Honda Automobiles FL5540K1 User Manual

Thank you for purchasing an HTA Front Loader attachment for your tractor. This manual covers the assembly, operation and maintenance of the HTA

loader for the

H5518 A4 Multi-purpose Tractor. For your convenience,

it

FL5540K1 front

also provides a parts

guide, troubleshooting section and warranty service information.

Read this manual and the owner’s manual for the Honda

H5518 A4 Multi-purpose Tractor before

you operate the front loader. NOTE: The information in this publication is based on the latest product information available

Co.,

at the time of printing. American Honda Motor

Inc. reserves the right to make changes at

any time without notice and without incurring any obligation. No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the front loader and should remain with

if

resold.

it Safety Messages

Your safety and the safety of others are very important. We have provided important safety

messages in this manual and on the front loader. Please read these messages carefully.

A

safety message alerts you

to

potential hazards that could hurt you

or

others. Each

safety message is preceded by a safety alert symbol and one of three words:

or

DANGER, WARNING

CAUTION.

These words mean:

You

If

You

tf

You CAN lnstructlons

Each message tells you what the hazard

or

reduce injury.

WILL

you don’t

CAN

you

is,

be

don’t

be

KILLED

follow

KILLED

follow

HURT

or

SERIOUSLY HURT

Instructlons.

or

SERIOUSLY HURT

Instructlons.

If

you don’t

follow

what can happen, and what you can do

to

avoid

Damage Prevention Messages

You

will also see other important messages that are preceded by the word NOTICE.

This word means:

Your equipment or other property can be damaged if you don’t follow instructions.

Using this product for a purpose not intended can cause injury or property damage. Read and

so

understand this Operator’s Manual before operating the front loader; failure to do

could result

in personal injury or equipment damage.

If

a problem should arise,

authorized Honda Multi

or

if

you have any questions about your front loader, consult an

-

purpose Tractor dealer.

1

INTRODUCTION

The purpose of this manual is to instruct you in maintaining and operating your HTA

Front Loader. Read it carefully; it furnishes information and instructions that will help you achieve years of dependable performance. Some information may be general in nature due to unknown and varying conditions. However, through experience and these instructions, you should be able to develop operating procedures suitable to your particular situation.

“Right” and “Left” as used throughout this manual are determined by facing the direction the

machine will travel when in use. The illustrations and data used in this manual are current at time of printing, but due to possible

in

-

line production changes, your machine may vary slightly in detail. Extra equipment that may

be shown on the machine is optional at extra cost. The manufacturer reserves the right to

redesign and change the machine as may be necessary without notification.

NOTE: Illustrations used in this manual may not show all safety equipment that is recommended to ensure safe operation of Owner’s Manual for information concerning safety equipment. Consult your dealer for further information.

tractorfloader. Referto Safety Section of this manual and the Tractor

SERIAL NUMBER and LOCATION The serial number is important information about the machine, and it may be necessary to know

it before obtaining the correct replacement parts. The serial number is located on the right side mast as shown.

REPLACEMENT PARTS

Use

only Genuine Honda Replacement parts to repair this machine. Honda replacement parts

-

are available from your Honda Multi service, always remember to give the dealer the following information:

-

Correct part description or part number.

-

Model number of your machine.

-

Serial number of your machine.

purpose Tractor Dealer. To obtain prompt, efficient

3

FRONT LOADER SAFETY

Operating the tractor and the safety of others. Know these requirements before you operate the tractor or front loader.

and

front loader requires

special

efforts on your

part

to ensure your safety

SAFE OPERATING RULES

Severe personal injury or equipment damage may result

(

pages

Always make pre

accident or equipment damage.

To avoid severe personal injury

25

thru 30 ) are not followed.

-

operation checks ( page

or

equipment damage, observe the following precautions.

All parts, especially guards and shields, should be in good condition, and securely fastened in

place.

Be sure all nuts, bolts and screws are tight.

Do

not remove any guards, warning labels, shields or safety devices; they are installed for your

safety.

The tractor roll over protective structure

-

you are also wearing the seat belt.

-

the

ROPS

is securely attached and has not been modified or structurally damaged.

25

)

before you start the engine. You may prevent an

(ROPS)

if

the operating instructions on

will only protect you from injury

if;

all

Know how to stop the engine quickly. Thoroughly understand operation of Never permit anyone to operate the tractor or front loader without proper instructions. The tractor is an operator only vehicle,

loader. Keep children and pets at a safe distance during operation. Never allow anyone to get under the front loader bucket or reach through the

bucket is raised or tractor engine is running. Always wear sturdy shoes or boots and avoid wearing bulky or loose clothing while operating the

tractor or the front loader. Be alert.

or drugs. Work with the equipment only in daylight or good artificial light. Watch out for and avoid rocks, roots, holes and other objects. If

you hit an object, stop and inspect for damage; repair any damage before you operate the

equipment again. Replace damaged, worn or broken parts immediately.

Do

not operate the front loader when you are tired,

do

not allow passengers to ride on the tractor or front

ill

or under the influence of alcohol

controls.

lift

arms when the

4

The exhaust contains poisonous carbon monoxide gas that can cause and may lead to death,

if

the front loader is operated in an enclosed place.

loss

of

consciousness

FRONT LOADER SAFETY

Before leaving the tractor unattended, always lower the front loader, shift the transmission to neutral, set the parking brake, stop the engine and remove the key from the ignition switch to prevent children or unauthorized persons from starting the engine.

Prolonged exposure to loud noise can cause permanent impairment or

Wear a suitable protective device such as an external hearing protector (earmuffs) or ear

plugs to protect against loud or otherwise objectionable noise.

The use of heavy equipment and/or pulling or lifting excessive loads may adversely affect vehicle stability or control. To avoid

-

Use only recommended tractor hitch attachment points.

-

Limit loads to those within tractor and front loader limitations as stated in this manual and

in the tractor owner's manual.

-

Be extra careful when turning or backing up, and when on uneven terrain.

-

Use counterweight as indicated in this manual and the tractor's owner's manual.

Before installing or using the front loader, carefully read all instructions and precautions.

OPERATION

Be sure to fasten the seat belt whenever driving the tractor with the

Structure (ROPS) attached. Use of either device (seat belt or ROPS) without the other will

increase the chance of injury in

so

it

is

Adjust the seat belt

snug.

loss

a

rollover.

of control that can result in severe personal injury:

loss

of hearing.

Roll

Over Protection

Be sure that the main transmission lever is in

Off

(PTO) levers are in the "Off" position before starting the engine.

Operate the tractor and the front loader at

the operating characteristics and controls.

Do

not operate the tractor or front loader until you are sure the area in front and behind is

clear

of

people and pets.

Sudden stops of the tractor or front loader during operation could cause the tractor to

overturn. Be especially careful during sharp turns and when front loader bucket has

material in it.

low

Carry the front loader arms at a

stability and front vision.

Using the front loader for handling large objects such as round hay bales, logs or oil drums

is

not recommended. These items can easily shift or roll down the front loader arms causing

equipment damage or severe personal injury,

This tractor utilizes Four Wheel Steering other tractors and will affect front loader operation. Practice use of the front loader in a wide safe area.

position during transport. This will enhance vehicle

"

Neutral" and the front and rear Power Take

slow

speeds until you become familiar with all of

(4WS).

The feel of

4WS

is

slightly different from

5

FRONT LOADER SAFETY

Never operate the tractor or front loader when visibility is diminished by darkness or by bad weather; your ability to see obstacles will become impaired.

I

Avoid loose

vehicle to overturn. Make sure you have a flat area with adequate space for turning. The front loader is intended for relatively flat terrain usage. Avoid overhead wires and obstacles when the front loader is in the raised position.

Contacting electric wires can cause electrocution.

Allow for the added length of the front loader attachment when making turns to prevent striking people or objects.

When operating on a slope, always drive up and down the face of the grade. Turning or driving across the face of the slope may cause the tractor to overturn.

Operate the front loader arms gradually by

abrupt movements that could cause damage Use added caution when working with shifting or loose loads in the loader bucket.

could cause vehicle instability or fall out of the bucket and cause personal injury.

To

avoid

caution when operating the front loader on sloping or uneven surfaces. Make sure you

have

a

Operate loader controls only from the operator's seat to prevent possible severe

personal injury.

fill,

rocks and holes. They may cause vehicle instability or cause the

"

feathering" the loader controls to prevent

to

loss

of control or overturning, always reduce speed and exercise extreme

flat area with adequate space for turning.

the front loader and tractor.

It

Attempting to change gears while operating the front loader on a slope may adversely

affect vehicle stability and control and severe personal injury could result.

Do

not back down, or rapidly accelerate up a sloping surface.

To

avoid

Do

not operate the front loader near the edge of a ditch or an embankment. Slipping

off the edge could lead to severe personal injury or equipment damage. When descending a slope, disengaging the clutch or shifting into neutral can cause

loss

Be sure to follow instructions below whenever applying the tractor differential lock

during front loader use.

-Do

while driving in a straight line.

-

Never apply the differential lock on paved surfaces.

To avoid injury to yourself and others; before leaving the front loader unattended, ALWAYS;

-

park on level ground and lock the parking brake.

-lower the front bucket flat to the ground.

-

disengage the front loader drive system.

-

stop the engine and remove the key.

loss

of control or overturning, do not stop or turn on sloping surfaces.

of control that may result in severe personal injury.

not apply the tractor differential lock while turning,

use

the

differential

lock

only

6

If

you find it necessary to park on a grade, be sure to lock the parking brake and

securely

bl,ock the wheels.

MAINTENANCE SAFETY

Maintenance safety the tractor

and

the safety of others. Know these requirements before perfoming maintenance on

or

Before performing Before cleaning, inspecting or servicing the loader be sure to;

-lower the front loader bucket flat to the ground.

-

move the front

-

stop the engine and remove the key.

Always wear safety glasses when servicing or replacing the front loader cylinder pins. Use a brass drift and hammer. Failure to do objects.

Operating the front loader or the tractor with damaged, worn, or broken parts may result in severe personal injury.

Before disconnecting any hydraulic lines, relieve hydraulic Pressure by

lowering the front loader to ground, turning off the engine, and moving controls through all positions.

of

the tractor

front

loader.

and

front loader requires special efforts on your part to ensure your

maintenance/inspections,read

PTO

to the off position

so

could result in eye injuries from possible flying metal

the instructions thoroughly.

Keep hands and body from pressurized lines. Use paper or cardboard, not body parts, to check

for leaks. Hydraulic oil under pressure will penetrate the skin causing serious injury.

Make sure that penetrates the skin, it must be surgically removed within a few this form of injury, or gangrene may result.

All

nuts, bolts, and fasteners must be properly secured.

If

you must work underneath a raised loader, make sure the arms are blocked in the raised

position with

dimensions as illustrated below.

all

operating and service personnel know that in the event hydraulic fluid

hours by a doctor familiar with

a

safety bar. A suitable steel safety bar can be manufactured following the

7

SAFETY LABEL LOCATIONS

,

Read these

SAFETY

\

SAFETY

LABELS

IMPROPER SERVICING CAN CAUSE

SERIOUS INJURY OR DEATH

Before

lower shut Relieve hydraulic pressure disconnecting

servicing

loader

off

engine.

before

to the ground and

oil

or

lines.

LABEL

you

operate the front loader.

adjustment

before

LOCATIONS

WCTOR

CAUSE

OR

e

Add

wheel

counterweights

stabllfty.

e

Ddve

tractor at

e

Place

transporting

especlalty

or rough terraln.

e

Put

when

Read and understand all

operator's

before

TIP-OVER CAN

SERIOUS

DEATH

recommended

ballast and/or

and

turn

slow

loader

loads,

on

loader on ground

parked.

lnst~~~tlonr

manual

operatlon.

INJURY

for

speed.

low

when

an

lncllne

In

LOADS CAN

CAUSING SERIOUS INJURY OR DEATH

Impropefiy

can cam

or

can

dldedownthe~amcontothe

0

Read

In

operator's

hrndlhg

the

caw

on

uneven

and

understand al

FALL

FROM BUCKET

+actor%

the

load

tmh

manual

la

before

heavy

rdl

or

to

tlp

roll

or

can

cause

MNctloru

operatlon.

obJects

INFORMATION

Special loader attachments for handling large objects are available from agricultural suppliers.

over,

ltm

-1

I

PACKAGING INVENTORY

........................................

.............................................................................................................................

:

.........................................................................................................................................................................................................

I

PACKAGING INVENTORY

SECURED TO CRATE

I

BOlTOM

.:

......................................

..

.

:

..

Also

Lift Kit

Requires

RLK5000

and

Weight

RWB5000

..

.....................................................................

.:

Box

...

......................................................

i

.......................................................................................................................................

LARGE CARTON SMALL CARTON--i

1-

;

.....................................................................................

:.

j

..

i

I

r

'RACTOR

HARDWARE BAG CONTENTS

QNT'Y DESCRIPTION

5

2 2 2

16

12

2

PREPARATION

VIS" lynchpin

10rnrn x 30mm hex hd capscrew

12mm

l/2-13xl

#11

Vu1

lh-13x13/4"

Va"

V16-14~1

x

25mrn hex hd capscrew

lh"

hex hd capscrew

clipxpin

14

0

ga. machine bushing hex hd capscrew

flat washer

l/4"

hex hd capscrew

2

V16"-14

2

7/16"

4

1/21-13

6

V2"

4

22"

4

%6V

4

VIS"

2 VIS" flatwasher

2

V1s"-l8

2

5/16

2

##

2

1

nylon tie

hex nut

lockwasher

hex

flat washer

lock

washer

8 x 1

lockwasher

13!"

"

flatwasher

hose clamp

TRACTOR PREPARATION

nut

"

hex hd capscrews

hex hd capscrew

The tractor must WEIGHT

--

The use of adequate rear counterweight is required for proper loader stability and provides

better traction and easier, more efficient loader operation. Refer to Tractor Owner's Manual and

recommendations on counterweighting tractor.

--Certain specific conditions may not permit safe use of loader at loader rating

ROLL

The tractor protection.

LOADER HYDRAULIC SYSTEM

Follow recommendations in this operator's manual for hydraulic fluid specifications.

BOX

1-

-

OVER PROTECTION STRUCTURE

ROPS

be

equipped with the optional RLK5000 LIFT KIT and RWB5000

which are sold separately.

DO NOT EXCEED THE RATING

REFER

or may require

system must be

TO

OWNER'S MANUAL PROVIDED WITH TRACTOR.

RWB5000 Weight

more

carefully restricted operation at the rated load.

in

place and used properly to ensure adequate operator

(ROPS)

FOR

Box

SYSTEM

MAXIMUM

Installation Instructions for specific

GROSS

VEHICLE WEIGHT.

REAR

TRACTOR TIRES

Selection of tires should be restricted to tire recommendations as specified

Tractor owner's manual. Ag tires are recommended when using the front loader

TIRE INFLATION

Front tires must be maintained at the maximum recommended inflation with the added weight of loader and material. Ag Tire pressure

Rear tires must be maintained at equal pressure within the recommended tire inflation range.

Ag Tire pressure

24

psi.

34

psi.

by

your

10

LOADER SPECIFICATIONS

ITEM

Rated Lift Capacity Bucket Size (width) Hydraulic cylinder

Counterweight

................................

........................

...........................

...............

Sub-frame Hydraulic Pump Drive Tractor Type Weight Maximum Lift Height

Reach @ Maximum Height.

Reach w/bucket on ground Bucket Maximum Dump angle

Digging Depth Below Grade

.............................

.......................

.................

w/ subframe

........................

roll

back angle

.......................

LOADER SPECIFICATIONS

;

...........

H5518 A4 only - Ag tires recommended

....................

FL5540

4001b (1 80kg)

42in (1 050mm

Double acting

RWB5000 Rear Weight Box

with 342 pounds (1

ofweight

Frame mount type

Front PTO coupled

5501b (250kg)

'A'

72.1 in (1 837mm)

'B' 16.4in (409.3mm)

'C'

47.9in (1 195.2mm)

'D' 1736'

'E'

47O31'

'F'

3.02in (80.5mm)

)

55

kg)

11

ASSEMBLY

INFORMATION

ASSEMBLY INFORMATION

GENERAL

Read assembly instructions completely prior to installing loader to familiarize yourself with all mounting and hydraulic system installation procedures.

The loader operates from its self contained hydraulic system with the pump driven from the tractor front

A

pipe thread sealant must be used on all pipe threads.

All

hardware required for mounting loader is supplied.

PTO.

Loader mount component hardware should be left loose until

all

mount components have been

installed. Unless otherwise specified, refer to torque specification table for torque values of hardware

required for assembly. Lay out and identify all components prior to installation.

TORQUE SPECIFICATIONS

Proper

AMERICAN

Bolt Head Markings

SA€

(No

Dashes)

SA€

(3

Dashes)

Grade

torque for American fasteners

Recommended Torque

2

5

in

used

Foot

Pounds (Newton

on

Honda equipment.

Meters).

Numbers appearing on bolt heads

2

indicate

ASTM

class.

Use

75%

of the specified torque value for plated fasteners. Use for lubricated fasteners.

Proper torque for metric fasteners used on Honda equipment.

Recommended Torque

I

85%

of the specified torque values

in

Foot Pounds (Newton Meters).

eoLT

I

ASTY

I

ASTY

I

ASTM

I

ASTY

I

FL5540K1 SUB-FRAME

Instructions assume the RLK5000 Lift Kit

is already installed.

1.

Remove the existing frame lower cover and replace with the new lower cover using existing mounting bolts and collar washers.

I

NOTICE1

operate the tractor without the lower cover.

-

To

prevent damage, never

INSTALLATION INSTRUCTIONS

I

FL5540K1

FRAME

LOWER

SUB-FRAME INSTALLATION/REMOVAL

A

second label operator's manual. install this label onto the original frame lower cover.

2.

Remove the drawbar and replace it with the bottom bracket using the two 25mm hex head bolts with washers and two

bolts with

is

included with this

10

x

3/8"

washers.

12

x

7/16

"

30mm hex head

I-

/

/--o-&-.

\

DRAWBAR

BOTTOM

/

BRACKET

BOLTS

13

FL5540K1 SUB-FRAME INSTALLATION/REMOVAL

3. Scribe the position of the

holes

in

the bottom bracket onto the 3-point

hitch box.

4. Remove the hitch holes

as

illustrated.

box.

Drill the two 14mm

two

14mm (9/16")

HITCH

(9/16")

30mm

1.18

BOX

"

SCRIBE

-

FROM

INSIDE

0

Install

5.

tighten all

hitch box

the

the bolts

and bottom bracket and

around the hitch box.

Torque front cover and rear bracket bolts as follows:

1Omm

12mm Bolts 43

1/2"

Bolts

29

ft-lbs

(41

(60

bolts 43 ft-lbs (60Nm)

Nm). Nm).

14mm (9/16")

B

dia.

O

L

T

S

76.2mm

3.0

"

..

.

I

BOTTOM BRACKET

14

6.

Lay the sub-frame on a level,

7.

Position the tractor in line with the sub-

frame and tire guide on drive-on plate, allowing a clearance of approximately 60mm

the inner wall of the left front tire.

(2.4in) between sub-frame and

solid

area.

FL5540K1

SUB-FRAME INSTALLATION/REMOVAL

8.

Drive the tractor forward

-

the sub keeping it parallel with the sub

frame, over the drive-on plate

from

the

-

frame.

rear

of

f

SUB-FRAME

15