Honda Automobiles H5518H User Manual
The engine exhaust from this product
contains chemicals known to the State
defects or other reproductive harm.
Thank you for purchasing a Honda tractor.
This manual describes operation and maintenance of the Honda H5518
tractor, type A2. (Two Wheel Drive Model) and type A4 (Four Wheel Drive
Model).
Information in this manual is based on the H5518 A4 model equipped with
a rear hydraulic lift unit which is available as an optional part.
All information in this manual is based on the latest product information
available at the time of printing.
Honda Motor Co., Ltd. reserves the right to make changes at any time
without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual is considered a permanent part of the tractor and it must stay
with the tractor if resold.
READ THIS OWNER’S MANUAL CAREFULLY. Pay special attention to
these symbols and any instructions that follow:
m-
m-
m-
$OTICE j
NOTE: Gives helpful information.
Honda tractors are designed to give safe and dependable service if
operated according to instructions. Operating this tractor requires special
effort on your part to ensure your safety and the safety of others.
m
or property damage. Read and understand this Owner‘s Manual before
operating this tractor.
If a problem should arise, or if you have any questions about your tractor,
consult an authorized Honda tractor dealer.
HONDA MOTOR CO., LTD. 1990, ALL RIGHTS RESERVED
Indicates serious injury or death WILL result if instructions
are not followed.
Indicates a strong possibility that serious injury or death
could result if instructions are not followed.
Indicates a possibility that minor injury can result if instruc-
tions are not followed.
-Indicates that equipment or property damage can result if
instructions are not followed.
Using this product for a purpose not intended may cause injury
1
1. SAFETY INFORMATION
Read all safety instructions before operating.
I KEEP ALL SHIELDS IN PLACE.
I KEEP HANDS, FEET AND
CLOTHING AWAY
lOPERATE ONLY AT
RECOMMENDED PTO SPEED.
,READ OWNER’S MANUAL
,:z’,y’“’ DTm.c*IIu L
I nw,* .“oI .** O)m.l”rul
GASOLINE IS FLAMMABLE
STOP ENGINE. AVOID HEAT,
SPARKS.AND OPEN FLAME
WHEN REFUELING.
, KEEP ALL SHIELDS IN PLACE.
, KEEP HANDS, FEET AND
CLOTHING AWAY.
IOPERATE ONLY AT
RECOMMENDED PI0 SPEED.
I READ OWNER’S MANUAL
TRACTOR SAFETY
m
Operation of the tractor and its attachments requires special
efforts on your part to ensure your safety and the safety of others. Know
these requirements before you operate the Tractor or its attachments:
SAFE OPERATING RULES
l
Severe personal injury or equipment damage may result if the preoperation inspection (Pages 28 thru 46) is not performed before
operating the tractor or its attachments.
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To avoid severe personal injury or equipment damage, observe the
following precautions:
.All parts, epecially guards and shields, should be in good condition,
and securely fastened in place.
Do not remove any guards, warning labels, shields or safety devices;
they are installed for your safety.
The rollover protective structure (ROPS) will only help protect you
from injury, if:
- you are also wearing the seat belt.
-
the ROPS is securely attached and has not been modified or struc-
turally damaged.
Always wear sturdy shoes and avoid wearing bulky or loose clothing
while operating the tractor or its attachments.
Never operate the tractor or its attachments when tired or while
under the influence of drugs or alcohol.
In case of emergency, know how to stop the engine and thoroughly
understand the operation of ALL controls.
Never permit anyone to operate the tractor or its attachments
without proper instructions.
Children should not be permitted to operate the tractor or any of its
attachments.
KEEP CHILIJREN AND PETS AT A SAFE DISTANCE DURING OPERATION
This is an operator only vehicle, do not allow passengers to ride on
the tractor or on any of its attachments.
The exhaust contains poisonous carbon monoxide gas that can
cause
loss
of consciousness and may lead to death, if the tractor is
operated in an enclosed space.
6
BEFORE STARTING
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The use of heavy equipment and/or pulling excessive loads may
adversely
affect vehicle stability and control. To avoid loss of control
that can result in severe personal injury:
-
Only use recommended hitch attachment points.
-
Limit loads to as suggested on page 56.
-
Be extra careful when turning or backing up.
-
Use counterweight(s) as suggested on page 60.
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Before installing or using any attachment, carefully read’all instructions
and precautions.
OPERATION
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Be sure to fasten the seat belt whenever driving the tractor with the
Rollover Protective Structure (ROPS) attached. Use of either device
(seat belt or ROPS) without the other will increase the chance of injury
in a rollover.
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Adjust the seat belt so that it is snug.
o Be sure that the main Transmission lever is in “Neutral” and the front
and rear P.T.O. levers are in the “OFF” position before starting the
engine.
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Operate the tractor at low speed until you become familiar with all of its
operating characteristics and controls.
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Do not operate the tractor or its attachments without ensuring the area
in front and behind is clear of people and pets.
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Sudden stops of the tractor while driving at high speed or sudden startup with the steering wheels turned fully in one direction, could cause
the tractor to overturn.
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This tractor utilizes Four Wheel Steering (4WS) for a tighter turning cir-
cle and greater mobility than tractors with conventional steering.
However, the feel of 4WS is slightly different from other tractors. Prac-
tice driving in a wide, safe area.
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Never operate the tractor or its attachments when visibility is diminished by darkness or bad weather; your ability to see obstacles will
become impaired.
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Watch out for rocks, roots, holes and other obstacles that may cause
the Tractor to overturn.
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This tractor and its attachments are intended for use on relatively flat
terrain.
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It is illegal to operate this tractor on public streets, roads, or highways.
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It is legal in some areas to operate a tractor without a U.S.D.A. qualified
spark arrester. Check local laws and regulations before operating. An
optional spark arrester for this product is available from your authorised
Honda tractor dealer.
7
When operating the tractor on a slope, always drive up and down the
face of the grade. Turning or driving across the face of a slope may
cause the tractor to overturn.
To avoid loss of control or overturning, always reduce speed and exercise extreme caution when operating on sloping or uneven surfaces.
Attempting to change gears while operating the tractor on a slope may
adversely affect vehicle stability and control and severe personal injury
could result.
Do not back down, or rapidly accelerate up, a sloping surface.
To avoid loss of control or overturning, do not turn or stop on sloping
surfaces.
When descending a slope, disengaging the clutch or shifting to neutral
can cause a loss of control that may result in severe personal injury.
Do not operate the tractor near the edge of a ditch or an embankment.
Slipping off the edge could lead to severe personal injury and equipment
damage.
To avoid injury to yourself and others, before leaving the Tractor unattended, ALWAYS.
- park on level ground.
- disengage the power take-off.
- lower the attachment(s).
- Lock the parking brake.
-
stop the engine.
-
and remove the key.
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If you find it necessary to park on a grade, be sure to lock the parking
brake and securely block the wheels.
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Be sure to follow the instructions below whenever applying the differential lock.
- Be sure that the main transmission lever is set in 4th gear or lower,
‘and reduce engine speed before applying the differential lock.
- Do not apply while turning the tractor.
Use the lock only when driving straight ahead.
- Do not rest your foot on the lock pedal while the lock is not in use.
- Never apply while driving on a paved surface.
8
MAINTENANCE SAFETY
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Before performing maintenance/inspection, read the instructions
thoroughly.
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Before cleaning, inspecting or servicing the tractor, be sure to
-
Move the P.T.O. lever to the “OFF” position and lower any
attachments.
-
Stop the engine and remove the key.
-
Remove the spark plug caps.
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If you hit an object, stop the engine and inspect the Tractor and its
attachments.
Fix any damage before you resume operation.
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Operating the tractor with damaged, worn or broken parts may result in
severe personal injury.
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Leaves, grass clippings, oil and other combustible materials can
become a fire hazard. Be sure the body, engine and drive mechanism
areas are kept clean.
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All nuts, bolts and fasteners must be tight.
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Do not change the engine governor settings or the engine may be
damaged.
STORAGE SAFETY
To avoid the possibility of fire, allow the engine and exhaust system to
cool before storing the tractor in an enclosed space or near combustible
materials.
When storing the tractor, be sure to apply the parking brake and remove
the engine key.
Drain all gasoline from the carburetor and fuel tank, and disconnect the
battery ground cable.
9
2. SERIAL NUMBERS
Record the frame and engine serial numbers for your reference. Refer to the serial numbers when ordering parts, and when making technical or warranty inquires (see page 110). The frame serial number is stamped on the right side of the frame. The engine serial number is stamped under the air cleaner (inside the engine
compartment).
Frame serial number:
Engine serial number:
10
FRAMk NUMBER
ENGINE NUMBER
I -
ROLLOVER PROTECTIVE STRUCTURE (ROPSI
SEAT BELT
HYDRAULIC LIFT LEVER
HYDRAULIC
CYLINDER
SELECTOR L
IOption)
DESCENT SPEED
ADJUST KNOB
TWO AND FOUR-WHEEL
DRIVE SELECT LEVER
IA4 type only1
3. COMPONENT IDENTIFICATION
I
DIFFERECTIAL ACC:LERATDR
LOCK PEDAL
(A4 type only)
THROTTLE LEVER
PEDAL
(A4 type only)
STEERING WHEEL
/
/
BRAKE PEDAL ENGINE OIL
FRONT P.T.D.
CLUTCH LEVER
HEADLIGHT
HYDRAULIC
M
DRAIN BOLT
CLUTCH
PEDAL
INSTRUMENT
PANEL
TRANSMISSION
LEVER
PARKING BRAKE
WARNING BUZZER
, !‘fIRKlNG BRAKE
-LIFT ARM
~--~-~--
LOCK LEVER
TOOL BOX
REAR HYDRAULIC
.^
wptionl
11
ENGINE HOO[;)
HYDRAULIC SYSTEM
FLUID FILLER CAP
12
ENGINE OIL
FILLER CAP
FAN BELT
SPARK PLUG CAPS
AIR CLEANER
RADIATOR
FRONT P.T.O.
INSTRUMENT PANEL
5. PARKING BRAKE
INDICATOR LIGHT
7. CHARGE INDICATOR
LIGHT
4. CONTROLS
4. ENGINE OIL
INDICATOR LIGHT
6. WATER TEMPERATURE
INDICATOR LIGHT
3. FUEL GAUGE -
2. HEADLIGHT
SWITCH
1. IGNITION SWITCH
5. PARKING BRAKE
AUDIBLE ALERT
1. Engine switch
m Always remove the key from the engine switch whenever
the tractor is unattended to prevent children or unauthorized persons
from starting the engine.
This tractor is equipped with an automotive type ignition switch, which
controls all the electrical circuits.
Key positions: “START” to start the engine.
“ON”
“OFF”
to run the engine after starting.
to stop the engine (IGNITION OFF).
IGNITION SWITCH
L!!!!??!!~ Do not leave the ignition switch “ON” (key on “ON” position)
when the engine is not running as the battery will discharge.
NOTE: The starter motor will not work unless the main transmission lever
is in “N (Neutral)” the front and rear P.T.O. levers are in the “OFF”
position.
13
2. Headlight switch
The headlight switch turns the headlights ON and OFF.
(NOTlCEI p.
or visibility increases the risk of striking hidden objects.
Reduce speed when operating the tractor in low light conditions.
ON
HEADLIGHT SWITCH
OFF
3. Fuel gauge
The fuel gauge indicates the amount of fuel in the tank.
It operates when the ignition switch is in the ON position.
NOTE: When the ignition switch is in the OFF position, the fuel gauge will
indicate a faults fuel level.
FULL
EMPTY
FljEL GAUGE
When the fuel gauge needle enters under the red zone, it indicates that the
amount of remaining fuel in the tank is about 2.0 liters (0.5 gall. Refill as
soon as possible.
REDZONE M
14
4. Engine oil indicator light
If the oil level falls below normal operating level while the engine is runn-
ing, the indicator light will come on.
If the warning light comes on while the engine is running, stop the engine
immediately, check the engine oil level and add enough of the recommended oil to bring the level to the upper mark on the dipstick (See page 29). If
the oil warning light should come on, and the oil level is registering correct-
ly on the oil dipstick, contact your authorized Honda tractor dealer before
using the tractor.
m Running the engine with insufficient oil level can cause serious
engine damage.
ENGINE OIL INDICATOR LIGHT
[K1
Cl l-4 El Eil La D
5. Parking brake indicator light/audible alert
There is a parking brake indicator light/audible alert to remind you to
release the parking brake lock before driving the tractor.
The warning light/audible alert will sound and come on continuously if the
transmission is shifted into gear while the parking brake is locked.
m Operating the tractor with the parking brake locked will result
in severe damage to the brake lining, and could lead to a complete brake
system failure.
1 NOTICE 1 Wh
warning buzzer.
PARKING BRAKE INDICATOR LIGHT
.~~~~
en
washing the tractor,
I
I M ij ,?-jpzJ[w.+ ][,:,.::I
do not spray water directly into the
PARKING BRAKE AUDIBLE ALERT
6. Coolant temperature overheating light/buzzer
The light comes on when the coolant temperature is above the operating
ranae. If indicator light comes on during operation:
stop the engine immediately.
Open the engine hood and check coolant level.
Check the radiator screen for clogging. Remove debris from the screen as
necessary (see page 91).
Check fan belt.
WATER TEMPERATURE INDICATOR
LIGHT 1
7. Charge indicator light
If this light come on when the engine is running, it indicates that the battery charging system is malfunctioning. Stop the engine and have your
tractor’s charging system checked by your authorized Honda tractor
dealer.
CHARGE INDICATOR LIGHT
16
DRlVE COMPONENTS
STEERING WHEE<
3. CHOKE KNO
6. CLUTCH PEDAL
AUXILIARY TRANSMISSI
7.
LEVER
MAIN TRANSMISSION
7.
LEVER
9. REAR P.T.O. LEVER
1. THROTTLE LEVER
I
FRONT P.T.O.
CLUTCH LEVER
PARKING BRAKE
LOCK LEVER
BRAKE PEDAL
2. ACCELERATOR PEDAL
(A4 type only1
11. TWO AND FOUR-WHEEL
DRIVE SELECT LEVER
(A4 type only1
12. DIFFERENTIAL
LOCK PEDAL
(A4 type only1
10. REAR P.T.O. SHAFT
COVER
1. Throttle lever
The throttle lever controls engine speed from SLOW (idle) to FAST (max
speed); it will stay in any designated position.
TkiROTTLE LEVER
FAST
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2. Accelerator pedal (A4 type only)
The accelerator pedal should be used with the throttle lever set in SLOW
(idle) position. Depress the pedal to increase the engine speed. Releasin-g
the foot from the pedal causes the engine speed to decrease. Use this
pedal when propelling on roads or transporting your tractor from one place
to another.
w
The minimum speed of the engine is determined by the position
of the throttle lever. When the throttle lever is set in FAST position, the
engine speed is not lowered to the idle speed when the pedal is released
and can cause accident or injury.
ACCELERATOR PEDAL
3. Choke knob
Operate the choke knob to start the engine when the engine is cold.
KNOB
4. Brake pedal
The brake pedal is used to slow the tractor.
When you want to bring the tractor to a full stop, be sure to depress the
clutch pedal first, then the brake pedal.
l
Depressing the brake pedal hard while the tractor is being driven may
cause damage to the tractor drive components unless the clutch pedal
is depressed first.
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Driving the tractor with the brake pedal partly depressed can damage
the brake lining.
AKE PEDAL
5. Parking brake lock lever
The parking brake lock lever is used when the tractor is stopped.
1. Firmly depress and hold the brake pedal.
2. Push and hold the parking brake lock lever.
3. Release the brake pedal and then release the parking brake lock lever.
4. To release the parking brake, push the brake pedal once.
/xG?iq op
erating the tractor with the parking brake locked will result in
severe damage to the brake lining, and could lead to a complete brake
system failure.
PARKING BRAKE LOCK LEVER
BRAKE PEDAL
19
6. Clutch pedal
Depress the clutch pedal and come to a complete stop before operating
the main transmission lever, auxiliary transmission lever, Two and FourWheel drive select lever or the rear P.T.O. lever.
DISENGAGED
7. Main transmission lever/auxiliary transmission lever
ENGAGED
Eight forward and four reverse speeds can be selected by shifting the main
and auxiliary transmission levers.
For each slotted position of the main
transmission lever, one of two speeds can be selected by either moving
the auxiliary lever up (higher position) or down (lower position).
[HIGH GEAR POS!TIONI
[LOW GE
1 NOTICE 1
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Transmission damage can occur if the clutch pedal is not depressed
MAIN TRANSMISSION LEVER
TRANSMISSION LEVER
first, before moving the shift levers.
.
Do not operate the transmission levers while the tractor is moving. This
can cause internal transmission damage.
20
8. Front P.T.O. clutch lever
The lever is used to engage or disengage the front P.T.O. (Power Take Off)
shaft.
Lever in “ON” position-P.T.O. shaft rotates
Lever in “OFF” position-P.T.O. shaft stops
FRONT P.T.O. LEVER
When engaging the front P.T.O., always use a quick, smooth motion to
prevent premature wear.
NOTE: An interlock switch prevents the engine from starting unless the
P.T.O. clutch lever is in the OFF position.
21
9. Rear P.T.O. lever
The lever is used to engage or disengage the rear P.T.O. shaft.
The rear P.T.O. shaft rotates when the rear P.T.O. lever is set in the
“ON”
position and the clutch pedal is released.
Lever in “ON” position and clutch pedal is released-P.T.O. shaft rotates.
Lever in
“ON” position and clutch pedal is depressed-P.T.O. shaft
disengaged.
Lever in “OFF” position-P.T.O. shaft disengaged.
ON OFF
REAR P.T.O. LEVER
m Before operating the P.T.O. lever, completely stop the tractor
and depress the clutch pedal to avoid internal transmission damage.
NOTE: An interlock switch prevents the engine from starting unless the
rear P.T.O. lever is in the “OFF” position.
10. Rear P.T.O. shaft/shaft cover
The rear P.T.O. shaft is a coupling device which is used to transmit power
from the engine to an attachment installed at the rear of the tractor.
Install the cover over the shaft whenever the rear P.T.O. shaft is not used.
1 Operating the tractor without installing the cover over the
shaft is very hazardous because clothing or other articles may be caught
on the rotating shaft.
P.T.O. SHAFT COVER
P.T.O. SHAFT
22
11. Two- and four wheel drive select lever (A4 type only)
Two and four wheel drive can be selected by operating this lever. To shift
into four wheel drive, move the shift lever up to the four wheel drive position. For two wheel drive, move the shift lever down to the two Wheel
Drive position.
1 NOTICE 1 B f
e ore shifting the lever, be sure to bring the tractor to a com-
plete stop and depress the clutch pedal fully.
For oDeration of the two-and four-wheel drive select lever, refer to page
54. .
TWO AND FOUR WHEEL DRIVE
SELECT LEVER
12. Differential lock pedal (A4 type only)
When greater straight-line traction is desired on loose or soft terrain,
pushing and holding the pedal locks the differential, causing both rear
wheels to rotate at the same speed. For normal operation, the pedal should
be released (unlocked) so that the differential allows one rear wheel to
rotate at a different speed than the other around curves.
To release the lock remove your foot from the pedal.
For operation of the differential lock, refer to Page 52.
23
HYDRAULIC LIFT SYSTEM
The front attachment can be raised and lowered by operating the hydraulic
lift lever, when the engine is running.
NOTE: On models equipped with a rear hydraulic lift unit, the front and
rear attaachments can be lifted and lowered by operating the hydraulic
cylinder selector lever and hydraulic lift lever, when the engine is running.
2. HYDRAULIC LIFT LEVER
24
1. HYDRAULIC CYLINDER SELECTOR LEVER
IOptional part1
3. DESCENT SPEED
ADJUST KNOB
1. Hydraulic cylinder selector lever (Rear hydraulic lift type only, option)
The oil pressure from the oil pump can be changed to either the front or
rear hydraulic system by operating this lever.
FRONT
/
HYDRAULIC CYLINDER
CHANGE LEVER
1-1 Al
ways move the lever fully into the Front or Rear position.
Leaving the lever halfway between these two positions may damage the
hydraulic system or interfere with its normal operation.
Observe the following when operating the hydraulic cylinder selector
lever:
-
1. To prevent lowering of attachment, turn the descent speed adjust
knob clockwise fully to SLOW.
- 2. Place the lift lever in the DOWN position.
- 3. Place the selector lever in the FRONT or REAR position.
- 4. Turn the descent speed adjust knob out as necessary to obtain the
desired speed.
25
2. Hydraulic lift lever
The attachment can be raised and lowered by operating this lever. In the
SLOW UP position, the attachment will lift slowly and in the FAST UP
position, the attachment will lift quickly. In the SLOW DOWN position the
attachment will lower slowly and in the FAST DOWN position the attachment will lower more quickly. In either DOWN setting, the attachment will
be lowered even though the engine is stopped. The attachment will be
stopped at its current position when the lever is set in NEUTRAL.
FAST UP
Slow Down Fast Down
Slow up
( Do not hold the lift lever in the FAST UP or SLOW UP position
after the attachment is fully raised. Holding the lever in these positions can
cause damage to the hydraulic system.
26
3. Descent speed adjust knob
Descending speed can be pre-adjusted to compensate for the weight of
the attachment. Adjust the knob so that an attachment will be lowered to
the ground from its highest position within l-2 seconds with the lift lever
in the FAST DOWN position.
Thus, lighter attachments may require more FAST pre-adjustment and
heavier attachments may require more SLOW pre-adjustment. However,
too much or too little pre-adjustment will limit the operating speed range
selectable by the lift lever.
Before adjusting the descending speed, it is necessary to set the lift lever
in NEUTRAL.
Turning the knob clockwise toward SLOW will decrease the speed, and
turning it counterclockwise toward FAST will increase the speed. The attachment will not descend when this knob is turned fully to SLOW.
DESCENT SPEED ADJUST KNOB
l
Before performing any inspection or adjustment pay particular attention
to your safety as well as the safety of others.
l
Always park the tractor on level ground with the parking brake set.
l
Lower the attachment and set the lift lever in NEUTRAL before ad-
justing descent speed.
/-iib?i%-j Do
not overtighten the descent speed adjust knob.
When adjusting the descent speed, always make adjustment in increments of l/4 turn or less. Adjustment range from SLOW-FAST approximately 4 full turns.
27
5. PRE-OPERATION CHECKS
For safe and efficient operation, always perform the pre-operation checks
before
Follow the procedures below and check all of the following items before
each use:
1. Park the tractor on a level surface.
2. Lock the parking brake, set the transmission lever in “N” (Neutral) and
3. Disconnect the spark plug cap and remove the key to prevent acciden-
using
the
tractor.
the front and rear P.T.O. levers in the “OFF” positions.
tal engine start-up.
m
If the engine is started accidentally while
you
are performing
the pre-operation checks, moving parts may cause serious injury.
OPENING/CLOSING THE HOOD
To open, pull up at the grip area until the hood stops
at the fully open
position.
m Opening hood without hand control can damage hood if front
hydraulic lift arms are in the up position.
To close, slowly lower the hood until it seats in the spring clips.
. GRIP
28
HObD
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