Honda Power Equipment BFP8D, BFP15D, BF20D, BFP9.9D, BF15D User Manual

...
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the outboard motor and should remain with the outboard motor if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever. No part of this publication may be reproduced without written permission.

INTRODUCTION

Congratulations on your selection of a Honda outboard motor. We are certain you will be pleased with your purchase of one of the finest outboard motors on the market.
We want to help you get the best results from your new outboard motor and to operate it safely. This manual contains the information on how to do that; please read it carefully.
As you read this manual you will find information preceded by a
symbol. That information is intended to help you avoid damage to your outboard motor, other property, or the environment.
We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership. The warranty policy is a separate document that should have been given to you by your dealer.
When your outboard motor needs scheduled maintenance, keep in mind that your Honda marine dealer is specially trained in servicing Honda outboard motors. Your Honda marine dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
2004 Honda Motor Co., Ltd. All
Rights Reserved
1
INTRODUCTION
A FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using this outboard motor safely is an important responsibility.
To help you make informed decisions aboutsafety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining an outboard motor. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety Labels
Safety Messages
three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
Safety Headings
Safety Section
Instructions
This entire book is filled with important safety information please read it carefully.
on the outboard motor.
preceded by a safety alert symbol and one of
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
such as
such as
how to use this outboard motor correctly and safely.
IMPORTANT SAFETY INFORMATION.
OUTBOARD MOTOR SAFETY.
2

CONTENTS

CONTROL AND FEATURE
..............................................................CONTROLS . 19
H Type (tiller handle)
..........................................................Throttle Grip . 20
.....................................................Gearshift Lever . 20
................................................Recoil Starter Grip . 21
Electric Starter Button
.........................................Steering Friction Lever . 21
................................................Tilt Lever (G type) . 22
R Type (remote control)
......................................................Ignition Switch . 23
.......................................................Fast Idle Lever . 24
...................................OUTBOARD MOTOR SAFETY . 7
................IMPORTANT SAFETY INFORMATION . 7
................................SAFETY LABEL LOCATIONS . 9
..................................CONTROLS AND FEATURES . 10
................................IDENTIFICATION CODES . 10
....COMPONENT AND CONTROL LOCATIONS . 14
....................Engine Stop Switch and Switch Clip . 19
....................Choke Knob (H type manual choke) . 19
.....................................Throttle Friction Adjuster . 20
.............(models equipped with electric starter) . 21
....................................Power Tilt Switch (T type) . 22
.............Switch Clip and Emergency Stop Switch . 23
..........................Gearshift/Throttle Control Lever . 25
....................................Power Tilt Switch (T type) . 26
...............................Manual Relief Valve (T type) . 26
...........................Tilt Lock Lever (G and T types) . 27
Common Controls
..............................................Engine Cover Latch . 27
.............................Transom Angle Adjusting Rod . 27
..................................Tilt Lever (manual tilt type) . 28
.......................................................INSTRUMENTS . 29
............................................................Fuel Gauge . 29
.........................Tachometer (optional equipment) . 29
...........................................................INDICATORS . 30
...............Oil Pressure Indicator (R type) (H type) . 30
..................................Overheat Indicator (R type) . 30
.....................................Cooling System Indicator . 31
................................................OTHER FEATURES . 31
.....................................................Overrev Limiter . 31
Automatic Choke
.............(models equipped with electric starter) . 31
...................................................................Anodes . 31
................................................Portable Fuel Tank . 32
.............................................Fuel Cap Vent Knob . 32
.................................................Fuel Priming Bulb . 32
3
CONTENTS
..........................................................INSTALLATION . 33
.....................................POWER REQUIREMENTS . 33
..................................INSTALLATION POSITION . 33
.......................................................ATTACHMENT . 34
...................................BATTERY CONNECTIONS . 35
................................................BEFORE OPERATION . 38
IS YOUR OUTBOARD MOTOR
................................................READY TO GO . 38
................................................................OPERATION . 40
.......................................BREAK-IN PROCEDURE . 40
...................BOAT TRANSOM REQUIREMENTS . 33
.....................TRANSOM ANGLE ADJUSTMENT . 35
.....ARE YOU READY TO GET UNDER WAY . 38
....................SAFE OPERATING PRECAUTIONS . 40
.....................TRANSOM ANGLE ADJUSTMENT . 41
.......................................PORTABLE FUEL TANK . 43
................................FUEL HOSE CONNECTIONS . 43
.......................................................FUEL PRIMING . 44
......................................STARTING THE ENGINE . 44
............................................H Type (tiller handle) . 44
........................................R Type (remote control) . 47
.....................................EMERGENCY STARTING . 49
.......................................STOPPING THE ENGINE . 52
................................Emergency Engine Stopping . 52
.......................................Normal Engine Stopping . 52
GEARSHIFT AND
..............................THROTTLE OPERATION . 54
............................................H Type (tiller handle) . 54
........................................R Type (remote control) . 55
...............................................................STEERING . 56
............................................H Type (tiller handle) . 56
........................................R Type (remote control) . 56
................................................................CRUISING . 57
........................SHALLOW WATER OPERATION . 59
...............MOORING, BEACHING, LAUNCHING . 62
4
CONTENTS
..............SERVICING YOUR OUTBOARD MOTOR . 64
.....................................MAINTENANCE SAFETY . 65
TOOL KIT AND EMERGENCY STARTER
.....................................................................ROPE . 66
...............................MAINTENANCE SCHEDULE . 67
......................MANUAL RELIEF VALVE (T type) . 69
ENGINE COVER REMOVAL AND
..................................................INSTALLATION . 69
............................................Engine Oil Level Check . 70
....................................................Engine Oil Change . 71
.......................................................Oil Filter Change . 72
..................................Engine Oil Recommendations . 73
................................................Gear Oil Level Check . 73
........................................................Gear Oil Change . 74
.....................................................Lubrication Points . 76
....................................................Spark Plug Service . 77
.............................................................REFUELING . 79
...............................FUEL RECOMMENDATIONS . 80
....................Portable Fuel Tank and Filter Cleaning . 82
.................................Recoil Starter Rope Inspection . 83
..................................................Anode Replacement . 83
..............................................Propeller Replacement . 84
...........THE IMPORTANCE OF MAINTENANCE . 64
.........Fuel Pump Filter Inspection and Replacement . 80
....................................................................STORAGE . 85
...................................STORAGE PREPARATION . 85
..........................................Cleaning and Flushing . 85
........................................................................Fuel . 87
.............................................................Engine Oil . 89
...................................STORAGE PRECAUTIONS . 89
...............................REMOVAL FROM STORAGE . 90
........................................................TRANSPORTING . 91
WITH OUTBOARD MOTOR INSTALLED
.............................................................ON BOAT . 91
WITH OUTBOARD MOTOR REMOVED
.......................................................FROM BOAT . 91
TAKING CARE OF UNEXPECTED
..........................................................PROBLEMS . 92
BATTERY WILL NOT CHARGE AND
.ELECTRIC STARTER WILL NOT OPERATE . 97
OIL PRESSURE INDICATOR LIGHT GOES OFF
...................AND ENGINE SPEED IS LIMITED . 98
OVERHEAT AND ENGINE SPEED IS
..............................................................LIMITED . 99
........................................SUBMERGED MOTOR . 101
5
CONTENTS
TECHNICAL AND CONSUMER
.................................................INFORMATION . 103
.............................TECHNICAL INFORMATION . 103
......................................Serial Number locations . 103
Carburetor Modification for High Altitude
.........................................................Operation . 104
................................................Oxygenated Fuels . 105
............................................................Star Label . 108
......................................................Specifications . 110
.............................CONSUMER INFORMATION . 118
.............................................Honda Publications . 118
............................Warranty Service Information . 118
.........................................................................INDEX . 119
.........................WIRING DIAGRAMS . Inside back cover
...............Emission Control System Information . 106
This Owner’s Manual is using the following type names when it describes the operations special to a type.
Tiller handle type: Remote control type: Gas assist type: Power tilt type:
Check the type of your outboard motor and read this Owner’s Manual thoroughly before operation. Texts with no type indication are the information and/or procedures common to all types.
H type R type G type T type
6

OUTBOARD MOTOR SAFETY

IMPORTANT SAFETY INFORMATION

Honda BF8D/BFP8D/BF9.9D/ BFP9.9D/BF15D/BFP15D/BF20D and BFP20D outboard motorsare designed for use with boats that have a suitable manufacturer’s power recommendation. Other uses can result in injury to the operator or damage to the outboard motor and other property.
Most accidents can be prevented if you follow all instructions in this manual and on theoutboard motor. The most common hazards are discussed below, along with the best way to protect yourself and others.
Operator Responsibility
It is the operator’s responsibility to provide the necessary safeguards to protect peopleand property. Know how to stop the engine quickly in case ofemergency. Understand the useof all controls.
Stop the engine immediately if anyone falls overboard, and do not run the engine whilethe boat is near anyone in thewater.
Always stop the engineif you must leave thecontrols for any reason.
Attach the emergency stop switch lanyard securely to the operator.
Always wear a PFD (Personal Flotation Device) while on the boat.
Familiarize yourself with all laws and regulations relating toboating and the use of outboard motors.
Be sure that anyonewho operates the outboard motor receives proper instruction.
Be sure the outboardmotor is properly mounted on the boat.
Do not remove the engine cover while the engineis running.
7
OUTBOARD MOTOR SAFETY
Carbon Monoxide HazardRefuel With Care
Gasoline is extremely flammable, and gasoline vapor can explode. Refuel outdoors, in a well­ventilated area, with the engine stopped. Never smoke near gasoline, and keep other flames and sparks away.
Remove any portable fuel tank from the boat for refueling. Keep the portable fuel tank away from the battery or other potential spark sources.
Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank.
After refueling, tighten the filler cap securely. If any fuel is spilled, make sure the area is dry before starting the engine.
Exhaust gas contains poisonous carbon monoxide. Avoid inhalation of exhaust gas. Never run the engine in a closed garage or confined area.
8

CONTROLS AND FEATURES

CONTROL AND FEATURE IDENTIFICATION CODES
Model
Type
Shaft Length Tiller Handle Remote Control Electric Starter Gas assist Tilt Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer
SHA
S
H
LHA
L
H
BF8D
SHSA
S H
S
LHSA
L H
S
BFP8D
LRA
LHA
XHA
XHSA
LHTA
L
L
X
X
H R S
H
P
P
L
H
H
S
S
T
P
P
XRTA
X
R
S
T
P
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
BF8D/BFP8D are provided with the following types according to the shaft length, control system, tilt system, and start system.
Tilt system
Gas assist Tilt (with gas damper
G:
assist function) Power Tilt (with hydraulic assist
T:
(Example)
LHSA
function) Shaft Length S: Short Shaft L: Long Shaft X: Extra Long Shaft Control System H: Tiller Handle Control R: Remote Control
Optional Equipment
:
Standard Equipment
:
Destination A=United States S=Electric Starter G=Gas assist Tilt T=Power Tilt None=Manual Tilt R=Remote Control H=Tiller Handle S=Short Shaft L=Long Shaft X=Extra Long Shaft
10
Model
BFP9.9DBF9.9D
Type
Shaft Length Tiller Handle Remote Control Electric Starter Gas assist Tilt Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer
SHA
S
H
LHA
L
H
SHSA
S H
S
LHSA
L H
S
LRA
L
R S
LHA
L H
P
XHA
X H
P
XHSA
X H
S
P
LRA
L
R S
P
LHTA
L H
S
T
P
LRTA
L
R S
T P
XRTA
X
R
S
T P
XHTA
X H
S
T
P
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
BF9.9D/BFP9.9D are provided with the following types according to the shaft length, control system, tilt system, and start system.
Tilt system
Gas assist Tilt (with gas damper
G:
assist function)
Power Tilt (with hydraulic assist
T:
(Example)
LHSA
function) Shaft Length S: Short Shaft L: Long Shaft X: Extra Long Shaft Control System H: Tiller Handle Control R: Remote Control
Optional Equipment
:
Standard Equipment
:
Destination A=United States S=Electric Starter G=Gas assist Tilt T=Power Tilt None=Manual Tilt R=Remote Control H=Tiller Handle S=Short Shaft L=Long Shaft X=Extra Long Shaft
11
Model BFP15D
LHSA
Type LGA
SHA
LHA
XHA
SHSA
LRA
BF15D
SHGA
LHGA
XHGA
LHTA
SRTA
SHTA
LRTA
XHTA
LRTA
XRTA
Shaft Length Tiller Handle Remote Control Electric Starter Gas assist Tilt Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer
S
L
H
X
H
H
L
S H
S
L
H
R
S
S
***
S
L
L
H
H
S
G
G
X
H
H
S
S
G
G
S
L
H
R
S
S
T
T
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
BF20D/BFP20D are provided with the following types according to the shaft length, control system, tilt system, and start system.
Tilt system
Gas assist Tilt (with gas damper
G:
assist function)
Power Tilt (with hydraulic assist
T:
(Example)
LHSA
function) Shaft Length S: Short Shaft L: Long Shaft X: Extra Long Shaft Control System H: Tiller Handle Control R: Remote Control
Optional Equipment
:
Standard Equipment
:
12
L
L H
R S
S
T
T
L
X H
S
T
P
X
R
R
S
S
T
T
P
P
Destination A=United States S=Electric Starter G=Gas assist Tilt T=Power Tilt None=Manual Tilt R=Remote Control H=Tiller Handle S=Short Shaft L=Long Shaft X=Extra Long Shaft
Model
BF20D
BFP20D
Type SHSA
Shaft Length Tiller Handle Remote Control Electric Starter Gas assist Tilt Power Tilt Power Thrust Propeller Battery Charging DC Receptacle Tachometer
SHA
S
H
LHA
L
H
LHSA
XHSA
SRA
LRA
LGA
S
L
X
S
L
H
H
H
S
S
R
S
S
** ***
L H
R
S
G
SHGA
S H
S G
LHGA
L H
S
G
XHGA
X H
S
G
SHTA
S
H
S
T
LHTA
L H
S
T
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
BF20D/BFP20D are provided with the following types according to the shaft length, control system, tilt system, and start system.
Tilt system
Gas assist Tilt (with gas damper
G:
assist function)
Power Tilt (with hydraulic assist
T:
(Example)
LHSA
function) Shaft Length S: Short Shaft L: Long Shaft X: Extra Long Shaft Control System H: Tiller Handle Control R: Remote Control
Optional Equipment
:
Standard Equipment
:
XHTA
SRTA
LRTA
X
S
H
R
S
S
T
T
Destination A=United States S=Electric Starter G=Gas assist Tilt T=Power Tilt None=Manual Tilt R=Remote Control H=Tiller Handle S=Short Shaft L=Long Shaft X=Extra Long Shaft
LRTA
L
L
R
R
S
S
T
T
P
13
CONTROLS AND FEATURES
COMPONENT AND CONTROL LOCATIONS H Type (tiller handle)
RECOIL STARTER GRIP
OIL FILLER CAP
OIL LEVEL DIPSTICK
COOLING SYSTEM INDICATOR
ENGINE OIL DRAIN SCREW
ANODES
SHIFT LEVER
TILLER HANDLE
TILT LEVER (manual tilt type only)
MANUAL RELIEF VALUE (T type only)
TILT LEVER (G type only)
ELECTRIC STARTER BUTTON (electric starter type only)
STERN BRACKET
CLAMP SCREW
TRANSOM ANGLE ADJUSTING ROD
GEAR OIL LEVEL PLUG
COOLING WATER INTAKE PORT
GEAR OIL DRAIN/FILL PLUG
ENGINE COVER
FLUSH PORT HOLE (inside engine cover)
ANTIVENTILATION PLATE
EXHAUST PORT
PROPELLER
14
CHOKE KNOB (equipped type only)
CONTROLS AND FEATURES
OIL PRESSURE INDICATOR LIGHT
SWITCH CLIP
FUEL HOSE CONNECTOR
STEERING FRICTION LEVER
POWER TILT SWITCH (T type only)
THROTTLE FRICTION ADJUSTER
THROTTLE GRIP
LANYARD
ENGINE STOP SWITCH
15
CONTROLS AND FEATURES
R Type (remote control)
OIL FILLER CAP
OIL LEVEL DIPSTICK
COOLING SYSTEM INDICATOR
ENGINE OIL DRAIN SCREW
RECOIL STARTER GRIP
TILT LEVER (manual tilt type only)
MANUAL RELIEF VALVE (T type only)
ENGINE COVER
STERN BRACKET
CLAMP SCREW
TRANSOM ANGLE ADJUSTING ROD
GEAR OIL LEVEL PLUG
COOLING WATER INTAKE PORT
GEAR OIL DRAIN/FILL PLUG
FLUSH PORT HOLE (inside engine cover)
ANODES
ANTIVENTILATION PLATE
EXHAUST PORT
PROPELLER
16
GEARSHIFT/THROTTLE CONTROL LEVER
NEUTRAL RELEASE LEVER
CONTROLS AND FEATURES
POWER TILT SWITCH (T type only)
SPARE SWITCH CLIP
REMOTE CONTROL FRICTION ADJUSTER
OIL PRESSURE INDICATOR LIGHT
OVERHEATING INDICATOR LIGHT
FAST IDLE LEVER
BUZZER (inside box)
IGNITION SWITCH
EMERGENCY STOP SWITCH
LANYARD
SWITCH CLIP
17
CONTROLS AND FEATURES
FUEL GAUGE VENT KNOB
TACHOMETER
(optional equipment)
(R type)
PRIMING BULB
FUEL TANK
FUEL CAP
FUEL HOSE
FUEL HOSE CONNECTOR (FEMALE)
18
CONTROLS AND FEATURES

CONTROLS

H Type (tiller handle)

Engine Stop Switch and Switch Clip
ENGINE STOP SWITCH
LANYARD
SWITCH CLIP
The engine stop switch has controls for normal engine stopping and emergency engine stopping.
The switch clip must be inserted in the engine stop switch in order for the engine to start and run. The lanyard should be attached to the operator’s PFD (Personal Flotation Device) or worn around the wrist as shown.
When used as described, the engine stop switch and lanyard system stops the engine if the operator falls away from the controls.
A spare switch clip is supplied with the motor.
Choke Knob (H type manual choke)
CHOKE KNOB
OOPPEENN
CCLLOOSSEEDD
The choke knob opens and closes the choke valve in the carburetor.
The CLOSED position enriches the fuel mixture for starting a cold engine.
The OPEN position provides the correct fuel mixture for operation after starting, and for restarting a warm engine.
LANYARD
19
CONTROLS AND FEATURES
Power Tilt Switch (T type) Tilt Lever (G type)
Press UP to tilt the motor up.
Press DN to tilt the motor down.
POWER TILT SWITCH
The rocker type power tilt switch has UP and DN (down) positions for
During shallow water operation, beaching, launching, or mooring, proceed at low speed with a small throttle opening and tilt the motor up as necessary (p. ).59
(gas assist tilt type)
TTIILLTT
RRUUNN ((LLOOCCKK))
changing the angle of the outboard motor.
Moving the tilt lever to the TILT position allows the outboard motor to
Power tilt is a convenience for tilting the motor, shallow water operation, and trailer only. It is not designed to be used as a trim function to adjust the trim angle of the boat.
be tilted and moving the tilt lever to the RUN (LOCK) position locks the outboard motor in the desired position. Use the tilt lever to temporarily tilt the outboard motor when the boat is operating in shallow water, or mooring in shallow water. The tilt lever must be in the RUN (LOCK) position before operating the outboard motor or the motor could tilt up when operating in reverse.
TILT LEVER
22
CONTROLS AND FEATURES

R Type (remote control)

For panel-mount or top-mount remote control information, refer to the instructions provided with the remote control equipment.
Ignition Switch (side-mount type)
OONN
OOFFFF
IGNITION SWITCH
EMERGENCY STOP SWITCH
SWITCH CLIP
The ignition switch controls the ignition system and starter motor.
SSTTAARRTT
Turning the ignition switch key to the START position operates the starter motor. The key automatically returns to the ON position when released from the START position.
The ignition switch can be used to start the engine only when the gearshift lever (p. ) is in the N
20 (neutral) position, and the switch clip is in the emergency stop switch.
Turning the ignition switch to the OFF position stops the engine.
Switch Clip and Emergency Stop Switch (side-mount type)
EMERGENCY STOP SWITCH
LANYARD
SWITCH CLIP
LANYARD
SWITCH CLIP
23
CONTROLS AND FEATURES
Gearshift/Throttle Control Lever (side-mount type)
GEARSHIFT/THROTTLE CONTROL LEVER
NEUTRAL RELEASE LEVER
The control lever automatically locks itself in the N (neutral) position. To move the lever out of the N (neutral) position, you must squeeze the neutral release lever on the underside of the lever handle.
GEARSHIFT/THROTTLE CONTROL LEVER
N (neutral)
EENNGGIINNEE SSPPEEEEDD
HIGH
The gearshift/throttle control lever controls engine speed and selects F (forward), N (neutral), or R (reverse) gears.
Moving the control lever 30° from N (neutral) selects the gear, and further movement increases engine speed.
R (reverse)F(forward)
EENNGGIINNEE SSPPEEEEDD
HIGH
A friction adjuster near the base of the control lever adjusts the operating resistance of the control lever (p. ).
55
Less friction allows easier control lever movement. More friction helps to hold a steady throttle setting while cruising.
25
CONTROLS AND FEATURES
Power Tilt Switch (T type) Manual Relief Valve (T type) (side-mount type)
CONTROL LEVER
Press UP to tilt the motor up.
Power tilt is a convenience for tilting the motor, shallow water operation, and trailer only. It is not designed to be used as a trim function to adjust the trim angle of the boat.
RIGHT STERN BRACKET
MANUAL (Valve closed to fix)
During shallow water operation, beaching, launching, or mooring,
Press DN to tilt the motor down.
POWER TILT SWITCH
The rocker type power tilt switch is located on the control lever and has UP and DN (down) positions for changing the angle of the outboard motor.
proceed at low speed with a small throttle opening and tilt the motor up as necessary (p. ).59
POWER (Valve open to release)
MANUAL RELIEF VALVE
Do not turn this screw. If this
:
screw is turned hydraulic oil will bleed out of the power tilt system. Should this happen it will be necessary to consult your authorized Honda Marine dealer and have the system refilled.
The outboard motor can be tilted manually after opening the manual relief valve. This allows the outboard motor to be tilted when no battery is connected.
26
CONTROLS AND FEATURES
ADJUSTING ROD
(G and T type)(manual tilt XH type/R type)
ADJUSTING ROD (storage location)
There are four transom angle adjustment positions. There are controlled by the adjusting rod and the forth is controlled by the stern bracket. In order to use the forth position, remove the adjusting rod and store it in the storage location, then lower the motor down to the stern bracket stop position.

Tilt Lever (manual tilt type)

TILT LEVER
TTIILLTT
RRUUNN ((LLOOCCKK))
The tilt lever enables the outboard motor to be raised for shallow water operation, beaching, launching, or mooring.
To tilt, move the lever to the TILT position, then raise the outboard motor until the tilt mechanism engages at 30°, 45°, 71° or 72° (p. ).
59
28
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