Honda Automobiles EN5000 User Manual

The engine exhaust from this product
contains chemicals known to the State
of
California to cause cancer, birth
defects or other reproductive harm.
The generator is a potential source not expose the generator to moisture, rain or snow. generator get wet, and do not operate
Keep this owner's manual handy,
is
This owner's manual and should remain with the generator if resold.
The information and specifications included in this publication were in
at
effect
reserves the right, however, to discontinue or change specifications or design whatever. written permission.
the time of approval for printing. Honda Motor
at
any time without notice and without incurring any obligation
No
part of this publication may be reproduced without
considered a permanent part of the generator
of
electrical shock if misused.
Do
it
with wet hands.
so
you can refer to
it
not let the
at
any time.
Co.,
Ltd.
Do
Congratulations on your selection of a Honda generator. We are certain you generators on the market.
want
We to operate do that; please read
As
you read this manual, you
wl
damage to your generator, other property, or We suggest you read the warranty policy to fully understand its
coverage is
a
separate document that should have been given to you by your
dealer. When your generator needs scheduled maintenance, keep in mind
that your Honda servicing dealer is specially trained in servicing
Honda generators. Your authorized Honda servicing dealer is dedicated to your satisfaction and questions and concerns.
will
be pleased
to help you get
it
safely. This manual contains
it
carefully.
symbol. That information is intended to help you avoid
and
your responsibilities
with
your purchase of one
the
best results from your new generator and
the
information on how to
will
find information preceded by
the
environment.
of
ownership. The warranty policy
will
be pleased to answer your
of
the finest
a
Best Wishes,
Honda Motor Co., Ltd.
1
A
FEW WORDS ABOUT SAFETY
Your safety and the safety of others are very important. And using this generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course,
it
is not practical or possible to warn you about hazards associated with operating or maintaining must use your own good judgment.
You
will
find important safety information in
a
variety of forms,
including:
Safety Labels Safety Messages
-
on the generator.
-
preceded by a safety alert symbol nand one
of three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions.
You CAN be HURT if you don't follow instruc­tions.
Safety Headings
-
such as
IMPORTANT SAFETY
INFORMATION.
Safety Section
-
such as
GENERATOR SAFETY.
a
generator. You
all
the
Instructions
-
how to use this generator correctly and safely.
This entire book is filled with important safety information
it
read
carefully.
2
-
please

CONTENTS

SAFETY
COMPONENT IDENTIFICATION CONTROLS
GENERATOR USE
PRE-OPERATION CHECK
STARTING THE ENGINE STOPPING THE ENGINE
.......................................................................................................
SAFETY LABEL LOCATIONS SAFETY INFORMATION
...............................................................
......................................................................
.............................................................
...............................................................................................
Ignition Switch Recoil Starter Fuel Valve Lever Choke Lever AC Circuit Protector Ground Terminal
Oil
Alert@ System
...................................................................................
......................................................................................
.................................................................................
........................................................................................
...........................................................................
................................................................................
...............................................................................
....................................................................................
Connections to a Building Electrical System Ground System Special Requirements AC Applications AC Operation
High
Altitude Operation
..................................................................................
........................................................................
..................................................................................
......................................................................................
.....................................................................
........................................................................
Engine Oil Refueling Fuel Recommendation Oxygenated Fuels
...........................................................................................
.............................................................................................
......................................................................
..............................................................................
.........................................................................
.........................................................................
...................................
5 5
7 .9 11 11 11 12 12 13
13 14 15 15 15 15 16 17 18 19
19 20 21 22 23 24
3
MAINTENANCE
The Importance of Maintenance
Maintenance Safety
Emission Control System Information Air Index
Maintenance Schedule Engine Oil Change Air Cleaner Service Fuel Sediment Cup Cleaning Spark Plug Service Spark Arrester Maintenance
TRANSPORTlNG/STORAGE
Storage procedure
TROUBLESHOOTING
WIRING DIAGRAM
SPECIFICATIONS
WARRANTY SERVICE INFORMATION
INDEX
.......................................................................................................
.......................................................................................
.......................................................
...........................................................................
..............................................................................................
......................................................................
.............................................................................
............................................................................
............................................................
.............................................................................
.............................................................
...................................................................
.............................................................................
..............................................................................
..................................................................................
.....................................................................................
.............................................
..................................................
25 25
26 27
30
31 32 33 34 35 37 38 39 40
42 43
44
45
4

SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If
a
label comes
generator dealer for
off
or becomes hard to read, contact your Honda
a
replacement.
A
ELECTROCUTION
DO
NOT
BUILOING'S ELECTRICAL ISOLATION SWITCH
WARNING
OR
womv
CONNECT
Tnls
DAMAGE
GENERATOR
SYSTEM
HAS
BEEN INSTAUEO
CAN
TO
UNLESS
oaun.'
ANY
AN
5
flCHfCI
fOR
STOP
ENSIN1
WANOUE
ARRfTfR
Lf
0
ESCAPt.
PARAR
MOTOR
SPILLfD
fUEL
BCFORI
SUR
L'APPAREIL.
YOTtUR
AVANT
ANT1S
OR
fUtL
RtfUEllWG.
01
REfAIRf
01
[CHAR.
LfAKS.
It
PLEIN.
'
6

SAFETY INFORMATION

Honda generators are designed to give safe and dependable service if
operated according to instructions. Read and understand this owner’s
manual before operating your generator. You can help prevent
accidents by being familiar with your generator’s controls, and by
observing safe operating procedures.
Operator Responsibility
Know how to stop the generator quickly in case of emergency. Understand the use of
and connections. Be sure that anyone who operates the generator receives proper
Do
instruction. parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, odorless gas. Breathing exhaust can cause loss of consciousness and may lead to death.
If you run the generator in an area that is confined, or even partially enclosed, the air you breathe could contain exhaust gas. adequate ventilation.
not let children operate the generator without
To
all
generator controls, output receptacles,
a
colorless and
a
dangerous amount of
keep exhaust gas from accumulating, provide
7
Electric Shock Hazards
The generator produces enough electric power to cause a serious shock or electrocution if misused.
Using a generator or electrical appliance rain or snow, or near a pool or sprinkler system, or when your hands
are wet, could result in electrocution. Keep the generator dry. If the generator is stored outdoors, unprotected from the weather,
check all electrical components on the control panel, before each use. Moisture or ice can cause a malfunction or short circuit in electrical components which could result in electrocution.
Do
not connect to a building electrical system unless an isolation
switch has been installed by
a
qualified electrician.
in
wet conditions, such as
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
at
-Keep the generator and other equipment during operation.
-Do
not enclose the generator in
-Keep flammable materials away from the generator.
The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler
it
while indoors.
is hot. Let the engine cool before storing the generator
least 3 feet
(1
meter ) away from buildings
any
structure.
Gasoline is extremely flammable and is explosive under certain conditions. generator is refueled or where gasoline is stored. Refuel in a well­ventilated area with the engine stopped.
Fuel vapors are extremely flammable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator.
Do
not smoke or allow flames or sparks where the
8
CHOKE LEVER

COMPONENT IDENTIFICATION

IGNITION SWITCH
RECOIL STARTER GRIP
I
ENGINE SERIAL NUMBER
OIL DRAIN
PLUG
9
FUEL FILLER CAP
AC
RECEPTACLES
*Record the engine
and
frame seriaO numbers for your future
reference. Refer to these serial numbers when ordering parts, and
when making technical or warranty inquiries (see page44
).
Frame serial number:
Engine serial number:
10

CONTROLS

IGNITION
To
start and stop the engine.
Switch position:
OFF:
ON:

RECOIL STARTER

To
start the engine, pull the starter grip lightly until
then pull briskly.
SWITCH
To
stop the engine.
To
start
and
run the engine.
IGNITION
SWITCH
resistance is felt,
Do
not allow the starter grip to snap back against the engine. Return
it
gently to prevent damage to the starter.
11

FUEL VALVE LEVER

The fuel valve is located on the carburetor. When the fuel valve lever is
in the carburetor. Be sure to return the fuel valve lever to the after stopping the engine.
ON
position, fuel is allowed to flow from
the
fuel tank to the
OFF
position
I

CHOKE LEVER

The choke is used to provide proper starting mixture when the engine
It
is cold. manually. Move the choke lever to the mixture for cold starting.
can be opened and closed by operating the choke lever
FUEL VALVE LEVER
CLOSED
position to enrich the
12

AC CIRCUIT PROTECTOR

The
AC
circuit protector power if there is a short circuit or generator
The
AC
protector has switched off. Push the button in to reset
protector, and then restart the engine.
at
the generator receptacle.
circuit protector button will pop out to show that
will
automatically shut
OFF
a
significant overload of the
the
the
the
AC
AC
AC
output
circuit circuit
If the working properly and does not exceed circuit before switching the

GROUND TERMINAL

The generator ground terminal is connected to
generator, the metal non-current-carrying parts of the generator, and the ground terminals of each receptacle.
Before using
electrical inspector or local agency having jurisdiction for local codes
or ordinances that apply to the intended use
AC
circuit protector is switched
CIRCUIT PROTECTOR
AC
AC
circuit protector
the
ground terminal, consult
off,
check that the appliance is
the
rated load capacity of the
ON
again.
ON OFF
the
frame of the
a
qualified electrician,
of
the generator.
GROUND TERMINAL
1
13
OIL ALERT@ SYSTEM
The Oil Alert? system is designed to prevent engine damage caused
by an insufficient amount
the
crankcase can fall below a safe limit, the Oil Alert@ system automatically stop the engine position).
If the engine stops and will not restart, check the engine oil level (see page
19
)
before troubleshooting in other areas.
of
oil
(the
in
the
crankcase. Before
engine switch
UPPER
LIMIT
the oil
will
remain in the
level
will
in
ON
14
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