Honda Automobiles BFI15A, BF130A User Manual

HONDA
BFI
15A/BF130A
Owner’s
Manual
0
2001
Honda Motor
Ltd.
-All
Rights Reserved
2002
The engine exhaust from this product
to
contains chemicals known
the State
of California to cause cancer, birth
Keep this owner’s manual handy, manual is considered a permanent
so
you can refer to it at any time. This owner’s
part
of
the outboard motor and should remain with
the outboard motor if resold. The information and specifications included in this publication were in effect at the
time
of
approval for printing. Honda Motor Co., Ltd. reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever.
No
part
of
this publication may be reproduced
without written permission.

INTRODUCTION

Congratulations on your selection of a Honda outboard motor. We are certain you will be pleased with your purchase of one of the finest outboard motors on the market.
We want to help you get the best results from your new outboard motor and to operate it safely. This manual contains the information on how to do that; please read it carefully.
As
you read this manual you will
find information preceded by a
piq
symbol. That information is intended to help you avoid damage to your outboard motor, other property, or the environment.
We suggest you read the warranty policy to fully understand its coverage and your responsibilities of ownership. The warranty policy is a separate document that should have been given to you by your dealer.
When your outboard motor needs scheduled maintenance, keep in mind that your Honda marine dealer specially trained in servicing Honda outboard motors. Your Honda marine dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.
0
2001
Honda Motor Co., Ltd. All
Rights Reserved
is
1
INTRODUCTION
A
FEW WORDS
SAFETY
Your safety and the safety of others are very important, And using this outboard motor safely is an important responsibility.
To help you make informed decisions about safety, we have provided operating procedures and other information on labels and in this manual. This information alerts you to potential hazard that could hurt you or others.
Of course, it is not practical possible to warn you about all the hazards associated with operating or maintaining an outboard motor. You must use your own good judgment.
ABOUT
or
You
will
find important
Safety Labels Safety Messages
three signal words, DANGER, WARNING, or CAUTION. These signal words mean:
Safety Headings Safety Section
safety
information in a variety
-
on
the outboard motor.
-
preceded by a safety alert symbol
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
-
-
such as
such as
IMPORTANT SAFETY INFORMATION.
OUTBOARD MOTOR SAFETY.
of
forms, including:
A
and one
of
2
Instructions
This entire book is filled with important safety information carefully.
-
how to use this outboard motor correctly and safely.
-
please read it

CONTENTS

OUTBOARD MOTOR SAFETY
IMPORTANT SAFETY INFORMATION SAFETY LABEL LOCATIONS
CONTROLS AND FEATURES
CONTROL AND FEATURE IDENTIFICATION
CODES COMPONENT AND CONTROL LOCATIONS CONTROLS Side-Mount Type
Ignition Switch
Switch Clip and Emergency Stop Switch
GearshifdThrottle Control Lever
Fast Idle Lever Panel-Mount Type
Ignition Switch
Switch Clip and Emergency Stop Switch
Throttle Button
GearshifdThrottle Control Lever
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7 7 9
10
10
11 15
15 16 16 18
18
19 20 20
Top-Mount Type
Ignition Switch Switch Clip and Emergency Stop Switch Throttle Button GearshifVThrottle Control Lever
Common Controls
Power TridTilt Switch Power Tilt Switch Manual Relief Valve Tilt Lock Lever Engine Cover Lock Levers Transom Angle Adjusting Rod Trim Tab
INSTRUMENTS
Trim Meter (optional equipment) Tachometer (optional equipment) Fuel Gauge (optional equipment)
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22 22 23 23
25 26 26 26 27 27 28 28 28 28 29
3
CONTENTS
INDICATORS
Alternator (AGC) Indicator Programmed Fuel Injection (PGM-FI) Indicator Oil Pressure Indicator Overheating Indicator Cooling System Indicator
OTHER FEATURES
Overrev Limiter
Anodes Portable Fuel Tank (optional equipment) Fuel Cap Vent Knob (optional equipment) Fuel Priming Bulb
BEFORE OPERATION
ARE YOU READY TO GET UNDER WAY IS YOUR OUTBOARD MOTOR
READY TO GO
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?
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...
29 29 29 30 30 3
1
3
1
3
1
32 32 32 33
34 34
34
OPERATION
SAFE OPERATING PRECAUTIONS BREAK-IN PROCEDURE TRANSOM ANGLE ADJUSTMENT PORTABLE FUEL TANK (optional equipment) FUEL HOSE CONNECTIONS FUEL PRIMING STARTING THE ENGINE
Side-Mount Type Panel-Mount Type Top-Mount Type
STOPPING THE ENGINE
Emergency Engine Stopping Normal Engine Stopping
GEARSHIFTING AND
THROTTLE OPERATION Side-Mount Type Panel-Mount Type Top-Mount Type
STEERING CRUISING SHALLOW WATER OPERATION MOORING. BEACHING. LAUNCHING
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36 36 36 37
38
38 39 39 39 42 44 46 46 47
48 48 49 49
50 51
53 53
4
CONTENTS
SERVICING YOUR OUTBOARD MOTOR
THE IMPORTANCE OF MAINTENANCE MAINTENANCE SAFETY TOOL KIT (optional equipment) MAINTENANCE SCHEDULE TRIM TAB ADJUSTMENT MANUAL RELIEF VALVE ENGINE COVER REMOVAL AND
INSTALLATION
Look Lever Adjustment
Look Lever Bracket Adjustment Engine Oil Level Check Engine Oil Change Oil Filter Change Engine Oil Recommendations Gear Oil Level Check Lubrication Points
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55
55
56 57 58 60 61
6
1
62 62 63 63 64 66
67 68
Spark Plug Service REFUELING FUEL RECOMMENDATIONS Fuel Pump Filter Inspection and Replacement Portable Fuel Tank and
Filter Cleaning (optional equipment) Anode Replacement Propeller Replacement
STORAGE
STRAGE PREPARATION
Cleaning and Flushing
Fuel
Engine Oil HOISTING THE OUTBOARD
STORAGE PRECAUTIONS
REMOVAL FROM STRAGE
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MOTOR 81
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69 71 72 73
75 76 77
78 78 78
80
81
82 83
CONTENTS
TRANSPORTING
WITH OUTBOARD MOTOR
INSTALLED ON BOAT
WITH OUTBOARD MOTOR
REMOVED FROM BOAT
TAKING CARE OF UNEXPECTED PROBLEMS
BATTERY WILL NOT CHARGE AND
ELECTRIC STARTER WILL NOT
OPERATE
OIL PRESSURE INDICATOR LIGHT GOES
AND ENGINE SPEED IS LIMITED
OVERHEATING INDICATOR LIGHT COMES
ON AND ENGINE SPEED
SUBMERGED MOTOR
TECHNICAL AND CONSUMER INFORMATION
TECHNICAL INFORMATION
Serial Number Locations Oxygenated Fuels Emission Control System Information Star Label Specifications
CONSUMER INFORMATION
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LIMITED
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OFF
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84 84 84 85
90 92 93
94 96
96 96 97 98
100
102
105
INDEX WIRING DIAGRAMS
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106
Inside Back Cover
6

IMPORTANT SAFETY INFORMATION

Honda BFllSA/BF130A outboard
motors are designed for use with boats that have a suitable manufacturer’s power recommendation. Other uses can result in injury to the operator or damage to the outboard motor and other property.
Most accidents can be prevented if
you follow all instructions in this manual and on the outboard motor. The most common hazards are discussed below, along with the best way to protect yourself and others.

OUTBOARD MOTOR SAFETY

Operator Responsibility
0
It is the operator’s responsibility to provide the necessary safeguards to protect people and property.
Know how to stop the engine quickly in case of emergency. Understand the use of all controls.
0
Stop the engine immediately if
anyone falls overboard, and do not
run the engine while the boat is
near anyone in the water.
0
Always stop the engine if you
must leave the controls for any
reason.
0
Attach the emergency stop switch lanyard securely to the operator.
0
Always wear a PFD (Personal Flotation Device) while on the boat.
0
Familiarize yourself with all laws and regulations relating to boating and the use of outboard motors.
0
Be sure that anyone who operates the outboard motor receives proper instruction.
0
Be sure the outboard motor is
properly mounted on the boat.
0
Do not remove the engine cover while the engine is running.
7
OUTBOARD MOTOR SAFETY
Refuel With Care
Gasoline is extremely flammable, and gasoline vapor can explode.
Refuel outdoors, in a well­ventilated area, with the engine stopped. Never smoke near gasoline, and keep other flames and sparks away.
Remove any portable fuel tank from the boat for refueling. Keep the portable fuel tank away from the battery sources.
Refuel carefully to avoid spilling fuel. Avoid overfilling the fuel tank.
After refueling, tighten the filler cap securely. If any fuel is spilled, make sure the area is dry before starting the engine.
or
other potential spark
Carbon Monoxide Hazard
Exhaust gas contains poisonous carbon monoxide. Avoid inhalation
of exhaust gas. Never run the engine in a closed garage or confined area.
8

SAFETY LABEL LOCATIONS

A
WARNING
IBE SURE IHE ANTIVENTlLAIlON PLATE
WATER LINE
ID0
NOT SUlFI
IO
SPEED
ICHECK OIL LEVEL BEFORE STARTING. IFLUSH THE SYSTEM THOROUGHLY WITH FRESH WATER
AFTER EACH USE IN SALT WATER
IEYERGENCY STARTING INSTRUCTIONS ARE ON
ENG IN€
REVERSE SUDDENLY AT HIGH
IS
BELOW THE
IOP
OF
OUTBOARD MOTOR SAFETY
OPTIONAL FUEL TANK
FLAMMABLE DANGEROUS
GASOLINE
REMOVE FROM
BOAT
FOR FILLING
INFLAMMABLE DANGEREUX
GAZOLINE
SOBTlR OU BATEAU POUR REFAIRE LE PLEINQESSENCE
The labels shown here contain important safety information. Please read them carefully. These labels are considered permanent parts of your outboard motor. If a label comes off or becomes hard to read, contact an authorized Honda Marine servicing dealer for a replacement.
9

CONTROLS AND FEATURES

CONTROL AND FEATURE IDENTIFICATION CODES

1
Model
I
BFl15A
I
BF130A
I
Type
Shaft Length
Standard Rotating Propeller
~~~~ ~~ ~
Counterrotating Propeller
Power TridTilt
Trimeter
Shaft
Shaft
L
X
e
e
e
e
0
~~~~~~
e
e e
e
0
0
e
XCA LCA XA LA
e
e
~
e e
e
e
e e
e
e
e e
Refer to this chart for an explanation of the Type Codes used in this manual to identify control and feature applications.
TYPECODE (example)
LCA
TTT
Destination
A
America Rotating direction of propeller shaft C: Counterrotating propeller shaft None: Standard rotating propeller shaft Shaft length L: Long Shaft
X:
Extra Long Shaft
10
LCA XA LA
0
e
e
e
XCA
e
e
0
e
COMPONENT AND CONTROL LOCATIONS
CONTROLS AND FEATURES
ENGINE COVER
POWER TILT SWITCH
ENGINE COVER CONNECTOR LOCK LEVER
ENGINE OIL DRAIN PLUG-.
WASH PLUG ENGINE COVER
MANUAL RELI DRAIN PLUG
ANTIVENTILATION ANODE
XHAUST PORT TRIM T
INSPECTION
DRAIN BOLT INTAKE
OIL LEVEL DIPSTICK
COVER
\
OIL FILLER CAP
/
FUEL HOSE
LOCK LEVER
SYSTEM INDICATOR
WATER
11
CONTROLS AND FEATURES
Remote Controls (optional equipment)
(SIDE-MOUNT REMOTE CONTROL)
GEARSHIFTmHROTTLE CONTROL LEVER
\
POWER TRIM~ILT
SWITCH FAST IDLE
SPARE EMERGENCY STOP SWITCH CLIP
BUZZER
(inside)
CONTROL LEVER FRICTION ADJUSTER
EMERGENCY STOP EMERGENCY SWITCH LANYARD STOP SWITCH
EMERGENCY STOP SWITCH CLIP
NEUTRAL RELEASE
,LEVER
OIL PRESSURE INDICATOR LIGHT
/
OVEI_UIEAT
iTOR LIGHT
LEVER
IGNITION SWITCH
(PANEL-MOUNT REMOTE CONTROL)
GEARSHIFTmHROTTLE CONTROL LEVER
\
POWER
SWITCH
TRIM/TILT
FAST IDLE BUTTON
NEUTRAL RELEASE LEVER
12
CONTROLS AND FEATURES
(SINGLE TOP-MOUNT REMOTE CONTROL) (DUAL TOP-MOUNT REMOTE CONTROL)
GEARSHIFTRHROTTLE CONTROL LEVER
POWER TRIM/TILT
SWITCH (RIGHT)
POWER TRIM/TILT
SWITCH (LEFT)
FAST IDLE
CONTROL PANEL BUTTON (for
PANELROP-MOUNT
BUTTON INDICATOR LIGHT
EMERGENCY STOP SWITCH CLIP
EMERGENCY STOP SWITCH LANYARD
type)
OIL PRESSURE
INDICATOR LIGHT
EMERGENCY STOP SWITCH
GEARSHIFTRHROTTLE CONTROL LEVERS
13
CONTROLS
AND
FEATURES
Fuel Tank (optional equipment)
FUEL TANK
FUE (optional equipment)
(opti
PRIMING BULB (female)
/
F&L
FUEL GAUGE
\
\
(standard equipment)
HOSE
CONNECTOR
Trim Meter (optional equipment)
VENT KNOB
/
FUEL CAP
14
CONTROLS AND FEATURES
CONTROLS Side-Mount Type
Ignition Switch
The ignition switch controls the ignition system and starter motor.
ON
H
Turning the ignition switch key to the START position operates the starter motor. The key automatically returns to the
ON
position when released
from the
START
position.
The ignition switch can be used to operate the starter motor only when the control lever (p. (neutral) position, and the clip the emergency stop switch.
Turning the ignition switch to the
OFF
position stops the engine.
17
)
is in the
is
N
in
15
CONTROLS AND FEATURES
!
Switch Clip and Emergency Stop
Switch
EMERGENCY STOP SWITCH
\
SWITCH
SWITCH CLIP
CLIP
The
switch
the emergency stop switch in order for the engine to start and run. The lanyard must be attached to the operator’s PFD (Personal Flotation Device) or shown.
When used as described, the emergency stop switch and lanyard system stops the engine if the operator falls away from the controls.
A
spare switch clip is stored in a slot in the control housing (optional equipment).
clip
must
be inserted
worn
around the wrist as
in
Gearshift/Throttle Control Lever
CONTROL LEVER
The gearshiftlthrottle control lever controls engine speed and selects F
(forward),
gears.
N
(neutral), or R (reverse)
16
SPARE
SWITCH CLIP
CONTROLS AND FEATURES
Moving the control lever 30" from
N
(neutral) selects the gear, and further movement increases engine speed.
The control lever automatically locks
itself in the move the lever out
N
(neutral) position.
of
the N (neutral)
To
position, you must squeeze the
neutral release lever on the underside
of
the lever handle.
A
friction adjuster near the base of the control lever(s) adjusts the operating resistance of the control lever(s).
Less friction allows easier control lever movement. More friction helps to hold a steady throttle setting while cruising.
N (NEUTRAL)
GEARSHIFI'RHROTTLE
CONTROL
LEVER
17
CONTROLS AND FEATURES
Fast Idle
The fast idle lever is only needed for
starting carbureted outboard models.
The BF115A and BF130A models
use programmed fuel injection
this lever will not be needed for
starting.
After the engine starts and if the
outside temperature is below 41°F
(5"C), the fast idle lever can be used
to accelerate engine warm up.
Lever
N
(neutral)
n
so,
IMUM
FAST IDLE
LOWEST POSITION
ST
IDLE LEVER
The fast idle lever will not move unless the remote control lever is in
N
(neutral) position. Conversely,
the the remote control lever will not move unless the fast idle lever is in the lowest position.
Lower the fast idle lever lowest position to decrease the fast idle.
to
the
Panel-Mount
Type
Ignition Switch
ON
IGNITION SWITCHKEY
The ignition switch controls the ignition system and starter motor
'
START
\
18
CONTROLS AND FEATURES
Turning the ignition switch key to the START position operates the starter motor. The key automatically returns to the
ON
position when released
from the START position. The ignition switch can be used to
operate the starter motor only when the control lever (p.
21
)
is in the
N
(neutral) position, and the clip is in the emergency stop switch.
Turning the ignition switch to the
OFF
position stops the engine.
Switch Clip
and
Switch
EMERGENCY STOP SWITCH
SWITCH
SWITCH
CLIP
CLIP
Emergency
\
LANYARD
Stop
The switch clip must be inserted in the emergency stop switch in order for the engine to start and run. The lanyard must be attached to the operator's PFD (Personal Flotation Device) or worn around the wrist as shown.
When used as described, the emergency stop switch and lanyard system stops the engine if the operator falls away from the controls.
A
spare switch clip is stored in the
tool bag (optional equipment).
SPARE SWITCH CLIP
19
CONTROLS AND FEATURES
'
Fast
Idle
Button
N
(neutral)
FAST
IDLE
BUTTON
By
moving the control lever forward or reverse when the fast idle button is pushed in, the throttle opening will be increased without engaging the gears.
It
is
necessary to position the control lever in idle button.
N
(neutral) to push in the fast
Gearshift/Throttle Control
Lever
CONTROL
The gearshifthhrottle control lever controls engine speed and selects
(forward), N (neutral), or R (reverse)
gears.
LEVER
LEVER
F
CONTROLS
AND
FEATURES
Moving the control lever
35"
from
N
(neutral) selects the gear, and further movement increases engine speed.
The control lever automatically locks
N
itself in the
(neutral) position.
move the lever out
of
the N (neutral)
To
position, you must squeeze the neutral release lever on the underside
of
the lever handle.
A
friction adjuster near the base of the control lever(s) adjusts the operating resistance
of
the control
lever(s). Less friction allows easier control
lever movement. More friction helps to hold a steady throttle setting while cruising.
MAXIMUM
N (NEUTRAL)
I
'x??
GEARSHIFTmHROTTLE CONTROL LEVER
21
CONTROLS AND FEATURES
~
Top-Mount
Type
Ignition Switch
ON
START
I
Turning the ignition switch key to the START position operates the starter motor. The key automatically returns to the
ON
position when released
from the START position.
used
The ignition switch can be
to
Switch Clip and Emergency Stop Switch
EMERGENCY STOP SWITCH
operate the starter motor only when
OFF
the control lever (p.
is in the
N
24
)
(neutral) position, and the clip is in the emergency stop switch.
Turning the ignition switch to the
OFF
position stops the engine.
IGNITION SWITCH KEY
/\
LANYARD
The ignition switch controls the ignition system and starter motor.
22
SWITCH
CLIP
CONTROLS
AND
FEATURES
The switch clip must be inserted in
the emergency stop switch in order for the engine to start and run. The lanyard must be attached to the operator’s PFD (Personal Flotation Device) or worn around the wrist as shown.
When used as described, the emergency stop switch and lanyard system stops the engine if the operator falls away from the controls.
A
spare switch clip is stored in the
tool bag (optional equipment).
SPARE SWITCH CLIP
Fast Idle Button
N
F
(forward)
(neutral)
p-,y
CONTROL
LEVER
Push
FAST IDLE BUTTON
By moving the control lever forward
or reverse when the fast idle button is pushed in, the throttle opening will be increased without engaging the gears.
It is necessary to position the control lever in idle button.
N
(neutral)
to
push in the fast
Gearshift/Throttle Control Lever
SINGLE
DUAL
CONTROL LEVERS
The gearshifdthrottle control lever controls engine speed and selects (forward), N (neutral), or R (reverse) gears.
F
23
CONTROLS AND FEATURES
i
Moving (neutral) selects the gear, and further movement increases engine speed.
A
box
of
Less friction allows easier control lever movement. More friction helps to hold a steady throttle setting while
cruising.
the
control
friction adjuster inside the control
adjusts the operating resistance
the control lever(s).
lever
35"
from
N
F (FORWARD)
N (NEUTRAL)
35"
REMOAT CONTROL LEVER
R (REVERSE)
24
Common Controls
Power
(side-mount type)
Trim/T.ilt Switch
(top-mount type)
CONTROLS AND FEATURES
The
power tridtilt switch is located on the control lever. It is a rocker switch with positions for changing the angle the outboard motor.
UP
and
DN
(down)
of
SINGLE TYPE
POWER TRIM/TILT SWITCH
CONTROL LEVER
TRIM/TILT SWITCH
(panel-mount type)
DUAL TYPE
POWER TRIM/TILT SWITCH POWER TRIM/TILT SWITCH
CONTROL LEVER
CONTROL LEVER
You can use the power tridtilt switch anytime the ignition switch is ON, whether the boat is underway or
stopped.
Trim the outboard motor to obtain the best performance and stability (p.
51
).
Tilt the outboard motor for shallow
water operation, beaching, launching, or mooring.
25
CONTROLS AND FEATURES
Power Tilt Switch
POWER TILT SWITCH
The power tilt switch is located on the engine pan. It is a rocker switch
with
UP
and
DN
(down) positions for changing the angle of the outboard motor.
The power tilt switch will operate
without turning the ignition switch
ON.
This switch
stopped to raise the outboard motor
for
mooring, trailering or
maintenance.
is
used with the engine
Manual Relief Valve
MANUAL RELIEF VALVE
The outboard motor can be tilted manually after opening the manual relief valve. This allows :he outboard motor to be tilted when no battery is connected.
Tilt Lock Lever
TILT
FREE
The tilt lock lever is used to support the outboard motor in the fully-raised position.
When the boat is to be moored for a long time,tilt the outboard motor as far as it will lock lever to the gently lower the outboard motor until the lever contacts the stem bracket.
go.
Then move the tilt
LOCK
LOCK
LEVER
position, and
26
CONTROLS AND FEATURES
Engine Cover Lock Levers
ENGINE COVER LOCK LEVER
FREE
FRONT
L
ENGINE COVER LOCK LEVER
The engine cover lock levers fasten the engine cover to the outboard motor.
A
Transom Angle Adjusting Rod
TRANSOM
ADJUSTING ROD
NUT
ANGLE
I
The transom angle adjusting rod
of
limits the tilt angle motor when
fully
the outboard
lowered.
Proper adjustment prevents the outboard motor from being trimmed
too
low
(p.
5
1
).
27
CONTROLS AND FEATURES
INSTRUMENTS
~
T=imTab
TRIMTAB
TIGHTENING
BoLT
Trim Meter
Tachometer (optional equipment)
(optional equipment)
The trim tab compensates for
"
torque steer," which is a reaction of the out board motor to propeller rotation.
If uncompensated, torque steer would make the outboard motor tend to turn to one side.
When the trim tab is correctly adjusted (p. equal in either direction.
60),
steering effort
is
TRIM METER
The trim meter has a range
20"
and indicates the trim angle of
the outboard motor. Refer to the trim meter when using
the power tridtilt switch to achieve the best performance froln the boat.
of
0"
to
The tachometer shows engine speed in revolutions per minute.
Refer to the tachometer when using the throttle and power trimhilt controls to achieve the best performance from the boat.
t
TACHOMETER
28
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