Honda Automobiles FL5540KO, H5518A4 User Manual

Page 1
MANUAL
Front Loader
Model
for
Multi-purpose Tractor
FL5540KO
I
Page 2
Page 3

CONTENTS

TOPIC
1 .GENERAL ................................................................................................... 1
2 . INTRODUCTION ........................................................................................................ 3
Front loader safety ........................................................................................... 4
Maintenance safety ............................................................................................ 7
Safety label locations ......................................................................................... 8
3
.
PACKAGING INVENTORY ............................................................................ 9
4 . TRACTOR PREPARATION ............................................................................ 10
5 . LOADER SPECIFICATIONS ............................................................................. 11
6 .
ASSEMBLY INFORMATION ............................................................................. 12
Sub-frame installation/removal ........................................................................ 13
Front loader assembly ................................................................................... 19
Operational checks .......................................................................................... 25
PAGE
7 . OPERATING INSTRUCTIONS ............................................................................ 27
8 .
LOADER REMOVAL ................................................................................................ 31
Storage ............................................................................................................ 35
9
.
LOADER INSTALLATION ..................................................................................... 37
10 .TROUBLESHOOTING ........................................................................................ 41
11 . LUBRICATION and MAINTENANCE ................................................................. 43
Lubrication and maintenance chart .................................................................... 44
12 . PARTS ................................................................................................................ 45
13 . WARRANTY SERVICE ...................................................................................... 51
.
.
2
Page 4

INTRODUCTION

INTRODUCTION
The purpose of this manual is to instruct you in maintaining and operating your HTA
Front Loader. Read it carefully; it furnishes information and instructions that will help you achieve years to unknown and varying conditions. However, through experience and these instructions, you should be able to develop operating procedures suitable to your particular situation.
"
Right" and "Left
machine will travel when in use. The illustrations and data used in this manual are current at time of printing, but due to possible
in
-
line production changes, your machine may vary slightly in detail. Extra equipment that may be shown redesign and change the machine as may be necessary without notification.
NOTE: Illustrations used in this manual may not show
to
ensure safe operation of tractor/loader. Refer to Safety Section of this manual and the Tractor
Owner's Manual for information concerning safety equipment. Consult your dealer for further
information.
of
dependable performance. Some information may be general in nature due
"
as
on
the machine
used throughout this manual are determined by facing the direction the
is
optional at extra cost. The manufacturer reserves the right to
all
safety equipment that is recommended
SERIAL NUMBER and LOCATION
The serial number is important information about the machine, and
it before obtaining the correct replacement parts. The serial number is located on the right side mast as shown.
it
may be necessary to know
REPLACEMENT PARTS
Use only Genuine Honda Replacement parts to repair this machine. Honda replacement parts
-
are available from your Honda Multi service, always remember to give the dealer the following information:
-
Correct part description or part number.
-
Model number
Serial number of your machine.
of
your machine.
purpose Tractor Dealer. To obtain prompt, efficient
3
Page 5
FRONT
LOADER
SAFETY

FRONT LOADER SAFETY

Operating the tractor
and
the safety of others. Know these requirements before you operate the tractor
and
front loader requires
special efforts on your part to ensure your safety
loader.
SAFE
OPERATING RULES
Severe personal injury
(
pages
Always make pre accident
To avoid severe personal injury
25
thru
30
or
equipment damage.
All parts, especially guards and shields, should be
place.
Be sure all nuts, bolts and screws are tight.
Do
not remove any guards, warning labels, shields or safety devices; they are installed for your
safety.
The tractor
-
you are also wearing the seat belt.
-
the
roll
ROPS
is securely attached and has not been modified
or
equipment damage may result
)
are not followed.
-
operation checks ( page
or
equipment damage, observe the following precautions.
over protective structure
if
the operating instructions on
25
)
before you start the engine. You may prevent an
in
good condition, and securely fastened in
(ROPS)
will only protect you from injury
or
structurally damaged.
if;
or
front
Know how to stop the engine quickly. Thoroughly understand operation of all controls.
or
Never permit anyone to operate the tractor
The tractor
loader. Keep children and pets at a safe distance during operation.
Never allow anyone to get under the front loader bucket
bucket is raised or tractor engine Always wear sturdy shoes
tractor
Be alert.
or
drugs. Work with the equipment only in daylight or good artificial light. Watch out for and avoid rocks, roots, holes and other objects.
If
you hit an object, stop and inspect for damage; repair any damage before you operate the
equipment again. Replace damaged, worn or broken parts immediately.
is
an operator
or
the front loader.
Do
not operate the front loader when you are tired, ill or under the influence of alcohol
only
or
vehicle,
is
boots
do
running.
and avoid wearing bulky
front loader without proper instructions.
not allow passengers to ride on the tractor.or front
or
reach through the
or
loose clothing while operating the
lift
arms when the
The exhaust contains poisonous carbon monoxide gas that can cause
and may lead to death,
if
the front loader
is
operated in an enclosed place.
loss
of consciousness
Page 6
Page 7
FRONT LOADER SAFETY
Never operate the tractor or front loader when visibility is diminished by darkness or by bad
weather; your ability to see obstacles will become impaired. Avoid loose
fill, rocks and holes. They may cause vehicle instability or cause the vehicle to
overturn.
The front loader is intended for relatively flat terrain useage. Avoid overhead wires and obstacles when the front loader is in the raised position. Contacting
electric wires can cause electrocution. Allow for the added length of the front loader attachment when making turns to prevent striking
people or objects. When operating the front loader on a slope, always drive up and down the face of the grade.
Turning or driving across the face of the slope may cause the tractor to overturn. Operate the front loader arms gradually by "feathering" the loader controls to prevent abrupt
movements that could cause damage to the front loader Use added caution when working with shifting or loose loads
cause vehicle instability
To avoid
loss of control or overturning, always reduce speed and exercise extreme caution
or fall out of the bucket and cause personal injury.
and tractor.
in the.loader bucket. It could
when operating the front loader on sloping or uneven surfaces.
Operate loader controls only from the operator's seat to prevent possible severe personal injury.
Attempting to change gears while operating the front loader on a slope may adversely affect vehicle stability and control and severe personal injury could result.
Do not back down, or rapidly accelerate up a sloping surface.
To avoid loss of control or overturning, do not stop or turn on sloping surfaces.
Do not operate the front loader near the edge of a ditch or an embankment. Slipping off the
edge could lead to severe personal injury or equipment damage. When descending a slope, disengaging the clutch or shifting into neutral can cause
loss of
control that may result in severe personal injury.
Be sure to follow instructions below whenever applying the tractor differential lock during front
loader use.
-Do not apply the tractor differential lock while turning, use the differential lock only while driving
in
a straight line.
-Never apply the differential lock on paved surfaces.
To avoid injury to yourself and others; before leaving the front loader unattended, ALWAYS;
—park on level ground and lock the parking brake.
—lower the front bucket flat to the ground. —disengage the front loader drive system. —stop the engine and remove the key.
6
If you find it necessary to park on a grade, be sure to lock the parking brake and securely block
the wheels.
Page 8

MAINTENANCE SAFETY

MAINTENANCE SAFETY
Maintenance of the tractor and front loader requires special efforts on your part to ensure your
safety
the tractor or front loader.
and the safety of others. Know these requirements before perfoming maintenance on
Before performing Before cleaning, inspecting or servicing the loader be sure to;
- lower the front loader bucket flat to the ground.
- move the front PTO to the off position
- stop the engine and remove the key. Always wear safety glasses when servicing or replacing the front loader cylinder pins. Use a
brass drift and hammer. Failure to do so could result in eye injuries from possible flying metal
objects.
Operating the front loader or the tractor with damaged, worn, or broken parts may result in
severe personal injury.
Before disconnecting any hydraulic lines, relieve all hydraulic pressure.
Keep hands and body from pressurized lines. Use paper ,or cardboard, not body parts, to check for leaks. Hydraulic oil under pressure will penetrate the skin causing serious injury.
Make sure that all operating and service personnel know that in the event hydraulic fluid
penetrates the skin, it must be surgically removed within
this form All nuts, bolts, and fasteners must be properly secured.
of injury, or gangrene may result.
maintenance/inspections,read the instructions thoroughly.
a few hours by a doctor familiar with
If you must work underneath a raised loader, make sure the arms are blocked in the raised
position with a safety bar. A suitable steel safety bar can be manufactured following the
dimensions as illustrated below.
-
AS REQUIRED
.\\
\
7
Page 9

SAFETY LABEL LOCATIONS

SAFETY LABEL LOCATIONS
Read these
SAFETY
LABELS
IMPROPER
0
before
SERVICING
SERIOUS INJURY OR DEATH
Before
servicing lower loader to the ground and shut off engine. Rolleve hydraulic disconnecting oil lines.
you
or
pressure
operate the front loader.
CAN
CAUSE
adjustment
before
TRACTOR
CAUSE SERIOUS INJURY
OR DEATH
Add
wheel
counterweights stability.
Drive tractor at slow speed.
Place loader transporting especially on an incline
or
rough terrain.
e
Put loader
when parked.
Read
all instructlons in operator's manual
before
TIP-OVER
recommended
ballast and/or
and turn
and understand
operation.
for
low when
loads,
on ground
CAN
FALL
FROM
LOADS CAN
CAUSING SERIOUS INJURY OR DEATH
BUCKET
INFORMATION
Special loader attachments
handling large objects are available from agricultural
suppliers.
i
for
Page 10

PACKAGING INVENTORY

.............................................................................................................................................
.................
................~....,..~.....................~...~..~~..............~...~....................................................,........,,..
....................................................................
SECURED
T
PACKAGING
I
O
C
RATE BOTTOM
I
.
INVENTORY
................................
..................,....CIC.......,,
........
\
.............,...,.....
12 Required
I
3
..
c,,..,,..,,
37.5 Ibs. each
j
1
WEIGHTS
...
.........,.....\,.....I..........
...l.l\>llll.i
.
..................................................................................................
...............................................
LARGE CARTON
1
SMALL CARTON—
..........................
..
Page 11

TRACTOR PREPARATION

HARDWARE BAG CONTENTS QNT'Y DESCRIPTION
5
2 10mm x 30mm hex hd capscrew
2
2 1/2-13x11/2" hex hd capscrew
16
12 3/4 x 11/4 x 10
2 2 2
7/16" lynchpin
12mm x 25mm
#11
clip pin
1/2-13x13/4" hex hd capscrew
3/8" flat washer 7/16-14x
11/4" hex hd capscrew
hex
hd
ga. machine bushing
capscrew
-
2
2
4
6
4
4 4
2 2 2 2 1
7/16"—14 hex nut 7/16"
lockwasher
1/2"—13 1/2"
1/2" lock
5/16"—18 x 1" hex hd capscrews
5/16
7/16" flatwasher
5/16"—18 13/4"
5/16" flatwasher
#
2
nylon
hex
flat washer
washer
"
lockwasher
hose clamp
tie
nut
hex
hd capscrew
TRACTOR PREPARATION
This loader is not intended to be used with any other attachments mounted on tractor.
REAR COUNTER WEIGHT
m-
The use of adequate rear counterweight is required for proper loader stability.
Refer to Tractor Owner's Manual for specific recommendations on counterweighting tractor.
1-
DO NOT EXCEED THE RATING
REFER TO OWNER'S MANUAL PROVIDED WITH TRACTOR.
FOR
MAXIMUM
GROSS
VEHICLE WEIGHT.
Weight added to the rear of the tractor provides better traction and easier, more efficient loader operation. The tractor must be counterweighted by installation of rear weights.
Additional counterweight requirements will vary with loader attachments and equipment applications.
--Certain
or may require more carefully restricted Operation at
ROLL-OVER PROTECTION STRUCTURE (ROPS) SYSTEM
The tractor ROPS system must be in place and used properly to ensure adequate operator
protection.
LOADER HYDRAULIC SYSTEM
Follow recommendations in this operator's manual for hydraulic fluid specifications.
TRACTOR
Selection of tires should be restricted to.tire recommendations as specified by your
Tractor owner's manual. Ag tires are recommended when using the front loader
TIRE INFLATION
TIRES
specific conditions may not permit safe use of loader at loader rating
the rated load.
Front tires must be maintained at the maximum recommended inflation with the added weight
of loader and material.
Rear tires must be maintained at equal pressure within the recommended tire inflation range.
Ag Tire pressure
Ag Tire pressure 34 psi.
24 psi.
10
Page 12

LOADER SPECIFICATIONS

LOADER SPECIFICATIONS
A
-
-
LOADER SPECIFICATIONS
ITEM
Rated Bucket Size (width) Hydraulic cylinder Counterweights
........................
Lift
Capacity
................
................
................
..................
...........................
Sub-frame Hydraulic Pump Drive
Tractor Type Weight w/ subframe
Maximum Lift Height Reach @ Maximum Height. Reach whucket
Bucket roll Maximum Dump angle Digging Depth Below Grade
.....................
...............
.................
................
................
............
on
ground
back angle
...............
............
...............
.....
......
........
........
........
.........
.........
........
........
.........
H55
18 A4 only
........
........
........
........
........
........
........
FL5540
400lb (180kg)
42in (1050mm
Double acting Suit case type 37.5lb x 12 (17.0kg x 12) Frame mount type Front PTO coupled
-
Ag tires recommended
550lb (250kg)
'A'
72.1 in (1837mm) 'B' 16.4in (409.3mm) 'C' 47.9in (1195.2mm)
'D' 17o36'
'E'
47o31'
'F' 3.02in (80.5mm)
)
11
Page 13

ASSEMBLY INFORMATION

ASSEMBLY INFORMATION
GENERAL
Read assembly instructions completely prior to installing loader to familiarize yourself with all
mounting and hydraulic system installation procedures.
The loader operates from its self contained hydraulic system with the pump driven from the tractor front PTO.
A
pipe thread sealant must be used on all pipe threads.
All
hardware required for mounting loader is supplied.
Loader mount component hardware should be
left
loose until all mount components have been
installed.
Unless otherwise specified, refer to torque specification table for torque values required for assembly.
Lay
out
and identify all components prior
to
installation.

TORQUE SPECIFICATIONS

used
on Honda equipment
Pounds (Newton Meters).
AMERICAN
Bolt Head Markings
SAE
Grade
(No Dashes)
SAE
Grade 5
(3 Dashes)
Proper torque for American fasteners
in
Recommended Torque
2
Foot
of
hardware
METRIC
4;$d
6
Numbers appearing on bolt heads indicate ASTM class.
12
2
Use
75%
'
fasteners. Use for lubricated fasteners;
Proper torque for metric fasteners used on Honda equipment.
Recommended Torque
of the specified torque'value for plated
85%
of the specified torque values
in
Foot Pounds (Newton Meters).
BOLT
DIA.
(mm)
"B"
5
8
ASTM
CLASS
4.6
1.8 (2.4)
3 (4) 6
7.3 (10)
14.5 (20) 10
25 (34) 12
ASTM
8.8
74 (100)
ASTY
CLASS CLASS
9.8
5.1 (6.9)
8.7 (12)
21.1 (29) 42 (57)
73 (99)
ASTY
CLASS
10.9
6.5 (8.8)
11.1 (15)
27 (37)
53 (72)
93 (126)
I
Page 14
FL5540
FL5540 SUB-FRAME
SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL
and
COUNTERWEIGHT
INSTALLATION/REMOVAL
1. Remove the existing frame lower cover
and replace with the new lower cover using existing mounting bolts and collar
washers.
--
1-d-
Never operate the tractor without
the lower cover.
INSTALLATION INSTRUCTIONS
1. CLEAN THE CONTACT SURFACES BETWEEN BRACKET AND FRAME.
2. MOUNT THE BRACKET BY INSTALLING THE (8) BOLTS FINGER TIGHT.
3. TIGHTEN UNDERSIDE MOUNTING BOLTS: 29 ft-lbs. (39 Nm TORQUE).
4. TIGHTEN SIDE MOUNTING BOLTS: 29 ft-lbs. (39 Nm TORQUE).
m
THE TRACTOR FRAME CAN BE DAMAGED IF THE TRACTOR
IS MOVED WHILE THIS COVER IS OFF OR BOLTS ARE
NOT TIGHTENED TO THE PROPER TORQUE.
Note: A second label is included with this
operator's manual. Install this label onto the original
2.
frame lower cover.
Remove the drawbar and replace it with
the bottom bracket using the two
x 25 mm hex hd capscrews with 7/16"
12 washers and two 10 x 30mm hex hd capscrews with
3/8" washers.
NEW LOWER FRONT COVER
Torque front cover and rear bracket bolts as
follows:
10mm Bolts 29 ft-lbs. (29 Nm). 12mm Bolts 43 ft-lbs. (60 Nm).
DRAWBAR
/
BOTTOM BRACKET
BOLTS
13
Page 15
FL5540 SUB-FRAME
forward from
3. Lay the sub-frame on a level, solid area.
4. Position the tractor in line with the
sub-frame and tire guide on drive on plate,
allowing
a clearance of approximately
60mm (2.4in) between sub-frame and the inner wall
of the left front tire.
and
COUNTERWEIGHT INSTALLATlON/REMOVAL
5. D
rive the tractor the rear of
the sub-frame, over the drive on plate keeping it parallel with the sub-frame.
SUB-FRAME
GUIDE
Page 14
SUB
-
FRAME
Page 16
FL5540 SUB-FRAME and COUNTERWEIGHT INSTALLATION/REMOVAL
6. Stop the tractor when the mast fixing pad
comes even with the floor board of the
tractor.
7. Using two people, lift the sub-frame and
engage the pipe of sub-frame into the U-shaped channel of the bottom bracket.
NOTE: Use two people to lift sub-frame.
Page 17
FL5540 SUB-FRAME
and
COUNTERWEIGHT INSTALLATION/REMOVAL
8. Lift the front of the sub-frame and slip it
into the channel of the lower cover. Insert
two mounting pins (3/4
x 3.19in) from
inside sub-frame through frame lower cover. Slip
a 3/4in washer over each
mounting pin and insert the clip pins
through the holes.
NOTE: Mounting pins have a flat side that must be pointing down.
MOUNTING PIN
SIDE
FLAT
DOWN
9. Insert two mounting pins (3/4 x 3.19in)
from inside the bottom bracket through the sub-frame. Slip a washer over each pin and retain with a clip pin as shown.
NOTE: Mounting pins have a flat side that
must be pointing down.
16
Page 18
FL5540 SUB-FRAME
COUNTERWEIGHT BRACKET INSTALLATION
10. Place the rear counterweight bracket on
the rear
mounting holes of the bracket with those of the sub-frame. Insert two mounting pins in the forward holes and one hole. Secure with linchpins.
of the sub-frame aligning the
1 x 3.5 inch
1 x 12 inch mounting pin in rear lower
and
MOUNTING PINS
-
FIXING PINS
COUNTERWEIGHT INSTALLATlON/REMOVAL
LINCHPIN
-
COUNTERWEIGHT BRACKET
11. Install the twelve counterweights. Insert
the counterweight fixing pins through the
bracket and secure with linchpins.
NOTE: For sub-frame removal use reverse
procedures.
17
Page 19

FRONT LOADER ASSEMBLY

HY DRAULIC PUMP MOUNTING
1.
Pump mounting plate and pump drive joint are installed on pump. Ensure bolts and set screw are tight.
Attach the pump brackets to the pump
mounting plate using two each 5/16x2 inch
bolts and
bracket is shorter than the left.
tighten the bolts at this time.
Apply a light coating of grease to tractor
front PTO at this time.
5/16" flatwashers. The right
Do not
LEFT BRACKET
RIGHT
BRACKET
FRONT LOADER ASSEMBLY
PUMP
MOUNTING
PLATE
-
Mount hydraulic pump to tractor by sliding
2.
splined pump drive joint onto front PTO
shaft with mounting brackets inside main
frame and attaching with four 5/16x7/8inch
bolts and
5/16" lockwashers. Tighten all
pump mounting bolts.
LOADER INSTALLATION
NOTE: The masts and main frame come
assembled. All cylinders and hoses have
been attached to the frame except the
two
hoses from the hydraulic pump.
3.
Set the loader on its stands and move the
tractor centrally between the masts.
19
Page 20
FRONT
LOADER ASSEMBLY
PRESSURE
CONNECTION
4.
Remove the pipe plug from the valve body and clean the threads and then install the pressure hose. Remove the plastic caps from the pump outlets.
threads and screw the other end (swivel connector end) into the threaded pipe fitting on the pump. Slide the suction hose
(large hose) over the pipe end at the
bottom of mastkeservoir and pipe end on the pump. Attach with hose clamps and tighten securely.
and
SUCTION HYDRAULIC HOSE
Use
sealer on
HOSE CLAM
PUMP
w,
ESSURE
SUCTION HOSE
HOSE
5.
Attach the front guard on the front of the
sub-frame using two each 1/2 x 1 inch and
1/2 x 15/16 inch bolts, and four each
1/2 inch nuts and washers.
bolts at this time.
AlTACHlNG LOADING MASTS
6. Move the tractor until the masts are
positioned over the upright pads on the sub-frame, use two people to lower the masts onto the pads and insert the fixing pins through the masts and pads. Install clip pins to retain fixing pins.
Do not tighten
NOTE: Masts may have to be shaken to align
fixing pin holes.
20
FIXING
PIN
\IF
Page 21
7. Attach brace arms to masts with clevis
pins and clip pin.
FRONT LOADER ASSEMBLY
Tighten front guard bolts installed in step Torque: 76 ft-lb (1 03 Nm).
8. Bring the two hoses along the left side
brace arm to the on the left brace arm with metal loops. Ensure that the high pressure hose (smaller diameter) is positioned on top of
the suction hose (large diameter).
Install the nylon tie strap to bind the two hoses together at front corner of hoodline.
left mast. Route hoses
5.
9. Install valve handles to the hydraulic
control valve mounted on the left mast.
"A" handle attaches to the spool used
The for loader operation and the "B" handle attaches to the
spool for bucket operation.
COTTER PIN
-
PIN
21
Page 22
FRONT LOADER ASSEMBLY
BUCKET ATTACHlNG
10. Using the bottom holes on the bucket,
attach both sides of bucket to loader frame. Use two each
3/4 x 3 inch pins and
clip pins.
Attach both cylinders to top holes on bucket. Use two each 3/4 x 3 inch pins and clip pins.
The loader is now ready for hydraulic fluid.
3/4 x 3in PINS
HYDRAULIC FLUID SERVICING
You will need 6 1/2 quarts of a good grade
hydraulic fluid or ATF
automatic transmission
fluid.
11. Remove filler plug and oil check screw on
back of left mast. Fill with 4 quarts of
hydraulic fluid.
Start tractor engine and set speed at 1/2 throttle. Engage tractor front PTO and operate loader lift and bucket cylinders at least five or six times to purge the system
of air. Lower the loader to the ground.
Retract bucket cylinders by pulling back on handle "B".
Add 2 1 /2 more quarts of hydraulic fluid or
until oil runs out of check hole. Replace oil fill plug and oil check screw.
VALVE HANDLES
NOTE: When lowering loader,
loader handle
"A" all the way forward into
FLOAT.
22
DO NOT push
I'
Page 23
LOADER STAND REMOVAL
12.
Raise the loader with the loader control until the stands clear the ground.
13.
Remove latch pin from the stands and remove the stands.
FRONT
LOADER
ASSEMBLY
14.
Align the hole in the
bottom
of the stand
with the mounting hook at rear of
mainframe. Slide the stand over the mounting hook and then insert the latch pin previously removed through main
frame and through the stand. Repeat the
above steps for the other side. Lower the loader to the ground.
Front Loader is ready to become operational.
MOUNTING
=I
HOOK
23
Page 24

OPERATIONAL CHECK

OPERATIONAL
CHECK
Check all pivot points on the loader.
Lubricate as necessary.
(See lubrication chart.) on page number
44
Check loader hydraulic fluid.
Note: Check fluid level with loader arms
down and bucket flat on the ground.
Remove oil check screw and see
out hole.
(Do
not overfill)
If oil level is low, remove oil
if
oil will run
fill
plug and add
hydraulic fluid until it runs out of oil check hole. Re
-
install and tighten the oil check screw and oil fill plug. Operate the loader up and down several times and recheck oil level.
Replenish as necessary.
Note: Bucket and lift cylinders should be fully retracted when checking hydraulic fluid level:
Check
all
hydraulic hose connections to
ensure that they are not leaking. Lubricate all pivot points that incorporate
grease fittings. Start tractor and run engine at approximately
1200
- 1400
Push PTO lever forward to
1-
the first time, cycle
purge air from cylinder.
system can cause unexpected fall
RPM
for initial cycling of loader.
"ON"
-Before using front loader for
lift and bucket cylinders to
Air in the hydraulic
of main
frame, causing Injury or damage to loader or
tractor.
Operate and check the loader main frame and bucket for interference, noise, and bending of
parts.
--Before using loader, double
check:
Tractor Owner's Manual for recommended
tire pressure
That all bolts and hoses have been tight
­ened and that all tools have been removed from tractor and loader.
Counterweights are Installed and correct.
START UP PROCEDURE
Ensure tractor meets
Tractor Preparation Section.
all
requirements in
Cycle lift and bucket cylinders with bucket empty several times to seat
-
in cylinder
components. Check all hydraulic hose routings to ensure
adequate clearances exist between hoses and adjacent components.
1
-
-The tractor front loader should only be operated with all safety equipment properly installed.
-Operate loader from
the
tractor seat only. Engine will not run with PTO engaged unless operator's seat is occupied.
Check front loader hydraulic fluid level. Refer
to front loader operator's manual.
25
Page 25
OPERATIONAL CHECK
OPERATING
NOTICE -Do not use the bucket for pushing
down material with bucket cylinders partially
extended. Cylinder and rod may be
damaged.
Do not
extend bucket cylinders) during backfilling/backgrading operation. Cylinder and rod may be damaged.
Position vehicles as possible and in such a direction as to minimize the amount required to dump.
Do
it will deform and become damaged.
Keep the unit clean and perform regular service. Observe safety instructions whenever cleaning, servicing, or lubricating.
We urge you
tip bucket cutting edge down (fully
not use the spill guard
TIPS
to
to
be loaded as near the pile
of
tractor turning
to
push objects as
follow
this advice:
..
6.
When lowering a heavy load, ease
downward slowly. Never drop a loaded bucket and “catch” hydraulically.
it
or
injury
has gained
Stopping a load after downward momentum places undue strain on the unit and may cause damage to the loader or tractor.
m
-
A-
hydraullc lines, relieve all hydraullc pressure. Escaping hydraulic oil under pressure can have sufficient force to penetrate the skin causing serious personal injury. escaplng hydraulic oil, consult a physlcian immediately.
I-
the hydraulic fittings or hoses are leaking or
damaged. main frame to drop suddenly, causing damage
to the tractor or loader
-
Before disconnecting
-
Do
not operate the loader
A
sudden line burst can cause the
it
If
injured by
to
personnel.
if
1.
Read and understand this manual as as the tractor owner’s manual.
2.
Remember and observe the Safety Precautions brought to your attention in this manual, the tractor manual and on the loader itself.
3.
Use good common sense in the everyday operation of this unit, Safety instructions can never be all inclusive. You are responsible for watching out for, and
avoiding, unsafe conditions.
4.
Never exceed the limits of a piece of
If
machinery.
so safely is in question
5.
Don’t hurry the learning process or take
the unit for granted. Ease into it and
become familiar with your new loader and
tractor.
its ability to do
a
-
Don’t try it.
job or to do
well
BEFORE OPERATING, LUBRICATE ALL
MOVING PARTS. (Refer to lubrication section)
COLD
To assure smooth operation in cold weather, allow the tractor to warm up. Slowly cycle the loader and bucket several times to warm the fluid in the hydraulic system. The loader may operate erratically until the hydraulic fluid has warmed to operating temperatures.
WEATHER OPERATION
26
Page 26

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS
Main, lift and bucket cylinders are double acting type (both push and pull under hydraulic power). This means that the loader can be forced down as well as up. It means that the bucket can be tilted down or up with
hydraulic pressure.
HYDRAULIC CONTROL VALVE
Your loader control valve has two handles. The right handle operates the lift
(the loader) and has a float position. The
handle operates the bucket cylinders. Both
handles will
return to neutral except from float
position when released.
LEFT HANDLE
A
-
Bucket Dump
B
-
Neutral
C
-
Bucket Back
-
BUCKET
RIGHT
cylinders
left
HANDLE - LOADER
A
-
Float
Position
Loader Down Neutral Loader Up
C
D
B
-
-
-
LOADER
A
POSITION
way forward (this
--Right handle pushed all the
is
float position). Handle will
stay until pulled back.
POSITION
forward, bucket
POSITION
POSITION
bucket
will
B
-
Right handle pushed half way
will
lower.
C
-
Neutral position.
D
--Right handle pulled back,
raise.
Note: In float position there is no hydraulic pressure going loader frame is up
to the lift cylinders. If the
off the ground, it will lower
to the ground by gravity. When the bucket is
on the ground (and the valve is still in float)
the bucket will
follow the shape of the ground
even when the tractor is moving. This allows hydraulic
oil to flow back and forth in the
hydraulic system as the loader is raised and lowered by the ground contour.
—Do not
allow
bucket
lip
to
dig
into ground when tractor is moving forward in float. The bucket bottom should be level with the ground or slightly rolled back.
HANDLE USE BUCKET
A
-
POSITION
Left handle pushed forward,
bucket will dump.
POSITION POSITION
B
-
Neutral position.
C
-
Left handle pulled back,
bucket will roll back.
NOTE: The float position is most commonly
used with attachments in snow removal. Tractor should be run at slow ground speed
and the lift and bucket cylinders used to work
material loose and fill the bucket.
27
Page 27
OPERATING INSTRUCTIONS
CONTROLLED RATE of LOADER FUNCTIONS
By feathering (slightly moving) the control
levers, precise operational speeds can be obtained. This action controls the position
of
the valve spools in the control valve and
regulates flow of oil from/to cylinders.
It is important to utilize this operational
SCRAPING
When scraping, the "float" position should be
utilized to maintain the bucket firmly on the ground and at the same time allow the bucket to follow ground contours.
"B
A
..
..
..
'
'
..
LEFT HANDLE—BUCKET
.
A
-
Bucket Dump
B
-
Neutral
C
-
Bucket Back
CB
*:
RIG'HT
HANDLE - LOADER
A
-
Float
B
-
Loader
C
-
Neutral
D
-
Loader
Position
Down
Up
The bucket should be positioned level to the
ground during
"
scraping" operations.
BACKFILLING/BACKGRADING
When "backfilling" or "backgrading", position
so
the bucket
it is level on the ground. Do not dump material from the bucket. Additional weight of material in bucket will assist in
"backgrading" and increases loader efficiency
during "backfilling".
28
Page 28
LOADING
OPERATING INSTRUCTIONS
As
bucket begins to
roll the bucket back and raise the loader
fill
with material, gradually
to
increase "fill" capacity. This procedure also
results in the material being removed in layers
for
from the top
maximum loading efficiency.
.-.
..
When the bucket is full, raise loader the bucket
is
clear of material and slowly back
so
that
out of pile.
For maximum loading efficiency, minimize angle of turn and distance between the loading and unloading points.
29
Page 29
OPERATING
INSTRUCTIONS
TRANSPORTING MATERIAL
Transport material to "unloading point" with
loader bucket as spillage and maintain maximum tractor floader stability.
low
as possible to prevent
-1-
should be in a position that will not impair operators vision,
Observe the following safety messages.
Bh
obstacles when loader i
damage or possible death by electrocution.
During transport the loader
.
—Avoid any overhead wires or
s raised, to avoid
.-
—A loaded bucket should be transported In a low position at slow ground speeds, especially
Make turns slowly and use the tractor brakes
cautiously. A full bucket in the raised position alters the center of gravity of the unit and increases the possibility of mishaps.
1-
Do not lift or carry personnel on a loader or attachment; a slip or fall could cause serious injury.
if the ground is irregular.
UNLOADING
As the tractor approaches the "unloading
"
, raise the loader to the height required
point
for
clearance
Drive slowly to position bucket above
"
unloading point", stop tractor and dump
bucket.
NOTE: Do not raise loader higher than
required for "dumping" clearance.
As "
dumping" clearance height increases, the
bucket position must be adjusted to maintain a level bucket to prevent excessive spillage of material from bucket.
to
"
dump" bucket.
30
Page 30
LOADER REMOVAL FROM
TRACTOR
1.
Select a level, safe, and solid place for
loader removal. Lower bucket to the ground and remove the stands from the loader main frame.
LOADER REMOVAL FROM
TRACTOR
2.
Raise the loader until the stands can be
inserted into the loader arms.
Install the
3.
Lower the loader until the stands rest on the ground.
Dump the bucket until the edge of bucket touches the ground.
clip
pins into the stand ends.
31
Page 31
LOADER REMOVAL FROM TRACTOR
4.
Using the bucket to support the loader
main frame, remove loader mast fixing pins.
Note: Use bucket operation to make fixing pin removal easier.
5.
Remove the clip pins and mounting pins from the masts and the front guard. Remove the hydraulic hoses from the brace loops.
Remove the brace arms.
6. Roll
back the bucket to detach loader from
-
frame. Operate the bucket slowly to
sub avoid loader to tractor interference.
left
32
~
Page 32
7.
Put the tractor in reverse and drive it back
2
feet. Remove the front guard from
sub
-
frame.
LOADER REMOVAL
FROM
TRACTOR
8.
Remove the hydraulic pump by removing
the four bolts holding the mounting
brackets to the tractor frame.
PTO
Remove the pump from the
shaft.
NOTE: Do not disconnect hoses.
Loader is now parked and ready for storage.
-
For sub
frame removal
see
pages
13
thru 17.
33
Page 33

STORAGE

STORAGE
END OF SEASON
1. If
2.
loader is to be dismounted from the
tractor during storage, make sure parking
area is on hard, level ground.
Store in
a
dry,
sheltered area,
if
possible.
Note: All hydraulic cylinders should be in the
retracted position.
3.
Thoroughly clean the loader of all
accumulated dirt and grease.
4.
Completely lubricate the loader as
specified in lubrication section of manual.
5.
Using an oil soaked cloth, lubricate
all
hydraulic cylinder rods to protect them
from rust and corrosion.
6.
Repaint any areas where paint is worn or
damaged.
7.
Wear areas on buckets or other
attachments should be coated with grease
to prevent rust or corrosion.
8.
Replace any safety or warning labels that
to
are not readable due
1-
wear or damage.
—Do not allow children to play
on or around the tractor or loader.
PROCEDURES
BEGINNING OF SEASON
1.
Review safety precautions and operation
sections of manual.
2.
Thoroughly clean loader of all
accumulated
3.
If
removed from tractor for storage,
remount loader per
section of this manual.
4.
Completely lubricate the loader per the
lubrication section of this manual. Make
all
sure
5.
Clean with solvent any exposed surfaces
which had been coated with grease. Wipe
dry
with a clean cloth, then lubricate with
an oil soaked cloth.
6.
Tighten any bolts that may have been
loosened and make sure all pins are in place.
7.
Start tractor and operate loader to make
sure it is operating properly and all hoses
are properly connected.
8.
Check hydraulic fluid level in loader mast
fill
and
if
in this manual.
9.
Make sure, hydraulic hoses, lines and
fittings are in good shape and are not leaking. Repair or replace as, needed.
dirt
and grease.
“Loader
Installation”
fittings are taking grease properly.
required. Use oil recommended
35
Page 34

LOADER INSTALLATION

LOADER INSTALLATION
I
NOTE: Install sub-frame and weights (Page 13 - 17).
The sub-frame, masts and main frame are
All
assembled.
cylinders and hoses are
attached to the loader frame and hydraulic
pump.
1.
Move the tractor centrally between the
masts.
2.
Mount hydraulic pump to tractor by sliding splined pump drive joint onto front PTO shaft with mounting brackets inside main
x
frame and attaching with four 5/16
7/8
inch bolts.
3.
Attach the front guard on the front of the
-
frame using two each 1/2 x 1 inch and
sub
1/2 x 1 5/16 inch bolts, and four each 1/2 inch nuts and washers. Tighten bolts and nuts.
Torque: 76 ft
-
lb (103 Nm)
37
Page 35
LOADER INSTALLATION
ATTACHlNG
4.
Move the tractor until the masts are.
LOADER
MASTS
positioned in line with upright pads on the sub
-
frame, use two people and the bucket
to lower and guide the masts onto the
pads.
5.
Use bucket movement to shake masts to align pin holes. Insert the fixing pins through the masts and pads. Install clip pins through holes.
6.
Attach brace arms to mast and front guard
as shown with clevis pins and clips.
NOTE: Route hydraulic hoses along left brace arm through hose holder
loops.
Ensure high pressure hose (smaller of
two)
is
positioned on top of larger suction
hose.
Page 36

LOADER STAND REMOVAL

7.
Raise the loader with the loader control until the stands clear the ground.
8.
Remove fixing pin
from the stands and
remove the stands.
LOADER INSTALLATION
9.
Align the hole in the bottom of the stand
with the mounting hook at rear of
mainframe. Slide the stand over the mounting hook and then insert the fixing pin previously removed through main
frame and through the stand. Repeat the
above steps for the other side. Lower the loader
Front Loader (Page
25)
to
the ground.
is
ready for operational check.
Page 37
TROUBLE
SHOOTING
TROUBLE
SYSTEM DOES NOT WORK AT ALL
PTO in 'OFF'
No oil in system
Check system for leaks.
Oil low in reservoir
proper level. Check system for leaks.
Restriction in system
could be collapsing to cut off oil supply.
Replace line.
Air leaks in pump suction line
hose clamps or replace hose.
Dirt in pump
needed, drain and flush hydraulic system.
Badly worn pump
causing pump wear.
Oil leak in pressure lines -
or replace defective lines.
Hoses attached improperly
properly and tighten securely.
position Put to 'ON'.
Clean and repair pump. If
SHOOTING
Fill to proper level.
Check and
Oil suction line
Check for problems
Attach
fill
to
Check
Tighten fittings
SYSTEM
Cold oil
operating.
Oil viscosity too heavy
specifications on proper oil.
Not enough engine speed
engine speed.
Low oil supply
oil
if
could cause low
Air in system
system for leaks.
Badly worn pump
pump. Check for problems causing pump wear such as contaminated oil.
Restriction in suction line
could be dirty or have inner walls that are collapsing to cut replace suction line.
Oil leaks in pressure lines
or replace defective lines.
RUNS
Allow to warm up before
needed. Check system for leaks that
OR
WORKS SLOWLY
See
Increase
Check reservoir and add
oil.
Check suction side of
Repair
off
oil supply. Clean or
or
replace
Suction line
Tighten fittings
Control Valve Defective
SYSTEM RUNS WITH
Air in system
system for leaks. Make sure oil level is correct. is correct and leaks fixed, use bucket and loader cylinders
system of air.
Cold oil
start. Before operating, allow oil to warm up.
Components sticking or binding
for
Pump damaged
parts.
To
dirt
or gummy deposits.
Examine suction side
get air out of system after oil level
5
to
Oil viscosity may be too high at
Check for worn or broken
Replace
STOPS
6
times to purge the
AND STARTS
Check
of
OVERHEATING OF OIL IN SYSTEM
Using incorrect oil
proper oil.
Low oil level Engine running too fast Restriction in hydraulic line
replace.
Controls stuck in partially or full open
position
to neutral.
Fill reservoir. Look for leaks.
Free both handles
See specifications on
Reduce throttle.
Clean or
so
they return
41
Page 38
TROUBLE
SHOOTING
FOAMING
OF
OIL IN SYSTEM
Low oil level Fill reservoir. Look for leaks.
Water Wrong kind of oil being use
in oil
Drain and replace oil.
See
specifications on proper oil.
Air leak in line from reservoir to pump
Tighten or replace suction line.
Kink in oil suction line
Worn seal around pump shaft
Replace oil line.
Clean sealing area and replace seal. Check oil for contamination.
PUMP MAKES NOISE
Low oil level
Fill reservoir. Check system
for leaks.
LOAD DROPS WITH CONTROL VALVE IN NEUTRAL POSITION
Leaking or broken oil lines from control
valves
to cylinder
Check for leaks.
Tighten or replace lines.
Oil leaking past cylinder packing or
“O” rings
Replace worn parts. If wear is
caused by contamination, clean hydraulic
system and determine source of dirt.
Oil leaking past control valve
Clean or
replace valve. Wear may be caused by contamination. Clean system and determine source of dirt.
CONTROL VALVE STICKS
Valve broken or scored internally
OR
WORKS HARD
Replace valve.
Oil viscosity too high
on proper
Cold oil
oil.
Allow oil
See specifications
to
warm up before
operating.
Suction line plugged or pinched
replace
Reservoir air vent plugged
line
between reservoir and pump.
Remove vent
Clean or
plug, flush, and clean air vent.
Air in oil
Tighten or replace suction line. Check system for leaks. Check pump shaft seal.
Worn or scored pump bearings or shafts
Replace pump.
PUMP LEAKS OIL
Damaged seal around pump shaft
Replace seal.
CONTROL VALVE LEAKS OIL
Worn or damaged “O” rings
— Replace "O"
rings. If contamination has caused "O" rings
to wear, clean system and look for source.
Broken valve parts
Replace parts or
valve.
CYLINDER LEAKS OIL
Damaged cylinder bowl
cylinder. Correct cause
Rod seal leaking
Replace seal. If
contamination caused seal
— Replace
of
damage.
to
wear.
look
for source. Wear may be caused by external as well as internal contaminants. Check piston rod
for
scratches
Loose parts
or
misalignment.
Tighten parts.
42
Piston rod damaged
Check rod for nicks or scratches that could cause seal damage or allow oil leakage. Replace defective cylinder.
Page 39
LUBRICATION and MAINTENANCE
LUBRICATION
Do
not perform any service/maintenance
operations with front loader raised
and
MAINTENANCE
off
the
ground.
Note: Lower front loader to the ground and relieve pressure in loader hydraulic lines prior
to performing any service/maintenance
operations on tractor or loader.
!
Bh
—Keep hands and body from pressurized lines. Use paper or cardboard, not body parts, to check for leaks. Hydraulic oil under pressure will penetrate the skin causing serious injury.
Make sure that all operating and service
personnel know that in the event hydraulic
fluid penetrates the skin, it must be surgically
removed within
familiar with this form may result.
a few hours by a doctor
of injury, or gangrene
Inspect hydraulic hoses, connections, control
valve and cylinders for evidence of leakage
Note: If oil seepage past cylinder rod is evident, look for scoring on rod.
Tractor tire inflation should be checked as
listed in tractor owner's manual to ensure tire inflation is to specification.
Unequal inflation can result in bucket not being level to the ground.
Front tires should be maintained at maximum recommended inflation to maintain normal
tire profile with added loader weight and
material.
A-
m
—Do not operate the front loader
If the fittings or the hoses are leaking or
damaged. A sudden line burst could cause
the main frame to drop suddenly, causing
damage
to the tractor or loader or injury to
personnel.
1-
—Accidental movement of
control lever or leak in the hydraulic system
could cause main frame to drop, causing
serious Injury.
raised attachment.
Do not stand or walk under a
Note: When checking hydraulic system oil level, the loader should be on the ground and bucket fully retracted (all cylinders in the retracted position). Grease all loader pivot points as indicated on lubrication chart.
Page 40
LUBRICATION AND MAINTENANCE
LUBRICATION AND MAINTENANCE CHART
LUBRICATION AND MAINTENANCE CHART
Hydraulic oil level Tire inflation
Loader pivot points Hydraulic lines hoses
and connections Lift and bucket cylinders
Mounting pins, Clip pins Fixing pins
Sub
-
frame mounting
and hardware Re-torque
..........
......
......
.....
...
...
.
.....
Check Check Lubricate Check for leakage
wear and damage Check for seepage Check
replace Check
.............
.............
...............
if
missing
.............
Daily/10 Hrs Weekly/50 Hrs
............
........
........
Daily/10 Hrs Daily/10 Hrs
Daily/10 Hrs
Daily/10 Hrs
Weekly/50 Hr
44
Page 41

PARTS

REFERENCE NUMBER
1
2
3
4 5 6
7
8 9
10
11
12 13
14 15 16
17
18
REPAIR PARTS - PUMP ASSEMBLY
DESCRIPTION QUANTITY
ANGLE
ANGLE - LH PUMP COUPLER PUMP PLATE RUBBER BUSHING 304
3/16 x 3/16 x 1 KEY 1/2 1/2 1/2" PIPE END 1/2
3/8 90" ST ELBOW 3/8
3/8 90" PIPE ELBOW 3/8 3/4"
#
5/16 - 18 x 1 3/4" HEX HEAD CAPSCREW
-
RH
PUMP
x
2
"
PIPE NIPPLE
x
45" PIPE ELBOW
-
3/8 HEX REDUCER BUSHING
x
3" PIPE NIPPLE
x
60" HYDRAULIC HOSE 9/16 - 18 ORB x 3/8MS
SUCTION HOSE
16 HOSE CLAMP
REQ'D
1
1
1
1
2 1
1
1 1 1
1
1 1
1
1
48
"
2
2
19
20
21
22 23
-
5/16 5/16
5/16
5/16 5/16
18 x 1" HEX HEAD CAPSCREW
-
18 x 1/2" SOCKET HEAD SETSCREW
"
FLAT WASHER
"
LOCK WASHER
-
18 HEX NUT
8
1
2
8
4
45
Page 42
46
Page 43
PARTS
REFERENCE NUMBER
QUANTITY REQ'D
REPAIR PARTS
1
2 3
4
5
6
7
8
9 10 11 12 13 14 15 16
17 18 19
20 21 22 23 24
MAIN FRAME UPRIGHT UPRIGHT STAND
BUCKET
PIN -A 5/32 #11
3/8
1 1/4
LIFT CYLINDER
LIFT CYLINDER
BUCKET CYLINDER VALVE
FEEDLINE
FEEDLINE
FEEDLINE
FEEDLINE - BOTTOM 9/16
1/4 3/8
1/4
1/2"
1/2" VENT PLUG
-
x
1" COTTER PIN
CLIP PIN
x
2 1/4" LYNCH PIN
x
3/4"
-
18 SWIVEL NUT 90' ELBOW
X
24" HYDRAULIC HOSE 9/16 - 18 ORB
x
20
"
HYDRAULIC HOSE 9/16 - 18 ORB
x
16" HYDRAULIC HOSE 1/4 MP
x 90"
-
MAIN FRAME
DESCRIPTION
-
RH
-
LH
42
"
x
10ga. MACHINERY BUSHING
-
RH
-
LH
-
TOP
-
2nd
- 3rd
ST. ELBOW
'
x
318 MJIC
ASSEMBLY
x3/8 MJlC
x3/8MS
I
U
ANTlTY
IEQ'D
1
1 1
2 1 12 8
4 2
12
1
1
2
1 1 1
1
1 2 4
1
8
1
1
25 26
27
28 29 30 31 32
33
34 35 36 37 38 39
1/2" 3/8: 1/4" #10
1/4"
1/4
1/4"
1/4"
DECAL
DECAL DECAL DECAL DECAL DECAL DECAL
I
PIPE END
x
90' ST. ELBOW
x
90' ST. ELBOW
X
1/2"
HEX HEAD SELF-TAPPING SCREW
-
28 UNF ST. GREASE ZERK
- 20 x 2"
LOCK WASHER
-
20 HEX NUT
HEX HEAD CAPSCREW
-
VALVE OPERATION
-
HONDA
-
WARNING - IMPROPER SERVICE
-
WARNING - TRACTOR TIP OVER
-
WARNING - LOADS CAN FALL
-
NOTICE - LOADER HYDRAULIC SYSTEM
-
SERVICE INFORMATION - SPECIAL ATTACHMENTS
1 1
4
1 12
2
2
2
1
2
1
1
1
1
I
1
47
Page 44
PARTS
REFERENCE NUMBER
1
2 3 4
5
6
7
8
9
10
11
12
13 14
15
16 17
18 19
20
21 22
23 24
25
26
27
28
29
30
REPAIR PARTS - SUB-FRAME
DESCRIPTION
SUB FRAME FRONT BRACKET LOWER FRONT COVER, FRAME BOTTOM BRACKET WEIGHT BRACKET, COUNTERWEIGHTS PUMP GUARD
BRACE ARM, RH BRACE ARM, LH PIN, COUNTERWEIGHT BRACKET A PIN, COUNTERWEIGHT BRACKET B PIN, COUNTERWEIGHT BRACKET C PIN D, WITH FLAT (Mounting Pin)
PINE (Fixing Pin)
5/8 x 1 1/4" LEVIS PIN
7 1/6" LYNCH PIN
#11 CLIP PIN
1 1/4" x 314" x 10ga MACHINERY BUSHING
12 x
25mm HEX HEAD CAPSCREW
10 x 30mm HEX HEAD CAPSCREW
1/2 - 13 x 1 3/4"
1/2 - 13 x
1/2" FLATWASHER
1/2" LOCKWASHER 1/2" - 13 HEX NUT
7/16 - 14 X 1 1/4" HEX HEAD CAPSCREW
7/16" FLAT WASHER
7/16" LOCKWASHER
7/16"- 14 HEX NUT
3/8" FLATWASHER
DECAL - INSTALLATION
1
HEX HEAD CAPSCREW
1 1/2" HEX
HEAD CAPSCREW
QUANTITY REQ'D
1
1
1
1
1
1
1
1
2
1
2
4
4 4
5
2
4
2
2
2
2
6
4 4
2 2 2
2
2
1
Page 45
PARTS
REPAIR
EFERENCE DESCRIPTION UMBER REQ'D
1
O-RING
2 O-RING
3
SCREW
4
END CAP RETURN SPRING
5
6
SPACER
7
WASHER
8 SCREW w/LOCKWASHER 2
9
SPACER
10 11 12
13
14 15 16
17
18 LOAD CHECK SPRING
19
20 21
22
23 24
25 STEEL BALL
26
27
28 PIN
29
30
DETENT SPOOL RETURN SPRING DETENTPLUG
DETENT SPRING STEEL BALL
DETENT END CAP LOAD CHECK POPPET
LOAD MCHECK PLUG
TAMPER PROOF CAP JAM NUT
GASKET
ADJUSTMENT SCREW RELIEF SPRING
BALL RETAINER
HANDLE, STRAIGHT
C-HOOK
COlTER PIN HANDLE - BENT
. 2
P
A
RT
S
.
-
HYDRAKIC
VALVE
QUANITY
4
4
1
1
1 1
2
1
1
1
1
2
2
1 1
1 1
1
2
1
1
1
1 1
2
2
4
1
Page 46
WARRANTY
SERVICE

WARRANTY SERVICE

OWNER SATISFACTION
Your satisfaction and good will are important to your dealer and to us. All Honda warranty details are
explained in the Distributor's Limited Warranty. Normally any problems concerning the product will be handled by your dealer's service department. If you have a warranty problem that has not been handled
to your satifaction, we suggest you take the following action:
Discuss your problem with a member of the dealership management. Often complaints can be
quickly resolved at that level. If
Manager, contact the owner of the dealership or the General Manager.
If
your problem still has not been resolved to your satisfaction, contact the Power Equipment
Customer Relations Department of American Honda Motor Co., Inc.
American Honda Motor
Power Equipment Customer Relations Department P.O. Box 10021 Duluth, Georgia 30136
Telephone: (770) 497
the problem has already been reviewed with the Service
Co.,
Inc.
-
9421
-
6400
We will need the following information to assist you:
-
Your name, address, and telephone number
-
Product model and serial number
-
Date
of
purchase
-
Dealer name and address
-
Nature of problem
After reviewing all the facts involved, you will be advised of what action can be taken. Please bear in mind that your problem will likely be resolved at the dealership, using the dealer's facilities, equipment,
so
and personnel,
Your purchase of a Honda product is greatly appreciated by both your dealer and American Honda Motor Co.,lnc. We want to assist you in every way possible to assure your satisfaction with your purchase.
it is very important that your initial contact be with the dealer.
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Current customer service contact information:
United States, Puerto Rico, and U.S. Virgin Islands:
Honda Power Equipment dealership personnel are trained professionals. They should be able to answer any question you may have. If you encounter a problem that your dealer does not solve to your satisfaction, please discuss it with the dealership's management. The Service Manager or General Manager can help. Almost all problems are solved in this way.
If you are dissatisfied with the decision made by the dealership's management, contact the Honda Power Equipment Customer Relations Office. You can write:
American Honda Motor Co., Inc. Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta, GA 30005-8847
Or telephone: (770) 497-6400 M-F, 8:30 am - 5:00 pm EST
When you write or call, please provide the following information:
Model and serial numbers
Name of the dealer who sold the Honda power equipment to you
Name and address of the dealer who services your equipment
Date of purchase
Your name, address, and telephone number
A detailed description of the problem
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