Honda Power Equipment EB11000 User Manual

The engine exhaust from this product contains chemicals known of California defects
to
or
other reproductive harm.
to
the State
The generator is a potential source of electrical shock if misused.
not expose the generator to moisture, rain or snow.
generator get wet, and do not operate
Keep this owner's manual handy, This owner's manual and should remain with the generator if resold.
The information and specifications included in this publication were in effect
reserves the right, however, to discontinue or change specifications or design whatever. written permission.
at
the time of approval for printing. Honda Motor
at
any time without notice and without incurring any obligation
No
part of this publication may be reproduced without
is
considered a permanent part of the generator
iU
with wet hands.
so
you can refer to
Do
not let the
it
at
any time.
Co.,
Do
Ltd.
Congratulations on your selection of certain you will be pleased with your purchase of one generators on the market.
We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read
As
you read this manual, you will find information preceded by
symbol. That information
damage to your generator, other property, or the environment.
it
carefully.
a
Honda generator. We are
is
intended to help you avoid
of
the finest
a
We suggest you read the warranty policy to fully understand coverage and your responsibilities of ownership. The warranty policy
is
a
separate document that should have been given to you by your
dealer. When your generator needs scheduled maintenance, keep in mind
that your Honda servicing dealer
Honda generators. Your authorized Honda servicing dealer dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best Wishes,
Honda Motor
Co.,
Ltd.
is
specially trained in servicing
its
is
1
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using this generator safely
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information hurt you or others.
is
an important responsibility.
alerts
you to potential hazards that could
Of course, hazards associated with operating or maintaining must use your own good judgement.
You will find important safety information in including:
Safety Labels - on the generator. Safety Messages - preceded by a safety alert s mbol
of three signal words, DANGER, WARNING, or
These signal words mean:
Safety Headings - such
INFORMATION.
Safety Section - such as
it
is
not practical or possible to warn you about
You WILL be KILLED or SERIOUSLY HURT if
you don't follow instructions. You CAN be KILLED or SERIOUSLY HURT if
you don't follow instructions.
You
CAN be HURT if you don't follow instruc-
tions.
as
IMPORTANT SAFETY
GENERATOR SAFETY.
a
a
variety of forms,
z
AUTION.
all
the
generator. You
A
and one
Instructions - how to use this generator correctly and safely.
This entire book
it
read
carefully.
is
filled with important safety information - please
2

CONTENTS

SAFETY
COMPONENT IDENTIFICATION CONTROLS
GENERATOR USE
.......................................................................................................
Safety Label Locations Safety Information
........................................................................
...............................................................................
...............................................................
...............................................................................................
Engine Switch
Recoil Starter
Fuel Valve Choke Knob Circuit Breaker Circuit Protector
Ground Fault Circuit Interrupter (GFCI)
Hour Meter Auto-throttle Switch
Ground Terminal
Oil Alert? System
.....................................................................................
......................................................................................
...........................................................................................
........................................................................................
....................................................................................
.................................................................................
..........................................................................................
...........................................................................
................................................................................
...............................................................................
....................................................................................
Connections to a Building Electrical System
Ground System
Special Requirements
AC Applications
AC Operation
AC Receptacle Selection
Auto-throttle System
High Altitude Operation
..................................................................................
........................................................................
..................................................................................
......................................................................................
....................................................................
.........................................................................
.....................................................................
............................................
...................................
5 5 7
9
12 12 12 13 13 14 15 16 20 20 21 21
22 22 22 22 23 24 25 26 27
PRE-OPERATION CHECK
Engine Refueling Fuel Recomendations
Battery STARTING THE ENGINE STOPPING THE ENGINE
Oil
...........................................................................................
.............................................................................................
.................................................................................................
........................................................................
........................................................................
.........................................................................
.........................................................................
28 28 29 30 32
33 35
3
MAINTENANCE
The Importance Maintenance Safety Emission Control System Information Air Index Maintenance Schedule Engine Oil Change
Oil Filter change Air Cleaner Service Spark Plug Service Spark Arrester Maintenance Fuel Sediment Cup Cleaning Fuel Filter Fuse Replacement Battery
.................................................................................................
.......................................................................................
of
Maintenance
...........................................................................
..............................................................................................
......................................................................
.............................................................................
.................................................................................
............................................................................
.............................................................................
.............................................................
............................................................
............................................................................................
..............................................................................
.......................................................
.............................................
36 36 37 38 40 41 42 43 44 45 46 47 48 49
50
TRANSPORTING/STORAGE TROUBLESHOOTING WIRING DIAGRAM SPECIFICATIONS WARRANTY SERVICE INFORMATION INDEX
.......................................................................................................
..............................................................................
..................................................................................
.....................................................................................
...................................................................
..................................................
61 62 63 64 65 66
4

SAFETY

SAFETY
LABEL
LOCATIONS
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If
a
label
comes
off
or becomes hard to read, contact your Honda
generator dealer for a replacement.
\
A
WARNING
You risk electric shock
this
generator
with
if
you operate
a
faulty
GFCl
(ground-fault circuit-interrupter).
AND EXPLOSIVE. YOU COULD BE BURNED SERIOUSLY INJURED IF THE GASOLINE
I
STOP THE ENGINE AND KEEP SPARKS, AND FUME AWAV.
I
I
HANDLE FUEL ONLY
I
DO
ABOVETHE
NOT
1111
IS
IGNITED.
OUTDWRS.
THE FUEL TANK
UPPER
LIMIT LINE.
OR
HEAT,
1
Test GFCl before each use.
If
GFCl
fails test, do not use your
generator. See your Honda dealer.
'1
T
/
I
NEVIR RUN THE GENERATOR IN A CLOSED,OR EVEN PARTLY CLOSED, AREA WHERE PEOPLE MAV BE PRESENT.
I
IMPROPER CONNECTIONS TO A BUILDING CAN ALLOW ELECTRICAL CURRENT TO BACKFEED INTO UTILITY LINES,
hRA:;G AN ELECTROCUTION
@
I
CONNECTIONS MUST ISOLATE GENERATOR
POWER
COMPLV WITH ALL APPLICABLE LAWS
THE GENERATOR SOURCE OF ELECTRICAL SHOCK
IF
I
DO
TO MOISTURE, RAIN
4
IDONOTOPERATETHEGENERATOR
WITH WET HANDS.
TO
A BUILDING
FROM UTlLlTV POWER AND
AND
ELECTRICAL CODES.
IS
NOT KEPT
DRY.
NOT EXPOSE
THE
A
POTENTIAL
GENERATOR
OR
SNOW,
5
A HOT EXHAUST SYSTEM CAN CAUSE SERIOUS BURNS.
I
AVOID CONTACT HAS BEEN RUNNING.
IF
THE ENGINE
6
~

SAFETY INFORMATION

Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner's
manual before operating your generator. You can help prevent accidents by being familiar with your generator's controls, and by observing safe operating procedures.
Operator Responsibility
Know how to stop the generator quickly in Understand the use of
all
generator controls, output receptacles,
case
of emergency.
and connections.
Be
sure that anyone who operates the generator receives proper
instruction.
Do
not
let
children operate the generator without
parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, odorless gas. Breathing exhaust can cause
loss
a
colorless and
of consciousness
and may lead to death. If you run the generator in an area that is confined, or even partially
enclosed, the air you breathe could contain exhaust gas.
To
keep exhaust gas from accumulating, provide
a
dangerous amount of
adequate ventilation.
7
Electric Shock Hazards
The generator produces enough electric power to cause a serious shock or electrocution if misused.
Using a generator or electrical appliance rain or snow, or near are wet, could result in electrocution. Keep the generator
If
the generator is stored outdoors, unprotected from the weather, check the Ground Fault Circuit Interrupter (GFCI), and all other electrical components on Moisture or ice can cause a malfunction or short circuit components which could result in electrocution.
Do
not connect to a building electrical system unless
switch has been installed by a qualified electrician.
Do
not connect to swimming
adoption of the
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
-Keep the generator at least
and other equipment during operation.
-Do
not enclose the generator in any structure.
-Keep flammable materials away from the generator.
The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while indoors.
it
is hot. Let the engine cool before storing the generator
a
pool or sprinkler system, or when your hands
the
1965
national electric code.
3
control panel, before each use.
pool
feet
in
wet conditions, such as
dry.
in
electrical
an
isolation
equipment installed before
(1
meter) away from buildings
Gasoline is extremely flammable and is explosive under. certain conditions. generator is refueled or where gasoline is stored. Refuel ventilated area
Fuel vapors are extremely flammable and may ignite after the
engine has started. Make sure that any spilled fuel has been wiped
up
before starting the generator.
Do
not smoke or allow flames or sparks where the
with
the engine stopped.
in
a well-
8

COMPONENT IDENTIFICATION

TOP COVER
OIL FILLER CAP
*FRAME SERIAL NUMBER
L STARTER GRIP
OIL FILTER
OIL DRAIN BOLT
9
SPARK PLUG CAP
OIL LEVEL DIPSTICK
LIFTING
HOOK
FUEL FILTER GROUND TERMINAL
"Record the engine and frame serial numbers for your future
reference. Refer to these serial numbers when ordering parts, and when making technical or warranty inquiries (see page
65
).
Frame serial number: Engine serial number:
10
CONTROL
AUTO-THROTTLE SWITCH CHOKE KNOB
PANEL
CIRCUIT
/
!JJ)TECTORS
AC RECEPTACLES
120V 20A
AC RECEPTACLES 120V 30A
AC RECEPTACLE 120V1240A 30A
\
\
CIRCUIT PROTECTORS
(
12OVl24OV)
30A
GFCl TEST BUTTON
CIRCUIT
\PROTECTOR
,CIRCUIT
(
120V)
30A
BREAKER

CONTROLS

ENGINE
To
Key position:
OFF:
ON:
START:
Return the key to the use the starter for more than start, release the switch and wait starter again.
RECOIL
SWITCH
start and stop the engine.
To
stop the engine. Key can be removed/inserted.
To
run the engine after starting.
To
start the engine by operating the starter motor.
ON
position once the engine has started.
STARTER
5

ENGINE SWITCH

Do
not
seconds at a time. If the engine fails to
10
seconds before operating the
To
start the engine, pull the starter grip lightly until resistance is felt,
then pull briskly.
Do
not allow the starter grip to snap back against the engine. Return
it
gently to prevent damage to the starter.
12
FUEL
VALVE
The fuel valve is located between the fuel tank and carburetor. When the valve lever is in the fuel tank to the carburetor. Be sure to return the fuel valve lever to the
OFF
position after stopping the engine.

CHOKE KNOB

ON
position, fuel is allowed to flow from the
FUEL VALVE LEVER
The choke knob opens and closes the choke valve
Pulling the choke knob mixture for starting
Pushing the choke knob to the OPEN position provides the correct fuel mixture for operation after starting, and for restarting a warm engine.
a
to
the
cold engine.
CLOSED
CLOSED
position enriches the fuel
in
the carburetor.
13

CIRCUIT BREAKER

The circuit breaker circuit or a significant overload of the generator at the receptacle, or if the ground-fault circuit interrupter (GFCI) detects a ground-fault current.
will
automatically switch OFF if there is a short
Check the following
When the GFCl RESET button is extended (page
-Unplug all appliances from the receptacle and check the appliance for any defects as described in TROUBLESHOOTING (page
After making repairs, push the GFCl RESET button then turn the circuit breaker ON.
When the GFCl RESET button is not extended:
-Check that the the rated load capacity of breaker ON again.
The AC circuit breaker may be used to switch the generator AC power ON or OFF.
if
the circuit breaker switches OFF automatically:
18):
appliance
GFCl RESET BUTTON CIRCUIT BREAKER
is
working properly and does not exceed
the
circuit before switching the circuit
62).
/
14

CIRCUIT PROTECTOR

The circuit protectors
circuit or 30A locking plug, or 120/240V 30A locking plug receptacle. If a circuit
protector switches working properly and does not exceed the rated load capacity of the circuit before resetting the circuit protector to the
a
significant overload of the generator at the 120V 20A, 120V
will
automatically switch
OFF
automatically, check that the appliance is
CIRCUIT PROTECTOR for Receptacle
OFF
if there is a short
ON
position.
@
CIRCUIT PROTECTOR
/for Receptacle
@
I
@
120V 30A
CIRCUIT PROTECTOR
.
\for Receptacle
@
@
12QV 20A-
@
120V 20A’
\
8
@
12OVI24OV 30A
/
/
‘CIRCUIT PROTECTOR
for Receptacle
-
ON
OFF
@
CIRCUIT PROTECTOR
B
FPUSk
J
15

GROUND FAULT CIRCUIT INTERRUPTER (GFCI)

Using the generator in rain,
snow
or near water can lead to death
from electric shock. Keep the generator dry.
All receptacles on the generator are protected by a ground-fault circuit interrupter (GFCI) for protection against the shock hazard of ground­fault current. The GFCl has TEST and RESET buttons and is connected to the circuit breaker.
An example of ground-fault current is the current which would flow
through
at
a
person who is using an appliance with faulty insulation and,
the same
time,
is in contact with an electrical ground such as
plumbing fixture, wet floor, or earth. The ground-fault circuit interrupter will not protect against short
circuits or overloads. The circuit breaker in the control panel which supplies power to the circuit provides that protection (refer to circuit
14
breaker on page
GFCl
TEST
).
BUTTON
GFCl
RESET
BUlTON
CIRCUIT
BREAKER
/
a
16
Observe the following precautions to ensure proper GFCl operation and to reduce shock hazards:
Use
grounded 3-conductor extension cords, tools, and appliances,
or double-insulated tools and appliances. Inspect cords and plugs, and replace if damaged.
Do
not use cord lengths greater than not use multiple tools and appliances use may activate the GFCl
and
trip the circuit breaker.
164
feet
(50
meters), and do
with
built-in noise filters. Such
17
Inspection:
Always check GFCl operation before using the generator.
You risk electric shock if you operate this generator with a faulty GFCl (ground-fault circuit interrupter).
Test GFCl before use. If GFCl fails test,
1.
Unplug all tools and appliances from
2.
Start the engine.
3.
Turn the circuit breaker to the
4.
Turn the autothrottle switch to the OFF position.
5.
Press the GFCl TEST button. The RESET button should extend, and
the circuit breaker should switch
to
the
OFF position.
If the GFCl and circuit breaker do not function as described, take the generator
GFCl TEST BUlTON CIRCUIT BREAKER
do
not use your generator. See your Honda dealer.
the
generator.
ON
position.
AUTO-THROTTLE SWITCH
to
an authorized Honda generator dealer for repair.
\
GFCl
RESET,BUlTON
/
/
OFF
AI
\y
/
/II
18
6.
Press the GFCl RESET button. The RESET button should stay in,
flush with its base plate. With the RESET button in and engine running, turn the circuit
breaker to the
ON
position. The circuit breaker will not remain in the
the RESET button
ON
position. The circuit breaker should remain in the
ON
position if
is
extended.
If the GFCl and circuit breaker do not function as described,
take
the
generator to an authorized Honda generator dealer for repair.
GFCl
RESET BUlTON CIRCUIT BREAKER
During generator use, if the GFCl RESET button extends and the circuit breaker trips, this usually indicates
a
faulty power tool, appliance,
or
load. If that occurs, perform test steps
1
through 6 to verify that the GFCl
and circuit breaker are in proper working order. If the GFCl and circuit
breaker test correctly, then you will know that the fault is in the power tool, appliance, or cord. Repair or replace the faulty power tool, appliance, or cord before further use.
19

HOUR METER

The hour meter indicates the hours the generator has been operated.
it
Use performed (see page41
to determine when scheduled maintenance should be
).
-
-
G
/HOUR METER

AUTO-THROTTLE SYSTEM

The auto-throttle system automatically reduces engine speed when all
loads are turned
or reconnected, the engine returns to the rated speed.
off
or disconnected. When appliances are turned on
ON:
OFF:
Recommended to minimize fuel consumption and further reduce noise levels when no load
The auto-throttle system does not operate. Recommended to minimize warm-up time when the generator
is
started. Leave the switch in the require only momentary power, that have a power demand less than 1 ampere, or that have large startup power demands (see page26).
AUTO-THROlTLE SWITCH
\
OFF
is
applied to the generator.
position when using appliances that
of
20
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