Honda Automobiles HRS216PDA, HRS216SDA User Manual

Owner's Manual

Rotary Mower

HRS216PDA • HRS216SDA

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Keep this owner’s manual handy, so you can refer to it any time, and make sure the manual stays with the lawn mower if you sell it.

This owner’s manual is considered a permanent part of the lawn mower lawn mower

The information and specifications included in this publication were in effect at the time of approval for printing. Honda Power Equipment Mfg., Inc. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.

Honda lawn mowers meet Consumer Product Safety Commission (CSPC) blade safety requirements for walkbehind rotary mowers.

and should remain with the if resold.

BBWARNING:

The engine exhaust from this product

contains chemicals known to the State

of California to cause cancer, birth

defects or other reproductive harm.

INTRODUCTION

Congratulations on your selection of a Honda lawn mower! We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market.

We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully.

As you read this manual, you will find information preceded by a

NOTICE

symbol. That information is intended to help you avoid damage to your mower, other property, or the environment.

We suggest you read the Distributor’s Limited Warranty (p. 48) and Emission Control System Warranty (p. 52) to fully understand coverage and your responsibilities of ownership.

When your mower needs scheduled maintenance, keep in mind that an authorized Honda servicing dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda. Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.

Best Wishes, Power Equipment Division American Honda Motor Co., Inc.

INTRODUCTION

A FEW WORDS ABOUT SAFETY

Your safety, and the safety of others, are very important. And using this lawn mower safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.

Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a lawn mower. You must use your own good judgment.

You will find important safety information in a variety of forms, including:

• Safety Labels— on the lawn mower.

• Safety Messages— preceded by a safety alert symbol and

one of three words: DANGER, WARNING, or CAUTION. These signal words mean:

DANGER

WARNING

CAUTION

•

Safety Headings— such as Important Safety Reminders or

Important Safety Precautions.

•

Safety Chapter— such as MOWER SAFETY.

•

Instructions— how to use this mower correctly and safely.

This entire book is filled with important safety information — please read it carefully.

You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.

You CAN be HURT if you don’t follow instructions.

MOWER SAFETY..................................4

Important information about some specific hazards, and what you can do to prevent injury.

CONTROLS ......................................7

Identification of components and information about how the controls work.

BEFORE OPERATION.............................11

How to fuel and check your mower to be sure it is ready. How to prepare your lawn and yourself before you begin mowing.

OPERATION.....................................17

Starting and stopping the engine, safe mowing practices, and mowing tips.

TRANSPORTING .................................27

How to load and carry your mower safely.

MAINTENANCE ..................................28

When and how to perform routine inspection, service, and adjustments to keep your mower in good operating condition.

TROUBLESHOOTING .............................39

What to check if you have a problem with your mower.

STORAGE.......................................41

How to protect your mower from rust and corrosion, and ensure it will start easily when used again.

SPECIFICATIONS ................................45

Dimensions, capacities, and other technical information.

ASSEMBLY & PDI ................................47

How to assemble the mower.

ADDITIONAL INFORMATION .......................48

Additional information, Honda publications available to you, warranty, and how to contact us if you have a question or a warranty repair problem.

INDEX..........................................58

QUICK REFERENCE INFORMATION .....inside back cover

MOWER SAFETY

IMPORTANT SAFETY INFORMATION

Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others.

Avoid Rotating Blades

Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. Keep away from the mower deck whenever the engine is running. If you need to adjust the cutting height, or work around the deck for any other reason, always shut off the engine. Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade.

Clear Mowing Area

Mower blades can throw rocks and other objects with enough force to cause serious injury. Before mowing, carefully inspect the area and remove all sticks, stones, pieces of wire, and other loose objects. Never operate the blade over gravel.

Keep Shields in Place

Guards and shields are designed to protect you from being hit by thrown objects and from hot engine parts and moving components. For your safety and the safety of others, keep all shields in place when the engine is running.

Refuel with Care

Gasoline is extremely flammable and gasoline vapor can explode. Refuel only outdoors, in a well-ventilated area, with the engine OFF. Never smoke near gasoline, and keep other flames and sparks away. Always store gasoline in an approved container.

Wear Protective Clothing

Wearing protective clothing will reduce your risk of injury. Long pants and eye protection reduce the risk of injuries from thrown objects. Sturdy shoes with aggressive soles will help protect your feet and give you better traction on slopes or uneven ground.

Turn Engine Off When Not Mowing

If you need to leave the mower for any reason, even just to inspect the lawn ahead, always turn the engine OFF.

MOWER SAFETY

IMPORTANT MESSAGE TO PARENTS

YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about if, when, and how your youngster operates this equipment.

The first question you’ll need to ask is whether your youngster is capable of operating this mower safely. Remember, young people vary widely, and AGE IS NOT THE ONLY FACTOR.

Physically, a youngster must be LARGE ENOUGH AND STRONG ENOUGH to easily start the mower and control its direction. The youngster also needs enough size, strength, and coordination to comfortably reach and operate the controls.

Another, tougher question you need to ask is if your youngster has enough MATURITY AND RESPONSIBILITY to safely operate this mower. Does the young person think through problems and come to logical solutions? Be honest! Anyone who takes unnecessary risks and doesn’t obey rules should not operate this lawn mower.

If you decide that your son or daughter can handle the mower safely, CAREFULLY READ THE OWNER’S MANUAL with your youngster. Make sure you both understand all instructions and safety information. Also, be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the mower.

SUPERVISION is also very important. Walk with your youngster during the first few minutes of mowing. Even after the youngster has become confident with the mower, do not let the young person use the mower without good adult supervision. An adult should also be present during refueling and maintenance. In fact, it’s up to parents to make sure that the mower is properly maintained and kept in safe operating condition.

By always placing safety first, your youngster will acquire useful skills and a sense of accomplishment. And you’ll both get the best results from your lawn mower.

MOWER SAFETY

SAFETY LABEL LOCATIONS

The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your mower. So if a label comes off or becomes hard to read, contact an authorized Honda dealer for a replacement.

AVOI D SE RI OU S I N JU RY OR DE AT H. OBJ EC TS TH ROWN B Y BL A DE

Foll ow all i nstruct ions i n Owner's Manual. Go acr oss sl opes, not up an d down. Do not mow when chi ld ren or o ther s are around. Look down and behi nd bef ore and whi l e movi ng back war ds. Keep saf ety devices (gu ards, shi el ds, switches, etc.) in place and working.

DANGER

KEEP HANDS and FEET AWAY

CAN CAU SE S ER I OUS I N JU RY.

Inspect area and remove debri s befor e mowi ng. Keep chi l dr en and o ther s a way Wea r ey e p r ot e ct i o n. Do not operat e unless bag or chute are installed or guard is in place.

HOT MUFFLER CAN BURN YOU.

Stay away if engine has been running.

CA U T ION

COMPONENT IDENTIFICATION

DRIVE CLUTCH LEVER (SD)

HANDLEBAR

FLYWHEEL BRAKE LEVER

CONTROLS

RECOIL STARTER GRIP

REAR CUTTING HEIGHT ADJUSTMENT LEVER

OIL FILLER CAP

DISCHARGE GUARD

MUFFLER

HRS216PD: Manually propelled (push) HRS216SD: Self-propelled, single speed

ENGINE SERIAL NUMBER

FRONT CUTTING HEIGHT ADJUSTMENT LEVERS

CONTROLS

SPARK PLUG CAP

THROTTLE

LEVER

FUEL TANK CAP

FRAME SERIAL NUMBER

HANDLEBAR

LOCKING

KNOB (2)

FUEL VALVE

CARBURETOR

AIR CLEANER

MOWER DECK

Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page ).

Frame serial number:MZB__ – ______________ Engine serial number: GJAE – ______________

CONTROLS

DESCRIPTION OF CONTROLS

Fuel Valve

The fuel valve opens and closes the fuel passage from the fuel tank to the carburetor. The fuel valve must be ON to start and operate the mower. The fuel valve should be kept OFF when the mower is not in use.

OFF

FUEL VALVE

Throttle Lever

CHOKE – – – For starting a cold engine. FAST ––––Forrestarting a warm engine and for mowing.

SLOW––––Foridling the engine.

CHOKE FAST SLOW

CONTROLS

Flywheel Brake Lever

FLYWHEEL BRAKE LEVER

This lever is connected to the engine flywheel brake and the ignition switch. The engine will not start unless this lever is pulled backward.

Drive Clutch Lever (SD)

The drive clutch lever engages

DRIVE CLUTCH LEVER (SD)

(push forward) and disengages (release) the transmission that drives the rear wheels. The drive clutch lever should only be engaged after the engine has been started.

Cutting Height Adjustment Levers

There are six approximate settings [1 ~ 3-1/2 in. (25 ~ 87 mm)]. The adjusters move back to lower and forward to raise the mower deck. For the best overall lawn finish, each wheel should be adjusted to the same position.

1" (25 mm)

1-1/2 " (37 mm)

2" (50 mm)

2-1/2" (66 mm)

3" (75 mm)

3-1/2 (87 mm)

FRONT ADJUSTMENT LEVER

REAR ADJUSTMENT LEVER

RIGHT SIDE SHOWN

BEFORE OPERATION

ARE YOU READY TO MOW?

Be sure to wear protective clothing. Long pants and eye protection can lower your risk of injury from thrown objects. Wear footwear that protects your feet and won’t let you slip if you mow on slopes or uneven ground.

CHECK YOUR LAWN

For your safety and for the safety of others, always inspect the area before mowing.

Objects

Anything which can be picked up by the blade and thrown is a potential hazard to you and others. Look for things like stones, sticks, bones, and wire. Remove them from the mowing area.

People and Pets

People and animals near the mowing area can move into your path or into a position where they could be struck by thrown objects. Clear the area of people and pets, especially children. Their safety is your responsibility.

Lawn

Check the length and condition of the grass, so you will know what cutting height and mowing speed to use.

Avoid mowing wet grass. Not only will wet grass clog your mower deck and collect in clumps on the lawn, it also gives poor traction, increasing your risk of losing your footing.

BEFORE OPERATION

CHECK YOUR MOWER

Blade

1. Turn the fuel valve to OFF (page

9). Disconnect the spark plug cap from the spark plug (page 36).

2. Tilt the mower to the right, so

BLADE(S)

the carburetor side is up. This will help to prevent fuel leakage and hard starting.

3. Inspect the blade(s) for wear and damage

BLADE BOLTS

B WARNING

A worn, cracked, or damaged blade can break, and pieces of the damaged blade can become dangerous projectiles.

Thrown objects can cause serious injury. Inspect the blade(s) regularly. Do not operate

the mower with a worn or damaged blade.

NORMAL

A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. A wornor damaged blade can break, causing blade pieces to be thrown from the mower.

When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer. Or, if you have a torque wrench, you can remove and install the blade yourself (page 38).

Check that the blade bolts are tight (see page 38).

EXCESSIVELY

WORN

BENT

CRACKED

BEFORE OPERATION

A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. A worn or damaged blade can break, causing blade pieces to be thrown from the mower.

When a blade needs sharpening or replacement take the lawn mower to an authorized Honda servicing dealer. Or, if you have a torque wrench, you can remove and install the blade yourself (see pages 38).

Check that the blade bolts are tight (see page ).

Engine Oil Level

Check the engine oil level with the engine stopped and the mower on

a level surface.

1. Remove the oil filler cap, and wipe the dipstick clean.

2. Insert and remove the dipstick without screwing it into the filler neck. Check the oil level shown on the dipstick.

3. If the oil level is low, add the recommended oil (see page 34) to reach the upper limit mark on the dipstick. Do not overfill.

4. After checking the engine oil level, screw in the filler cap/dipstick securely.

FILLER CAP/DIPSTICK

FILLER CAP/ DIPSTICK

UPPER LIMIT LOWER LIMIT

BEFORE OPERATION

Fuel

Fuel tank capacity: 0.29 US gal (1.1 l) Refuel in a well-ventilated area before starting the engine. If the

engine has been running, allow it to cool. See page 37 for fuel recommendations and page 56 for information on oxygenated fuels.

Remove the fuel tank cap and check the fuel level. Refill the tank if the fuel level is low. Refuel carefully to avoid spilling fuel. Do not overfill; there should be no fuel in the filler neck. After refueling, tighten the fuel tank cap securely.

WARNING

Gasoline is highly flammable and explosive. You can be burned or seriously injured when

handling fuel.

• Stop the engine and keep heat, sparks, and flame away.

• Handle fuel only outdoors.

• Wipe up spills immediately.

Never refuel the mower inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc.

Spilled fuel is not only a fire hazard, it causes environmental damage. Wipe up spills immediately.

NOTICE

Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank. Damage caused by spilled fuel is not covered under warranty.

FUEL FILLER NECK

FUEL TANK CAP

BEFORE OPERATION

Air Cleaner Inspection

Make sure the air filter is clean and in good condition. A dirty air filter will restrict air flow to the carburetor, reducing engine performance. Refer to page 35 for air cleaner service.

AIR CLEANER HOUSING

PAPER FILTER

COVER

Mulching or Side Discharge

The mower can be used to mulch or side discharge grass clippings.

To mulch, make sure the side discharge chute is not installed, and the side door on the mower deck is fully closed.

To discharge the clippings from the side door, stop the engine, lift the side door up and install the side discharge chute as shown.

SIDE DOOR

SIDE DISCHARGE CHUTE

BEFORE OPERATION

Cutting Height

Check the mower deck cutting height settings, and be sure that all four adjustment levers are set to the same cutting height position. The lowest setting is approximately 1 inch (25 mm) and the highest setting is 3-1/2 inches (87 mm). Each position increments about 1/2 inch (13 mm).

To adjust cutting height, pull each adjustment lever toward the wheel, and move it into another notch.

If you are not sure what cutting height to select, start with a high setting and check the appearance of the lawn after mowing a small area. Then readjust cutting height if necessary.

ADJUSTMENT LEVERS

OPERATION

MOWING PRECAUTIONS

Before operating the mower for the first time, please review the MOWER SAFETY beginning on page 4 and the previous chapter, titled BEFORE OPERATION.

Even if you have operated other mowers, take time to become familiar with how this mower works and practice in a safe area until you build up your skills.

For your safety, avoid starting or operating the engine in an enclosed area such as a garage. Your mower’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.

STARTING THE ENGINE

The blade turns when you operate the starter. It is easiest to start the engine in a clear or mowed area where the blade can turn freely.

1. Turn the fuel valve to the ON position.

2. Move the throttle lever to the proper starting position. COLD ENGINE:

Move the throttle lever to the CHOKE position.

CHOKE

FUEL VALVE

+ 44 hidden pages

Honda Automobiles HRS216PDA, HRS216SDA User Manual

CONTENTS

MOWER SAFETY

CONTROLS

BEFORE OPERATION

OPERATION