Honda Automobiles FL5540KO, H5518A4 User Manual

MANUAL

Front Loader

Model

for

Multi-purpose Tractor

Honda H5518A4

FL5540KO

I

INTRODUCTION

The purpose of this manual is to instruct you in maintaining and operating your HTA

Front Loader. Read it carefully; it furnishes information and instructions that will help you achieve years to unknown and varying conditions. However, through experience and these instructions, you should be able to develop operating procedures suitable to your particular situation.

"

Right" and "Left

machine will travel when in use. The illustrations and data used in this manual are current at time of printing, but due to possible

in

-

line production changes, your machine may vary slightly in detail. Extra equipment that may be shown redesign and change the machine as may be necessary without notification.

NOTE: Illustrations used in this manual may not show

to

ensure safe operation of tractor/loader. Refer to Safety Section of this manual and the Tractor

Owner's Manual for information concerning safety equipment. Consult your dealer for further

information.

of

dependable performance. Some information may be general in nature due

"

as

on

the machine

used throughout this manual are determined by facing the direction the

is

optional at extra cost. The manufacturer reserves the right to

all

safety equipment that is recommended

SERIAL NUMBER and LOCATION

The serial number is important information about the machine, and

it before obtaining the correct replacement parts. The serial number is located on the right side mast as shown.

it

may be necessary to know

REPLACEMENT PARTS

Use only Genuine Honda Replacement parts to repair this machine. Honda replacement parts

-

are available from your Honda Multi service, always remember to give the dealer the following information:

-

Correct part description or part number.

-

Model number

—

Serial number of your machine.

of

your machine.

purpose Tractor Dealer. To obtain prompt, efficient

3

FRONT

LOADER

SAFETY

FRONT LOADER SAFETY

Operating the tractor

and

the safety of others. Know these requirements before you operate the tractor

and

front loader requires

special efforts on your part to ensure your safety

loader.

SAFE

OPERATING RULES

Severe personal injury

(

pages

Always make pre accident

To avoid severe personal injury

25

thru

30

or

equipment damage.

All parts, especially guards and shields, should be

place.

Be sure all nuts, bolts and screws are tight.

Do

not remove any guards, warning labels, shields or safety devices; they are installed for your

safety.

The tractor

-

you are also wearing the seat belt.

-

the

roll

ROPS

is securely attached and has not been modified

or

equipment damage may result

)

are not followed.

-

operation checks ( page

or

equipment damage, observe the following precautions.

over protective structure

if

the operating instructions on

25

)

before you start the engine. You may prevent an

in

good condition, and securely fastened in

(ROPS)

will only protect you from injury

or

structurally damaged.

if;

or

front

Know how to stop the engine quickly. Thoroughly understand operation of all controls.

or

Never permit anyone to operate the tractor

The tractor

loader. Keep children and pets at a safe distance during operation.

Never allow anyone to get under the front loader bucket

bucket is raised or tractor engine Always wear sturdy shoes

tractor

Be alert.

or

drugs. Work with the equipment only in daylight or good artificial light. Watch out for and avoid rocks, roots, holes and other objects.

If

you hit an object, stop and inspect for damage; repair any damage before you operate the

equipment again. Replace damaged, worn or broken parts immediately.

is

an operator

or

the front loader.

Do

not operate the front loader when you are tired, ill or under the influence of alcohol

only

or

vehicle,

is

boots

do

running.

and avoid wearing bulky

front loader without proper instructions.

not allow passengers to ride on the tractor.or front

or

reach through the

or

loose clothing while operating the

lift

arms when the

The exhaust contains poisonous carbon monoxide gas that can cause

and may lead to death,

if

the front loader

is

operated in an enclosed place.

loss

of consciousness

FRONT LOADER SAFETY

Never operate the tractor or front loader when visibility is diminished by darkness or by bad

weather; your ability to see obstacles will become impaired. Avoid loose

fill, rocks and holes. They may cause vehicle instability or cause the vehicle to

overturn.

The front loader is intended for relatively flat terrain useage. Avoid overhead wires and obstacles when the front loader is in the raised position. Contacting

electric wires can cause electrocution. Allow for the added length of the front loader attachment when making turns to prevent striking

people or objects. When operating the front loader on a slope, always drive up and down the face of the grade.

Turning or driving across the face of the slope may cause the tractor to overturn. Operate the front loader arms gradually by "feathering" the loader controls to prevent abrupt

movements that could cause damage to the front loader Use added caution when working with shifting or loose loads

cause vehicle instability

To avoid

loss of control or overturning, always reduce speed and exercise extreme caution

or fall out of the bucket and cause personal injury.

and tractor.

in the.loader bucket. It could

when operating the front loader on sloping or uneven surfaces.

Operate loader controls only from the operator's seat to prevent possible severe personal injury.

Attempting to change gears while operating the front loader on a slope may adversely affect vehicle stability and control and severe personal injury could result.

Do not back down, or rapidly accelerate up a sloping surface.

To avoid loss of control or overturning, do not stop or turn on sloping surfaces.

Do not operate the front loader near the edge of a ditch or an embankment. Slipping off the

edge could lead to severe personal injury or equipment damage. When descending a slope, disengaging the clutch or shifting into neutral can cause

loss of

control that may result in severe personal injury.

Be sure to follow instructions below whenever applying the tractor differential lock during front

loader use.

-Do not apply the tractor differential lock while turning, use the differential lock only while driving

in

a straight line.

-Never apply the differential lock on paved surfaces.

To avoid injury to yourself and others; before leaving the front loader unattended, ALWAYS;

—park on level ground and lock the parking brake.

—lower the front bucket flat to the ground. —disengage the front loader drive system. —stop the engine and remove the key.

6

If you find it necessary to park on a grade, be sure to lock the parking brake and securely block

the wheels.

MAINTENANCE SAFETY

Maintenance of the tractor and front loader requires special efforts on your part to ensure your

safety

the tractor or front loader.

and the safety of others. Know these requirements before perfoming maintenance on

Before performing Before cleaning, inspecting or servicing the loader be sure to;

- lower the front loader bucket flat to the ground.

- move the front PTO to the off position

- stop the engine and remove the key. Always wear safety glasses when servicing or replacing the front loader cylinder pins. Use a

brass drift and hammer. Failure to do so could result in eye injuries from possible flying metal

objects.

Operating the front loader or the tractor with damaged, worn, or broken parts may result in

severe personal injury.

Before disconnecting any hydraulic lines, relieve all hydraulic pressure.

Keep hands and body from pressurized lines. Use paper ,or cardboard, not body parts, to check for leaks. Hydraulic oil under pressure will penetrate the skin causing serious injury.

Make sure that all operating and service personnel know that in the event hydraulic fluid

penetrates the skin, it must be surgically removed within

this form All nuts, bolts, and fasteners must be properly secured.

of injury, or gangrene may result.

maintenance/inspections,read the instructions thoroughly.

a few hours by a doctor familiar with

If you must work underneath a raised loader, make sure the arms are blocked in the raised

position with a safety bar. A suitable steel safety bar can be manufactured following the

dimensions as illustrated below.

-

AS REQUIRED

.\\

\

7

SAFETY LABEL LOCATIONS

Read these

SAFETY

LABELS

IMPROPER

0

before

SERVICING

SERIOUS INJURY OR DEATH

Before

servicing lower loader to the ground and shut off engine. Rolleve hydraulic disconnecting oil lines.

you

or

pressure

operate the front loader.

CAN

CAUSE

adjustment

before

TRACTOR

CAUSE SERIOUS INJURY

OR DEATH

Add

•

wheel

counterweights stability.

Drive tractor at slow speed.

Place loader transporting especially on an incline

or

rough terrain.

e

Put loader

when parked.

Read

all instructlons in operator's manual

before

TIP-OVER

recommended

ballast and/or

and turn

and understand

operation.

for

low when

loads,

on ground

CAN

FALL

FROM

LOADS CAN

CAUSING SERIOUS INJURY OR DEATH

BUCKET

INFORMATION

Special loader attachments

handling large objects are available from agricultural

suppliers.

i

for

PACKAGING INVENTORY

.............................................................................................................................................

.................

................~....,..~.....................~...~..~~..............~...~....................................................,........,,..

....................................................................

SECURED

T

PACKAGING

I

O

C

RATE BOTTOM

I

.

INVENTORY

................................

..................,....CIC.......,,

........

\

.............,...,.....

12 Required

I

3

..

c,,..,,..,,

37.5 Ibs. each

j

1

WEIGHTS

...

.........,.....\,.....I..........

...l.l\>llll.i

.

..................................................................................................

...............................................

LARGE CARTON

1

SMALL CARTON—

..........................

..

TRACTOR PREPARATION

HARDWARE BAG CONTENTS QNT'Y DESCRIPTION

5

2 10mm x 30mm hex hd capscrew

2

2 1/2-13x11/2" hex hd capscrew

16

12 3/4 x 11/4 x 10

2 2 2

7/16" lynchpin

12mm x 25mm

#11

clip pin

1/2-13x13/4" hex hd capscrew

3/8" flat washer 7/16-14x

11/4" hex hd capscrew

hex

hd

ga. machine bushing

capscrew

-

2

4

6

4

4 4

2 2 2 2 1

7/16"—14 hex nut 7/16"

lockwasher

1/2"—13 1/2"

1/2" lock

5/16"—18 x 1" hex hd capscrews

5/16

7/16" flatwasher

5/16"—18 13/4"

5/16" flatwasher

#

2

nylon

hex

flat washer

washer

"

lockwasher

hose clamp

tie

nut

hex

hd capscrew

TRACTOR PREPARATION

This loader is not intended to be used with any other attachments mounted on tractor.

REAR COUNTER WEIGHT

m-

The use of adequate rear counterweight is required for proper loader stability.

Refer to Tractor Owner's Manual for specific recommendations on counterweighting tractor.

1-

DO NOT EXCEED THE RATING

REFER TO OWNER'S MANUAL PROVIDED WITH TRACTOR.

FOR

MAXIMUM

GROSS

VEHICLE WEIGHT.

Weight added to the rear of the tractor provides better traction and easier, more efficient loader operation. The tractor must be counterweighted by installation of rear weights.

Additional counterweight requirements will vary with loader attachments and equipment applications.

--Certain

or may require more carefully restricted Operation at

ROLL-OVER PROTECTION STRUCTURE (ROPS) SYSTEM

The tractor ROPS system must be in place and used properly to ensure adequate operator

protection.

LOADER HYDRAULIC SYSTEM

Follow recommendations in this operator's manual for hydraulic fluid specifications.

TRACTOR

Selection of tires should be restricted to.tire recommendations as specified by your

Tractor owner's manual. Ag tires are recommended when using the front loader

TIRE INFLATION

TIRES

specific conditions may not permit safe use of loader at loader rating

the rated load.

Front tires must be maintained at the maximum recommended inflation with the added weight

of loader and material.

Rear tires must be maintained at equal pressure within the recommended tire inflation range.

Ag Tire pressure

Ag Tire pressure 34 psi.

24 psi.

10

LOADER SPECIFICATIONS

A

-

LOADER SPECIFICATIONS

ITEM

Rated Bucket Size (width) Hydraulic cylinder Counterweights

........................

Lift

Capacity

................

..................

...........................

Sub-frame Hydraulic Pump Drive

Tractor Type Weight w/ subframe

Maximum Lift Height Reach @ Maximum Height. Reach whucket

Bucket roll Maximum Dump angle Digging Depth Below Grade

.....................

...............

.................

................

............

on

ground

back angle

...............

............

...............

.....

......

........

.........

........

.........

H55

18 A4 only

........

FL5540

400lb (180kg)

42in (1050mm

Double acting Suit case type 37.5lb x 12 (17.0kg x 12) Frame mount type Front PTO coupled

-

Ag tires recommended

550lb (250kg)

'A'

72.1 in (1837mm) 'B' 16.4in (409.3mm) 'C' 47.9in (1195.2mm)

'D' 17o36'

'E'

47o31'

'F' 3.02in (80.5mm)

)

11

ASSEMBLY INFORMATION

GENERAL

Read assembly instructions completely prior to installing loader to familiarize yourself with all

mounting and hydraulic system installation procedures.

The loader operates from its self contained hydraulic system with the pump driven from the tractor front PTO.

A

pipe thread sealant must be used on all pipe threads.

All

hardware required for mounting loader is supplied.

Loader mount component hardware should be

left

loose until all mount components have been

installed.

Unless otherwise specified, refer to torque specification table for torque values required for assembly.

Lay

out

and identify all components prior

to

installation.

TORQUE SPECIFICATIONS

used

on Honda equipment

Pounds (Newton Meters).

AMERICAN

Bolt Head Markings

SAE

Grade

(No Dashes)

SAE

Grade 5

(3 Dashes)

Proper torque for American fasteners

in

Recommended Torque

2

Foot

of

hardware

METRIC

4;$d

6

Numbers appearing on bolt heads indicate ASTM class.

12

2

Use

75%

'

fasteners. Use for lubricated fasteners;

Proper torque for metric fasteners used on Honda equipment.

Recommended Torque

of the specified torque'value for plated

85%

of the specified torque values

in

Foot Pounds (Newton Meters).

BOLT

DIA.

(mm)

"B"

5

8

ASTM

CLASS

4.6

1.8 (2.4)

3 (4) 6

7.3 (10)

14.5 (20) 10

25 (34) 12

ASTM

8.8

74 (100)

ASTY

CLASS CLASS

9.8

5.1 (6.9)

8.7 (12)

21.1 (29) 42 (57)

73 (99)

ASTY

CLASS

10.9

6.5 (8.8)

11.1 (15)

27 (37)

53 (72)

93 (126)

I

FL5540

FL5540 SUB-FRAME

SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL

and

COUNTERWEIGHT

INSTALLATION/REMOVAL

1. Remove the existing frame lower cover

and replace with the new lower cover using existing mounting bolts and collar

washers.

--

1-d-

Never operate the tractor without

the lower cover.

INSTALLATION INSTRUCTIONS

1. CLEAN THE CONTACT SURFACES BETWEEN BRACKET AND FRAME.

2. MOUNT THE BRACKET BY INSTALLING THE (8) BOLTS FINGER TIGHT.

3. TIGHTEN UNDERSIDE MOUNTING BOLTS: 29 ft-lbs. (39 Nm TORQUE).

4. TIGHTEN SIDE MOUNTING BOLTS: 29 ft-lbs. (39 Nm TORQUE).

m

THE TRACTOR FRAME CAN BE DAMAGED IF THE TRACTOR

IS MOVED WHILE THIS COVER IS OFF OR BOLTS ARE

NOT TIGHTENED TO THE PROPER TORQUE.

Note: A second label is included with this

operator's manual. Install this label onto the original

2.

frame lower cover.

Remove the drawbar and replace it with

the bottom bracket using the two

x 25 mm hex hd capscrews with 7/16"

12 washers and two 10 x 30mm hex hd capscrews with

3/8" washers.

NEW LOWER FRONT COVER

Torque front cover and rear bracket bolts as

follows:

10mm Bolts 29 ft-lbs. (29 Nm). 12mm Bolts 43 ft-lbs. (60 Nm).

DRAWBAR

/

BOTTOM BRACKET

BOLTS

13

FL5540 SUB-FRAME

forward from

3. Lay the sub-frame on a level, solid area.

4. Position the tractor in line with the

sub-frame and tire guide on drive on plate,

allowing

a clearance of approximately

60mm (2.4in) between sub-frame and the inner wall

of the left front tire.

and

COUNTERWEIGHT INSTALLATlON/REMOVAL

5. D

rive the tractor the rear of

the sub-frame, over the drive on plate keeping it parallel with the sub-frame.

SUB-FRAME

GUIDE

Page 14

SUB

-

FRAME

FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL

6. Stop the tractor when the mast fixing pad

comes even with the floor board of the

tractor.

7. Using two people, lift the sub-frame and

engage the pipe of sub-frame into the U-shaped channel of the bottom bracket.

NOTE: Use two people to lift sub-frame.

FL5540 SUB-FRAME

and

COUNTERWEIGHT INSTALLATION/REMOVAL

8. Lift the front of the sub-frame and slip it

into the channel of the lower cover. Insert

two mounting pins (3/4

x 3.19in) from

inside sub-frame through frame lower cover. Slip

a 3/4in washer over each

mounting pin and insert the clip pins

through the holes.

NOTE: Mounting pins have a flat side that must be pointing down.

MOUNTING PIN

SIDE

FLAT

DOWN

9. Insert two mounting pins (3/4 x 3.19in)

from inside the bottom bracket through the sub-frame. Slip a washer over each pin and retain with a clip pin as shown.

NOTE: Mounting pins have a flat side that

must be pointing down.

16

FL5540 SUB-FRAME

COUNTERWEIGHT BRACKET INSTALLATION

10. Place the rear counterweight bracket on

the rear

mounting holes of the bracket with those of the sub-frame. Insert two mounting pins in the forward holes and one hole. Secure with linchpins.

of the sub-frame aligning the

1 x 3.5 inch

1 x 12 inch mounting pin in rear lower

and

MOUNTING PINS

-

FIXING PINS

COUNTERWEIGHT INSTALLATlON/REMOVAL

LINCHPIN

-

COUNTERWEIGHT BRACKET

11. Install the twelve counterweights. Insert

the counterweight fixing pins through the

bracket and secure with linchpins.

NOTE: For sub-frame removal use reverse

procedures.

17

FRONT LOADER ASSEMBLY

HY DRAULIC PUMP MOUNTING

1.

Pump mounting plate and pump drive joint are installed on pump. Ensure bolts and set screw are tight.

Attach the pump brackets to the pump

mounting plate using two each 5/16x2 inch

bolts and

bracket is shorter than the left.

tighten the bolts at this time.

Apply a light coating of grease to tractor

front PTO at this time.

5/16" flatwashers. The right

Do not

LEFT BRACKET

RIGHT

BRACKET

FRONT LOADER ASSEMBLY

PUMP

MOUNTING

PLATE

-

Mount hydraulic pump to tractor by sliding

2.

splined pump drive joint onto front PTO

shaft with mounting brackets inside main

frame and attaching with four 5/16x7/8inch

bolts and

5/16" lockwashers. Tighten all

pump mounting bolts.

LOADER INSTALLATION

NOTE: The masts and main frame come

assembled. All cylinders and hoses have

been attached to the frame except the

two

hoses from the hydraulic pump.

3.

Set the loader on its stands and move the

tractor centrally between the masts.

19

FRONT

LOADER ASSEMBLY

PRESSURE

CONNECTION

4.

Remove the pipe plug from the valve body and clean the threads and then install the pressure hose. Remove the plastic caps from the pump outlets.

threads and screw the other end (swivel connector end) into the threaded pipe fitting on the pump. Slide the suction hose

(large hose) over the pipe end at the

bottom of mastkeservoir and pipe end on the pump. Attach with hose clamps and tighten securely.

and

SUCTION HYDRAULIC HOSE

Use

sealer on

HOSE CLAM

PUMP

w,

ESSURE

SUCTION HOSE

HOSE

5.

Attach the front guard on the front of the

sub-frame using two each 1/2 x 1 inch and

1/2 x 15/16 inch bolts, and four each

1/2 inch nuts and washers.

bolts at this time.

AlTACHlNG LOADING MASTS

6. Move the tractor until the masts are

positioned over the upright pads on the sub-frame, use two people to lower the masts onto the pads and insert the fixing pins through the masts and pads. Install clip pins to retain fixing pins.

Do not tighten

NOTE: Masts may have to be shaken to align

fixing pin holes.

20

FIXING

\IF

7. Attach brace arms to masts with clevis

pins and clip pin.

FRONT LOADER ASSEMBLY

Tighten front guard bolts installed in step Torque: 76 ft-lb (1 03 Nm).

8. Bring the two hoses along the left side

brace arm to the on the left brace arm with metal loops. Ensure that the high pressure hose (smaller diameter) is positioned on top of

the suction hose (large diameter).

Install the nylon tie strap to bind the two hoses together at front corner of hoodline.

left mast. Route hoses

5.

9. Install valve handles to the hydraulic

control valve mounted on the left mast.

"A" handle attaches to the spool used

The for loader operation and the "B" handle attaches to the

spool for bucket operation.

COTTER PIN

-

21

FRONT LOADER ASSEMBLY

BUCKET ATTACHlNG

10. Using the bottom holes on the bucket,

attach both sides of bucket to loader frame. Use two each

3/4 x 3 inch pins and

clip pins.

Attach both cylinders to top holes on bucket. Use two each 3/4 x 3 inch pins and clip pins.

The loader is now ready for hydraulic fluid.

3/4 x 3in PINS

HYDRAULIC FLUID SERVICING

You will need 6 1/2 quarts of a good grade

hydraulic fluid or ATF

automatic transmission

fluid.

11. Remove filler plug and oil check screw on

back of left mast. Fill with 4 quarts of

hydraulic fluid.

Start tractor engine and set speed at 1/2 throttle. Engage tractor front PTO and operate loader lift and bucket cylinders at least five or six times to purge the system

of air. Lower the loader to the ground.

Retract bucket cylinders by pulling back on handle "B".

Add 2 1 /2 more quarts of hydraulic fluid or

until oil runs out of check hole. Replace oil fill plug and oil check screw.

VALVE HANDLES

NOTE: When lowering loader,

loader handle

"A" all the way forward into

FLOAT.

22

DO NOT push

I'

LOADER STAND REMOVAL

12.

Raise the loader with the loader control until the stands clear the ground.

13.

Remove latch pin from the stands and remove the stands.

FRONT

LOADER

ASSEMBLY

14.

Align the hole in the

bottom

of the stand

with the mounting hook at rear of

mainframe. Slide the stand over the mounting hook and then insert the latch pin previously removed through main

frame and through the stand. Repeat the

above steps for the other side. Lower the loader to the ground.

Front Loader is ready to become operational.

MOUNTING

=I

HOOK

23

OPERATIONAL CHECK

OPERATIONAL

CHECK

Check all pivot points on the loader.

Lubricate as necessary.

(See lubrication chart.) on page number

44

Check loader hydraulic fluid.

Note: Check fluid level with loader arms

down and bucket flat on the ground.

Remove oil check screw and see

out hole.

(Do

not overfill)

If oil level is low, remove oil

if

oil will run

fill

plug and add

hydraulic fluid until it runs out of oil check hole. Re

-

install and tighten the oil check screw and oil fill plug. Operate the loader up and down several times and recheck oil level.

Replenish as necessary.

Note: Bucket and lift cylinders should be fully retracted when checking hydraulic fluid level:

Check

all

hydraulic hose connections to

ensure that they are not leaking. Lubricate all pivot points that incorporate

grease fittings. Start tractor and run engine at approximately

1200

- 1400

Push PTO lever forward to

1-

the first time, cycle

purge air from cylinder.

system can cause unexpected fall

RPM

for initial cycling of loader.

"ON"

-Before using front loader for

lift and bucket cylinders to

Air in the hydraulic

of main

frame, causing Injury or damage to loader or

tractor.

Operate and check the loader main frame and bucket for interference, noise, and bending of

parts.

--Before using loader, double

check:

Tractor Owner's Manual for recommended

tire pressure

That all bolts and hoses have been tight

ened and that all tools have been removed from tractor and loader.

Counterweights are Installed and correct.

START UP PROCEDURE

Ensure tractor meets

Tractor Preparation Section.

all

requirements in

Cycle lift and bucket cylinders with bucket empty several times to seat

-

in cylinder

components. Check all hydraulic hose routings to ensure

adequate clearances exist between hoses and adjacent components.

1

-

-The tractor front loader should only be operated with all safety equipment properly installed.

-Operate loader from

the

tractor seat only. Engine will not run with PTO engaged unless operator's seat is occupied.

Check front loader hydraulic fluid level. Refer

to front loader operator's manual.

25

OPERATIONAL CHECK

OPERATING

NOTICE -Do not use the bucket for pushing

down material with bucket cylinders partially

extended. Cylinder and rod may be

damaged.

Do not

extend bucket cylinders) during backfilling/backgrading operation. Cylinder and rod may be damaged.

Position vehicles as possible and in such a direction as to minimize the amount required to dump.

Do

it will deform and become damaged.

Keep the unit clean and perform regular service. Observe safety instructions whenever cleaning, servicing, or lubricating.

We urge you

tip bucket cutting edge down (fully

not use the spill guard

TIPS

to

be loaded as near the pile

of

tractor turning

to

push objects as

follow

this advice:

..

6.

When lowering a heavy load, ease

downward slowly. Never drop a loaded bucket and “catch” hydraulically.

it

or

injury

has gained

Stopping a load after downward momentum places undue strain on the unit and may cause damage to the loader or tractor.

m

-

A-

hydraullc lines, relieve all hydraullc pressure. Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious personal injury. escaplng hydraulic oil, consult a physlcian immediately.

I-

the hydraulic fittings or hoses are leaking or

damaged. main frame to drop suddenly, causing damage

to the tractor or loader

-

Before disconnecting

-

Do

not operate the loader

A

sudden line burst can cause the

it

If

injured by

to

personnel.

if

1.

Read and understand this manual as as the tractor owner’s manual.

2.

Remember and observe the Safety Precautions brought to your attention in this manual, the tractor manual and on the loader itself.

3.

Use good common sense in the everyday operation of this unit, Safety instructions can never be all inclusive. You are responsible for watching out for, and

avoiding, unsafe conditions.

4.

Never exceed the limits of a piece of

If

machinery.

so safely is in question

5.

Don’t hurry the learning process or take

the unit for granted. Ease into it and

become familiar with your new loader and

tractor.

its ability to do

a

-

Don’t try it.

job or to do

well

BEFORE OPERATING, LUBRICATE ALL

MOVING PARTS. (Refer to lubrication section)

COLD

To assure smooth operation in cold weather, allow the tractor to warm up. Slowly cycle the loader and bucket several times to warm the fluid in the hydraulic system. The loader may operate erratically until the hydraulic fluid has warmed to operating temperatures.

WEATHER OPERATION

26

OPERATING INSTRUCTIONS

Main, lift and bucket cylinders are double acting type (both push and pull under hydraulic power). This means that the loader can be forced down as well as up. It means that the bucket can be tilted down or up with

hydraulic pressure.

HYDRAULIC CONTROL VALVE

Your loader control valve has two handles. The right handle operates the lift

(the loader) and has a float position. The

handle operates the bucket cylinders. Both

handles will

return to neutral except from float

position when released.

LEFT HANDLE

A

-

Bucket Dump

B

-

Neutral

C

-

Bucket Back

-

BUCKET

RIGHT

cylinders

left

HANDLE - LOADER

A

-

Float

Position

Loader Down Neutral Loader Up

C

D

B

-

LOADER

A

POSITION

way forward (this

--Right handle pushed all the

is

float position). Handle will

stay until pulled back.

POSITION

forward, bucket

POSITION

bucket

will

B

-

Right handle pushed half way

will

lower.

C

-

Neutral position.

D

--Right handle pulled back,

raise.

Note: In float position there is no hydraulic pressure going loader frame is up

to the lift cylinders. If the

off the ground, it will lower

to the ground by gravity. When the bucket is

on the ground (and the valve is still in float)

the bucket will

follow the shape of the ground

even when the tractor is moving. This allows hydraulic

oil to flow back and forth in the

hydraulic system as the loader is raised and lowered by the ground contour.

—Do not

allow

bucket

lip

to

dig

into ground when tractor is moving forward in float. The bucket bottom should be level with the ground or slightly rolled back.

HANDLE USE BUCKET

A

-

POSITION

Left handle pushed forward,

bucket will dump.

POSITION POSITION

B

-

Neutral position.

C

-

Left handle pulled back,

bucket will roll back.

NOTE: The float position is most commonly

used with attachments in snow removal. Tractor should be run at slow ground speed

and the lift and bucket cylinders used to work

material loose and fill the bucket.

27

OPERATING INSTRUCTIONS

CONTROLLED RATE of LOADER FUNCTIONS

By feathering (slightly moving) the control

levers, precise operational speeds can be obtained. This action controls the position

of

the valve spools in the control valve and

regulates flow of oil from/to cylinders.

It is important to utilize this operational

SCRAPING

When scraping, the "float" position should be

utilized to maintain the bucket firmly on the ground and at the same time allow the bucket to follow ground contours.

"B

A

..

'

..

LEFT HANDLE—BUCKET

.

A

-

Bucket Dump

B

-

Neutral

C

-

Bucket Back

CB

*:

RIG'HT

HANDLE - LOADER

A

-

Float

B

-

Loader

C

-

Neutral

D

-

Loader

Position

Down

Up

The bucket should be positioned level to the

ground during

"

scraping" operations.

BACKFILLING/BACKGRADING

When "backfilling" or "backgrading", position

so

the bucket

it is level on the ground. Do not dump material from the bucket. Additional weight of material in bucket will assist in

"backgrading" and increases loader efficiency

during "backfilling".

28

LOADING

OPERATING INSTRUCTIONS

As

bucket begins to

roll the bucket back and raise the loader

fill

with material, gradually

to

increase "fill" capacity. This procedure also

results in the material being removed in layers

for

from the top

maximum loading efficiency.

.-.

..

When the bucket is full, raise loader the bucket

is

clear of material and slowly back

so

that

out of pile.

For maximum loading efficiency, minimize angle of turn and distance between the loading and unloading points.

29

OPERATING

INSTRUCTIONS

TRANSPORTING MATERIAL

Transport material to "unloading point" with

loader bucket as spillage and maintain maximum tractor floader stability.

low

as possible to prevent

-1-

should be in a position that will not impair operators vision,

Observe the following safety messages.

Bh

obstacles when loader i

damage or possible death by electrocution.

During transport the loader

.

—Avoid any overhead wires or

s raised, to avoid

.-

—A loaded bucket should be transported In a low position at slow ground speeds, especially

Make turns slowly and use the tractor brakes

cautiously. A full bucket in the raised position alters the center of gravity of the unit and increases the possibility of mishaps.

1-

—Do not lift or carry personnel on a loader or attachment; a slip or fall could cause serious injury.

if the ground is irregular.

UNLOADING

As the tractor approaches the "unloading

"

, raise the loader to the height required

point

for

clearance

Drive slowly to position bucket above

"

unloading point", stop tractor and dump

bucket.

NOTE: Do not raise loader higher than

required for "dumping" clearance.

As "

dumping" clearance height increases, the

bucket position must be adjusted to maintain a level bucket to prevent excessive spillage of material from bucket.

to

"

dump" bucket.

30

LOADER REMOVAL FROM

TRACTOR

1.

Select a level, safe, and solid place for

loader removal. Lower bucket to the ground and remove the stands from the loader main frame.

LOADER REMOVAL FROM

TRACTOR

2.

Raise the loader until the stands can be

inserted into the loader arms.

Install the

3.

Lower the loader until the stands rest on the ground.

Dump the bucket until the edge of bucket touches the ground.

clip

pins into the stand ends.

31

LOADER REMOVAL FROM TRACTOR

4.

Using the bucket to support the loader

main frame, remove loader mast fixing pins.

Note: Use bucket operation to make fixing pin removal easier.

5.

Remove the clip pins and mounting pins from the masts and the front guard. Remove the hydraulic hoses from the brace loops.

Remove the brace arms.

6. Roll

back the bucket to detach loader from

-

frame. Operate the bucket slowly to

sub avoid loader to tractor interference.

left

32

~

7.

Put the tractor in reverse and drive it back

2

feet. Remove the front guard from

sub

-

frame.

LOADER REMOVAL

FROM

TRACTOR

8.

Remove the hydraulic pump by removing

the four bolts holding the mounting

brackets to the tractor frame.

PTO

Remove the pump from the

shaft.

NOTE: Do not disconnect hoses.

Loader is now parked and ready for storage.

-

For sub

frame removal

see

pages

13

thru 17.

33

STORAGE

END OF SEASON

1. If

2.

loader is to be dismounted from the

tractor during storage, make sure parking

area is on hard, level ground.

Store in

a

dry,

sheltered area,

if

possible.

Note: All hydraulic cylinders should be in the

retracted position.

3.

Thoroughly clean the loader of all

accumulated dirt and grease.

4.

Completely lubricate the loader as

specified in lubrication section of manual.

5.

Using an oil soaked cloth, lubricate

all

hydraulic cylinder rods to protect them

from rust and corrosion.

6.

Repaint any areas where paint is worn or

damaged.

7.

Wear areas on buckets or other

attachments should be coated with grease

to prevent rust or corrosion.

8.

Replace any safety or warning labels that

to

are not readable due

1-

wear or damage.

—Do not allow children to play

on or around the tractor or loader.

PROCEDURES

BEGINNING OF SEASON

1.

Review safety precautions and operation

sections of manual.

2.

Thoroughly clean loader of all

accumulated

3.

If

removed from tractor for storage,

remount loader per

section of this manual.

4.

Completely lubricate the loader per the

lubrication section of this manual. Make

all

sure

5.

Clean with solvent any exposed surfaces

which had been coated with grease. Wipe

dry

with a clean cloth, then lubricate with

an oil soaked cloth.

6.

Tighten any bolts that may have been

loosened and make sure all pins are in place.

7.

Start tractor and operate loader to make

sure it is operating properly and all hoses

are properly connected.

8.

Check hydraulic fluid level in loader mast

fill

and

if

in this manual.

9.

Make sure, hydraulic hoses, lines and

fittings are in good shape and are not leaking. Repair or replace as, needed.

dirt

and grease.

“Loader

Installation”

fittings are taking grease properly.

required. Use oil recommended

35

LOADER INSTALLATION

I

NOTE: Install sub-frame and weights (Page 13 - 17).

The sub-frame, masts and main frame are

All

assembled.

cylinders and hoses are

attached to the loader frame and hydraulic

pump.

1.

Move the tractor centrally between the

masts.

2.

Mount hydraulic pump to tractor by sliding splined pump drive joint onto front PTO shaft with mounting brackets inside main

x

frame and attaching with four 5/16

7/8

inch bolts.

3.

Attach the front guard on the front of the

-

frame using two each 1/2 x 1 inch and

sub

1/2 x 1 5/16 inch bolts, and four each 1/2 inch nuts and washers. Tighten bolts and nuts.

Torque: 76 ft

-

lb (103 Nm)

37

LOADER INSTALLATION

ATTACHlNG

4.

Move the tractor until the masts are.

LOADER

MASTS

positioned in line with upright pads on the sub

-

frame, use two people and the bucket

to lower and guide the masts onto the

pads.

5.

Use bucket movement to shake masts to align pin holes. Insert the fixing pins through the masts and pads. Install clip pins through holes.

6.

Attach brace arms to mast and front guard

as shown with clevis pins and clips.

NOTE: Route hydraulic hoses along left brace arm through hose holder

loops.

Ensure high pressure hose (smaller of

two)

is

positioned on top of larger suction

hose.

LOADER STAND REMOVAL

7.

Raise the loader with the loader control until the stands clear the ground.

8.

Remove fixing pin

from the stands and

remove the stands.

LOADER INSTALLATION

9.

Align the hole in the bottom of the stand

with the mounting hook at rear of

mainframe. Slide the stand over the mounting hook and then insert the fixing pin previously removed through main

frame and through the stand. Repeat the

above steps for the other side. Lower the loader

Front Loader (Page

25)

to

the ground.

is

ready for operational check.

TROUBLE

SHOOTING

TROUBLE

SYSTEM DOES NOT WORK AT ALL

PTO in 'OFF'

No oil in system

Check system for leaks.

Oil low in reservoir

proper level. Check system for leaks.

Restriction in system

could be collapsing to cut off oil supply.

Replace line.

Air leaks in pump suction line

hose clamps or replace hose.

Dirt in pump

needed, drain and flush hydraulic system.

Badly worn pump

causing pump wear.

Oil leak in pressure lines -

or replace defective lines.

Hoses attached improperly

properly and tighten securely.

position — Put to 'ON'.

— Clean and repair pump. If

SHOOTING

— Fill to proper level.

— Check and

— Oil suction line

— Check for problems

— Attach

fill

to

— Check

Tighten fittings

SYSTEM

Cold oil

operating.

Oil viscosity too heavy

specifications on proper oil.

Not enough engine speed

engine speed.

Low oil supply

oil

if

could cause low

Air in system

system for leaks.

Badly worn pump

pump. Check for problems causing pump wear such as contaminated oil.

Restriction in suction line

could be dirty or have inner walls that are collapsing to cut replace suction line.

Oil leaks in pressure lines

or replace defective lines.

RUNS

— Allow to warm up before

needed. Check system for leaks that

OR

WORKS SLOWLY

— See

— Increase

— Check reservoir and add

oil.

— Check suction side of

— Repair

off

oil supply. Clean or

or

replace

— Suction line

— Tighten fittings

Control Valve Defective

SYSTEM RUNS WITH

Air in system

system for leaks. Make sure oil level is correct. is correct and leaks fixed, use bucket and loader cylinders

system of air.

Cold oil

start. Before operating, allow oil to warm up.

Components sticking or binding

for

Pump damaged

parts.

To

dirt

or gummy deposits.

— Examine suction side

get air out of system after oil level

5

to

— Oil viscosity may be too high at

— Check for worn or broken

— Replace

STOPS

6

times to purge the

AND STARTS

— Check

of

OVERHEATING OF OIL IN SYSTEM

Using incorrect oil

proper oil.

Low oil level Engine running too fast Restriction in hydraulic line

replace.

Controls stuck in partially or full open

position

to neutral.

— Fill reservoir. Look for leaks.

— Free both handles

— See specifications on

—

Reduce throttle.

— Clean or

so

they return

41

TROUBLE

SHOOTING

FOAMING

OF

OIL IN SYSTEM

Low oil level — Fill reservoir. Look for leaks.

Water Wrong kind of oil being use —

in oil

— Drain and replace oil.

See

specifications on proper oil.

Air leak in line from reservoir to pump

—

Tighten or replace suction line.

Kink in oil suction line

Worn seal around pump shaft

— Replace oil line.

— Clean sealing area and replace seal. Check oil for contamination.

PUMP MAKES NOISE

Low oil level

— Fill reservoir. Check system

for leaks.

LOAD DROPS WITH CONTROL VALVE IN NEUTRAL POSITION

Leaking or broken oil lines from control

valves

to cylinder

— Check for leaks.

Tighten or replace lines.

Oil leaking past cylinder packing or

“O” rings

—

Replace worn parts. If wear is

caused by contamination, clean hydraulic

system and determine source of dirt.

Oil leaking past control valve —

Clean or

replace valve. Wear may be caused by contamination. Clean system and determine source of dirt.

CONTROL VALVE STICKS

Valve broken or scored internally

OR

WORKS HARD

—

Replace valve.

Oil viscosity too high

on proper

Cold oil

oil.

— Allow oil

— See specifications

to

warm up before

operating.

Suction line plugged or pinched

replace

Reservoir air vent plugged

line

between reservoir and pump.

— Remove vent

— Clean or

plug, flush, and clean air vent.

Air in oil

—

Tighten or replace suction line. Check system for leaks. Check pump shaft seal.

Worn or scored pump bearings or shafts

— Replace pump.

PUMP LEAKS OIL

Damaged seal around pump shaft —

Replace seal.

CONTROL VALVE LEAKS OIL

Worn or damaged “O” rings

— Replace "O"

rings. If contamination has caused "O" rings

to wear, clean system and look for source.

Broken valve parts

— Replace parts or

valve.

CYLINDER LEAKS OIL

Damaged cylinder bowl

cylinder. Correct cause

Rod seal leaking

— Replace seal. If

contamination caused seal

— Replace

of

damage.

to

wear.

look

for source. Wear may be caused by external as well as internal contaminants. Check piston rod

for

scratches

Loose parts

or

misalignment.

— Tighten parts.

42

Piston rod damaged

— Check rod for nicks or scratches that could cause seal damage or allow oil leakage. Replace defective cylinder.

LUBRICATION and MAINTENANCE

LUBRICATION

Do

not perform any service/maintenance

operations with front loader raised

and

MAINTENANCE

off

the

ground.

Note: Lower front loader to the ground and relieve pressure in loader hydraulic lines prior

to performing any service/maintenance

operations on tractor or loader.

!

Bh

—Keep hands and body from pressurized lines. Use paper or cardboard, not body parts, to check for leaks. Hydraulic oil under pressure will penetrate the skin causing serious injury.

Make sure that all operating and service

personnel know that in the event hydraulic

fluid penetrates the skin, it must be surgically

removed within

familiar with this form may result.

a few hours by a doctor

of injury, or gangrene

Inspect hydraulic hoses, connections, control

valve and cylinders for evidence of leakage

Note: If oil seepage past cylinder rod is evident, look for scoring on rod.

Tractor tire inflation should be checked as

listed in tractor owner's manual to ensure tire inflation is to specification.

Unequal inflation can result in bucket not being level to the ground.

Front tires should be maintained at maximum recommended inflation to maintain normal

tire profile with added loader weight and

material.

A-

m

—Do not operate the front loader

If the fittings or the hoses are leaking or

damaged. A sudden line burst could cause

the main frame to drop suddenly, causing

damage

to the tractor or loader or injury to

personnel.

1-

—Accidental movement of

control lever or leak in the hydraulic system

could cause main frame to drop, causing

serious Injury.

raised attachment.

Do not stand or walk under a

Note: When checking hydraulic system oil level, the loader should be on the ground and bucket fully retracted (all cylinders in the retracted position). Grease all loader pivot points as indicated on lubrication chart.

LUBRICATION AND MAINTENANCE

LUBRICATION AND MAINTENANCE CHART

Hydraulic oil level Tire inflation

Loader pivot points Hydraulic lines hoses

and connections Lift and bucket cylinders

Mounting pins, Clip pins Fixing pins

Sub

-

frame mounting

and hardware Re-torque

..........

......

.....

...

.

.....

Check Check Lubricate Check for leakage

wear and damage Check for seepage Check

replace Check

.............

...............

if

missing

.............

Daily/10 Hrs Weekly/50 Hrs

............

........

Daily/10 Hrs Daily/10 Hrs

Daily/10 Hrs

Weekly/50 Hr

44

PARTS

REFERENCE NUMBER

1

2

3

4 5 6

7

8 9

10

11

12 13

14 15 16

17

18

REPAIR PARTS - PUMP ASSEMBLY

DESCRIPTION QUANTITY

ANGLE

ANGLE - LH PUMP COUPLER PUMP PLATE RUBBER BUSHING 304

3/16 x 3/16 x 1 KEY 1/2 1/2 1/2" PIPE END 1/2

3/8 90" ST ELBOW 3/8

3/8 90" PIPE ELBOW 3/8 3/4"

#

5/16 - 18 x 1 3/4" HEX HEAD CAPSCREW

-

RH

PUMP

x

2

"

PIPE NIPPLE

x

45" PIPE ELBOW

-

3/8 HEX REDUCER BUSHING

x

3" PIPE NIPPLE

x

60" HYDRAULIC HOSE 9/16 - 18 ORB x 3/8MS

SUCTION HOSE

16 HOSE CLAMP

REQ'D

1

2 1

1

1 1 1

1

1 1

1

48

"

2

19

20

21

22 23

-

5/16 5/16

5/16

5/16 5/16

18 x 1" HEX HEAD CAPSCREW

-

18 x 1/2" SOCKET HEAD SETSCREW

"

FLAT WASHER

"

LOCK WASHER

-

18 HEX NUT

8

1

2

8

4

45

46

PARTS

REFERENCE NUMBER

QUANTITY REQ'D

REPAIR PARTS

1

2 3

4

5

6

7

8

9 10 11 12 13 14 15 16

17 18 19

20 21 22 23 24

MAIN FRAME UPRIGHT UPRIGHT STAND

BUCKET

PIN -A 5/32 #11

3/8

1 1/4

LIFT CYLINDER

BUCKET CYLINDER VALVE

FEEDLINE

FEEDLINE - BOTTOM 9/16

1/4 3/8

1/4

1/2"

1/2" VENT PLUG

-

x

1" COTTER PIN

CLIP PIN

x

2 1/4" LYNCH PIN

x

3/4"

-

18 SWIVEL NUT 90' ELBOW

X

24" HYDRAULIC HOSE 9/16 - 18 ORB

x

20

"

HYDRAULIC HOSE 9/16 - 18 ORB

x

16" HYDRAULIC HOSE 1/4 MP

x 90"

-

MAIN FRAME

DESCRIPTION

-

RH

-

LH

42

"

x

10ga. MACHINERY BUSHING

-

RH

-

LH

-

TOP

-

2nd

- 3rd

ST. ELBOW

'

x

318 MJIC

ASSEMBLY

x3/8 MJlC

x3/8MS

I

U

ANTlTY

IEQ'D

1

1 1

2 1 12 8

4 2

12

1

2

1 1 1

1

1 2 4

1

8

1

25 26

27

28 29 30 31 32

33

34 35 36 37 38 39

1/2" 3/8: 1/4" #10

1/4"

1/4

1/4"

DECAL

DECAL DECAL DECAL DECAL DECAL DECAL

I

PIPE END

x

90' ST. ELBOW

x

90' ST. ELBOW

X

1/2"

HEX HEAD SELF-TAPPING SCREW

-

28 UNF ST. GREASE ZERK

- 20 x 2"

LOCK WASHER

-

20 HEX NUT

HEX HEAD CAPSCREW

-

VALVE OPERATION

-

HONDA

-

WARNING - IMPROPER SERVICE

-

WARNING - TRACTOR TIP OVER

-

WARNING - LOADS CAN FALL

-

NOTICE - LOADER HYDRAULIC SYSTEM

-

SERVICE INFORMATION - SPECIAL ATTACHMENTS

1 1

4

1 12

2

1

2

1

I

1

47

PARTS

REFERENCE NUMBER

1

2 3 4

5

6

7

8

9

10

11

12

13 14

15

16 17

18 19

20

21 22

23 24

25

26

27

28

29

30

REPAIR PARTS - SUB-FRAME

DESCRIPTION

SUB FRAME FRONT BRACKET LOWER FRONT COVER, FRAME BOTTOM BRACKET WEIGHT BRACKET, COUNTERWEIGHTS PUMP GUARD

BRACE ARM, RH BRACE ARM, LH PIN, COUNTERWEIGHT BRACKET A PIN, COUNTERWEIGHT BRACKET B PIN, COUNTERWEIGHT BRACKET C PIN D, WITH FLAT (Mounting Pin)

PINE (Fixing Pin)

5/8 x 1 1/4" LEVIS PIN

7 1/6" LYNCH PIN

#11 CLIP PIN

1 1/4" x 314" x 10ga MACHINERY BUSHING

12 x

25mm HEX HEAD CAPSCREW

10 x 30mm HEX HEAD CAPSCREW

1/2 - 13 x 1 3/4"

1/2 - 13 x

1/2" FLATWASHER

1/2" LOCKWASHER 1/2" - 13 HEX NUT

7/16 - 14 X 1 1/4" HEX HEAD CAPSCREW

7/16" FLAT WASHER

7/16" LOCKWASHER

7/16"- 14 HEX NUT

3/8" FLATWASHER

DECAL - INSTALLATION

1

HEX HEAD CAPSCREW

1 1/2" HEX

HEAD CAPSCREW

QUANTITY REQ'D

1

2

1

2

4

4 4

5

2

4

2

6

4 4

2 2 2

2

1

PARTS

REPAIR

EFERENCE DESCRIPTION UMBER REQ'D

1

O-RING

2 O-RING

3

SCREW

4

END CAP RETURN SPRING

5

6

SPACER

7

WASHER

8 SCREW w/LOCKWASHER 2

9

SPACER

10 11 12

13

14 15 16

17

18 LOAD CHECK SPRING

19

20 21

22

23 24

25 STEEL BALL

26

27

28 PIN

29

30

DETENT SPOOL RETURN SPRING DETENTPLUG

DETENT SPRING STEEL BALL

DETENT END CAP LOAD CHECK POPPET

LOAD MCHECK PLUG

TAMPER PROOF CAP JAM NUT

GASKET

ADJUSTMENT SCREW RELIEF SPRING

BALL RETAINER

HANDLE, STRAIGHT

C-HOOK

COlTER PIN HANDLE - BENT

. 2

P

A

RT

S

.

-

HYDRAKIC

VALVE

QUANITY

4

1

1 1

2

1

2

1 1

1

2

1

1 1

2

4

1

WARRANTY

SERVICE

WARRANTY SERVICE

OWNER SATISFACTION

Your satisfaction and good will are important to your dealer and to us. All Honda warranty details are

explained in the Distributor's Limited Warranty. Normally any problems concerning the product will be handled by your dealer's service department. If you have a warranty problem that has not been handled

to your satifaction, we suggest you take the following action:

Discuss your problem with a member of the dealership management. Often complaints can be

quickly resolved at that level. If

Manager, contact the owner of the dealership or the General Manager.

If

your problem still has not been resolved to your satisfaction, contact the Power Equipment

Customer Relations Department of American Honda Motor Co., Inc.

American Honda Motor

Power Equipment Customer Relations Department P.O. Box 10021 Duluth, Georgia 30136

Telephone: (770) 497

the problem has already been reviewed with the Service

Co.,

Inc.

-

9421

-

6400

We will need the following information to assist you:

-

Your name, address, and telephone number

-

Product model and serial number

-

Date

of

purchase

-

Dealer name and address

-

Nature of problem

After reviewing all the facts involved, you will be advised of what action can be taken. Please bear in mind that your problem will likely be resolved at the dealership, using the dealer's facilities, equipment,

so

and personnel,

Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co.,lnc. We want to assist you in every way possible to assure your satisfaction with your purchase.

it is very important that your initial contact be with the dealer.

Page

51

Current customer service contact information:

United States, Puerto Rico, and U.S. Virgin Islands:

Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management. The Service Manager or General Manager can help. Almost all problems are solved in this way.

If you are dissatisfied with the decision made by the dealership's management, contact the Honda Power Equipment Customer Relations Office. You can write:

American Honda Motor Co., Inc. Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta, GA 30005-8847

Or telephone: (770) 497-6400 M-F, 8:30 am - 5:00 pm EST

When you write or call, please provide the following information:

• Model and serial numbers

• Name of the dealer who sold the Honda power equipment to you

• Name and address of the dealer who services your equipment

• Date of purchase

• Your name, address, and telephone number

• A detailed description of the problem