Honda Automobiles HRB215SXA User Manual

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e.-_
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Keep this owner’s manual handy, so you can refer to it any time, and make sure the manual stays with the lawn mower if you sell it.
This owner’s manual is considered a permanent part of the lawn mower and should remain with the’mower if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Honda Power Equipment Mfg., Inc. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
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Honda lawn mowers meet Consumer Product Safety Commission (CPSC) blade safety requirements for walk-behind rotary mowers.
INTRODUCTION
1
Congratulations on your selection of a Honda lawn mower. We are certain you will be pleased with your purchase of one of the finest lawn mowers on the market.
We want to help you get the best results from your new mower and to operate it safely. This manual contains the information on how to do that; please read it carefully.
We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership. The warranty policy is a separate document that should have been given to you by your dealer.
When your mower needs scheduled maintenance, keep in mind that your Honda lawn mower dealer is specially trained in servicing Honda mowers and is supported by the parts and service divisions of American Honda. Your Honda dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best Wishes, Power Equipment Division
American Honda Motor Co., Inc.
01994 American Honda Motor Co., Inc. - All Rights Reserved
INTRODUCTION
2
SAFETY MESSAGES Your safety and the safety of others is very important. We have
provided important safety messages in this manual and on the lawn mower. Please read these messages carefully.
A safety message alerts you to potential hazards that can hurt you and others. Each safety message is preceded by a safety alert
symbol A and one of three words: DANGER, WARNING, or CAUTION.
These mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by the word NOTICE.
This word means: pziq
The purpose of these messages is to help prevent damage to your
lawn mower,
other property, or the environment.
Your lawn mower or other property can be damaged if you don’t follow instructions.

CONTENTS

3
Turn to the beginning of each chapter for a complete list of subjects.
MOWER SAFETY
Important information about some specific hazards,
and what you can do to prevent injury.
CONTROLS. .
Identification of components and information about how the controls work.
BEFORE OPERATION
How to fuel and check your mower to be sure it is ready. How to prepare your lawn and yourself before
you begin mowing.
OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Starting and stopping the engine, safe mowing practices, and mowing tips.
TRANSPORTING . . . . . . . . . . . . . . . . . . . . . . . . ..*...... 39
How to load and carry your mower safely.
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
When and how to perform routine inspection, service, and adjustments to keep your mower in good operating condition.
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
What to check if you have a problem with your mower.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
5
9
27
41
STORAGE
How to protect your mower from rust and corrosion, and ensure that it will start easily when you want to use it again.
SPECIFICATIONS
Dimensions, capacities, and other technical information.
ADDITIONAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . 77
Additional information, Honda publications available to you, and how to contact us if you have a question or a warranty repair problem.
INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...83
Quick Reference Information . . . . . . . . . . inside back cover
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
73
4

MOWER SAFETY

This chapter explains what you need to know to operate your mower
safely.
IMPORTANT SAFETY INFORMATION
Avoid Rotating Blades Clear Mowing Area Keep Shields in Place
Refuel with Care. Wear Protective Clothing. Turn Engine Off When Not Mowing.
IMPORTANT MESSAGE TO PARENTS SAFETY LABEL LOCATIONS.
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6 6 6 6 6 6 6
7 8
5
MOWER SAFETY
6

IMPORTANT SAFETY INFORMATION

Most accidents with walk-behind mowers can be prevented if you follow all instructions in this manual and on the mower. The most common hazards, according to accident statistics, are discussed below, along with the best way to protect yourself and others.

Avoid Rotating Blades

Rotating blades can cause serious cuts and even amputate fingers, hands, toes, or feet. Keep away from the mower deck whenever the engine is running. If you need to adjust the cutting height, or work around the deck for any other reason, always shut off the engine. Wear heavy gloves and disconnect the spark plug cap when you need to clean the mower deck or handle the blade.

Clear Mowing Area

Mower blades can throw rocks and other objects with enough force to cause serious injury. Before mowing, carefully inspect the area and
remove all sticks, stones, pieces of wire, and other loose objects.
Never operate the blade over gravel.
Keep Shields in Place Guards and shields are designed to protect you from being hit by
thrown objects and from hot engine parts and moving components.
For your safety and the safety of others, keep all shields in place when the engine is running.

Refuel with Care

Gasoline is extremely flammable and gasoline vapor can explode.
Refuel only outdoors, in a well-ventilated area, with the engine OFF.
Never smoke near gasoline, and keep other flames and sparks away.
Always store gasoline in an approved container.

Wear Protective Clothing

Wearing protective clothing will reduce your risk of injury. Long pants
and eye protection reduce the risk of injuries from thrown objects.
Sturdy shoes with aggressive soles will help protect your feet and
give you better traction on slopes or uneven ground.

Turn Engine Off When Not Mowing

If you need to leave the mower for any reason, even just to inspect the lawn ahead, always turn the engine off.
MOWER SAFETY

IMPORTANT MESSAGE TO PARENTS

YOUR CHILDREN’S SAFETY IS VERY IMPORTANT to Honda. That’s why we urge you to read this message before letting your youngster operate this lawn mower. Lawn mowers are tools, not toys. As with any equipment, bad judgments can result in serious injuries. You can help prevent accidents by making good decisions about. if, when, and how your youngster operates this equipment.
The first question you’ll need to ask is whether your youngster is capable of operating this mower safely. Remember, young people vary widely, and AGE IS NOT THE ONLY FACTOR.
Physically, a youngster must be LARGE ENOUGH AND STRONG
ENOUGH to easily start the mower and control its direction. The
youngster also needs enough size, strength, and coordination to comfortably reach and operate the controls.
Another, tougher question you need to ask is if your youngster has enough MATURITY AND RESPONSIBILITY to safely operate this mower. Does the young person think through problems and come to logical solutions? Be honest! Anyone who takes unnecessary risks and doesn’t obey rules should not operate this lawn mower.
If you decide that your son or daughter can handle the mower safely, CAREFULLY READ THE OWNER’S MANUAL with your youngster. Make sure you both understand all instructions and safety information. Also, be sure your youngster wears sturdy shoes and other protective clothing when operating or handling the mower.
SUPERVISION is also very important. Walk with your youngster during the first few minutes of mowing. Even after the youngster has become confident with the mower, do not let the young person use the mower without good adult supervision. An adult should also be present during refueling and maintenance. In fact, it’s up to parents to make sure that the mower is properly maintained and kept in safe operating condition.
By always placing safety first, your youngster will acquire useful skills
and a sense of accomplishment. And you’ll both get the best results
from your lawn mower.
7
MOWER SAFETY

SAFETY LABEL LOCATIONS

The labels shown here contain important safety information. Please
read them carefully. These labels are considered permanent parts of your mower. So if a label comes off or becomes hard to read, contact your dealer for a replacement.
A
CAUTION
UNDER NORMAL USAGE, THIS BAG MATERIAL IS SUBJECT TO DETERlORATfON AND WEAR, AND SHOULD BE CHECKED FREQUENTLY FOR BAG REPLACEMENT. THIS BAG CONFORMS TO A.N.S.I. STANDARD 871.1, ANY REPLACEMENT MUST MEET THIS STANDARD.
Gasoline is highly flammable and exploshre and you can be burned or seriously injured.
When refueling:
n
Keep heat, sparks. and open flame away.
n
Fill fuel tank only outdoors.
n
Wipe up spills before
starting engine.
MOWER BLADE CAN CUT OFF HANDS OR FEET
. stop engine before opening rear door. n Always keep feet awm~ fmm mower deck.
THROWN OBJECTS CAN CAUSE SERIOUS INJURY BLINDNESS, OR PROPERTY DAMAGE
m Inspect area and remova debris before mowing. n Keep children and atham aw*rsy. n wear eye protectIon. n Follow all lnsVuctlons In yo”rOwnef’s Manual carstully.
8
/
HOT MUFFLER CAN BURN YOU. Stay away
if
engine has
been running.
,,;. I .n’, ‘, .j . ,

CONTROLS

This chapter shows the locations of controls and other important parts of your mower, and it tells you how the controls work.
COMPONENT IDENTIFICATION . . . . . . . . . . . . . . . . . . . .
DESCRIPTION OF CONTROLS. . . . . . . . . . . . . . . . . . . . .
Throttle Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Blade Control Lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive Clutch Lever (HRB215SXA & HRM215SXA). . . . .
Shift Lever (HRB215SXA & HRM21 SSXA) . . . . . . . . . . .
Cutting Height Adjustment Levers. . . . . . . . . . . . . . . . . .
10 12
12 13 13 14 15
9
1
CONTROLS
10
D
I

COMPONENT IDENTIFICATION

BLADE CONTROL BUTTON
BLADE CONTROL LEVER
DRIVE CLUTCH LEVER (HRB215SXA 81 HRMSlBSXA)
DISCHARGE
EL TANK CAP

CUTTING HEIGHT ADJUSTMENT LEVER

OIL FILLER CAP
MOWER DECK
CUlTlNG HEIGHT ADJUSTMENT LEVER
HRB215PXA: Manually propelled, high-lift blade, and grass bag HRB21 SSXA: Self-propelled, high-lift blade, and grass bag
HRM215PXA: Manually propelled, mulching blades, and mulching plug
HRM215SXA: Self-propelled, mulching blades,
and mulching plug.
SPARK PLUG CAP
CONTROLS
GEAR SHIFT LEVER (HRBPlSSXA &\nRM215SXA)
CUlTlNG HEIGHT ADJUSTMENT LEVER
AIR CLEANER
\
CUTTING HEIGHT
ADJUSTMENT LEVER
\
\
CARBURETOR
Record the frame and engine serial numbers in the space below. You will need these serial numbers when ordering parts and when making technical or warranty inquiries (see page 79).
Frame serial number: MZB- -
Engine serial number: GJAB -’
11
CONTROLS
12

DESCRIPTION OF CONTROLS

Throttle Lever

\
I I 6
e
cl
CHOKE --
FAST --­SLOW - - - For idling the engine. STOP ---
For starting a cold engine. For restarting a warm engine and for mowing.
For stopping the engine and closing the fuel valve.
THROTTLE LEVER
CONTROLS

Blade Control Lever

The blade control lever starts and stops blade rotation.
Drive Clutch Lever (HRB215SXA & HRM215SXA)
The drive clutch lever engages and disengages the transmission that drives the rear wheels.
DRIVE CLUTCH HRBPl 5SXA & HRM215SXA
LE
CONTROLS
I
Shift Lever (HRB215SXA & HRMP’ISSXA)
The shift lever selects the drive speed for the mower.
1 (SLOW)
2 (FAST)-
- For mowing thick grass or maneuvering in small areas. For maximum self-propelled speed in large, open areas.
GEAR SHIFT LEVER (HRBPlBSXA & HRM215SXA)
14
CONTROLS
Cutting Height Adjustment Levers There are six settings to choose from, as shown in the illustration.
The cutting height figures are approximate. The actual height of cut
grass will vary with lawn and soil conditions.
HRB215
in)
There is an adjustment lever on each wheel.
ADJUSTMENT LEVERS
15

BEFORE OPERATION

This chapter explains how to fuel and check your mower to be sure it
is ready, and it tells you how to prepare your lawn and yourself before
you begin mowing.
CHECK YOUR LAWN
Objects People and Pets. Lawn
CHECK YOUR MOWER
Blade.. Engine Oil Level. Fuel Air Cleaner Inspection Handlebar Height Adjustment Grass Bag (HRB215SXA & HRB215PXA)
Mulching Plug (HRM215SXA & HRM215PXA). Cutting Height
Are YOU Ready to Mow?.
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Inspection ...................................
Installation
Removal ....................................
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18 18 18 18
19
19 20 21 22 23 24 24 24 24 25 25 26
17
BEFORE OPERATION
CHECK YOUR LAWN For your safety and for the safety of others, always inspect the area
before mowing. Objects
Anything which can be picked up by the blades and thrown is a potential hazard to you and others. Look for things like stones, sticks, bones, and wire. Remove them from the mowing area.
People and Pets People and animals near the mowing area can move into your path or
into a position where they could be struck by thrown objects. Clear
the area of people and pets, especially children. Their safety is your
responsibility. Lawn
Check the length and condition of the grass, so you will know what
cutting height and mowing speed to Avoid mowing wet grass. Not only will wet grass clog your mower
deck and collect in clumps on the lawn, it also gives poor traction, increasing your risk of losing your footing.
use.
18
CHECK YOUR MOWER Blade
With the throttle lever in the STOP position, and the spark plug cap disconnected, tilt the
mower to the right, so the carburetor side is up. This will help to prevent fuel leakage and hard starting.
BEFORE OPERATION
BLADE BbLTS
B-LADE(S)
Inspect the blade(s) for wear and damage.
NORMAL
EXCESSIVELY
WORN
BENT
CRACKED
A dull blade can be sharpened, but a blade that is worn out, bent, cracked, or otherwise damaged must be replaced. A worn or damaged blade can break, causing blade pieces to be thrown from the mower.
When a blade needs sharpening or replacement take the lawn mower to an authorized Honda lawn mower dealer. Or, if you have a torque wrench, you can remove and install a blade yourself (see pages 57 - 58).
Check that the blade bolts are tight (see page 58).
19
BEFORE OPERATION
20
Engine Oil Level Check the engine oil level with the engine stopped and the mower on
a level surface.
1. Remove the oil filler cap, and wipe the dipstick clean.
2. Insert and remove the dipstick without screwing it into the filler
neck. Check the oil level shown
on the dipstick.
FILLER CiP/DIPSTICK
3. If the oil level is low, add oil to reach the upper limit mark on
the dipstick. (see page 45)
4. After checking the engine oil level, screw in the filler
cap/dipstick securely.
FILLER CAP/
&DIPSTICK
UPPER LIMIT LOWER LIMIT
BEFORE OPERATION
Fuel Fuel tank capacity: 1 .O P (0.26 US gal)
Refuel in a well-ventilated area before starting the engine. If the engine has been running, allow it to cool. Refer to page 51 for fuel recommendations and page 80 for information about oxygenated
fuels.
Remove the tank cap and check the fuel level. Refill the tank if the fuel level is low. Refuel carefully to avoid spilling fuel. Do not overfill; there should be no fuel in the filler neck. After refueling, tighten the fuel tank cap securely.
Gasoline is highly flammable and explosive and you can be burned or seriously injured
when refueling.
l
Stop engine and keep heat, sparks, and flame away.
l
Refuel only outdoors.
l
Wipe up spills immediately.
Never refuel the mower inside a building where gasoline fumes may reach flames or sparks. Keep gasoline away from appliance pilot lights, barbecues, electric appliances, power tools, etc.
Spilled fuel is not only a fire hazard, it causes environmental damage.
Wipe up spills immediately.
L
FUEL FIL
NECK
FUEL TANK CAP
21
BEFORE OPERATION
(TciEq
Fuel can damage paint and plastic. Be careful not to spill fuel when filling your fuel tank. Damage caused by spilled fuel is not covered under warranty.
Air Cleaner Inspection Check that the air filters are clean and in good condition. Dirty air
filters will restrict air flow to the carburetor, reducing engine performance. Refer to page 47 for air cleaner service.
AIR CLEANER HOUSING
PAPER FILTER
22
COVER KNOB
BEFORE OPERATION
Handlebar Height Adjustment Adjust handlebar height for a comfortable operating position.
1. Loosen the lower handlebar locking knobs.
2. Spread the lower ends of the handlebar to release the locating pins.
3. Move the handlebar up or down, so the locating pins engage other holes on the handlebar mounting brackets.
4. Tighten the handlebar locking knobs securely
_. _ _.-. -- -
HANDLEBAR
LOCKING KNOB (2)
23
BEFORE OPERATION
24
Grass Bag (HRB215SXA & HRB215PXA)
A lawn mower works like a vacuum cleaner; it blows air through the
bag, which traps the grass clippings. Always empty the grass bag before it becomes filled to the limit of its capacity. Bagging performance will diminish after the bag becomes about 90% filled.
Also, the bag is easier to empty when it is not packed full.
lnspecfion
Inspect the grass bag for tears, holes, and excessive wear. The grass bag wears during normal use and will eventually require replacement. Grass bag replacement is explained on page 59.
Ins talla tion
1. Raise the discharge guard, and hook the grass bag onto the
mower deck as shown.
2. Release the discharge guard to secure the grass bag.
DISCHARGE GUARD
Removal
1. Raise the discharge guard, grasp the handle of the grass
bag lid, and remove the grass bag.
2.
Release the discharge guard.
3. When the grass bag is clear of the discharge guard, you can
lift it through the handlebar opening, or you can remove it to the rear of the mower below the handlebar.
.,I,,, t;.> *.i’,.* -
‘.. . :: :- J. ‘V’f,,
BEFORE OPERATION
Mulching Plug The mulching plug contours the
mower deck for efficient mulching.
You can quickly remove the plug to install a grass bag or side-discharge chute, which are available as optional equipment.
Raise the discharge guard to
remove or install the mulching plug. When installing, be sure the plug is fully inserted, and the discharge guard is closed.

MULCHING PLUG

Cutting Height

Check the mower deck cutting
height settings, and be sure that all four adjustment levers are set to the
same cutting height position.
DISCHARGE GUARD
’ /-
ADJUSTMENT LEVERS
To adjust cutting height, pull each
adjustment lever toward the wheel,
and move it into another notch.
If you are not sure what cutting
height to select, start with a high
setting and check the appearance of
the lawn after mowing a small area.
Then readjust cutting height if
necessary.
ADJUSTMENT LEVER
25
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