Honda Automobiles EX3300S, EX4500S User Manual

m The generator is a potential source of electrical shock if

misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.

Thank you for purchasing a Honda generator. This manual covers the operation and maintenance of EX3300S and

EX4500S generators. All information in this publication is based on the latest product information available at the time of printing. The illustrations in this manual are based on the EX4500S’generator.

Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.

No part of this publication may be reproduced without written permission. This manual should be considered a permanent part of the generator and

should remain with the generator if it is resold. This generator is equipped with a U.S.D.A. qualified spark arrester which

requires periodic maintenance to ensure its effectiveness. It is illegal in some areas to operate an engine without a spark arrester; check local laws and regulations.

Pay special attention to statements preceded by the following words:

~u~~~n~EaPe:no~~~~~~~d~e”ere personal injury or death will result if in-

- life if instructions are not followed.

CAUTION: Indicates a possibility of personal injury or equipment damage if

instructions are not followed.

NOTE: Gives helpful information. If a problem should arise, or if you have any questions about the generator,

consult an authorized Honda dealer.

vice if operated according to instructions. Read and understand this Owner’s Manual before operating the generator. Failure to do so could result in personal injury or equipment damage.

Indicates a strong possibility of severe personal injury or loss of

Honda generators are designed to give safe and dependable ser-

CONTENTS

1. GENERATOR SAFETY ........................................................... 3

2. COMPONENT IDENTIFICATION .............................................. 6

3. PRE-OPERATION CHECK ....................................................... 8

4. STARTINGTHE ENGINE ........................................................ 12

5. GENERATOR USE ................................................................. 14

High altitude operation ....................................................... 18

6. STOPPING THE ENGINE ........................................................ 19

7. MAINTENANCE .................................................................... 20

8. TRANSPORTING/STORAGE

...................................

9. TROUBLESHOOTING ............................................................ 31

10. WIRING DIAGRAM ............................................................... 33

11. SPECIFICATIONS ................................................................. 35

12. INSTALLATION OF OPTIONAL PARTS ..................................... 36

13. WARRANTY SERVICE ........................................................... 38

.;.

.............

1. GENERATOR SAFETY

Place the generator on a firm, level surface; avoid loose sand or snow. If the generator is tilted or overturned, fuel spillage may result. Also, if the generator is overturned or sinks into a soft surface, sand, dirt, or water may enter the generator. To prevent fire hazards and to provide adequate ventilation, keep the generator at least 1 meter (3 feet) away from buildings and other equip-

ment during operation. Do not place flammable objects close to the

generator.

Know how to stop the generator quickly, and understand the operation of all the controls. Never permit anyone to operate the generator without proper instructions. The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands. Do not allow children to operate the generator. Keep children and pets away from the area of operation. Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks where the generator is

refueled or where gasoline is stored. Refuel in a well-ventilated area with the engine stopped. Exhaust gas contains poisonous carbon monoxide. Avoid inhalation of exhaust gasses. Never run the engine in a closed garage or confined area. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors. Connections for standby power to a building’s electrical system must be made by’ a qualified electrician and must comply with all applicable laws and electrical codes. Improper connections can allow electrical current from the generator to backfeed into the utility lines. Such

backfeed may electrocute utility company workers or others who contact the lines during a power outage, and when utility power is restored, the generator may explode, burn, or cause fires in the building’s electrjcal system.

Read these labels before you operate the generator.

[, EX4500S

BE SURE TO FILL CRANKCASE

WITH RECOMMENDED OIL

BEFORE USING. FOR DETAILED EXPLANATION. SEE THE OWNER’S MANUAL

CAUTION

EX3300S

BE SURE TO FILL CRANKCASE

WITH RECOMMENDED OIL

BEFORE USING. FOR DETAILED EXPLANATION, SEE THE OWNER’S MANUAL.

CAUTION

HONDA MOTOR CO., LTD.

VOLTAGE FREQUENCY RATED OUTPUT 4.0kVA MAX. OUTPUT 4.5kVA PHASE

120/24OV

60Hz

HONDA MOTOR CO., LTD.

A C

VOLTAGE FREQUENCY RATED OUTPUT 3.0kVA MAX. OUTPUT 3.3kVA PHASE

120/24OV

60Hz

MADE IN JAPAN @

D C

VOLTAGE CURRENT 6.3A

FUEL’GASOLINE

(PETROL)

MADE IN JAPAN @

D C

VOLTAGE CURRENT

FUEL GASOLINE

(PETROL)

12v

6.3A

AnENTl(-jN NE PAS UTILISER DANS UN ENDROIT FERME A CAUSE

DU RISQUE D’EMPOISONNENT DU GAZ.

ATENCl()N NO LO USE EN LUGARES CERRADOS PORQUE EL

MONOXIDE DE CARBON0 ES VENENOSO.

ICHECK FOR SPILLED FUEL OR FUEL LEAKS.

STOP ENGINE BEFORE REFUELING.

REPANOUE SUR L’APPAREIL.

ARRETER LE MOTEUR AVANT DE REFAIRE LE PLEIN.

PARAR MOTOR ANTES DE tCHAR.

2. COMPONENT IDENTIFICATION

OIL ALERT LAM!’

(

ENGINE SWITCH

VOLTAGE SELECTOR

AC RECEPTACLES

CAP

FRONT MAINTENANCE COVER

UPPER MAINTENANCE COVER

FUEL TANK CAP

SPARK PLUG

’

REAR MAINTENANCE COVER

AIR CLEANER

3. PRE-OPERATION CHECK

CAUTION: Check the generator on a level surface with the engine stopped.

1. ENGINE OIL CAUTION: Engine oil is a major factor affecting engine performance and

service life. Non-detergent or 2-stroke engine oils are not recommended.

Use Honda 4-stroke oil, or an equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automobile manufacturers’ requirements for Service Classification SG, SF/CC, CD. Motor oils classif,ied SG, SF/CC, CD will show this designation on the container.

SAE lOW/30 is recommended for general, all-temperature use. Other viscosities shown in the chart may be used when the average temperature in your area is ‘within the indicated range.

Remove the oil filler cap, and wipe the dipstick with a clean rag.’ Check’the oil Ieve! by inserting the dipstick in the filler hole without screwing it in. If the level is low, fill to the top of the oil filler neck with the recommended oil.

NOTE: The Oil Alert System will automatically stop the engine before the oil level falls below the safe limit. However, to avoid the inconvenience of an unexpected shutdown, it is still advisable to visually inspect the oil level regularly.

DIPSTICK

I ,

-30 -20 -10 0 10 20 30 40°C

LOWER LEVEL

2. FtiEL

Check the fuel gauge and ,refill the tank if the fuel level is low.

Your engine is designed to use any, gasoline that has a pump octane

number (

R ‘2 M ) of 86 or higher,

or that has a research oc-

tane number of 91 or higher. Gasoline pumps at service station normally

display the pump octane number. We recommend that you use unleaded fuel because it produces fewer engine and spark plug deposits and extends the life of exhaust system components.

Never use stale or contaminated gasoline or an oil/gasoline mixture. Avoid getting dirt, dust or water in the fuel tank. Use of a lower octane gasoline can cause persistent “pinging” or heavy “spark knock” (a metallic rapping noise) which, if severe, can lead to engine damage.

CAUTION: If “spark knock” or “pinging” occurs at a steady engine speed under normal load, change brands of gasoline. If spark knock or pinging persists, consult your authorized Honda dealer. Failure to do so is considered misuse, and damage caused by misuse is not covered by Honda’s Limited Warranty.

Occasionally you may experience light spark knock while operating under heavy loads. This is no cause for concern, it simply means your engine is operating efficiently.

Fuel tank ‘capacity: 19 I (5.02 US gal)

FUEL LEVEL’GAUGE

FUEL TANK CAP

FUEL STRAINER

Gasoline is extremely flammable and is explosive under certain conditions.

Refuel in a well-ventilated area with the engine stopped. Do not smoke or

allow flames or sparks in the area where the engine is refueled or where gasoline is stored.

Do not overfill the fuel tank (there should be no fuel in the filler neck). After refueling, make sure the tank cap is closed prdperly and secureiy.

Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.

Avoid repeated or prolonged contact with skin or breathing of vapor. KEEP OUT OF REACH OF CHILDREN.

GASOLINES CONTAINING ALCOHOL

If you decide to use a gasoline containing alcohol (gasohol), be sure it’s octane rating is at least as high as that recommended by Honda. There are two types of “gasohol”: one containing ethanol, and the other containing

methanol. Do not use gasohol that contains more than 10% ethanol. Do

not use gasoline containing methanol (methyl or wood alcohol) that does

not also contain cosolvents and corrosion inhibitors for methanol. Never

use gasoline containing more than 5% methanol, even if it has cosolvents

and cqrrosion inhibitors.

NOTE:

Fuel system damage or engine performance problems resulting from the use of fuels that contain alcohol is not covered under the warranty. Honda cannot endorse the use of fuels containing methanol since evidence of their suitability is as yet incomplete.

Before, buying fuel from an unfamiliar station, try to find out if the fuel contains alcohol, if it does, confirm the type and percentage of alcohol used. If you notice any undesirable operating symptoms while using a gasoline that contains alcohol, or one that you think contains alcohol, switch to a gasoline that yolk know does not contain alcohol.

3. Check the battery. The electrolyte level must be maintained between the UPPER and LOWER

level marks. If the electrolyte level is near the LOWER mark, add distilled water.

The battery gives off explosive gases; keep sparks, flames and cigarettes away. Provide adequate ventilation when charging or using batteries in an enclosed space.

The battery contains sulfuric acid (electrolyte). Contact with skin or eyes may cause severe burns. Wear protective clothing and a face shield.

- If electrolyte gets on your skin, fllish with water.

- If electrolyte gets in your eyes, flush with water for at least 15 minutes and call a physician immediately.

Electrolyte is poisonous.

- If swallowed, drink large quantities of water or milk and follow with milk of magnesia or vegetable oil and call a physician.

. KEEP OUT OF REACH OF CHILDREN.

CAUTION:

Use only distilled water in the battery. Tap water will shorten the service life of the battery.

.* Filling the battery above the UPPER LEVEL line may cause the electrolyte

to overflow, resulting in corrosion to engine or nearby parts. Immediately wash off any spilled electrolyte.

Check the battery terminals to be sure the cables are tightened and free of corrosion. Remove any corrosion, and coat the terminals and cable ends with grease.

UPPER LEVEL LOWER LEVEL

4. STARTING THE ENGINE

CAUTION: When starting the generator after adding fuel for the first time, after long-term storage, or after running out of fuel, turn the engine switch to the “ON\’ position, then wait for 10 to 20 seconds before starting the engine.

1. Turn off the AC circuit breaker. @I

@ ,

AC CIRCUIT BREAKER

==z

IEI

2. Make sure the auto-throttle switch is off, or more time will be required

for warm up.

AUTO THROTTLE SWITCH

12-

+ 30 hidden pages