Honda Automobiles 08B15-S9V-100 User Manual

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Accessory Application Publications No.
www.collegehillshonda.com/parts
INSTALLATION
XM RADIO SYSTEM
INSTRUCTIONS
The XM Radio system will not fit in a vehicle equipped with a navigation system or a rear entertainment system.
PARTS LIST XM Radio Attachment Kit (sold separately): P/N 08B15-S9V-100
DIN cable
2003-2004 PILOT
15 Wire ties
5 Wire ties with clips
2 Cushion tapes
AII 25886
Issue Date
AUG 2003
XM radio harness
Unit bracket
Double-sided adhesive tape, 53 x 28 mm
6 Washer-screws, 4 x 8 mm
4 Washer-bolts, 6 x 12 mm
4 Flange nuts, 4 mm
7 EPT sealers
Fuse label
2 Subantenna cables
Harness hook (Not used)
Display module pocket
Clip nut
2 Washer-screws, 4 x 12 mm (Not used)
Double-sided adhesive tape, 60 x 60 mm
© 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 25886 (0308) 1 of 14
3 Self-tapping screws
Antenna plate
08B15-S9V-1001-91
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XM Antenna Kit (sold separately): P/N 08A15-1E1-100
Antenna
Base Kit (sold separately): P/N 08A15-1E1-000
Display module
FM modulator unit
TOOL AND SUPPLIES REQUIRED
#2 Phillips screwdriver Flat-tip screwdriver Utility knife Diagonal cutters Push pin Tape measure Shop towel Scissors Ratchet 8 mm, 10 mm, and 14 mm Sockets 8 mm, 10 mm, and 14 mm Combination wrenches Felt-tip pen Isopropyl alcohol Drill 3 mm and 10 mm drill bits Eye protection (face shield, safety goggles, etc.)
Receiver unit
Owner’s Manual
DIN Bezel (sold separately): P/N 08B23-S9V-100A
DIN bezel
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Illustration of an Installed XM Radio System
ANTENNA
FM MODULATOR UNIT
DISPLAY MODULE
INSTALLATION
Customer Information: The information in this
installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”
1. Make sure you have the anti-theft code for the radio, then write down the frequencies for the preset buttons.
2. Disconnect the negative cable from the battery.
3. Using a flat-tip screwdriver wrapped with a shop towel, gently pry out on the audio panel to remove the five clips. Unplug the connectors, and remove the audio panel.
RECEIVER UNIT
VEHICLE 20-PIN CONNECTOR
DISPLAY MODULE
XM RADIO HARNESS
3121110M
ANTENNA
VEHICLE ANTENNA CABLE
SUBANTENNA CABLE
RECEIVER UNIT
VEHICLE CONNECTOR
AUDIO PANEL
AUDIO UNIT
CLIPS (5)
FM MODULATOR UNIT
© 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 25886 (0308) 3 of 14
DIN CABLE
2N27010M
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4. Remove the four screws that fasten the audio bracket. Pull the audio unit out toward you, and unplug the vehicle connector and antenna cable from the rear of the audio unit. If equipped with a cassette/in-dash CD changer, unplug the additional connectors.
6. Remove the center panel (four self-tapping screws and two clips, and unplug the vehicle accessory power outlet).
CLIPS (2)
VEHICLE CONNECTOR
AUDIO UNIT
AUDIO BRACKET
SCREW (Reuse.)
(If equipped, unplug the additional connectors.)
AUDIO BRACKET
ANTENNA CABLE
5. Remove the driver’s and passenger’s center console trim pieces (three clips each). Take care not to damage the clips.
CENTER PANEL
SELF­TAPPING SCREWS
VEHICLE CONNECTOR
7. If equipped with a cigarette lighter, remove the four self-tapping screws. Pull the center panel by releasing the two clips. Unplug the two lighter harness terminals, and remove the illumination light. Remove the center panel.
With Cigarette Lighter:
ILLUMINATION LIGHT
CLIPS (2)
LIGHTER HARNESS TERMINALS
DRIVER’S CENTER CONSOLE TRIM
CLIPS (3)
PASSENGER’S CENTER CONSOLE TRIM
LIGHT HOLDER
SELF­TAPPING SCREWS (4)
CENTER PANEL
CIGARETTE LIGHTER
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8. Remove the four screws that fasten the left and right vehicle bracket. Pull the heater control unit and pocket toward you, and unplug the vehicle connectors.
VEHICLE CONNECTOR
HEATER
LEFT VEHICLE BRACKET
SCREW
9. Remove the left and right vehicle brackets (six
CONTROL UNIT
RIGHT VEHICLE BRACKET
3131010M
self-tapping screws), and separate the heater control unit from pocket. Set the pocket aside, it will not be reused.
SELF-TAPPING SCREW (Reuse.)
LEFT VEHICLE BRACKET
HEATER CONTROL UNIT
SELF­TAPPING SCREW (Reuse.)
10. Slide the clip nut onto the display module pocket flange.
DISPLAY MODULE POCKET FLANGE
CLIP NUT
Clean with isopropyl alcohol.
DISPLAY MODULE POCKET
DISPLAY MODULE
3121040M
ADHESIVE BACKINGS
DOUBLE-SIDED ADHESIVE TAPE
Clean with isopropyl alcohol.
11. Attach the display module to the display module pocket:
Using isopropyl alcohol on a shop towel, clean
the center of the back of the display module
SELF­TAPPING SCREW
POCKET
SELF­TAPPING SCREW
RIGHT VEHICLE BRACKET
where the double-sided adhesive tape will attach.
Remove on backing from the double-sided
adhesive tape, and attach it to the display module.
Remove the remaining backing from the
double-sided adhesive tape. Route the display module cable through the hole of the display module pocket, and attach the display module to the pocket.
© 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 25886 (0308) 5 of 14
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14. Fit the DIN bezel around the display module pocket. Set the heater control unit on the display module pocket, and reinstall the left and right vehicle brackets using the two self-tapping screws removed in step 9. Attach the display module to brackets with three self-tapping screws supplied with the XM radio attachment kit.
16. Remove the driver's seat rear cover (four clips). Take care not to damage the clips.
DRIVER’S SEAT
SELF­TAPPING SCREW (Reuse.)
SELF-TAPPING SCREWS (Supplied with XM radio attachment kit)
LEFT VEHICLE BRACKET
DISPLAY MODULE POCKET
HEATER CONTROL UNIT
DIN BEZEL
RIGHT VEHICLE BRACKET
SELF-TAPPING SCREWS (Supplied with XM radio attachment kit)
SELF­TAPPING SCREW (Reuse.)
3121051M
Routing the XM Radio Harness
15. Remove the driver’s seat front cover (four clips).
DRIVER’S SEAT REAR COVER
CLIPS (4)
17. Remove the drivers seat (four bolts). Move the driver seat out of the way.
DRIVER’S SEAT
DRIVER’S SEAT FRONT COVER
CLIPS (4)
DRIVER’S SEAT
BOLTS (4)
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18. On the driver’s side of the vehicle, remove the center console lower cover (gently pull the cover out toward you to release the seven clips). Take care not to damage the clips.
20. Route the XM radio harness and two subantenna cables from the dashboard opening to driver’s floor. Using one cushion tape, attach it to the vehicle frame.
DRIVER’S SEAT
DRIVER’S CENTER CONSOLE LOWER COVER
CLIPS (7)
19. Get the XM radio harness, the subantenna cables, and the fuse labels. Attach the 2A and 5A fuse labels to the fuse cases on the XM radio harness.
XM RADIO HARNESS
50 mm
SUBANTENNA CABLE
DASHBOARD OPENING
Align.
CUSHION TAPE
Clean with isopropyl alcohol.
FUSE LABEL
FUSE CASE
Use these labels.
FUSE LABEL (2A)
FUSE
3121031M
LABEL (5A)
21. Pull the XM radio harness and subantenna cables out through the dashboard opening approximately 50 mm.
© 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 25886 (0308) 7 of 14
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22. Plug the audio unit vehicle 20-pin connector into the XM radio 20-pin connector that is blue-taped to the XM radio harness. Wrap one EPT sealer around the subantenna cable in the area shown.
25. Place the display module/heater control unit assembly near the dashboard opening, and route the display module cable along the XM radio harness and the subantenna cables.
SUBANTENNA CABLE
VEHICLE 20-PIN
XM RADIO HARNESS 20-PIN CONNECTOR
CONNECTOR
23. Plug the vehicle antenna cable into the subantenna cable.
VEHICLE ANTENNA CABLE
SUBANTENNA CABLE
WIRE TIE
VEHICLE HARNESS
EPT SEALER
SUBANTENNA CABLE
VEHICLE ANTENNA CABLE
XM RADIO HARNESS
VEHICLE FRAME (Clean with isopropy alcohol.)
DISPLAY MODULE/HEATER CONTROL UNIT ASSEMBLY
SUBANTENNA CABLES
XM RADIO HARNESS
DISPLAY MODULE CABLE
EPT SEALER
DISPLAY MODULE CABLE
26. Using isopropyl alcohol on a shop towel, clean the vehicle frame, then attach one EPT sealer on the edge of the vehicle frame to protect the cables.
27. Remove the two screws from the side brackets at the heater control unit opening. Plug in the heater control unit connectors, and slide the display module/heater control unit assembly into the dashboard opening. Reinstall the two side bracket screws, and the four heater control unit screws removed in step 8.
FRAME PIPE
3131021M
DISPLAY MODULE/HEATER CONTROL UNIT ASSEMBLY
SCREW (reused)
SCREWS (Removed in step 8.)
24. Secure the XM radio harness and subantenna cables to the vehicle harness with a wire tie.
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SCREW (reused)
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28. Plug the XM radio harness 20-pin connector and sub antenna cable into the audio unit, and carefully slide the audio unit into the dashboard. Reinstall the four audio unit screws.
XM RADIO HARNESS 20-PIN CONNECTOR
30. Continue routing cables through the center console and toward the rear of the vehicle. Using scissors, cut one cushion tape in half. Clean the vehicle frame with isopropyl alcohol, and attach half of the cushion tape to the vehicle frame in the area shown.
VEHICLE FRAME (Clean with
CUSHION TAPE
isopropyl alcohol.) VEHICLE
HARNESS
XM RADIO HARNESS
SUBANTENNA CABLE
SCREW (4) (reused)
AUDIO UNIT
29. Secure the XM radio harness, subantenna cables, and display module cable to the vehicle pipe with two wire ties.
DISPLAY MODULE
VEHICLE PIPE
WIRE TIES
CABLE
SUBANTENNA CABLE
SUBANTENNA CABLE
2N27130M
CUSHION TAPE
Cut.
DISPLAY MODULE CABLE
31. Secure the XM radio harness and subantenna cables with one wire tie, but don’t tighten the wire tie at this time.
CUSHION
VEHICLE HARNESS
WIRE TIE
TAPE
VEHICLE FRAME (Clean with isopropyl alcohol.)
DISPLAY MODULE CABLE
DISPLAY MODULE CABLE
XM RADIO HARNESS
SUBANTENNA CABLE
XM RADIO HARNESS
32. Attach the remaining half of the cushion tape to the vehicle frame in the area shown.
© 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 25886 (0308) 9 of 14
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33. Measure and slit the driver’s floor carpet in the area shown. Be careful not to damage the subantenna cables and XM radio harness when cutting the floor carpet.
Installing the Antenna
35. On the driver's side of the vehicle, remove the weatherstrip from the left front door opening in the area shown, then remove the left front "A" pillar trim (two clips).
FLOOR CARPET
WIRE TIE
DISPLAY MODULE CABLE
50 mm
SUBANTENNA CABLE
slit
XM RADIO HARNESS
CLIPS (2)
WEATHERSTRIP
LEFT FRONT "A" PILLAR TRIM
36. Remove the dashboard side cover (four clips, one retaining tab, and seven hooks).
34. Route the XM radio harness and subantenna cables under the floor carpet and out the slit. Secure the cables with one wire tie.
HOOKS (7)
CLIPS (4)
RETAINING TAB
DASHBOARD SIDE COVER
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37. Remove the fuel lid door opener lever, then remove the left front door sill trim (three clips and two retaining tabs).
39. Get two EPT sealers. Using scissors, cut two EPT sealers into six pieces. Wrap the them around the antenna unit cable at the measurements shown.
RETAINING TAB
FUEL LID DOOR OPENER LEVER
LEFT FRONT DOOR SILL TRIM
CLIPS (2)
CLIP
38. Remove the weatherstrip from the left kick panel. Remove the upper clip from the left kick panel, then pull the left kick panel out toward you to release the retaining clip.
WEATHERSTRIP
ANTENNA UNIT
60 mm
60 mm
EPT SEALER
60 mm
60 mm
60 mm
Cut.
200 mm
ADHESIVE BACKING (Remove.)
60 x 60 mm DOUBLE-SIDED ADHESIVE TAPE
40. Using isopropyl alcohol on a shop towel, clean the bottom of the antenna unit. Remove the backing from the 60 x 60 mm double-sided adhesive tape, and attach it to the bottom of the antenna unit.
ANTENNA UNIT
ADHESIVE BACKING (Remove.)
ANTENNA PLATE
ANTENNA UNIT CABLE
ADHESIVE BACKING (Remove.)
DASHBOARD
CLIP
Clean with isopropyl alcohol.
41. Using isopropyl alcohol on a shop towel, clean the areas where the antenna unit and the antenna plate will attach.
LEFT KICK PANEL
CLIP
© 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 25886 (0308) 11 of 14
42. Remove the adhesive backing from the antenna unit and the antenna plate, and attach them to the dashboard in the area shown.
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43. Route the antenna unit cable along the front windshield and the top of the dashboard. Insert the antenna unit cable with the EPT seals between the windshield and the dashboard.
45. Secure the antenna unit cable to the vehicle harness with two wire ties.
ANTENNA UNIT CABLE
ANTENNA UNIT CABLE
Insert.
ANTENNA UNIT CABLE
Route under the dashboard.
VIN IDENTIFICATION PLATE (Don’t hide the VIN number with the antenna unit cable.)
FRONT WINDOW GLASS
Insert.
DASHBOARD
44. Route the antenna unit cable down and under the dashboard.
VEHICLE HARNESS
WIRE TIES
2N27050M
46. Below the dashboard, secure the antenna unit cable to the vehicle harness with two additional wire ties.
ANTENNA UNIT CABLE
2N27040M
ANTENNA UNIT CABLE
WIRE TIE
VEHICLE HARNESS
ANTENNA UNIT CABLE
WIRE TIE
2N27060M
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47. Continue routing the antenna unit cable alongside the vehicle harness, and out through the hole in the floor carpet under the driver's seat. Secure the antenna unit cable to the vehicle harness with four wire ties in the area shown.
50. Get the DIN cable. Plug the DIN cable into the FM modulator unit and the receiver unit.
FM MODULATOR UNIT
RECEIVER UNIT
FLOOR CARPET
WIRE TIES
HOLE
VEHICLE HARNESS
ANTENNA UNIT CABLE
VEHICLE HARNESS
2N27070M
Installing the Receiver Unit and FM Modulator Unit
48. Install the receiver unit to the unit bracket with the four 4 x 8 mm washer-screws, and four 4 mm flange nuts.
UNIT BRACKET
DIN CABLE
51. Position the unit assembly under the driver’s seat. Plug the XM radio harness 4-pin connector and the antenna unit cables into the receiver unit. Plug the XM radio harness 3-pin connector, the display module cable, and the subantenna cables into the FM modulator unit.
FM MODULATOR UNIT
FRONT
RECEIVER UNIT
ANTENNA UNIT CABLE
FM MODULATOR UNIT
4 x 8 mm WASHER­SCREWS (2)
RECEIVER UNIT
UNIT BRACKET
4 x 8 mm WASHER­SCREWS (4)
4 mm FLANGE NUTS (4)
49. Install the FM modulator unit tn the unit bracket with the two 4 x 8 mm washer-screws.
FM MODULATOR UNIT CABLES
DISPLAY MODULE CABLE
3-PIN CONNECTOR
SUBANTENNA CABLE
SUB ANTENNA CABLE
4-PIN CONNECTOR
XM RADIO HARNESS
EPT SEALER
52. Wrap one EPT sealer around the subantenna cables.
2N27080M
© 2003 American Honda Motor Co., Inc - All Rights Reserved. AII 25886 (0308) 13 of 14
Page 14
53. Get the five wire ties with clips and two wire ties. Secure all of the cablse to the unit bracket in the order shown:
XM radio harness, subantenna cables, and the display module cable.
XM radio harness, subantenna cables, and the display module cable.
Antenna unit cable, XM radio harness, subantenna cable, and the display module cable.
Subantenna cable and FM display unit cable.
FM modulator unit cable and the antenna unit cable.
55. Slide the driver's seat forward, and install the unit bracket to the driver’s seat rails using four 6 x 12 mm washer-bolts. Tighten the bolts securely.
DRIVER’S SEAT
UNIT BRACKET
6 x 12 mm WASHER­BOLTS (4)
DISPLAY MODULE CABLE
XM RADIO HARNESS
ANTENNA UNIT CABLE
WIRE TIES
WITH CLIPS
WIRE
TIE
SUBANTENNA CABLE
WIRE
TIE
WIRE
TIE WITH
WIRE
CLIP
TIE WITH CLIP
FM MODULATOR UNIT
SEAT RAIL
2N27100M
56. Check that all of the wire harnesses are routed properly and all of the connectors are plugged in.
57. Reconnect the negative cable to the battery.
58. Set one of the radio station presets to FM 88.7 and check the operation of the XM radio. If necessary, use the XM radio Owner’s Manual supplied.
59. Reinstall the driver’s seat. Take care not to pinch the display module cable. Torque the seat bolts to 47 N·m (35 lbf·ft).
60. Reinstall all of the removed parts.
61. Enter the customer’s radio anti-theft code, and reset the radio station presets.
62. Set the clock.
NOTE: Whenever the battery is disconnected, the driver’s window AUTO up function is disabled.
63. Start the engine. Push down on the driver’s window switch until the window is fully open.
ANTENNA UNIT CABLE (Bundle the excess cable.)
FM MODULATOR ANTENNA CABLE
2N27090M
64. Pull up on the driver’s window switch and close the window completely, then hold the switch up for at least 2 seconds or more.
65. Test the window AUTO up function.
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