Honda Automobiles BF5A User Manual


 
The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm.
Keep this owner’s manual handy, so you can refer to it at any time. This owner’s manual is considered a permanent part of the outboard motor and should remain with the outboard motor if resold.
2006 Honda Motor Co., Ltd. All Rights Reserved
The information and specifications included in this publication were in effect at the time of approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever. No part of this publication may be reproduced without written permission.

INTRODUCTION

Congratulations on your selection of a Honda outboard motor. We are certain you will be pleased with your purchase of one of the finest outboard motors on the market.
We want to help you get the best results from your new outboard motor and to operate it safely. This manual contains information on how to do that; please read it carefully.
As you read this manual you will find information preceded by a
symbol. That information is intended to help you avoid damage to your outboard motor, other property, or the environment.
We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership.
When your outboard motor needs scheduled maintenance, keep in mind that your Honda marine dealer is specially trained in servicing Honda outboard motors. Your Honda marine dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
Best Wishes, Honda Motor Co., Ltd.
1
INTRODUCTION

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this outboard motor safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazards that could hurt you or others.
Of course, it is not practical or possible to warn you about all the hazards associated with operating or maintaining an outboard motor. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety Labels
Safety Messages
three signal words, DANGER, WARNING, or CAUTION.
These signal words mean:
Safety Headings
Safety Section
Instructions
This entire book is filled with important saf ety information please read it carefully.
on the outboard motor.
preceded by a safety alert symbol and one of
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
such as
such as
how to use this outboard motor correctly and safely.
IMPORTANT SAFETY INFORMAT ION.
OUTBOARD MOTOR SAFETY.
2

CONTENTS

CONTROL AND FEATURE
..............................................................CONTROLS . 12
..........................................................Choke Knob . 12
..........................................................Throttle Grip . 13
..........................................Throttle Friction Knob . 13
.....................................................Gearshift Lever . 13
............................................................Starter Grip . 14
............................................Steering Friction Bolt . 15
...............................................................Tilt Lever . 15
.......................................................INSTRUMENTS . 15
............................................................Fuel Gauge . 15
...................................OUTBOARD MOTOR SAFETY . 6
................IMPORTANT SAFETY INFORMATION . 6
................................SAFETY LABEL LOCATIONS . 8
....................................CONTROLS AND FEATURES . 9
..................................IDENTIFICATION CODES . 9
....COMPONENT AND CONTROL LOCATIONS . 10
....................Switch Clip and Engine Stop Switch . 12
.....................................Engine Cover Lock Lever . 14
.............................Transom Angle Adjusting Rod . 14
...........................................................INDICATORS . 16
............................................Oil Pressure Indicator . 16
.....................................Cooling System Indicator . 16
................................................OTHER FEATURES . 16
.....................................................Overrev Limiter . 16
....................................................................Anode . 17
................................................Portable Fuel Tank . 17
....................................Fuel Filler Cap Vent Knob . 17
.................................................Fuel Priming Bulb . 18
..........................................................INSTALLATION . 19
.....................................POWER REQUIREMENTS . 19
..................................INSTALLATION POSITION . 19
.......................................................ATTACHMENT . 20
.....................TRANSOM ANGLE ADJUSTMENT . 20
................................................BEFORE OPERATION . 21
........ARE YOU READY TO GET UNDER WAY? . 21
IS YOUR OUTBOARD MOTOR
..................................................READY TO GO? . 21
3
CONTENTS
................................................................OPERATION . 23
.......................................................FUEL PRIMING . 25
GEARSHIFTING AND
...............................................................STEERING . 32
................................................................CRUISING . 33
....................SAFE OPERATING PRECAUTIONS . 23
.......................................BREAK-IN PROCEDURE . 23
.....................TRANSOM ANGLE ADJUSTMENT . 23
.......................................PORTABLE FUEL TANK . 24
................................FUEL HOSE CONNECTIONS . 24
......................................STARTING THE ENGINE . 25
.....................................EMERGENCY STARTING . 27
.......................................STOPPING THE ENGINE . 30
................................Emergency Engine Stopping . 30
.......................................Normal Engine Stopping . 30
..................................THROTTLE OPERATION . 31
........................SHALLOW WATER OPERATION . 34
...............MOORING, BEACHING, LAUNCHING . 35
..............SERVICING YOUR OUTBOARD MOTOR . 36
...........THE IMPORTANCE OF MAINTENANCE . 36
.....................................MAINTENANCE SAFETY . 37
TOOL KIT AND EMERGENCY STARTER
.....................................................................ROPE . 38
...............................MAINTENANCE SCHEDULE . 39
ENGINE COVER REMOVAL AND
..................................................INSTALLATION . 41
........................................Engine Oil Level Check . 41
................................................Engine Oil Change . 42
..............................Engine Oil Recommendations . 43
...................................Gear Case Oil Level Check . 43
...........................................Gear Case Oil Change . 44
.................................................Lubrication Points . 46
................................................Spark Plug Service . 47
.............................................................REFUELING . 48
...............................FUEL RECOMMENDATIONS . 49
...............Fuel Filter Inspection and Replacement . 50
.......Portable Fuel Tank and Tank Filter Cleaning . 52
.............................Recoil Starter Rope Inspection . 53
..............................................Anode Replacement . 53
...................Propeller and Shear Pin Replacement . 54
4
CONTENTS
....................................................................STORAGE . 56
...................................STORAGE PREPARATION . 56
..........................................Cleaning and Flushing . 56
........................................................................Fuel . 58
.............................................................Engine Oil . 60
...................................STORAGE PRECAUTIONS . 60
...............................REMOVAL FROM STORAGE . 61
........................................................TRANSPORTING . 62
WITH OUTBOARD MOTOR INSTALLED
.............................................................ON BOAT . 62
WITH OUTBOARD MOTOR REMOVED
.......................................................FROM BOAT . 62
TAKING CARE OF UNEXPECTED
..........................................................PROBLEMS . 63
..................................ENGINE WILL NOT START . 63
HARD STARTING OR STALLS AFTER
...........................................................STARTING . 65
...........................................ENGINE OVERHEATS . 66
OIL PRESSURE INDICATOR GOES OFF AND
............................ENGINE SPEED IS LIMITED . 68
..........................................SUBMERGED MOTOR . 69
..TECHNICAL AND CONSUMER INFORMATION . 71
...............................TECHNICAL INFORMATION . 71
........................................Serial Number locations . 71
Carburetor Modification for High Altitude
...........................................................Operation . 72
.................Emission Control System Information . 73
..............................................................Star Label . 75
........................................................Specifications . 77
...............................CONSUMER INFORMATION . 78
...............................................Honda Publications . 78
..............................Customer Service Information . 78
............................Distributor’s Limited Warranty . 81
.....................Emission Control System Warranty . 85
....................................................WIRING DIAGRAM . 89
...........................................................................INDEX . 90
..ENGINE WILL NOT DRIVE THE PROPELLER . 67
5

OUTBOARD MOTOR SAFETY

IMPORTANT SAFETY INFORMATION

The Honda BF5A outboard motor is designed for use with boats that have a suitable manufacturer’s power recommendation. Other uses can result in injury to the operator or damage to the outboard motor and other property.
Most accidents can be prevented if you follow all instructions in this manual and on the outboard motor. The most common hazards are discussed in this chapter, along with the best way to protect yourself and others.
Operator Responsibility
It is the operator’s responsibility to provide the necessary safeguards to protect people and property. Know how to stop the engine quickly in case of emergency. Understand the use of all controls.
Stop the engine immediately if anyone falls overboard, and do not run the engine while the boat is near anyone in the water.
Always stop the engine if you must leave the controls for any reason.
Attach the emergency stop switch lanyard securely to the operator.
Always wear a PFD (Personal Flotation Device) while on the boat.
Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors.
Be sure that anyone who operates the outboard motor receives proper instruction.
Be sure the outboard motor is properly mounted on the boat.
Do not remove the engine cover while the engine is running.
6
OUTBOARD MOTOR SAFETY
Carbon Monoxide HazardRefuel With Care
Gasoline is extremely flammable, and gasoline vapor can explode. Refuel outdoors, in a well­ventilated area, with the engine stopped. Never smoke near gasoline, and keep other flames and sparks away.
Remove any portable fuel tank from the boat for refueling. Keep the portable fuel tank away from the battery or other potential spark sources.
Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank.
After refueling, tighten the filler cap securely. If any fuel is spilled, make sure the area is dry before starting the engine.
Exhaust gas contains poisonous carbon monoxide. Avoid inhalation of exhaust gas. Never run the engine in a closed garage or confined area.
7
OUTBOARD MOTOR SAFETY

SAFETY LABEL LOCATIONS

FUEL TANK
The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your outboard motor. If a label comes off or becomes hard to read, contact an authorized Honda marine dealer for a replacement.
8
CONTROL AND FEATURE IDENTIFICATION CODES

CONTROLS AND FEATURES

Model
Type
Shaft Length
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
BF5A is provided with the following types according to the shaf t length.
Shaft Length S: Short Shaft L: Long Shaft
SA
S
BF5A
LA
L
(Example)
LA
Destination A=United States S=Short Shaft L=Long Shaft
9
CONTROLS AND FEATURES

COMPONENT AND CONTROL LOCATIONS

GEARSHIFT LEVER
ENGINE COVER
TILT LEVER
TRANSOM ANGLE ADJUSTING ROD
ANTIVENTILATION PLATE
PROPELLER
CHOKE KNOB
ENGINE STOP SWITCH
TILLER HANDLE
THROTTLE FRICTION KNOB
SWITCH CLIP
LANYARD
FUEL HOSE CONNECTOR (MALE)
WATER INTAKE PORT (each side)
OIL FILLER CAP/DIPSTICK
STARTER GRIP
THROTTLE GRIP
OIL PRESSURE INDICATOR
CLAMP SCREW
STERN BRACKET
STEERING FRICTION BOLT
GEAR OIL LEVEL SCREW
GEAR OIL DRAIN/FILL SCREW
SPARK PLUG
ENGINE COVER LOCK LEVER
COOLING SYSTEM INDICATOR
ENGINE OIL DRAIN BOLT
WASH SCREW (FLUSH SCREW)
ANODE
EXHAUST PORT
10
Portable Fuel Tank
CONTROLS AND FEATURES
FUEL GAUGE
FUEL FILLER CAP
PRIMING BULB
VENT KNOB
FUEL TANK
FUEL HOSE
FUEL HOSE CONNECTOR (FEMALE)
11
CONTROLS AND FEATURES

CONTROLS Choke Knob

The engine stop switch controls normal engine stopping and
Switch Clip and Engine Stop
emergency engine stopping.
Switch
ENGINE STOP SWITCH
PUSH
SWITCH CLIP
LANYARD
SWITCH CLIP
LANYARD
The switch clip must be inserted in the engine stop switch in order for the engine to start and run. The lanyard should be attached to the operator’s PFD (Personal Flotation Device) or worn around the wrist.
When used as described, the engine stop switch and lanyard system stops the engine if the operator falls away from the controls.
A spare switch clip is supplied with the tool kit.
The choke knob opens and closes the choke valve in the carburetor.
The ON position enriches the fuel mixture for starting a cold engine.
The OFF position provides the correct fuel mixture for operation after starting, and for restarting a warm engine.

CHOKE KNOB

OOFFFF
OONN
12
CONTROLS AND FEATURES
Throttle Grip Throttle Friction Knob Gearshift Lever
INDEX MARK
TTOO IINNCCRREEAASSEE FFRRIICCTTIIOONN
TTOO DDEECCRREEAASSEE FFRRIICCTTIIOONN
R (reverse)
N(neutral)
F(forward)

THROTTLE GRIP

The throttle grip controls engine speed.
An index mark on the tiller handle shows throttle position and is helpf ul for setting the throttle correctly when starting (p. ).26

THROTTLE FRICTION KNOB

The throttle friction knob adjusts resistance to throttle grip rotation.
Turn the knob clockwise to increase friction for holding a throttle setting while cruising.
Turn the knob counterclockwise to decrease friction for easy throttle grip rotation.

GEARSHIFT LEVER

The gearshift lever is used to select F (forward), N (neutral), or R (reverse) gears.
The engine can be started with the gearshift lever in the N (neutral) position only.
If the gearshift lever is in the F (forward) or R (reverse) position, the recoil starter will not operate.
13
CONTROLS AND FEATURES
Engine Cover Lock Lever Transom Angle Adjusting RodStarter Grip

STARTER GRIP

ENGINE COVER LOCK LEVER

UNLOCK
The transom angle adjusting rod adjusts the transom angle of the outboard motor when fully lowered.
Pulling the starter grip operates the recoil starter to crank the engine for starting.
The motor will start only when the gearshift lever (p. ) is in the N
26 (neutral) position, and the clip is in the engine stop switch.
14
The engine cover lock lever fastens the engine cover to the outboard motor.

TRANSOM ANGLE ADJUSTING ROD

Proper adjustment prevents the outboard motor from being adjusted too low (p. ).
33

STEERING FRICTION BOLT

TTOO DDEECCRREEAASSEE FFRRIICCTTIIOONN
TTOO IINNCCRREEAASSEE FFRRIICCTTIIOONN
ENGINE COVER GRIP

TILT LEVER

CONTROLS AND FEATURES

INSTRUMENTSSteering Friction Bolt Tilt Lever

Fuel Gauge

FUEL FILLER CAP
FUEL GAUGE
The steering friction bolt adjusts steering resistance.
Less friction allows the outboard motor to turn more easily. More friction helps to hold steady course while cruising or to prevent the outboard motor from swinging while trailering the boat.
The tilt lever enables the outboard motor to be raised for shallow water operation, beaching, launching, or mooring.
To tilt, raise the outboard motor by pulling on the cover grip until the tilt mechanism engages at 30°, 45°, or 70° (p. and ).34 35
A fuel gauge is built into the cap of the portable fuel tank.
15
CONTROLS AND FEATURES

INDICATORS

Oil Pressure Indicator

OIL PRESSURE INDICATOR
When the oil pressure indicator is lit, oil pressure is OK.
If oil pressure becomes low, the oil pressure indicator will go off, and the engine protection system will limit engine speed. Refer to
CARE OF UNEXPECTED PROBLEMS
Low oil pressure indicates that the engine oil level is low, or that there is a problem with the engine lubrication system.
,p. .68
TAKING

Cooling System Indicator OTHER FEATURES

Overrev Limiter

The engine is equipped with an overrev limiter to prevent the possibility of mechanical damage from excessive engine speed.
The overrev limiter may be activated during operation, limiting engine speed, if the outboard motor is tilted

COOLING SYSTEM INDICATOR

Water should flow from the cooling system indicator while the engine is running. This shows that water is circulating through the cooling system.
If water stops flowing while the engine is running, that indicates a cooling system problem, such as clogged water intakes, which will cause engine overheating.
excessively, or when propeller ventilation occurs during a sharp turn.
If the overrev limiter is activated, check the tilt angle of the outboard motor.
Improper propeller selection may also cause the overrev limiter to activate.
Check to see if the correct propeller is installed.
16
CONTROLS AND FEATURES

Portable Fuel TankAnode Fuel Filler Cap Vent Knob

ANODE

The anode is made of a sacrificial material that helps to protect the outboard motor from corrosion.
There is an anode on the antiventilation plate.
The portable fuel tank has a capacity of US gal ( ) and has a fuel
3.2 12
gauge built into the cap.
VENT KNOB
CLOSE
OOPPEENN
FUEL FILLER CAP
The cap is provided with a vent knob to seal the portable fuel tank for carrying it to and from the boat. Open the vent knob 2 or 3 turns before starting the engine.
17
CONTROLS AND FEATURES

Fuel Priming Bulb

UP
OUTLET END (MOTOR)
PRIMING BULB
INLET END (TANK)
A priming bulb is built into the fuel hose that connects the fuel tank to the outboard motor.
Before starting the engine, hold the priming bulb up in the direction of the arrow, then squeeze the priming bulb until it feels firm. This will ensure that fuel is supplied to the engine.
18

INSTALLATION

Correct and secure installation is essential for safe boating and good performance. Follow the installation instructions provided in this manual.

POWER REQUIREMENTS

Before installation, check to be sure that the outboard motor does not exceed the recommended maximum horsepower for the boat on which it is to be installed. Refer to the boat’s certification plate for recommended maximum horsepower. If the certification plate information is not available, contact the boat dealer or manufacturer.
For most applications, the outboard motor should have a horsepower rating which provides 80% of the maximum recommended horsepower for the boat.

INSTALLATION POSITION

CENTER LINE
Install the outboard motor on the center of the boat transom.
The antiventilation plate of the outboard motor should be 0 2 in
(0 50 mm) below the bottom of the boat. When the outboard motor is mounted on a sailboat, the antiventilation plate should be 5.9 in (150 mm) or more below the surface of the water. For unusual situations, see your Honda marine dealer for advice. The correct dimensions differ according to the type of boat and the configuration of the bottom of the boat. Follow the manufacturer’s recommended installation height.
IDLE PORT
BBOOAATT TTRRAANNSSOOMM HHEEIIGGHHTT
02in
(0 50 mm)
ANTIVENTILATION PLATE
Type:
S: L:
Motor Transom Height
17.1 in (434 mm)
22.1 in (561 mm)
MMOOTTOORR TTRRAANNSSOOMM HHEEIIGGHHTT
5.9 in (150 mm)
WATER SURFACE
When the outboard motor is installed extremely low, the idle port may be immersed and the engine may become hard to start or may run poorly. Check that the idle port is high enough from the water level when the engine is stopped with the boat fully loaded.
19
INSTALLATION
If the outboard motor is installed too low, the boat will squat and be hard to plane, and the motor will spray water that may enter the boat. It will tend to porpoise, and high-speed stability will be reduced.
If the outboard motor is installed too high, that will cause propeller ventilation.
Optimum installation height varies with boat type and bottom shape. Contact the boat manufacturer for any special recommendations that are unique to a specific model of boat.
If the transom needs to be modified to accommodate the outboard motor, contact the boat manufacturer and follow their recommendations for corrective action.

ATTACHMENT TRANSOM ANGLE

ADJUSTMENT
Use the transom angle adjustment rod (p. ) to adjust the angle of the
23 outboard motor so the propeller is perpendicular to the surface of the water.
STERN BRACKET
SAFETY ROPE CLAMP SCREWS
Attach the stern bracket to the boat transom by tightening the clamp screws.
Attach a rope from the boat to the hole in the stern bracket. This will help to prevent accidental loss of the outboard motor.
20

BEFORE OPERATION

ARE YOU READY TO GET UNDER WAY?

Your safety is your responsibility. A little time spent in preparation will significantly reduce your risk of injury.
Knowledge
Read and understand this manual. Know what the controls do and how to operate them.
Familiarize yourself with the outboard motor and its operation before you get under way. Know what to do in case of emergencies.
Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors.
Safety
Always wear a PFD (Personal Flotation Device) while on the boat.
Attach the emergency stop switch lanyard securely to your PFD or to your wrist.

IS YOUR OUTBOARD MOTOR READY TO GO?

For your safety, and to maximize the service life of your equipment, it is very important to take a few moments before you operate the outboard motor to check its condition. Be sure to take care of any problem you find, or have your authorized Honda marine dealer correct it, before you operate the outboard motor.
Improperly maintaining this outboard motor, or failing to correct a problem before operation, can cause a malfunction in which you could be seriously hurt or killed.
Always perform a pre­operation inspection before each operation, and correct any problem.
Before beginning your pre-operation checks, be sure the switch clip is removed from the engine stop switch.
21
BEFORE OPERATION
Safety Inspection Maintenance Inspection
Look around the outboard motor for signs of oil or gasoline leaks.
If you are using the portable fuel tank, make sure it is in good condition and properly secured in the boat (p. ).
Check that the fuel hose is undamaged and properly connected (p. ).
Wipe up any spills before starting the engine.
Check the stern bracket to be sure the outboard motor is securely installed.
Check that all controls are operating properly.
Replace any damaged parts.
Check that all fasteners are in place and securely tightened.
24
24
Check the engine oil level (p. ). Running the engine with a low oil level can cause engine damage.
Check to be sure the propeller and shear pin are undamaged (p. ).
Check that the anode is securely attached to the antiventilation plate (p. ) and is not excessively
53 worn. The anode helps to protect the outboard motor from corrosion.
Make sure the tool kit and emergency starter rope are onboard (p. ). Replace any missing items.
Check the fuel level in the fuel tank (p. ).
38
48
41
54
22

OPERATION

SAFE OPERATING PRECAUTIONS

To safely realize the full potential of this outboard motor, you need a complete understanding of its operation and a certain amount of practice with its controls.
Before operating the outboard motor for the first time, please review the
IMPORTANT SAFETY INFORMATION
chapter titled
For your safety, avoid starting or operating the engine in an enclosed area. Your engine’s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death.
on page and the
6
BEFORE OPERATION.

BREAK-IN PROCEDURE

Proper break-in procedure allows the moving parts to wear in smoothly for best performance and long service life.
For the first 10 hours, run the outboard motor at low speed, and avoid full-throttle operation.

TRANSOM ANGLE ADJUSTMENT

TRANSOM ANGLE ADJUSTING ROD
TO CHANGE
TO LOCK
LOCKED POSITION
UNLOCKED POSITION
The transom angle adjusting rod is used to adjust the angle of the outboard motor in the normal operating position (p. ).
To adjust, first tilt the outboard
1.
33
motor so it is not resting on the rod.
Push the rod in and turn the end of
2. the rod up, so the latch will fall into line with the rod.
Remove the rod and reinsert it in
3. the desired position.
Push the rod in and turn the end of
4. the rod down, so the latch will fall to the locked position. Then release the rod.
23
OPERATION

PORTABLE FUEL TANK FUEL HOSE CONNECTIONS

Secure the portable fuel tank in the boat, so it won’t move around and become damaged.
FUEL HOSE CONNECTOR
Before use, open the fuel tank vent by turning the vent knob at least 2 or 3 turns counterclockwise.
Gasoline is highly flammable and explosive.
(FUEL TANK SIDE)
You can be burned or
Place the portable fuel tank in a well­ventilated location, away from direct
seriously injured when handling fuel.
sunlight, to reduce the possibility of a gasoline vapor explosion.
Stop the engine and keep heat, sparks, and flame
To ensure that the outboard motor will be able to draw fuel from the tank, place the tank within 6 feet of the outboard motor and not more than 3 feet below the fuel connector on the outboard motor.
away. Handle fuel only outdoors. Wipe up spills immediately.
FUEL HOSE CONNECTOR
(OUTBOARD MOTOR SIDE)
Connect the fuel hose to the tank and the outboard motor, as shown. Be sure both connectors snap securely into place.
24
OPERATION

FUEL PRIMING STARTING THE ENGINE

SWITCH CLIP
UP
OUTLET END (MOTOR)
PRIMING BULB
INLET END (TANK)
Hold the priming bulb up in the direction of the arrow, then squeeze the priming bulb several times until it feels firm, indicating that fuel has reached the engine.
Check to be sure there are no fuel leaks before starting the engine.
Do not touch the priming bulb with the engine running or when tilting up the outboard motor. The carburetor could overflow.
LANYARD
Put the emergency stop switch clip
1. in the engine stop switch, and attach the lanyard to your PFD (Personal Flotation Device) or to your wrist.
ENGINE STOP SWITCH
The engine will not start or run unless the clip is in the switch.
The emergency stop switch clip and lanyard system is a safety device that will stop the engine if you fall away from the controls while operating the boat.
Always attach the lanyard to your PFD, or to your wrist, before starting the engine.
25
OPERATION
N (neutral)
CHOKE KNOB
MARK
OOFFFF
GEARSHIFT LEVER
Check the position of the gearshif t
2. 3. 4. lever. It must be in the N (neutral) position for starting.
To start a cold engine, pull the choke knob to the ON position. To restart a warm engine, leave the
OONN
choke knob in the OFF position. The engine will not start if the gearshift lever is in the F (forward) or R (reverse) position.
26
THROTTLE GRIP
Align the START position with the mark for starting the engine.
OPERATION
Direction to pull
STARTER GRIP
Pull the starter grip lightly until
5. you feel resistance, then pull briskly in the direction of the arrow as shown above.
Return the starter grip gently.
If the choke knob was pulled to
6. the ON position to start the engine, gradually push it to the OFF position as the engine warms up.
Also, as the engine warms up, the throttle grip can be turned to the SLOW position without stalling.
Before getting under way, allow
7. the engine to warm up sufficiently to ensure good performance.
During the warm-up period, check the oil pressure indicator (p. ) and cooling system indicator (p. ).
16
If the indicators show any abnormal condition, immediately stop the engine and determine the cause of the problem. Refer to
TAKING CARE OF UNEXPECTED PROBLEMS
p. and .
6866
16
on
EMERGENCY STARTING
If the recoil starter is inoperative, you can start the engine manually using the emergency starter rope supplied with the tool kit.
ENGINE COVER LOCK LEVER
UNLOCK
Unlock and remove the engine
1. cover.
27
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