Honda Automobiles EU1000i User Manual

The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
The generator is a potential source of electrical shock if misused. Do not expose the generator to moisture, rain or snow. Do not let the generator get wet, and do not operate it with wet hands.
Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.
Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market.
We want to help you get the best results from your new generator and to operate it safely. This manual contains the information on how to do that; please read it carefully.
As you read this manual, you will find information preceded by a
symbol. That information is intended to help you avoid
damage to your generator, other property, or the environment.
We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership. The warranty policy is a separate document that should have been given to you by your dealer.
When your generator needs scheduled maintenance, keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators. Your authorized Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best Wishes, Honda Motor Co., Ltd.
1

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
on the generator.
Safety Labels
Safety Messages
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
preceded by a safety alert symbol and one
You WILL KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN KILLED SERIOUSLY HURT
you don’t follow instructions.
You CAN HURT
tions.
such as
Safety Headings
Safety Section
Instructions
This entire book is filled with important safety information please read it carefully.
such as
how to use this generator correctly and safely.
GEN E RATOR SAF E T Y.
be or if
be or if
be if you don’t follow instruc-
IMPORTANT SAFETY INFORMATION
.
2

CONTENTS

......................................................................................................SAFETY . 5
.......................................................................Safety Label Locations . 5
..............................................................................Safety Information . 7
..............................................................COMPONENT IDENTIFICATION . 9
..............................................................................................CONTROLS . 11
....................................................................................Engine Switch . 11
.....................................................................................Recoil Starter . 11
.................................................................Fuel Tank Cap Vent Lever . 12
.......................................................................................Choke Lever . 12
.......................................................................Output Indicator Light . 13
...................................................................Overload Indicator Light . 13
System . 14
TM
TM
..........................................................................................Engine Oil . 27
............................................................................................Refueling . 29
..............................................................................Oil Alert
...............................................................................Ground Terminal . 14
.........................................................................EcoThrottle Switch . 15
................................................................Parallel Operation Outlets . 15
....................................................................................DC Receptacle . 16
..........................................................................DC Circuit Protector . 16
...................................................................................GENERATOR USE . 17
..................................Connections to a Building Electrical System . 17
.................................................................................Ground System . 17
.......................................................................Special Requirements . 17
.................................................................................AC Applications . 18
.....................................................................................AC Operation . 19
.................................................AC Parallel Operation Applications . 20
.......................................................................AC Parallel Operation . 22
.....................................................................................DC Operation . 23
...........................................Connecting the battery charging cable . 23
......................................Disconnecting the battery charging cable . 24
........................................................................EcoThrottle System . 25
....................................................................High Altitude Operation . 26
.......................................................................PRE-OPERATION CHECK . 27
....................................................................Fuel Recommendations . 30
........................................................................STARTING THE ENGINE . 32
........................................................................STOPPING THE ENGINE . 33
3
......................................................................................MAINTENANCE . 34
......................................................The Importance of Maintenance . 34
..........................................................................Maintenance Safety . 35
............................................Emission Control System Information . 36
.............................................................................................Air Index . 38
.....................................................................Maintenance Schedule . 39
............................................................................Engine Oil Change . 40
...........................................................................Air Cleaner Service . 42
............................................................................Spark Plug Service . 44
............................................................Spark Arrester Maintenance . 46
..................................................................TRANSPORTING/STORAGE . 48
............................................................................Storage procedure . 49
.............................................................................TROUBLESHOOTING . 51
.................................................................................WIRING DIAGRAM . 53
....................................................................................SPECIFICATIONS . 54
..................................................CUSTOMER SERVICE INFORMATION . 55
......................................................................................................INDEX . 56
4

SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact your Honda generator dealer for a replacement.
5
6

SAFETY INFORMATION

Honda generators are designed to give safe and dependable service if operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar with your generator’s controls, and by observing safe operating procedures.
Operator Responsibility
Know how to stop the generator quickly in case of emergency.
Understand the use of all generator controls, output receptacles, and connections.
Be sure that anyone who operates the generator receives proper instruction. Do not let children operate the generator without parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death.
If you run the generator in an area that is confined, or even partially enclosed, the air you breathe could contain a dangerous amount of exhaust gas. To keep exhaust gas from accumulating, provide adequate ventilation.
7
Electric Shock Hazards
The generator produces enough electric power to cause a serious shock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result in electrocution. Keep the generator dry.
If the generator is stored outdoors, unprotected from the weather, check all of the electrical components on the control panel, before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution.
Do not connect to a building electrical system unless an isolation switch has been installed by a qualified electrician.
Use only a Honda approved parallel operation kit (optional equipment) when connecting two EU1000i generators for parallel operation.
Never connect different generator models and types.
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
Keep the generator at least 3 feet (1 meter) away from buildings
and other equipment during operation. Do not enclose the generator in any structure.
Keep flammable materials away from the generator.
The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.
Gasoline is extremely flammable and is explosive under certain conditions. Do not smoke or allow flames or sparks where the generator is refueled or where gasoline is stored. Refuel in a well­ventilated area with the engine stopped.
Fuel vapors are extremely flammable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator.
8

COMPONENT IDENTIFICATION

PARALLEL OPERATION OUTLETS
AC RECEPTACLES
CHOKE LEVER
ECOTHROTTLE SWITCH
GROUND TERMINAL
OIL ALERT INDICATOR LIGHT
OVERLOAD INDICATOR LIGHT
OUTPUT INDICATOR LIGHT
DC CIRCUIT PROTECTOR
FUEL TANK CAP VENT LEVER
RECOIL STARTER GRIP
TM
DC RECEPTACLE
FUEL TANK CAP
LEFT SIDE MAINTENANCE COVER
ENGINE SWITCH
9
AIR CLEANER
SPARK PLUG MAINTENANCE COVER
SPARK PLUG
MUFFLER
FRAME SERIAL NUMBER
Record the frame serial number for your future reference. Refer to this serial number when ordering parts, and when making technical or warranty inquiries (see page ).
55
Frame serial number:
Date purchased:
10

ENGINE SWITCH

To start and stop the engine.
Switch position: OFF: ON:
To stop the engine. To start and run the engine.
ENGINE SWITCH

RECOIL STARTER

CONTROLS

OONN
OOFFFF
To start the engine, pull the starter grip lightly until resistance is felt, then pull briskly.
Do not allow the starter grip to snap back against the engine. Return it gently to prevent damage to the starter.
11

FUEL TANK CAP VENT LEVER

The fuel tank cap is provided with a vent lever to seal the fuel tank.
The vent lever must be in the ON position for the engine to run.
When the engine is not in use, leave the vent lever in the OFF position to reduce the possibility of fuel leakage.
FUEL TANK CAP
OONN
VENT LEVER
OOFFFF

CHOKE LEVER

The choke is used to provide proper starting mixture when the engine is cold. It can be opened and closed by operating the choke lever manually. Move the choke lever to the CLOSED position to enrich the mixture for cold starting.
CHOKE LEVER
OOPPEENN
12
CLOSED

OUTPUT INDICATOR LIGHT

The output indicator light (green) is illuminated when the generator is operating normally. It indicates that the generator is producing electrical power at the receptacles.
OUTPUT INDICATOR LIGHT (GREEN)

OVERLOAD INDICATOR LIGHT

If the generator is overloaded (in excess of 1,000 VA), or if there is a short circuit in a connected appliance, the overload indicator light (red) will go ON. The overload indicator light (red) will stay ON, and after about four seconds, current to the connected appliance(s) will shut off, and the output indicator light (green) will go OFF.
OVERLOAD INDICATOR LIGHT (RED)
13

OIL ALERT SYSTEM

The Oil Alert
system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the oil alert indicator light comes on and the Oil Alert
system will automatically stop the engine (the engine switch will remain in the ON position). If the engine stops or the Oil Alert pull the starter grip, check the engine oil level (see page ) before
indicator light comes on when you
27
troubleshooting in other areas.
OIL ALERT INDICATOR LIGHT (RED)

GROUND TERMINAL

The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle.
Before using the ground terminal, consult a qualified electrician, electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator.
GROUND TERMINAL
14
ECOTHROTTLE SWITCH
TM
The EcoThrottle system automatically reduces engine speed when
TM
TM
TM
position.
ON:
Recommended to minimize fuel consumption and further reduce noise levels when no load is applied to the
OFF:
generator. The EcoThrottle system does not operate.
TM
OONN
OOFFFF

ECOTHROTTLE SWITCH

TM

PARALLEL OPERATION OUTLETS

These outlets are used for connecting two EU1000i generators for parallel operation (see page ). A Honda approved parallel operation
20 kit (optional equipment) is required for parallel operation. This kit can be purchased from an authorized Honda generator dealer.
PARALLEL OPERATION OUTLETS
15

DC RECEPTACLE

The DC receptacle should ONLY be used for charging 12-volt automotive type batteries.

DC CIRCUIT PROTECTOR

The DC circuit protector automatically shuts off the DC battery charging circuit when the DC charging circuit is overloaded, when there is a problem with the battery, or when the connections between the battery and the generator are improper.
OFF
ON
DC CIRCUIT PROTECTOR DC RECEPTACLE
PUSH
16

GENERATOR USE

CONNECTIONS TO A BUILDING ELECTRICAL SYSTEM

Connections for standby power to a building electrical system must be made by a qualified electrician. The connection must isolate the generator power from utility power, and must comply with all applicable laws and electrical codes.
Improper connections to a building electrical system can allow electrical current from the generator to backfeed into the utility lines. Such backfeed may electrocute utility company workers or others who contact the lines during a power outage, and the generator may explode, burn, or cause fires when utility power is restored. Consult the utility company or a qualified electrician.
GROUND SYSTEM
Honda portable generators have a system ground that connects generator frame components to the ground terminals in the AC output receptacles. The system ground is not connected to the AC neutral wire. If the generator is tested by a receptacle tester, it will not show the same ground circuit condition as for a home receptacle.
SPECIAL REQUIREMENTS
There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of the generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.
In some areas, generators are required to be registered with local utility companies.
If the generator is used at a construction site, there may be additional regulations which must be observed.
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