Honda Automobiles EM2500X User Manual

The engine exhaust from this product
contains chemicals known to the State
The generator
not expose the generator to moisture, rain or snow.
generator get wet, and do not operate
Keep this owner's manual handy,
This owner's manual
is
a potential source of electrical shock if misused. Do
not let the
it
with wet hands.
so
you can refer to
is
considered a permanent part of the generator
it
at any time. and should remain with the generator if resold. The information and specifications included in this publication were in
effect
at
the time of approval for printing. Honda Motor
Co.,
Ltd. reserves the right, however, to discontinue or change specifications or design whatever.
at
any time without notice and without incurring any obligation
No
part
of
this publication may be reproduced without
written permission.
Congratulations on your selection of certain you will be pleased with your purchase of one of the finest generators on the market.
We want to help you get the best results from your new generator and to operate do that; please read it carefully.
As
you read this manual, you will find information preceded by
VI
damage to your generator, other property, or the environment.
it
safely. This manual contains the information on how to
symbol. That information
a
Honda generator. We are
is
intended to help you avoid
a
We suggest you read the warranty policy to fully understand coverage and your responsibilities of ownership. The warranty policy
is
a
separate document that should have been given to you by your
dealer. When your generator needs scheduled maintenance, keep in mind
that your Honda servicing dealer Honda generators. Your authorized Honda servicing dealer dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best
Wishes,
Honda Motor
Co.,
Ltd.
is
specially trained in servicing
its
is
1
A FEW WORDS ABOUT SAFETY
Your safety and the safety this generator safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, hazards associated with operating or maintaining a generator. You must use your own good judgement.
will
You
including:
Safety Labels - on the generator. Safety Messages - preceded by a safety alert s mbol Band one
of three signal words, DANGER, WARNING, or
These signal words mean:
it
is not practical or possible to warn you about all the
find important safety information
of
others are very important. And using
in
a variety of forms,
8
AUTION.
You WILL be KILLED or SERIOUSLY HURT if
you don't follow instructions.
CAN
You you don't follow instructions.
be KILLED or SERIOUSLY HURT if
You
CAN
be
HURT
tions.
Safety Headings - such as
INFORMATION.
Safety Section Instructions - how to use this generator correctly and safely.
This entire book is filled with important safety information
read
it
carefully.
such as
IMPORTANT SAFETY
GENERATOR SAFETY.
if
you don't follow instruc-
2
-
please

CONTENTS

SAFETY
COMPONENT IDENTIFICATION CONTROLS
GENERATOR USE
PRE-OPERATION CHECK
STARTING THE ENGINE STOPPING THE ENGINE
.......................................................................................................
Safety Label Locations Safety Information
........................................................................
...............................................................................
...............................................................................................
Engine Switch Recoil Starter
Fuel Valve Lever Choke Lever AC Circuit Breaker
Oil
Alert@ System
Ground Terminal Volt Meter
Voltage Adjustment Knob
DC Terminals
DC Circuit Protector
.....................................................................................
......................................................................................
.................................................................................
........................................................................................
..............................................................................
...............................................................................
................................................................................
...........................................................................................
......................................................................................
...........................................................................
....................................................................................
Connections to
Ground System
Special Requirements
AC Applications
AC Operation
DC Operation High Altitude Operation
Engine Oil Refueling Fuel Recommendations
a
Building Electrical System
..................................................................................
........................................................................
..................................................................................
......................................................................................
......................................................................................
.....................................................................
........................................................................
...........................................................................................
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.....................................................................
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5
5
7
9 11 11 11 12 12 13 14
14 15
15
16 16
17 17 17
17 18
19 20 22
23 23
24
25
27
28
3
MAINTENANCE
The Importance of Maintenance Maintenance Safety
Emission Control System Information
Air Index
Maintenance Schedule Engine Oil Change Air Cleaner Service Fuel Sediment Cup Cleaning Spark Plug Service Spark Arrester Maintenance
TRANSPORTING/STORAGE
Transporting Storage
TROUBLESHOOTING
WIRING DIAGRAM
SPECIFICATIONS
WARRANTY SERVICE INFORMATION
INDEX
.......................................................................................................
.......................................................................................
.......................................................
...........................................................................
..............................................................................................
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..................................................
29 29 30
31 33 34 35
36
37 38
40
42 42 43 45
47
48
49
50
4

SAFETY

SAFETY
These labels warn you injury. Read them carefully.
If
a
generator dealer for a replacement.
LABEL
label comes
ISMAllDN
SWlTCH
BY
A
LIUNPD
EUCTMCIU.
LOCATIONS
off
IUS
IEEN
INSTALLED
of
potential hazards
or becomes hard to read, contact your Honda
/
that
can cause serious
DO
NOT USE INDOORS. EXHAUST
(WARNING
I
.
2TENc10N
CARBON MONOXIDE.
NE
PAS
UTlLlSER DANS UN ENOROIT FERME A CAUSE DU
RISOUE DEMPOISONNEMENT DU GAZ.
LO
USE
EN
NO DE CARBON0
LUGARES CERRADOS PORQUE EL MONOXIDE
ES
VENENOSO.
I
GAS
CONTAINS POISONOUS
I
5
'
EM2500X
HONDA
CAUTION DC
WITH RECOMMENDED OIL BEFORE USING. FOR DETAILED EXPLANATION. SEE THE OWNER'S MANUAL. PHASE
4
MOTOR
co.,
LTD.
FREQUENCY RATED OUTPUT 2.3kVA
MADE
IN
VOLTAGE 12V CURRENT 8.3A
FUEL GASOLINE
(PETROL)
JAPAN
1
($
8
'
EM
1800X
HONDA
CAUTION
BE SURE TO FILL CRANKCASE WITH RECOMMENDED OIL BEFORE USING. FOR DETAILED EXPLANATION,
SEE THE OWNER'S MANUAL.
\
6
I
MOTOR
co.,
LTD.
VOLTAGE
FREQUENCY
RATED OUTPUT 1.5kVA MAX. OUTPUT 1.8kVA PHASE
MADE
DC
VOLTAGE 12V CURRENT 8.3A
FUEL GASOLINE
(PETROL)
IN
JAPAN
\
<g>
I

SAFETY INFORMATION

Honda generators are designed to give safe operated according to instructions. Read and understand this owner’s manual before operating your generator. You can help prevent accidents by being familiar observing safe operating procedures.
Operator Responsibility
Know how to stop the generator quickly in case of emergency. Understand the use
and connections. Be sure that anyone who operates the generator receives proper
instruction. parental supervision.
Carbon Monoxide Hazards
Exhaust contains poisonous carbon monoxide, a colorless and odorless gas. Breathing exhaust can cause and may lead to death.
If you run the generator enclosed, the air you breathe could contain a dangerous amount exhaust gas. adequate ventilation.
Do
not let children operate the generator without
To
keep exhaust gas from accumulating, provide
with
your generator’s controls, and by
of
all generator controls, output receptacles,
in
an
area that is confined, or even partially
and
dependable service if
loss
of consciousness
of
7
~~~
Electric
Shock
Hazards
The generator produces enough electric power to cause a serious shock or electrocution if misused.
Using a generator or electrical appliance in wet conditions, such as rain or snow, or near a pool or sprinkler system, or when your hands are wet, could result
If the generator
in
electrocution. Keep the generator dry.
is
stored outdoors, unprotected from the weather, check all electrical components on the control panel, before each use. Moisture or ice can cause a malfunction or short circuit electrical components which could result
Do
not connect to a building electrical system unless an isolation
switch has been installed by
a
qualified electrician.
in
electrocution.
in
Fire and Burn Hazards
The exhaust system gets hot enough to ignite some materials.
-Keep the generator at least
3
feet
(1
meter) away from buildings
and other equipment during operation.
-Do
not enclose the generator in any structure.
-Keep flammable materials away from the generator.
The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while
it
is hot. Let the engine cool before storing the generator
indoors. Gasoline is extremely flammable and is explosive under certain
conditions.
Do
not smoke or allow flames or sparks where the generator is refueled or where gasoline is stored. Refuel in a well­ventilated area
with
the engine stopped.
Fuel vapors are extremely flammable and may ignite after the engine has started. Make sure that any spilled fuel has been wiped up before starting the generator.
8
AIR CLEANER

COMPONENT IDENTIFICATION

ENGINE SWITCH VOLT METER
~
SEDIMENT CUP
RECOIL STARTER GRIP
DC CIRCUIT PROTECTOR
ENGINE SERIAL NUMBER
9
FUEL TANK CAP FUEL METER
\
\
MUFFLER
.
PLUG
FRAME SERIAL NUMBER
CAP
*Record the engine
reference. Refer to these serial numbers when ordering parts,
when making technical
Frame serial number: Engine serial number:
and
frame serial numbers for your future
or
warranty inquiries (see page
49
).
10
and

ENGINE SWITCH

To
start and stop the engine.
Switch position:
OFF:
ON:
To
stop the engine.
To
start and run the engine.
ON
(

CONTROLS

[-[
-
ENGINE

RECOIL STARTER

To
start the engine, pull the starter grip lightly until resistance
then pull briskly.
SWITCH
riiZEi4
Do
not allow the starter grip to snap back against the engine. Return it
gently to prevent damage to the starter.
is
felt,

FUEL VALVE LEVER

The fuel valve is located between the fuel tank and carburetor. When
ON
the valve lever is in the fuel tank to the carburetor. Be sure to return the fuel valve lever
OFF
position after stopping the engine.
position, fuel is allowed to flow from the
to
the
FUEL VALVE LEVER

CHOKE LEVER

The choke is used to provide proper starting mixture when the engine
is cold. manually. Move the choke lever to the
It
can be opened and closed by operating the choke lever
CLOSED
position to enrich the
mixture for cold starting.
12
~
CLOSED
CHOKE
LEVER

AC CIRCUIT BREAKER

The
AC
circuit breaker circuit or circuit breaker is switched
is working properly and does not exceed the rated load capacity
AC
circuit before switching the
The
ON
an
overload
AC
circuit breaker may be used to switch the generator
or
OFF.
will
automatically switch
of
the generator at the
OFF
automatically, check that the appliance
AC
circuit breaker
OFF
AC
receptacle.
ON
if
there is a short
If
the
again.
AC
AC
of
the
power
13
OIL ALERT@ SYSTEM
The Oil Ale& system is designed to prevent engine damage caused
by
an insufficient amount of oil the crankcase can fall below a safe limit, the Oil Alert? system automatically stop the engine (the engine switch
in
the crankcase. Before the oil level in
will
remain in the
will
ON
position). If the engine stops and
page
23
)
before troubleshooting in other areas.
will
not restart, check the engine oil level (see
OIL FILLER HOLE
,
OIL
FILLER
CAP
OIL
FILLER CAP

GROUND TERMINAL

The generator ground terminal is connected to the frame of the generator, the metal non-current-carrying parts
of
the generator, and
the ground terminals of each receptacle.
Before using the ground terminal, corsult a qualified electrician,
electrical inspector
or
local agency having jurisdiction for local codes
or ordinances that apply to the intended use of the generator.
14

VOLT METER

The volt meter displays the voltage the generator
VOLTAGE ADJUSTMENT
Although voltage adjustment
KNOB
is
usually not required, fine adjustments
is
producing.
may be made by turning the voltage adjustment knob. Use the
generator
VOLT
at
the specified voltage
METER
(1
20
V).

VOLTAGE ADJUSTMENT KNOB

15
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