
Folding Handle
The foldable handle is intended for ease of transportation and should
be folded when the generator is stationary. Do not rest objects on the
extended handle.
To Extend The Handle
Lift handle upward. Lock lever will lock and secure the handle into
place.
To Fold The Handle
1. Press handle lock lever downward.
2. Lower the handle.
19
CONTROLS & FEATURES
FEATURES
®
Oil Alert
The Oil Alert
by an insufficient amount of oil in the crankcase. Before the oil level in
the crankcase can fall below a safe limit, the Oil Alert system will
automatically stop the engine (the engine switch will remain in the ON
position).
If the engine stops and will not restart, check the engine oil level (see
page 49) before troubleshooting in other areas.
Automatic Engine Stop Function
System
®
system is designed to prevent engine damage caused
Alert F
Oil
During operation, the engine will automatically stop if there is not
enough oil in the tank. Moreover, if the generator is on a slope, the oil
alert function may operate and stop the engine.
Overspeed Detection Function
To protect the engine from exceeding the engine load, the engine will
automatically stop if the engine speed becomes abnormal.
Abnormal Voltage Detection Function
The engine will automatically stop during generation when it detects
abnormal voltage.
If the engine stops, make sure the oil level is correct. Wait a few
minutes, and
start, take the generator to your authorized servicing Honda power
equipment dealer.
unction
then try to restar
t the engine. If the engine still won’t
20
CONTROLS & FEATURES
* ECM
MANUAL CHOKE LEVER
* ECM: Engine Control Module
Auto Choke and Throttle Control System
The ECM of this engine controls the choke valve and throttle
automatically.
When starting and warming up the engine, you do not need to operate
the choke lever un
starting procedure.
less the engine is hard to start using the normal
iAVR (Intelligent Auto Voltage Regulator)
This generator is equipped with an intelligent, automatic voltage
regulator. The iAVR pro
vides power in excess of the maximum rating
for up to ten seconds to start appliances that require high startup
current.
The total amount of power available for each generator model is:
EB4000X: 5,000 watts for up to 10 seconds
EB5000X: 7,000 watts for up to 10 seconds
EB6500X: 7,000 watts for up to 10 seconds
21
CONTROLS & FEATURES
FUEL GAUGE
FUEL TANK CAP
EMPTYFULL
GROUND TERMINAL
Fuel Gauge
The fuel gauge is a mechanical device that measures the fuel level in
the tank. The red indicator
relation to full or empty. To provide increased operating time, start
with a full tank before beginning operation. Check the fuel level with
the generator on a level surface. Always refuel with the engine OFF
and cool.
in the window will reference the level in
Ground Terminal
The generator ground terminal is connected to the frame of the
r,
generato
the metal non-current-carrying parts of the generator, and
the ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician,
electri
cal inspector,
or local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the generator.
22
BEFORE OPERATION
ARE YOU READY TO GET STARTED?
Your safety is your responsibility. A little time spent in prep
significantly reduce your risk of injury.
Knowledge
Read and under
how to operate them.
Familiarize yourself with the generator and its operation before you
begin using it. Know how to
an emergency.
If the generator is being used to power appliances, be sure that they
do not exceed the g
IS YOUR GENERATOR READY TO GO?
For your safety, to ensure compliance with environmental regulations,
and to
important to take a few moments before you operate the generator to
check its condition. Be sure to take care of any problem you find, or
have your servicing dealer correct it, before you operate the
generator.
maximize the
stand this manual. Know what the controls do and
quickly shut off the generator in case of
enerator’s load rating (see page 37).
service life of your equipment, it is very
aration will
Failure to properly maintain this
generator, or failing to correct a
problem before operation, could
result in a significant malfunction.
Some malfunctions can seriously
hurt or kill you.
ays perform a pre-operation
Alw
inspection before each operation
and corr
ect any problems.
23
BEFORE OPERATION
To prevent a possible fire, keep the generator at least 3 feet (1 meter)
away from building walls and other equipment during operation. Do
not place flammable objects close to the engine.
Before beginning your pre-operation checks, be sure the generator is
on a level surface and the engine switch is
Check the Engine
• Before each use, look around and underneath the engine for signs
of oil or gasoline leaks.
• Che
ck the oil level (see page 49). A low oil level will cause the Oil
Alert system to shut down the engine or prevent it from starting.
• Check the air cleaner (see page 52). A dirty air cleaner element will
restrict air flow to the carburetor, reducing engine and generator
p
erformance.
heck the fuel level (see page 47). Starting with a full tank will help
• C
to eliminate or reduce operating interruptions for refueling.
Check the GFCI
in the OFF position.
Check the GFCI operation (see page 30) after starting the engine.
24
OPERATION
SAFE OPERATING PRECAUTIONS
Before operating the generator for the first
GENERATOR SAFETY
page 23).
For your safety, do not operate the generator in an enclosed area such
as a garage. Your gene
monoxide gas that can collect rapidly in an enclosed area and cause
illness or death.
Before connecting an AC appliance or power cord to the generator:
(see page 6) and
rator’s exhaust contains poisonous carbon
Exhaust contains poisonous carbon
monoxide gas that can build up to
dangerous levels in closed areas.
Breathing carbon monoxide can
se unconsciousness or dea
cau
Never run the generator in a closed,
or even partly closed area where
people may b
e present.
time, review chapters
BEFORE OPERATION
th.
(see
• Use grounded 3-prong extension cords, tools, and appliances, or
double-insulated tools and app
• Inspect cords and plugs, and replace if damaged.
• Do not use cord lengths greater than 164 feet (50 meters), and do
not us
use may activate the GFCI and trip the circuit breaker.
• Make sure that the appliance is in good working order. Faulty
appliances or power cords can crea
• Make sure the electrical rating of the tool or appliance does not
exceed the rated p
• Operate the generator at least 3 feet (1 meter) away from buildings
and other equipment.
• D
• Do not place flammable objects close to the engine or locate the
generator near
e multiple tools and appliances with built-in noise filters. Such
ower of the generator or the receptacle being used.
o not operate the generator in an enclosed structure.
flammable materials.
liances.
te a potential for electric shock.
25
OPERATION
FUEL VALVE LEVER
OFF
AC CIRCUIT BREAKER
ON
STARTING THE ENGINE
To prevent a possible fire, keep the generator at least 3 feet (1 meter)
away from building
not place flammable objects close to the engine.
Operating this generator less than 3 feet (1 meter) from a building or
other obstruction can cause overheating and damage the generator.
For proper cooling, allow at least 3 feet (1 meter) of empty space
above and around the generator.
walls and other equipment during operation. Do
Refer to
the
AC OPERATION
to
1. Make sure that all appliances
are disconnected from the A
receptacle.
2. Make sure that the AC circuit
breaker is in the OFF position.
3. T
ON position.
SAFE OPERATING PRECAUTIONS
IS YOUR GENERATOR READY TO GO?
(see page 35) for connecting loads to the generator.
urn the fuel valve lever to the
on page 25 and perform
checks (see page 23). Refer
C
26
4. Make sure the Auto Throttle
ENGINE SWITCH
OFF
AUTO THROTTLE SWITCH
ON
STARTER GRIP
Direction to pull
switch is in the OFF position, or
more time will be required for
warm up.
OPERATION
5. Turn the engine switch to the
ON position.
6. Pull the starter grip lightly until
you fe
briskly in the dire
el resistance; then pull
ction of the
arrow as shown.
Do not allow the starter grip
•
to snap back against the
engine. Return it gently to
prevent damage to the
starter.
•
Do not let the starter rope rub
against the generator body,
or the rope will wear out
prematurely.
•
Be careful not to hit your
hand against the handle
when pulling the starter grip.
27
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