Honda Automobiles 2006 ST1300-A User Manual

2006 ST1300/A SET-UP INSTRUCTIONS

Set-up and pre-delivery service must be performed by an authoriz ed Honda motorcycle dealer.

MPD 11396 (0601 ) Issued: January 2006

IMPORTANCE OF PROPER SET-UP AND PRE-DEL IVERY SERVICE

FOR YOUR CUSTOMER'S SAFETY Proper set-up and pre-delivery service are essential to rider safety and the reliability of the

machine. Any error or oversight ma de by the t echnician as sembling and ser vicing a ne w machine can result in faulty operation, damage to the machine, or injury to the rider.

WARNING

Improper set-up or pre-delivery service can create an unsafe condition that can cause your customer to be seriously hurt or killed.

Follow the procedures and precautions in this manual and the service manual carefully.

FOR YOUR SAFE T Y Some of the most important safety precautions are given below. However, we cannot warn you

of every conceivable hazard that can arise in performing set-up and pre-delivery service. Only you can decide whether or not you should perform a given task.

WARNING

Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed.

Follow the procedures and precautions in this manual carefully.

IMPORTANT SAFETY PRECAUTIONS Make sure you have a clear understanding of all basic shop safety practices and that you are

wearing appropriate clothing and safety equipment. When performing the set-up or pre-delivery service, be especially careful of the following:

• Read the instructions before you begin, a nd make sure you have the tools and skills required to

perform the tasks safely.

• To prevent the machine from falling on you, park it on a firm, level surface, using the proper

stand(s) to provide firm support.

Make sure the engine is off before you begin any servicing procedures. This will help eliminate several potential hazards:

• Carbon monoxide poisoning from engine exhaust—be sur e th ere is adequ ate ventilati o n

whenever you run the engine.

• Burns from hot parts—let the engine and exhaust system cool before touching.

• Injury from moving parts—do not run the engine unless the instruction tells you to do so. Even

then, keep your hands, fingers, and clothing away.

To reduce the possibility of a fire or explosion, be careful when working around gasoline or batteries. Use only a nonflammable solvent, not gasoline, to clean parts. Keep all cigarettes, sparks an d fl am es away fro m the battery and all fuel- re l ated parts.

2006 ST1300/A

How To Use This Manual Follow the complete sequence of steps as shown. Do not short-cut any steps. The sequence has

been established to ensure the unit is properly assembled. The individual steps are composed of three components:

• Sub-heading—The large sub-headings are a brief description of the step. They are intended

to be used by the experienced technician, one who only needs a brief reminder of the set-up sequence.

• Descriptive text—The descriptive text explains in detail what is to be done during that step.

This explanation is intended as a guide for the technician needing additional information.

• Photographs/Line art—The photographs or line art support both the sub-headings and the

detailed text.

Indicates the set-up section Indicates the pre-deliver y section

Modifications and Accessories Modifications that you may have made, or should make in the future , to any Honda product, shall

be deemed by our company to have been performed at your sole risk and responsibility, and without our company's or the manufacturer's approval, or consent, implied or expressed. We further discla im a ny and al l liability, obligation, or re sponsibility for a ny defe cts of modif ie d pa rt s or of the modified product, and for any claims, demands, or causes of action for damage to property or for personal injuries resulting from the modification of said Honda product.

Torque Table

ITEM SIZE TORQUE Reflector nut 6 mm 12 N·m (1.2 kgf·m, 9 lbf·ft) Front fender bolt 6 mm 12 N·m (1.2 kgf·m, 9 lbf·ft) Front axle bolt -------- 79 N·m (8.1 kgf·m, 58 lbf·ft) Pinch bolt 8 mm 22 N·m (2.2 kgf· m, 16 l bf ·ft) Caliper bolt 8 mm 31 N·m (3.2 kgf·m, 23 lbf·ft) Mirror bolt 6 mm 12 N·m (1.2 kgf·m, 9 lbf·ft) Windscreen bol t 6 mm 12 N·m (1.2 kgf·m, 9 lbf·ft) Windscreen cover screws 4 mm 1.0 N·m (0.1 kgf·m, 0.7 lbf·ft) Handlebar cover 6 mm 1.2 N·m (0.12 kgf·m, 0.9

Engine guard cover 6 mm 9.0 N·m (0.9 kgf·m, 6.6 lbf·ft) Oil filler cap ----- --- 12 N·m (1.2 kgf·m, 9 lbf·ft)

lbf·ft)

1.Remove the carton cover.

The ST1300/A is crated in one of two ways. You may r ec ei ve either on e .

Cover ed c r ate: Cut the strap and remove the carton cover.

Remove the inner cardboard frame cover.

STRAP

COVERED CRATE

Uncovered crate: When stacking crates, protect the motorcycle

from falling objects and bad weather.

2.Check for damage.

Check the unit for hidden damage. If you find damage, follow the instructi ons on

the Delivery and Damage Claims Guidelines wall chart (Reorder No. S0477) before proceeding.

3.Remove the side braces, wheel, loose parts cartons, and crate frame.

UNCOVERED CRATE

Remove the ties securing the front whee l and loose parts cartons.

PARTS CARTON

TIE

TIES

PARTS CARTON

TIE

2006 ST1300/A

3.Remove the side braces, wheel, loose parts cartons, and crate frame (cont.).

PARTS QTY Riding Tips & Practice Guide 1

Remove the bolts and side braces, being careful not to damage the front wheel.

Remove the loose parts cartons. Keep the You and Your Motorcycle Riding

Tips & Practice Guide and hand deliver to the customer at the time of delivery.

Remove the nuts, plate, and bolts. Using two people, carefully remove the

crate frame, being careful not to damage the motorcycle.

FRONT WHEEL

FRAME BOLTS

CRATE FRAME

SIDE BRACE BOLTS

SIDE BRACES

NUT S AN D B O LTS

PLATE

Remove the front shipping brace, being careful not to damage the motorcycle.

FRONT SHIPPING BRACE

4.Loose Parts Information.

Unpack the remaining loose parts and check them against this illustration.

11.

13.

15.

14.

DESCRIPTION QTY PART NUMBER STEP

1. Right mirror cover 1 88111-MCS-G00ZJ 8 Left mirror cover 1 88121-MCS-G00ZJ 8

2. Windscreen 1 64150-MCS-G00 9

3. Windscreen cover 2 64151-MCS-G00 9

4. Right windscreen brack et cover 1 64183-MCS-G00 9 Left windscreen bracket cover 1 64188-MCS-G00 9

5. Right mirror cover rubber 1 88112-MCS-G00 8 Left mirror cover rubber 1 88122-MCS-G00 8

6. Right rear view mirror 1 88110-MCS-G01 8 Left rear view mirror 1 88120-MCS-G01 8

7 . Handlebar cover 1 53115-MCS-G00ZA 10

8. Right knee grip pad* 1 17506-MCS-G01 15 Left knee grip pad* 1 17507-MCS-G01 15

9. Front wh e e l assembly 1 ----------- ----------- -- 7

10. Front fender 1 61100-MCS-G00ZH 6

11. Right engine guard cover 1 64260-MCS-G01 14 Left engine guard cover 1 64265-MCS-G01 14

10.

16.

(Continued on next page .)

12.

17.

* Optional parts. Hand the knee pads to the customer at the time of delivery or install if the customer wants them installed (see step 15).

2006 ST1300/A

4.Loose parts information (cont.).

DESCRIPTION QTY PART NUMBER STEP

12. Tool kit 1 ------ ----------- ------- 12

13. Owner’s Manual bag 1 83642-MN5-000 12

14. Owner’s Manual 1 31MCS630** 12

15. You and Your Motorcycle Riding Tips & Practice Guide

16. Right front wheel side col lar 1 44311-MCS-G00 7 Left front wheel side collar 1 44312-MCS-G00 7

1 7. Attaching parts:

Front fender:

Rubber washer 2 18325-MBV-0 00 6 Pan screw 6 x 20 mm 2 90138-MCS-G00 6 Socket bolt 6 x 18 mm 2 96600-06018- 00 6 Flange bolt 6 x 16 mm 2 96001-06016-07 6 Front reflector 2 33742-HB9-641 6 Front reflector stay 2 33742-MCS-L00 6 Flange nut 6 mm 2 94050-06000 6

Mirrors:

Flange bolt 6 x 20 mm 4 96001-06020-00 8 Hose clip 4 95002-02100 8

Windscreen:

Plastic retainer 4 64509-MK4-000 9 Collar, side cover 4 61104-435-000 9 Flange bolt 6 x 18 mm 4 96001-06018-07 9 Pan screw 4 x 25 mm 4 90126-MCS-G00 9 Adjuster rubber 2 64175-MCS-G00 9

Handlebar cover:

Special screw 4 x 6.5 mm 2 90136-MCS-G00 10

Engine guard covers:

Pan screw 6 x 11 mm 2 90106-KY2-701 14

1 G0045*** 3

** If missing, order from Helm Inc. *** If missing, order from Resolve Corp.

Missing Parts or Shipping Damage Identify missing parts by referring to the Loose Parts Information section. Order the parts

using normal parts ordering procedures. Claims for missing loose parts or those damaged during transit should be submitted to American Honda, not the carrier. After completing repairs, submit a Transportation Claim via iN. For complete details, please refer to the Warranty Policy and Procedures Manual.

5.Remove the motorcycle from the crate base.

Install lifting slings on the engine guards and grab rails as shown.

If necessary, use a spreader board to prevent the slings from damaging the motorcycle.

Lift the slings just enough to remove the slack.

Loosen the caliper bolts, axle bolt, and axle pinch bolts. Remove the washer bolts, and lower shipping bracket from the crate base.

SLINGS

RIGHT SIDE

LEFT SIDE

Discard the washer bolts.

CALIPER BOLTS

WASHER BOLTS (discard)

AXLE BOLT

CALIPER BOLTS

LOWER SHIPPING BRACKET

PINCH BOLTS

2006 ST1300/A

5.Remove the motorcycle from the crate base (cont.).

Remove the shipping braces, nuts, and protective covering from the foot pegs on both sides of the motorcycle.

Lift the motorcycle free from the crate base and remove the base.

On a firm, level surface, lower the centerstand and lower the motorcycle until it is resting on its rear wheel and centerstand.

6.Install the front fender.

PARTS QTY Front fender 1 Rubber washer 2 Pan screw 6 x 20 mm 2 Socket bolt 6 x 18 mm 2 Flange bolt 6 x 16 mm 2 Front reflector 2 Front reflector stay 2 Flange nut 6 mm 2

NUTS

AXLE BOLT

PROTECTIVE COVERING (discard)

SHIPPING BRACE

Remove the axle bolt. Remove the axle protective covering and the

axle shaft. Position the reflector stays on the inside of

the front fender by aligning them with the projections on the front fender. Install the reflector stays with two 6 x 20 mm pan screws and rubber washers. Secure the reflectors to the stays with two 6 mm nuts.

Torque the nuts. Torque: 12 N·m (1.2 kgf·m, 9 lbf·ft) Position the front fender between the fork

legs and attach it to the fork stays with two 6 x 18 mm socket bolts. Secure the brake hose stays with two 6 x 16 mm flange bolts.

Torque the bolts. Torque: 12 N·m (1.2 kgf·m, 9 lbf·ft)

FORK STAY UPPER

FORK STAY LOWER

REFLECTOR STAY

6 mm NUT

AXLE SHAFT

6 x 16 mm FLANGE BOLT

6 x 18 mm SOCKET BOLT

RUBBER WASHER

6 x 20 mm FLANGE BOLT

REFLECTOR

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