Honda Automobiles HS624 User Manual

Owner's Manual
HS624 • HS828
©1992 Honda Motor Co., Ltd.—All Rights Reserved
Thank you for purchasing a Honda snowblower. We want to help you get the best results from your new snowblower and to operate it safely. This
manual contains the information on how to do that; please read it carefully.
HS624/HS828 All information in this publication is based on the latest product information available at the time of printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the snowblower and should remain with it if it is resold.
Safety Messages Your safety and the safety of others is very important. We have provided important safety messages in this manual and on the snowblower. Please
read these messages carefully.
A safety message alerts you to potential hazards that could hurt you or others. Each safety message is preceded by a safety alert symbol
and one of three words: DANGER, WARNING, or CAUTION.
A
These mean m
instructions.
You WILL be KILLED or SERIOUSLY HURT if you don’t follow
B You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
B You CAN be HURT if you don’t follow instructions.
Each message tells you what the hazard is, what can happen, and what
you can do to avoid or reduce injury.
Damage Prevention Messages You will also see other important messages that are preceded by the word
NOTICE.
This word means:
/TzEiq y don’t follow instructions.
The purpose of these messages is to help prevent damage to your snowblower, other property, or the environment.
our snbwblower or other property could be damaged if you
1

CONTENTS

SAFETY
Safety Label Locations
Safety COMPONENT CONTROLS
Engine
Fuel
Fuel gauge
Chute crank Starter Throttle Shift Chute Drive clutch lever and auger clutch lever Skid Foot pedal
Transmission
PRE-OPERATION
Fuel recommendation Engine oil Hydrostatic transmission fluid Auger
Other STARTING SNOW BLOWER
Clearing STOPPING THE ENGINE MAINTENANCE
Maintenance
Tool
Engine oil change
Spark plug service
Track-adjustment .........................................................................................
Wheel/Tire
Auger/Blower
TRANSPORTING ..............................................................................................
Before
Loading ..........................................................................................................
STORAGE TROUBLESHOOTING..
SPECIFICATIONS .............................................................................................
COSTOMER INDEX
................................................................................................................
...................................................................................
Information .........................................................................................
IDENTIFICATION..
.........................................................................................................
switch
valve.. .......................................................................................................
grip ..........................................
lever ......................................................................................................
guide ...................................................................................................
plate, scraper .......................................................................................
and blower bolts.. ..............................................................................
checks..
kit.. .........................................................................................................
loading ...............................................................................................
.................................................................................................................
..................................................................................................
.......................................................................................................
...................................................................................................
lever(Engine speed)
.......................................................................................................
release lever..
CHECK.. ..............................................................................
...................................................................................
.........................................................................................................
...............................................................................................
THE ENGINE ..................................................................................
OPERATION .........................................................................
snow ...............................................................................................
..................................................................................
................................................................................................
schedule .................................................................................
...........................................................................................
.........................................................................................
inspection.. ................................................................................
inspection..
..........................................................................................................
.....................................................................................
SERVICE
INFORMATION
......................................................................
. .........................................................
.......................................................................
....................................................
........................................................................
.....................................................................
...........................................................................
..........................................................
2
3
3 .4 .7 .9 .9 .9
10
10 .l 1 .l 1 .12 .12
13 .14
15
.16
.17
17
19
20 .21 .21
.22
.27 .30 .32 .34
.35 .36
37 38
.39 .40
.41
.42
.42
.42
44
.47
.48
.50
51

SAFETY

Safety label locations These labels warn you of potential hazards that can cause serious injury.
Read them carefully.
If a label comes off or becomes hard to read, contact your Honda Snowblower dealer for a replacement.
3

Safety information

To ensure safe operation
l Always make a pre-operation check (pages 17 thru 21 1 before you
start the engine. You may prevent an accident or equipment damage.
l Honda snowblowers are designed to give safe and dependable service
if operated according to instructions. Read and understand this Owner’s Manual before operating the snowblower. Failure to do so could result in personal injury or equipment damage.
l Before operating the snowblower, inspect the area in which you are
going to clear snow. Remove debris and other obstacles the snowblower might strike or throw, as that may cause injury or damage to the snowblower.
l Inspect the snowblower before operating it. Repair any damage and
correct any malfunction before operation. If you hit an obstacle while operating the snowblower, stop the engine immediately, and check for damage. Damaged equipment may increase
the possibility of injury during operation.
l Do not use the snowblower when visibility is poor. Under conditions of
poor visibility, there is a greater risk of striking an obstacle or causing injury.
l Never use the snowblower to clear snow from a gravel road or
driveway, as rocks may be picked up and ejected. They may cause injury to bystanders.
4
l Adjust the snow discharge chute to avoid hitting the operator,
bystanders, windows, and other objects with ejected snow. Stay clear of the snow discharge chute while the engine is running.
l Children and pets must be kept away from the area of operation to
avoid injury from flying debris and contact with the snowblower.
l To avoid overturning, be careful when changing the direction of the
snowblower while operating it on a slope.
Do not use the snowblower to remove snow from roofs. The snowblower may overturn on steep slopes if left unattended, causing injury to the operator or bystanders.
l Know how to stop the snowblower quickly, and understand the
operation of all controls.
l Never permit anyone to operate the snowblower without proper
instruction. If people or pets suddenly appear in front of the snowblower while it is in operation, immediately release the auger and drive clutch levers to stop the snowblower and avoid possible injury from rotating auger blades.
l If the snow discharge chute becomes clogged, stop the engine and use
a wooden stick to unclog it. Never put your hand into the snow discharge chute while the engine is running; serious personal injury
could result,
5
l Gasoline is extremely flammable and is explosive under certain
conditions. Do not smoke or allow flames or sparks where the snowblower is refueled or where gasoline is stored. Allow the engine to cool down before refueling. Refuel in a well-ventilated area with the engine stopped. Do not overfill the fuel tank, and make sure the filler cap is closed securely after refueling.
l Never run the engine in an enclosed or confined area. Exhaust contains
poisonous carbon monoxide gas;
exposure can cause loss of
consciousness and may lead to death.
l The muffler becomes very hot during operation and remains hot for a
while after stopping the engine. Be careful not to touch the muffler
while it is hot. Let the engine cool before storing the snowblower
indoors.
NOTE: While operating the snowblower, hold the handle firmly, and walk, don’t run. Wear suitable winter boots that resist slipping.
6

COMPONENT IDENTIFICATION

(TARCK TYPE)
SNOW DISCHARGE CHUTE
TRANSMISSION FLUID RESERVOIR
AUGER CLUTCH LEVER
CHUTE GUIDE LEVER
\lF-ET-f rs--
DRIVE CLUTCH LEVER
THROTTLE LEVER
&
r
’ MUFFLER
TRACK
AC STARTER BUTTON
OIL FILLER CAP
-SHIFT LEVER
FUEL VALVE-
CHUTE CRAN
FRAME SERlAL
2
NUMBER
RELEASE LEVER
ENGINE SERIAL NUMBER
UT L
Record the frame and engine serial numbers for your reference. Refer to the serial numbers when ordering parts, and when making technical or warranty inquiries (see page 50).
Frame serial number:
Engine serial number:
7
(WHEEL TYPE)
SNOW DISCHARG
CHUTE GUIDE LE;ER
AUGER CLUTCH LEVER
DR!VE
CLUTCH LEVER
THROTTLE LEVER
8
ENGINE SWlTCH
FUEL VALVE
CHUTE CRAN
TRANSMISSION RELEASE LEVER
SKID PLATE

CONTROLS

Engine switch

Use the engine switch to turn the ignition system ON for starting, and to STOP the engine.
ENGINE SWITCH
A.C. starter button
Push the starter button to operate the electric starter.
STARTER BUTTON

Fuel valve

The fuel valve opens and closes the fuel line leading from the fuel tank to the carburetor. Make sure that the valve is positioned exactly at either the ON or OFF
ON
Before transporting the snowblower, be sure to turn the fuel valve OFF to prevent possible fuel leaks; spilled fuel or fuel vapor may ignite.
to
9

Fuel gauge

The fuel gauge indicates the amount of fuel in the tank. When the fuel gauge needle enters the “E” range, refill the tank as soon as possible.
FUEL GAUGE

Chute crank

Use the chute crank to turn the snow discharge chute right or left.
To throw snow to the
9
To throw snow to the right
10
left
CHUTE CRANK

Starter grip

See page 22 for starting procedures. Pull this grip to start the engine.
STARTER GRIP

Throttle lever (engine speed)

The throttle lever controls engine speed from SLOW to FAST, it will stay
in any designated position. Set the lever to CHOKE when the engine is cold.
THROTTLE LEVER
SLOW
11

Shift lever

The shift lever selects FORWARD (F), NEUTRAL (N), or REVERSE (RI hydrostatic transmission drive.
The shift lever also controls the transmission drive ratio; moving the lever farther from NEUTRAL increases drive speed. While clearing snow, use the shift lever to control drive speed, so you can leave the throttle lever in the
FAST position for best snow-clearing performance.
REVERSE
SHIFT LRlER
FORWARD

Chute guide

The chute guide controls the snow discharge angle.
HIGH AND FAR
OW AND NEAR
CHUTE
GUID
LEVER
12
HIGH AND FAR
LOW AND NEAR
CHUTE GUIDE

Drive clutch lever and Auger clutch lever

Use these controls to engage the snow blowing mechanism and/or the drive mechanism.
AUGER CLUTCH LEVE Squeeze to engage the snow blowing mechani
DRNE CLUTCH LEVER Squeeze to engage the drive transmission.
NOTE:
When both levers are squeezed, the drive clutch lever locks the auger
clutch lever down. Releasing the drive clutch lever then unlocks and
releases the auger clutch lever.
DRIVE CLUTCH LEVER
Both levers squeezed
The auger clutch lever remains locked down as long as one hand continues to squeeze the drive clutch lever.
13

Skid plate, scraper

Au~:;a~~~~~~D~~~
Adjust the skid plates for the auger ground clearance best suited to your snow removal conditions.
To prevent accidental starting, turn the engine switch to the OFF position and disconnect the spark plug cap.
1 .Place the snow thrower on a level surface and set the height adjustment
pedal in the middle position.,
2.Move the skid plates up or down to obtain the desired auger ground clearance.
For ordinary snow: For finishing: For use on uneven surfaces: 25.0-30.0 mm (0.98- 1 .18 in)
3. Adjust the scraper ground clearance to: 2.0-4.0 mm (0.08-0.16 in)
4.0-8.0 mm (0.16-0.31 in) 0- 5 mm (O-0.20 in)
2.0--4.Omm (O.OB-0.16ln)
NOTE: Adjust the skid plates equally on both sides. Be sure to tighten the skid plate and scraper bolts securely after making adjustments.
Do not use the snowblower on rough or uneven surfaces with the auger ground clearance set for ordinary snow or finishing conditions. This may cause serious damage to the snow throwing mechanism.
14
SCRAPER
Foot pedal (Track type only)
Use the pedal for adjusting the height and angle of the machine in relation to the tracks.
1. Hold the handles and step on the pedal.
2. Raise or lower the machine to the desired position and release the pedal.
LOW
: Hard snow or fine finish MIDDLE : Normal use HIGH
: Deep snow or for transporting the snowblower.

FOOT PEDAL

HIGH MIDDLE LOW
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