Honda Automobiles EU2000i User Manual

Owner’s Manual
Black
DIC F101
(PF)
GENERATOR
o2001 Honda Motor Co., Ltd. -All Rights Reserved
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.
Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever. No part of this publication may be reproduced without written permission.
Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market.
We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully.
As you read this manual, you will find information preceded by a
symbol. That information is intended to help you avoid
damage to your generator, other property, or the environment.
We suggest you read the understand its coverage and your responsibilities of ownership. The
Distributor’s Limited Warranty
have been given to you by your dealer.
When your generator needs scheduled maintenance, keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators. Your authorized Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best Wishes, Honda Motor Co., Ltd.
Distributor’s Limited Warranty
is a separate document that should
to fully
1

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
on the generator.
Safety Labels
Safety Messages
one of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
preceded by a safety alert symbol and
You WILL KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN HURT
tions.
such as
Safety Headings
Safety Section
Instructions
This entire book is filled with important safety information please read it carefully.
such as
how to use this generator correctly and safely.
be or if
be or if
be if you don’t follow instruc-
IMPORTANT SAFETY INFORMATION
GEN E RATOR SAF E T Y.
2
.

CONTENTS

......................................................................................................SAFETY . 5
.......................................................................Safety Label Locations . 5
..............................................................................Safety Information . 7
..............................................................COMPONENT IDENTIFICATION . 9
..............................................................................................CONTROLS . 11
....................................................................................Engine Switch . 11
.....................................................................................Recoil Starter . 11
.................................................................Fuel Tank Cap Vent Lever . 12
.......................................................................................Choke Lever . 12
.......................................................................Output Indicator Light . 13
...................................................................Overload Indicator Light . 13
System . 14
TM
TM
..........................................................................................Engine Oil . 28
............................................................................................Refueling . 30
..............................................................................Oil Alert
...............................................................................Ground Terminal . 14
.........................................................................EcoThrottle Switch . 15
................................................................Parallel Operation Outlets . 15
..........................................................................AC Circuit Protector . 16
....................................................................................DC Receptacle . 17
..........................................................................DC Circuit Protector . 17
...................................................................................GENERATOR USE . 18
..................................Connections to a Building Electrical System . 18
.................................................................................Ground System . 18
.......................................................................Special Requirements . 18
.................................................................................AC Applications . 19
.....................................................................................AC Operation . 20
.................................................AC Parallel Operation Applications . 21
.......................................................................AC Parallel Operation . 23
.....................................................................................DC Operation . 24
......Connecting the battery charging cable (optional equipment) . 24
......................................Disconnecting the battery charging cable . 25
........................................................................EcoThrottle System . 26
....................................................................High Altitude Operation . 27
.......................................................................PRE-OPERATION CHECK . 28
....................................................................Fuel Recommendations . 31
........................................................................STARTING THE ENGINE . 33
........................................................................STOPPING THE ENGINE . 34
3
......................................................................................MAINTENANCE . 35
......................................................The Importance of Maintenance . 35
..........................................................................Maintenance Safety . 36
............................................Emission Control System Information . 37
.............................................................................................Air Index . 39
.....................................................................Maintenance Schedule . 40
............................................................................Engine Oil Change . 41
...........................................................................Air Cleaner Service . 43
............................................................................Spark Plug Service . 45
............................................................Spark Arrester Maintenance . 47
..................................................................TRANSPORTING/STORAGE . 49
............................................................................Storage Procedure . 50
.............................................................................TROUBLESHOOTING . 52
.................................................................................WIRING DIAGRAM . 54
....................................................................................SPECIFICATIONS . 55
..................................................CUSTOMER SERVICE INFORMATION . 56
......................................................................................................INDEX . 57
4

SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact your Honda generator dealer for a replacement.
5
6

SAFETY INFORMATION

Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating procedures.
Operator Responsibility
Know how to stop the generator quickly in case of emergency.
Understand the use of all generator controls, output receptacles, and connections.
Be sure that anyone who operates the generator receives proper instruction. Do not let children operate the generator without parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death.
If you run the generator in an area that is confined, or even partially enclosed, the air you breathe could contain a dangerous amount of exhaust gas. To keep exhaust gas from accumulating, provide adequate ventilation.
7
Electric Shock Hazards
The generator produces enough electric power to cause a serious shock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.
If the generator is stored outdoors, unprotected from the weather, check all of the electrical components on the control panel, before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution.
Do not connect to a building electrical system unless an isolation switch has been installed by a qualified electrician.
Use only a Honda approved parallel operation kit (optional equipment) when connecting two EU2000i generators for parallel operation.
Never connect different generator models and types.
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
Keep the generator at least 3 feet (1 meter) away from buildings
and other equipment during operation. Do not enclose the generator in any structure.
Keep flammable materials away from the generator.
The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.
Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks where the generator is refueled or where gasoline is stored. Refuel in a well­ventilated area with the engine stopped.
Fuel vapors are extremely flammable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator.
8
COMPONENT IDENTIFICATION
PARALLEL OPERATION OUTLETS
ECOTHROTTLE SWITCH
OIL ALERT INDICATOR LIGHT
OVERLOAD INDICATOR LIGHT
OUTPUT INDICATOR LIGHT
CHOKE LEVER
TM
AC RECEPTACLES
DC RECEPTACLE
DC CIRCUIT PROTECTOR
AC CIRCUIT PROTECTOR
GROUND TERMINAL
FUEL TANK CAP VENT LEVER
FUEL TANK CAP
MAINTENANCE COVER
RECOIL STARTER GRIP
ENGINE SWITCH
9
FRAME SERIAL NUMBER
AIR CLEANER
SPARK PLUG MAINTENANCE COVER
SPARK PLUG
MUFFLER
Record the frame serial number for your future reference. Refer to this serial number when ordering parts, and when making technical or warranty inquiries (see page ).
56
Frame serial number:
Date purchased:
10

ENGINE SWITCH

To start and stop the engine.
Switch position: OFF: ON:
To stop the engine. To start and run the engine.

CONTROLS

ENGINE SWITCH
OONN
OOFFFF

RECOIL STARTER

To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly.
Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.
11

FUEL TANK CAP VENT LEVER

The fuel tank cap is provided with a vent lever to seal the fuel tank.
The vent lever must be in the ON position for the engine to run.
When the engine is not in use, leave the vent lever in the OFF position to reduce the possibility of fuel leakage. Allow the engine to cool well before turning the vent lever to the OFF position.
OOFFFF
OONN
FUEL TANK CAP VENT LEVER

CHOKE LEVER

The choke is used to provide proper starting mixture when the engine is cold. It can be opened and closed by operating the choke lever manually. Move the choke lever to the CLOSED position to enrich the mixture for cold starting.
CHOKE LEVER
OOPPEENN
12
CLOSED

OUTPUT INDICATOR LIGHT

The output indicator light (green) is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles.
OUTPUT INDICATOR LIGHT (GREEN)

OVERLOAD INDICATOR LIGHT

If the generator is overloaded (in excess of 2,000 VA), or if there is a short circuit in a connected appliance, the overload indicator light (red) will go ON. The overload indicator light (red) will stay ON, and after about four seconds, current to the connected appliance(s) will shut off, and the output indicator light (green) will go OFF.
OVERLOAD INDICATOR LIGHT (RED)
13

OIL ALERT SYSTEM

The Oil Alert
system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the oil alert indicator light comes on and the Oil Alert
system will automatically stop the engine (the engine switch will remain in the ON position). If the engine stops or the Oil Alert pull the starter grip, check the engine oil level (see page ) before
indicator light comes on when you
28
troubleshooting in other areas.
OIL ALERT INDICATOR LIGHT (RED)

GROUND TERMINAL

The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.
GROUND TERMINAL
14
ECOTHROTTLE SWITCH
TM
The EcoThrottle system automatically reduces engine speed when
TM
all loads are turned off or disconnected. When appliances are turned on or reconnected, the engine returns to the proper speed to power the electrical load. If high electrical loads are connected simultaneously, turn the EcoThrottle switch to the OFF position to reduce voltage changes. When using the DC output, turn the EcoThrottle switch to the OFF
TM
TM
position.
ON:
OFF:
Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the generator. The EcoThrottle system does not operate.
TM

ECOTHROTTLE SWITCH

OOFFFF
OONN
TM

PARALLEL OPERATION OUTLETS

These outlets are used for connecting two EU2000i generators for parallel operation (see page ). A Honda approved parallel operation
23 kit (optional equipment) is required for parallel operation. This kit can be purchased from an authorized Honda generator dealer.
PARALLEL OPERATION OUTLETS
15

AC CIRCUIT PROTECTOR

The AC circuit protector will automatically switch OFF if there is a short circuit or a significant overload of the generator at the AC receptacles. If the circuit protector switches OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the circuit protector ON.
AC RECEPTACLES
16
AC CIRCUIT PROTECTOR
AC CIRCUIT PROTECTOR
ON
OFF
PUSH

DC RECEPTACLE

The DC receptacle should ONLY be used for charging 12-volt automotive type batteries.

DC CIRCUIT PROTECTOR

The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded, when there is a problem with the battery, or when the connections between the battery and the generator are improper.
DC RECEPTACLE
DC CIRCUIT PROTECTOR
OFF
ON
PUSH
17
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