Honda Automobiles FRC800 User Manual

Owner’s Manual

TILLER

FRC800

0

2002

Honda Motor

Co.,

Ltd.

-All

Rights Reserved

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.

Keep this owner's manual handy, owner's manual is considered

so

a

permanent part of the tiller and

should remain with the tiller if resold.

you can refer to

it

any time. This

The information

at

effect

the time

and

specifications included in this publication were in

of

approval for printing. Honda Motor

Co.,

Ltd.

reserves the right, however, to discontinue or change specifications or

at

design

any time without notice and without incurring any obligation

whatever.

INTRODUCTION

Congratulations on your selection of a Honda tiller. We are certain

you

will

be pleased

the market. We want to help you get the best results from your new tiller and to

operate do that; please read

As

damage to your tiller, other property, or the environment. We suggest you read the warranty policy to fully understand its

coverage and your responsibilities

is

a

dealer. When your tiller needs scheduled maintenance, keep in mind that

your Honda servicing dealer is specially trained in servicing Honda tillers and

Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.

it

safely. This manual contains all the information on how to

you read this manual, you

symbol. That information

separate document that should have been given to you by your

is

supported by the parts and service divisions of American

with

your purchase of one of the finest tillers on

it

carefully.

will

find information preceded by a

is

intended to help you avoid

of

ownership. The warranty policy

Best Wishes, Honda Motor

Co.,

Ltd.

1

INTRODUCTION

A

FEW

WORDS

Your safety and the safety of others are very important. And using this tiller safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this

manual. This information alerts you to potential hazards that could hurt you or others.

Of course, hazards associated with operating or maintaining use your own good judgment.

You will find important safety information in a variety of forms

including:

Safety Labels - on the tiller.

ABOUT SAFETY

it

is not practical or possible to warn you about all the

a

tiller. You must

Safety Messages - preceded

of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:

~~A~~-\

Safety Headings - such as Safety Chapter - such as

Instructions - how to use this tiller correctly and safely

This entire

it

read

carefully.

A-

a

I I

book

is filled with important safety information - please

by

a safety alert symbol

You WILL be KILLED or SERIOUSLY

HURT if

You CAN be KILLED or SERIOUSLY

HURT if you don't follow instructions.

You CAN

instructions.

IMPORTANT SAFETY INFORMATION

TILLER SAFETY

you

don't follow instructions.

be

HURT if you don't follow

A

and one

2

CONTENTS

TILLER SAFETY

IMPORTANT SAFETY INFORMATION SAFETY LABEL LOCATIONS

CONTROLS

COMPONENT & CONTROL LOCATIONS CONTROLS

Fuel Valve Choke Lever Engine Switch Recoil Starter

Throttle Lever

Handlebar Height Adjuster Main Clutch Lever

Gearshift Lever

Drag Bar

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

IS

YOUR TILLER READY TO GO?

Check the Engine Check the Tiller

OPERATION

SAFE OPERATING PRECAUTIONS STARTING THE ENGINE OPERATING THE CONTROLS FOR TILLING

HANDLING TIPS

STOPPING THE ENGINE

SERVICING YOUR TILLER

THE IMPORTANCE OF MAINTENANCE

MAINTENANCE SAFETY MAINTENANCE SCHEDULE REFUELING FUEL RECOMMENDATIONS ENGINE OIL LEVEL CHECK ENGINE OIL CHANGE ENGINE TRANSMISSION OIL LEVEL CHECK AIR FILTER INSPECTION

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OIL

RECOMMENDATIONS

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5

8

9

10

IO IO

10

11 11 11

12

13

13 13 14 14

15

15 16 19 23 24

25

26

27 28 28

30 31

32

33

34

3

CONTENTS

SERVICING YOUR TILLER (continued)

AIR FILTER CLEANING SPARK PLUG SERVICE CLUTCH CABLE ADJUSTMENT THROTTLE CABLE ADJUSTMENT

DRIVE BELT ADJUSTMENT SEDIMENT CUP CLEANING SPARK ARRESTER SERVICE TINE REPLACEMENT TIRE PRESSURE CHECK TINES AND FASTENERS CHECK

STORAGE

STORAGE PREPARATION

STORAGE PRECAUTIONS

REMOVAL FROM STORAGE

TRANSPORTING TAKING CARE OF UNEXPECTED PROBLEMS

ENGINE PROBLEMS

TILLING PROBLEMS

TECHNICAL & CONSUMER INFORMATION

TECHNICAL INFORMATION

CONSUMER INFORMATION

QUICK REFERENCE INFORMATION

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Cleaning Fuel Engine Oil

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Engine

Engine Lacks Power Poor Tilling Quality

Serial Number Locations

Carburetor Modification for High Altitude Operation Oxygenated Fuels Emission Control System Information

Air Index

Specifications Honda Publications

Customer Service Information

Will

Not Start

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46 46 48 50 51 51

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Inside back cover

57 58 59 61

62

63 63 64

TILLER SAFETY

IMPORTANT SAFETY INFORMATION

Honda tillers are designed to cultivate earth outdoors. Other uses

can result in injury to the operator or damage to the tiller and other

property. Most accidents can be prevented

manual and on the tiller. The most common hazards are discussed below, along with the best way to protect yourself and others.

Operator Responsibility

Know how to stop the tiller quickly in case of emergency. Understand the use of all tiller controls. Be very cautious when operating the tiller

attachments are being used. Keep a firm hold on the handlebars. They may tend to lift during

clutch engagement. Be sure the drag bar is in place and properly adjusted. Be sure that anyone who operates the tiller receives proper

Do

instruction. and pets away from the area of operation.

Carbon Monoxide Hazards

Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing exhaust can cause and may lead to death.

not let children operate the tiller. Keep children

if

you follow all instructions in this

in

REVERSE

loss

of consciousness

especially if

If you run the tiller the air you breathe could contain dangerous amounts gas. To keep exhaust gas from building up, provide adequate ventilation.

in

a confined or even partially enclosed area,

of

exhaust

5

TILLER SAFETY

Fire and Burn Hazards

The exhaust system gets hot enough to ignite some materials.

-

Keep the tiller at least 3 feet other equipment during operation.

-

Keep flammable materials away from the tiller.

The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the

it

muffler while indoors.

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the tiller has been only outdoors overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away. Always store gasoline in an approved container. Make sure that any spilled fuel has been wiped up before starting the engine.

is hot. Let the engine cool before storing the tiller

in

a

well-ventilated area

(

1

meter) away from buildings and

in

operation. Refuel

with

the engine

OFF.

Do

not

Avoid Rotating Tines

Rotating tines can cause serious cuts and even amputate body parts.

Keep away from the tine area whenever the engine is running. If you

need to work around the tines to clear a object accumulation or for any other reason, always shut off the engine. Disconnect the spark

plug cap, and wear heavy gloves when you need to clean the tine

area or handle the tines.

Clear Tilling Area

A tine can throw rocks and other objects with enough force to cause serious injury. Before tilling, carefully inspect the area and remove

all stones, sticks, bones, nails, pieces of wire, and other loose objects.

Be aware if children are in the area; stop the tiller. Never operate the tines over gravel.

6

TILLER SAFETY

Keep Shields in Place

Guards and shields are designed to protect you from being hit by

thrown objects and to keep you from touching hot engine parts and

of

moving components. For your safety and the safety

is

all shields in place when the engine

Wear Protective Clothing

Wearing protective clothing will reduce your risk of injury. Long

pants and eye protection reduce the risk of injuries from thrown objects. Sturdy shoes with aggressive soles provide better traction.

running.

others, keep

Turn Engine

If you need to leave the tiller for any reason, even just to inspect the

area ahead, always turn the engine off.

Slope

Tilling Conditions

Operate tiller only

the tiller at night or under poor light conditions.

Operation

When tilling on slopes, keep the fuel tank less than half full to

minimize fuel spillage.

Till across the slope (at equally spaced intervals) rather than up

and down Be very careful when changing the direction of the tiller on a

slope.

Do

not use the tiller on a slope of more than

the engine, check that the tiller is not damaged and is

condition. For your safety and safety of others, exercise extreme care when using the tiller on

Off

When Not Operating the Tiller

it.

a

slope.

in

daylight or good artificial light.

IO".

Before starting

Do

not operate

in

good

7

TILLER

SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious

If

a

injury. Read them carefully. read, contact your Honda servicing dealer for

Keep

guard in

place

during

operation.

label comes off or becomes hard to

a

replacement.

\2

8

CONTROLS

COMPONENT & CONTROL LOCATIONS

MAIN CLUTCH LEVER

HANDLEBAR

AIR CLEANER

CHOKE LEVER ENGINE OIL

CHOKE LEVER

FUEL VALVE L

STARTER GRIP

I

FUEL TANK CAP

RECOIL

STARTER

FILLER CAP/ DIPSTICK

MUFFLER

V-BELT COVER

SPARK PLUG

ROTARY TINES

GEARSHIFT LEVER THROTTLE LEVER

I

MUD GUARD

HANDLE HEIGHT ADJUSTER

/

SWITCH

9

CONTROLS

CONTROLS Fuel Valve

The fuel valve opens and closes the

connection between the fuel tank and the carburetor. The fuel valve must be

position for the engine to run. After stopping the engine, turn the

fuel valve to the

OFF

Choke Lever

The choke lever opens and closes the

in

choke valve

the carburetor.

in

the

position.

ON

0

The

CLOSED

position enriches the

fuel mixture for starting a cold

engine. The

OPEN

position provides the

correct fuel mixture for operation

after starting and for restarting a warm engine.

Engine Switch

The engine switch controls the

ignition system.

OFF-

ON-

Stops the engine. Running position.

LEVER

CLOSED

ON

OF

ENGINE SWITCH

10

Recoil Starter

Pulling the starter grip operates the recoil starter to crank the engine for

starting.

Throttle Lever

The throttle lever controls engine

speed.

Moving the throttle lever in the directions shown makes the engine

run faster or slower. Tine speed is controlled by adjusting

the throttle lever. At maximum throttle position, the tines will rotate

at the highest speed. Moving the throttle lever toward the idle position

will

decrease the tine speed.

CONTROLS

STARTER GRIP

FAS

HEIGHT ADJUSTING

Handlebar Height Adjuster

Handlebar height can be adjusted to match operator height.

For normal tilling, the most

comfortable operator position is with

at

the handlebars

waist height.

HANDLEBAR

LOCK

NUT

CONTROLS

Main Clutch Lever

The main clutch lever engages and

disengages the transmission.

Gearshift Lever

The transmission offers a choice of

three forward speeds neutral and

one reverse speed. Shift lever positions are indicated on Change Lever Bracket.

the

MAIN

CLUTCH

LEVER

\

Drag Bar

The drag bar controls

tilling

depth and should always be used when tilling. compensate for soil. Ideal drag bar height depend on the type

It

enables you to

the

hardness

will

of

soil being

of

tilled and soil conditions at the

In

time of tilling. bar should be adjusted

general, the drag

so

that the

tiller is tilted slightly backward.

12

the

DRAG BAR

LOCK,NG

\

LOCKING NUT

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Your safety is your responsibility. A little

will

significantly reduce your risk of injury.

Knowledge

Read and understand this manual. Know how to operate them.

Familiarize yourself with the tiller and its operation before you begin

it.

using

emergency.

IS

YOUR TILLER READY TO GO?

For your safety, and to maximize the service life is very important to take a few moments before you operate the tiller

to check its condition. Be sure to take care

or have your servicing dealer correct

Know how to quickly shut off the tiller in case of an

Improperly maintaining this tiller, or failing correct a problem before operation, could

in

cause a malfunction seriously injured.

which you could be

time spent in preparation

what

the controls do and

of

your equipment,

of

any problem you find,

it,

before you operate the tiller.

to

it

Always perform a preoperation inspection

before each operation, and correct any problem.

13

BEFORE OPERATION

Do

not place flammable objects close to the engine.

Before beginning your preoperation checks, be sure the tiller is on a

in

the

OFF

level surface and the engine switch is

Check the Engine

position.

Check the oil level (see page Check the air filter (see page

to the carburetor, reducing engine and tiller performance. Check the fuel level (see page

to eliminate or reduce operating interruptions for refueling.

Check the Tiller

Check the transmission oil (see page

30).

34). A dirty air filter

28).

Starting with a full tank will help

33).

will

restrict air flow

OPERATION

SAFE OPERATING PRECAUTIONS

Before operating the tiller for the first time, please review both the

TlLLER SAFETYchapter and the chapter titled BEFORE OPERATION.

For your safety, avoid starting or operating the tiller in an enclosed area such as

carbon monoxide gas which can collect rapidly

and cause illness or death.

a

garage. Your tiller’s exhaust contains poisonous

in

an enclosed area

Carbon monoxide gas is toxic. Breathing cause unconsciousness and even kill you.

Avoid any enclosed areas or activities that expose you to carbon monoxide.

it

can

15

OPERATION

STARTING THE ENGINE

Refer to

Safe Operating Precautions

Tines are sharp and spin fast. Spinning tines can cut you severely and can

~

amputate body parts.

I

~

Wear protective footwear.

Keep your hands and feet away from the tines

while the engine is running. Stop the engine before performing any

adjustment, inspection, or maintenance.

Turn the fuel valve lever to the

1.

ON position. Check that the fuel drain screw is tightened securely.

on Page

15.

2.

Move the choke lever to the

CLOSED

position to start

cold engine.

Leave the choke lever OPEN position to restart warm engine.

16

in

a

the

a

DRAIN SCREW.

CHOKE

\

3.

Turn the engine switch to the

ON

position.

OPERATION

ON

4.

Move the throttle lever away from the

1/3

position.

5. Pull

you feel resistance, then pull briskly.

Do

snap back against the engine. Return damage to the starter.

SLOW

of

the

way

the starter grip lightly until

not allow the starter grip to

it

gently to prevent

position, about

toward the

FAST

ENGINE

SWITCH

\\

SLOW

FAST

17

OPERATION

6.

If

the choke lever was moved to

CLOSED

the

engine, gradually move

OPEN

warms up.

position

position to start the

as

the engine

it

to the

CLO

18

OPERATING THE CONTROLS FOR TILLING

OPERATION

If the tines dig

in

but the machine

handlebars from side-to-side.

Handlebar Height Adjustment

Stop the engine before adjusting the handlebar height.

To

adjust the handlebar height,

loosen the handlebar height

adjuster, select the appropriate

holes and tighten

it.

Clutch

When the main clutch lever is squeezed, the clutch is engaged, and power is transmitted to the transmission.

When the lever is released, the clutch is disengaged, and power is

not transmitted.

will

not move forward, move the

HEIGHT ADJUSTING

HANDLEBAR

LOCK NUT

MAIN CLUTCH LEVER

19