Honda Automobiles 08R80-MCH-300C, 08R80-MCH-300G, VTX1800C-F User Manual

Accessory Application Publications No.
CUSTOM WINDSHIELD
INSTALLATION INSTRUCTIONS
PERFORMANCE STYLE
P/N 08R80-MCH-300C P/N 08R80-MCH-300G
VTX1800C/F
Honda Dealer: Please give a copy of these instructions to your customer.
Issue Date
September 2004
APPLICA TION
P/N 08R80-MCH-300C: VTX1800C P/N 08R80-MCH-300G: VTX1800F
P ARTS LIST
(1)
(8)
(7)
(2)
(3)
Included in the P/N 08R80-MCH-300G
(5)
No. Description Qty (1) Custom windshield 1 (2) Upper stay 1 (3) Lower stay 1 (4) 8 mm flange bolt 2 (5) 8 mm flange nut 2 (6) 6 mm SH flange bolt 4 (7) Washer 4 (8) Grommet 4
(9) Collar 4
(10) Meter visor 1
(4)
(9)
(9)
(8)
(7)
(6)
(6)
(10)
TOOLS REQUIRED
Socket (8 and 12 mm) Ratchet Box-end wrench (12 mm) T orque wrench
TORQUE CHART
Tighten all screws, bolts and nut s to their specified torques. Refer to the Service Manual for the tightening torques of removed parts.
Item N·m kgf·m Ibf·ft 6 mm SH flange bolt 9 0.9 6.5 8 mm flange bolt and nut 26 2.7 20
USE AND CARE INFORMA TION
• When this windshield is dirty , rinse it thoroughly with cool water to remove loose dirt, then wipe with a clean cloth or sponge. Do not use a brush to clean this windshield as it may scratch the surface.
• Never use petroleum solvents such as gasoline, thinner or benzine to clean the windshield. Also do not use acid or alkaline cleaners. Wipe up spilled brake or battery fluid at once as they may damage the plastic surface.
• If the motorcycle is left covered for an extended period of time, park in the shade. Parking a covered motorcycle in direct sunlight can cause the windshield to deform due to heat buildup under the cover.
• Check the windshield mounts frequently and retighten if necessary .
© 2004 American Honda Motor Co., Inc - All Rights Reserved. 08R80-MCH-3000-9C 1 of 8
INSTALLATION
1 . Install the meter visor . (VTX1800F only)
METER VISOR
Remove the adhesive backing before attaching.
ISOPROPYL ALCOHOL
Thoroughly clean the area where the meter visor will be attached.
3 . Install the upper stay as shown.
Side View
TOP BRIDGE
HEADLIGHT
UPPER STAY
BOLT (Reuse)
UPPER STAY
2 . Remove the bolts as shown.
BOLT (Reuse)
Only for motor­cycles equipped with the front fork cover.
BOLT (Save)
BOLT (Reuse)
Only for motor­cycles equipped with the front fork cover.
8 mm FLANGE BOLT
Route the throttle cables, install the hose guide as shown.
HOSE GUIDE
BOLT (Reuse)
THROTTLE CABLES
UPPER STAY
2 of 8 08R80-MCH-3000-9C © 2004 American Honda Motor Co., Inc - All Rights Reserved.
4 . Remove the parts shown in the illustration.
6 . Install the grommets as shown.
BOLT
(Reuse)
BOLT
(Reuse)
Sectional View
CUSTOM WINDSHIELD
GROMMET
WINDSHIELD STAY
GROMMET
NUT (Save)
5 . Install the lower stay as shown.
BOLT
(Reuse)
LOWER STAY
HEADLIGHT
WINDSHIELD
GROMMET
STAYS
BOLT
(Reuse)
8 mm FLANGE NUTS
© 2004 American Honda Motor Co., Inc - All Rights Reserved. 08R80-MCH-3 000-9C 3 of 8
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