Honda Wave Alpha (2020) User guide

This manual should be considered a permanent part of the vehicle and should remain with the vehicle when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
The vehicle pictured in this owner’s manual may not match your actual vehicle.
© 2019 Honda Motor Co., Ltd.

Welcome

Congratulations on your purchase of a new Honda vehicle. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda’s reputation for building quality into every product.
To ensure your safety and riding pleasure:
Read this owner’s manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the vehicle.
The following codes in this manual indicate
the country.
The illustrations here in are based on the
AFS110MD MA type.
Country Codes
Code Country AFS110MD
MA Malaysia
AFS110MCS
MA Malaysia

A Few Words About Safety

DANGER
WARNING
CAUTION
NOTICE
Your safety, and the safety of others, is very important. Operating this vehicle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a vehicle. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
Safety labels on the vehicle
Safety Messages preceded by a safety alert
symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
3
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
Information to help you avoid damage to your vehicle, other property, or the environment.

Contents

Vehicle Safety P. 2
Operation Guide P. 12
Maintenance P. 32
Troubleshooting P. 76
Information P. 94
Specifications P. 105
Index P. 108

Vehicle Safety

This section contains important information for safe riding of your vehicle. Please read this section carefully.
Safety Guidelines .......................................... P. 3
Safety Precautions ........................................ P. 6
Riding Precautions........................................ P. 7
Accessories & Modifications...................... P. 10
Loading ........................................................ P. 11

Safety Guidelines

Vehicle Safety
Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual.
Stop the engine and keep sparks and flame
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It’s a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved helmet and protective apparel.
2 P. 6
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check that you and your passenger are both wearing
an approved helmet and protective apparel. Instruct your passenger on holding onto the grab rail or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the vehicle is stopped.
Take Time to Learn & Practice
Even if you have ridden other vehicles, practice riding in a safe area to become familiar with how this vehicle works and handles, and to become accustomed to the vehicle’s size and weight.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
continued
3
Safety Guidelines
Vehicle Safety
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgement and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don’t drink and ride, and don’t let your friends drink and ride either.
4
Keep Your Honda in Safe Condition
It’s important to keep your vehicle properly maintained and in safe riding condition. Inspect your vehicle before every ride and perform all recommended maintenance. Never exceed load limits ( your vehicle or install accessories that would make your vehicle unsafe (
2 P. 11), and do not modify
2 P. 10).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first turn the ignition switch to the (Off) position, and evaluate the condition of your vehicle. Inspect for
Vehicle Safety
fluid leaks, check the tightness of critical nuts and
3
WARNING
bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your vehicle may have suffered damage that is not immediately apparent. Have your vehicle thoroughly checked at a qualified service facility as soon as possible.
Safety Guidelines
Running the engine of your vehicle while in an enclosed or even partially enclosed area can cause a rapid build-up of toxic carbon monoxide gas.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colourless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your vehicle inside a garage or other enclosure.
Breathing this colourless, odorless gas can quickly cause unconsciousness and lead to death
Only run your vehicle’s engine when it is located in a well ventilated area outdoors.
5

Safety Precautions

Vehicle Safety
3
WARNING
Safety Precautions
Ride cautiously and keep your hands on the
handlebar and feet on the footpegs.
Keep passenger’s hands onto the grab rail or
your waist, passenger’s feet on the footpegs while riding.
Always consider the safety of your passenger,
as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
#
Safety-standard certified, high-visibility, correct size for your head
Must fit comfortably but securely, with the chin
strap fastened.
6
Face shield with unobstructed field of vision or
other approved eye protection
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Gloves
#
Full-finger leather gloves with high abrasion resistance
Boots or Riding Shoes
#
Sturdy boots with non-slip soles and ankle protection
Jacket and Trousers
#
Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit)

Riding Precautions

Vehicle Safety
Riding Precautions
Running-in Period
During the first 500 km (300 miles) of running, follow these guidelines to ensure your vehicle’s future reliability and performance.
Avoid full-throttle starts and rapid
acceleration.
Avoid hard braking and rapid down-shifts.
Ride conservatively.
and braking distances are longer.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness. Use engine braking with intermittent use of the brakes to reduce speed.
For full braking effectiveness, operate both the
front and rear brakes together.
Brakes
Observe the following guidelines:
Avoid excessively hard braking and
downshifting.
u Sudden braking can reduce the vehicle’s
stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
Exercise caution on low traction surfaces.
u The tyres slip more easily on such surfaces
continued
7
Riding Precautions
Vehicle Safety
Engine Braking
#
Engine braking helps slow your vehicle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
Wet or Rainy Conditions
#
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
8
Parking
Park on a firm, level surface.
If you must park on a slight incline or loose
surface, park so that the vehicle cannot move or fall over.
Make sure that high-temperature parts cannot
come into contact with flammable materials.
Do not touch the engine, muffler, brakes and
other high-temperature parts until they cool down.
To reduce the likelihood of theft, always lock
the handlebar and remove the key when leaving the vehicle unattended. Use of an anti-theft device is also recommended.
Parking with the Side Stand or Centre Stand
#
1.
Stop the engine.
2.
Using the side stand
Push the side stand down. Slowly lean the vehicle to the left until its weight rests on the side stand.
Riding Precautions
Vehicle Safety
Left handle grip
Using the centre stand
To lower the centre stand, stand on the left side of the vehicle. Hold the left handle grip and the grab rail. Press down on the tip of the centre stand with your right foot and, simultaneously, pull up and back.
Centre stand
Grab rail
3.
Turn the handlebar fully to the left.
u Turning the handlebar to the right reduces
stability and may cause the vehicle to fall.
4.
Turn the ignition switch to the (Lock) position and remove the key.
2 P. 21
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine, fuel system and catalytic converter:
Use only unleaded petrol.
Use recommended octane number. Using
lower octane petrol will result in decreased engine performance.
Do not use fuels containing a high
concentration of alcohol.
Do not use stale or contaminated petrol or an
oil/petrol mixture.
Avoid getting dirt or water in the fuel tank.
2 P. 103
9

Accessories & Modifications

Vehicle Safety
3
WARNING
Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed for your vehicle by Honda or make modifications to your vehicle from its original design. Doing so can make it unsafe. Modifying your vehicle may also void your warranty and make your vehicle illegal to operate on public roads and highways. Before deciding to install accessories on your vehicle be certain the modification is safe and legal.
10
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your vehicle. Your vehicle was not designed for these attachments, and their use can seriously impair your vehicle’s handling.
Vehicle Safety

Loading

3
WARNING
Loading
Carrying extra weight affects your vehicle’s
handling, braking and stability. Always ride at a safe speed for the load you are carrying.
Avoid carrying an excessive load and keep
within specified load limits.
Maximum weight capacity / Maximum luggage weight
Tie all luggage securely, evenly balanced and
close to the centre of the vehicle.
Do not place objects near the lights or the
muffler.
2 P. 105
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
11

Operation Guide

Basic Operation Flow

#
Pre-ride Inspection
(P37)
Carefully inspect your vehicle to make
12
sure that it is safe to ride.
How to use basic features.
Instruments (P18)
Indicators (P19)
Switches (P20)
Steering Lock (P21)
Starting the Engine (P23)
#
Start and warm the engine. Avoid revving the engine.
Acceleration
#
Apply throttle gradually. Obey the speed limit.
Shift Change (P26)
#
Starting the
#
Vehicle
Before pulling away, indicate your direction with the turn signal switch, and check for oncoming traffic.
Operation Guide
Braking
#
#
Close the throttle and apply the front and rear brakes together.
u The brakelight will indicate that
you have applied the brakes.
Parking (P8)
Park on a firm level surface. Use the stand, and lock the steering.
Stopping
#
If pulling of the road, signal early enough to show traffic that you are pulling over, and pull over smoothly.
Turning Corners
#
Do your braking before entering corners.
Gradually reapply throttle when exiting turn.
Refuelling (P28)
#
13
Operation Guide

Parts Location

AFS110MD
Battery
(P56)
(P49)
Fuse box (P93) Helmet holder (P30) Throttle grip (P73)
Front brake lever (P61)
14
Kickstarter (P24)
Brakelight switch (P66)
Main pipe cover (P53)
Spark plug (P54)
Rear brake pedal (P63)
Engine oil drain bolt (P57) Engine oil fill cap/dipstick
Operation Guide
Headlight case (P51)
Helmet holder (P30)
Luggage box (P31)
Tool (P31)
Seat (P30)
Document bag (P31)
Fuel fill cap (P28)
Seat lock (P30) Choke lever (P24) Fuel valve (P22)
Drive chain (P68)
Side stand (P67)
Crankcase breather
(P74)
Centre stand (P8)
Shift lever (P26)
continued
15
Parts Location
Operation Guide
AFS110MCS
Battery
Kickstarter (P24)
16
(Continued)
Brakelight switch (P66)
(P49)
Fuse box (P93) Helmet holder (P30) Throttle grip (P73)
Front brake fluid reservoir
(P59)
Main pipe cover (P53)
Spark plug (P54)
Rear brake pedal (P63)
Engine oil drain bolt (P57)
Engine oil fill cap/dipstick (P56)
Operation Guide
Headlight case (P51)
Helmet holder (P30)
Document bag (P31)
Luggage box (P31)
Tool (P31)
Seat (P30)
Fuel fill cap (P28)
Seat lock (P30)
Choke lever (P24)
Fuel valve (P22)
Drive chain (P68)
Side stand (P67)
Centre stand (P8)
Crankcase breather
(P74)
Shift lever (P26)
17
Operation Guide

Instruments

18
Speedometer
Gear range
Shows proper speed range for each gear.
Fuel gauge
Needle in the red mark, remaining fuel approximately 0.93 litres (0.246 US gal,
0.205 Imp gal)
Odometer
Total distance ridden.
Operation Guide

Indicators

High beam indicator
If one of these indicators does not come on when it should, have your dealer check for problems.
Left turn signal indicator
Neutral indicator
Comes on when the transmission is in Neutral.
Gear position indicators
Indicates 1st to 4th gear position.
Right turn signal indicator
19
Operation Guide

Switches

Headlight dimmer switch
: High beam
: Low beam
20
Start button
Horn button
Turn signal switch
u Pressing the switch turns the turn signal off.
Operation Guide
Ignition Switch
Switches the electrical system on/off, locks the
(On)
steering.
u Key can be removed when in the (Off) or
(Lock) position.
Steering Lock
Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended.
!a
!b
Push
Turn
Ignition key
Turns electrical system on for starting/riding.
(Off)
Turns engine off.
(Lock)
Locks steering.
Locking
#
!a Turn the handlebar all the way to the left or
right.
!b Push the key down, and turn the ignition
switch to the (Lock) position.
u Jiggle the handlebar if the lock is difficult
to engage.
!c Remove the key.
Unlocking
#
Insert the key, and turn the ignition switch to the
(Off) position.
21
Operation Guide

Fuel Valve

The two-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.
ON OFF
ON: normal position for riding. OFF: for parking, storing, or transportation.
22
Operation Guide

Starting the Engine

!c
Start your engine using the following procedure.
!b
!e
!g !i
!a !d
!f !h
To restart a warm engine, follow the procedure for "High Air Temperature."
!e
continued
23
Starting the Engine
Operation Guide
NOTICE
If the engine does not start within 5 seconds, turn the ignition switch to the seconds before trying to start the engine again to recover battery voltage.
Extended fast idling and revving the engine can damage the engine, and the exhaust system.
Do not operate the kickstarter while the engine is running as engine damage could result. Do not apply excessive force on the kickstarter.
Fold up the kickstarter after the kickstarter is returned to the pedal stop.
(Continued)
(Off) position and wait 10
Normal Air Temperature 10 - 35ºC (50 - 95ºF):
!a Make sure the fuel valve is in the On position. !b Turn the ignition switch to the (On) position. !c Shift the transmission to Neutral (
indicator comes on).
!d Pull the choke lever up all the way to fully
ON.
24
!e Using the start button
With the throttle slightly open, press the start button.
Using the kickstarter
Lightly depress the kickstarter until resistance is felt. Then let the kickstarter return to the top of its stroke. With the throttle slightly open, operate the kickstarter. Kick from the top of the stroke through to the bottom with a rapid, continuous motion.
!af Immediately after the engine starts, push the
choke lever down to the halfway position.
!a!g Warm up the engine by opening and closing
the throttle slightly.
!h About a quarter minute after the engine
starts, push the choke lever down all the way to fully OFF.
!i If idling is unstable, open the throttle slightly.
Operation Guide
High Air Temperature 35°C (95°F) or above :
!?a Do not use the choke. !b Using the start button
With the throttle slightly open, press the start button.
Using the kickstarter
Lightly depress the kickstarter until resistance is felt. Then let the kickstarter return to the top of its stroke. With the throttle slightly open, operate the kickstarter. Kick from the top of the stroke through to the bottom with a rapid, continuous motion.
Low Air Temperature 10°C (50°F) or below :
!?a
Follow steps 1- 6 under “Normal Air Temperature.”
!a!b Warm up the engine by opening and closing
the throttle slightly.
!c Continue warming up the engine until it runs
smoothly and responds to the throttle, when the choke lever is at fully OFF.
If the engine does not start:
!a Turn the ignition switch to the (Off)
position.
!b Push the choke lever down all the way to fully
OFF.
!c Open the throttle fully. !d Crank the engine several times with the
kickstarter.
!e Follow steps 1-2 under “High Air
Temperature.”
If Engine Will Not Start (P77)
#
25
Operation Guide

Shifting Gears

Your vehicle transmission has four forward gears. The gearshift operation differs when stopping and when moving. When stopping, change can be made from 4th to neutral directly with the 4-step rotary system. When moving, the forward 4-step return system is used. Change cannot be made from 4th to neutral directly.
u Always return the throttle grip first before
changing gear.
u Operate lightly with the tips of your toes until
the shift lever is pushed down.
u Avoid changing gear needlessly and riding
with your foot on the shift lever since this may damage the gear change mechanism and clutch mechanism.
26
Stopping
Moving
Operation Guide
Proper shifting can prevent damaging the engine and transmission.
Downshifting
Downshifting at speeds higher than those in the table below may overrev the engine and
Upshifting
The upper limit speed of each gear is shown in gear range.
(P18)
can cause damage to the engine and transmission. Follow the table below when downshifting the
gears. Upshift to a higher gear before exceeding the upper limit speed. Upshifting at speeds higher than the upper limit speed can cause damage to the engine.
Downshifting Acceptable Speed
From 4th to 3rd 75 km/h or less From 3rd to 2nd 50 km/h or less From 2nd to 1st 30 km/h or less
27
Operation Guide

Refuelling

Fuel type: Unleaded petrol only Fuel octane number: Your vehicle is
designed to use Research Octane Number (RON) 91 or higher. Tank capacity: 3.7 litres (0.98 US gal,
0.81 Imp gal)
Refuelling and Fuel Guidelines (P9)
#
Opening the Fuel Fill Cap
!a Open the seat. 2 P. 30 !b Turn the fuel fill cap counterclockwise until it
stops and remove the fuel fill cap.
28
Lower edge of filler neck
Do not fill with fuel above the lower edge of the filler neck.
Fuel fill cap
Arrow marks
Operation Guide
Closing the Fuel Fill Cap
3
WARNING
!a Install and tighten the fuel fill cap firmly by
turning it clockwise.
u Make sure that the arrow marks on the
fuel fill cap and fuel tank is aligned.
!b Close the seat.
Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
Stop the engine, and keep heat, sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
29
Operation Guide

Storage Equipment

Seat Open
Insert the ignition key into the seat lock and turn it clockwise to unlock.
Seat Close
Close and push down on until it locks. Make sure that the seat is locked securely to pull it up lightly. Take care not to lock your key in the compartment under the seat.
Helmet Holders
3
WARNING
The helmet holders are located under the seat.
u Use the helmet holders only when parked.
30
Ignition key
Seat lock
the rear of the seat
Riding with a helmet attached to the holder can interfere with your ability to safely operate the vehicle and could lead to a crash in which you can be seriously hurt or killed.
Use the helmet holder only while parked. Do not ride with a helmet secured by the holder.
Operation Guide
Luggage Box
Document compartment Document bag
Never exceed the maximum weight limit.
Maximum Weight: 5 kg (11 lb)
u Do not store any items that are flammable or
susceptible to heat damage.
u Do not store valuables or fragile articles.
Tool
The tools are in the luggage box.
Tools
The document bag is in the document compartment in the reverse side of the seat.
Luggage box
Document Bag
31

Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data.
Importance of Maintenance ...................... P. 33
Maintenance Schedule ............................... P. 34
Maintenance Fundamentals....................... P. 37
Tool............................................................... P. 48
Removing & Installing Body Components
Battery.....................................................................P. 49
Headlight Case......................................................P. 51
Main Pipe Cover...................................................P. 53
Spark Plug.................................................... P. 54
Engine Oil..................................................... P. 56
Brakes ........................................................... P. 59
Side Stand .................................................... P. 67
... P. 49
Drive Chain...................................................P. 68
Throttle.........................................................P. 73
Crankcase Breather .....................................P. 74
Other Adjustments...................................... P. 75
Adjusting the Headlight Aim ............................ P. 75
Maintenance

Importance of Maintenance

3
WARNING
Importance of Maintenance
Keeping your vehicle well-maintained is absolutely essential to your safety and to protect your investment, obtain maximum performance, avoid breakdowns, and reduce air pollution. Maintenance is the owner’s responsibility. Be sure to inspect your vehicle before each ride, and perform the periodic checks specified in the Maintenance Schedule.
2 P. 34
Improperly maintaining your vehicle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
Maintenance Safety
Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
Follow these guidelines when performing maintenance.
Stop the engine and remove the key.
Place your vehicle on a firm, level surface
using the side stand, centre stand or a maintenance stand to provide support.
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before servicing as you can get burned.
Run the engine only when instructed, and do
so in a well-ventilated area.
33
Maintenance

Maintenance Schedule

The maintenance schedule specifies the maintenance requirements necessary to ensure safe, dependable performance, and proper emission control.
Maintenance work should be performed in accordance with Honda’s standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your vehicle is properly maintained. Make sure that whomever performs the maintenance completes this record.
34
All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer. Retain all receipts. If you sell the vehicle, these receipts should be transferred with the vehicle to the new owner.
Honda recommends that your dealer should road test your vehicle after each periodic maintenance is carried out.
Maintenance Schedule
Maintenance
R
R
I
IIIIIII
I
Pre-ride
Items × 1,000 km 1 6 12 18 24 30 36
Check
2 P. 37
× 1,000 mi 0.6 4 8 12 16 20 24
Frequency *
Fuel Line
Fuel Level 28
I
1
Annual
Check
I I I I I I I
Regular Replace
Refer to
page
Fuel Strainer Screen
Throttle Operation 73
Air Cleaner *
Crankcase Breather *
2
3
Spark Plug 54
Valve Clearance
Engine Oil 56
I I I I I I I I
I
I
R
I
R
R
I I I I I I
R R R R R R R R
47
74
Engine Oil Strainer Screen
Engine Oil Centrifugal filter
Engine Idle Speed
Secondary Air Supply System
Maintenance Level
Maintenance Legend
: Intermediate. We recommend service by your dealer, unless
you have the necessary tools and are mechanically skilled.
R
Procedures are provided in an official Honda Shop Manual.
: Technical. In the interest of safety, have your vehicle serviced by
I I
: Inspect (clean, adjust, lubricate, or replace, if necessary)
I
: Replace : Clean : Lubricate
your dealer.
continued
35
Maintenance Schedule
Maintenance
I
I
IIIIIII
I
IIIIIII
IIIIIII
IIIIIII
I
1
Annual
Check
R
Items × 1,000 km 1 6 12 18 24 30 36
Secondary Air Supply Pair Filter *
Pre-ride
Frequency *
Check
2 P. 37
4
× 1,000 mi 0.6 4 8 12 16 20 24
Drive Chain Every 500 km (300 mi) 68
Brake Fluid *4 (AFS110MCS) 2 years 59
Brake Shoes Wear (AFS110MD) 65
I I I I I I I I
I I I I I I I I
Brake Shoes/Pads Wear (AFS110MCS) 60, 65
Brake System 59
Brakelight Switch 66
I I I I I I I I I
I I I I I I I
Headlight Aim 75
Lights/Horn
Clutch System
I
I I I I I I I I
Side Stand 67
Suspension
Nuts, Bolts, Fasteners
I I I I I I I
I I I I I
Wheels/Tyres 44
Steering Head Bearings
I I I I
Notes:
*1 :
At higher odometer reading, repeat at the frequency interval established here.
*2 :
Service more frequently when riding in unusually wet or dusty areas.
*3 :
Service more frequently when riding in rain or at full throttle.
*4 :
Replacement requires mechanical skill.
36
Regular
Refer to
Replace
3 years
page
Maintenance

Maintenance Fundamentals

AFS110MD
AFS110MCS
Pre-ride Inspection
To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure that any problem you find is corrected. A pre­ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
Check the following items before you get on your vehicle:
Fuel level - Fill fuel tank when necessary.
2 P. 28
Throttle - Check for smooth opening and
full closing in all steering positions.
Engine oil level - Add engine oil if
necessary. Check for leaks. 2 P. 56
Drive chain - Check condition and slack,
adjust and lubricate if necessary. 2 P. 68
2 P. 73
Brakes - Check operation;
Front and Rear: check shoes wear (
2 P. 65)
and freeplay, adjust if necessary. 2 P. 62, 64
Front: check brake fluid level and pad wear.
2 P. 59, 60
Rear: check shoes wear and freeplay, adjust if necessary.
Lights and horn - Check that lights,
2 P. 65
indicators and horn function properly.
Wheels and tyres - Check condition, air
pressure and adjust if necessary. 2 P. 44
37
Maintenance Fundamentals
Maintenance
3
WARNING
NOTICE
NOTICE
Replacing Parts
Always use Honda Genuine Parts or their equivalents to ensure reliability and safety.
Installing non-Honda parts may make your vehicle unsafe and cause a crash in which you can be seriously hurt or killed.
Always use Honda Genuine Parts or equivalents that have been designed and approved for your vehicle.
38
Battery
Your vehicle has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded. Do not remove the battery cap seals. There is no need to remove the cap when charging.
Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.
An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for proper battery disposal instruction.
Maintenance Fundamentals
Maintenance
3
WARNING
What to do in an emergency
#
If any of the following occur, immediately see your doctor.
Electrolyte splashes into your eyes:
u Wash your eyes repeatedly with cool
water for at least 15 minutes. Using water under pressure can damage your eyes.
Electrolyte splashes onto your skin:
u Remove affected clothing and wash
your skin thoroughly using water.
Electrolyte splashes into your mouth:
u Rinse mouth thoroughly with water, and
do not swallow.
The battery gives off explosive hydrogen gas during normal operation.
A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.
Wear protective clothing and a face shield, or have a skilled mechanic do the battery servicing.
Cleaning the Battery Terminals
#
1.
Remove the battery. 2 P. 49
2.
If the terminals are starting to corrode and are coated with a white substance, wash with warm water and wipe clean.
continued
39
Maintenance Fundamentals
Maintenance
NOTICE
NOTICE
3.
If the terminals are heavily corroded, clean and polish the terminals with a wire brush or sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your dealer about when you should replace the battery. Always replace the battery with another maintenance-free battery of the same type.
Fuses
Fuses protect the electrical circuits on your vehicle. If something electrical on your vehicle stops working, check for and replace any blown fuses.
2 P. 93
Inspecting and Replacing Fuses
#
Turn the ignition switch to the (Off) position to remove and inspect fuses. If a fuse is blown, replace with a fuse of the same rating. For fuse ratings, see “Specifications.”
Blown fuse
2 P. 107
Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system.
40
Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.
Maintenance Fundamentals
Maintenance
*1.
If a fuse fails repeatedly, you likely have an electrical fault. Have your vehicle inspected by your dealer.
Engine Oil
Engine oil consumption varies and oil quality
The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. For example, the following label shows the MA classification.
Oil code
deteriorates according to riding conditions and time elapsed. Check the engine oil level regularly, and add the recommended engine oil if necessary. Dirty oil or old oil should be changed as soon as possible.
Selecting the Engine Oil
#
For recommended engine oil, see “Specifications.”
2 P. 106
*2.
The SAE standard grades oils by their viscosity.
*3.
The API classification specifies the quality and performance rating of engine oils. Use SG or higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the circular API service symbol.
Oil classification
If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards:
JASO T 903 standard
SAE standard
API classification
*2
: 10W-30
*3
: SG or higher
*1
: MA
Not recommended Recommended
41
Maintenance Fundamentals
Maintenance
NOTICE
AFS110MCS
NOTICE
Brake Fluid
Do not add or replace brake fluid, except in an emergency. Use only fresh brake fluid from a sealed container. If you do add fluid, have the brake system serviced by your dealer as soon as possible.
Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly.
Recommended brake fluid:
Honda DOT3 or DOT4 Brake Fluid or equivalent
Drive Chain
The drive chain must be inspected and lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at high speed, or ride with repeated fast acceleration.
42
2 P. 68
If the chain does not move smoothly, makes strange noises, has damaged rollers, has loose pins, or kinks, have the chain inspected by your dealer.
Also inspect the drive sprocket and driven sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer.
Normal
(GOOD)
Use of a new chain with worn sprockets will cause rapid chain wear.
Worn
(REPLACE)
Damaged
(REPLACE)
Maintenance Fundamentals
Maintenance
Cleaning and Lubricating
#
After inspecting the slack, clean the chain and sprockets while rotating the rear wheel. Use a dry cloth with high flash-point solvent. Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the recommended lubricant.
Recommended lubricant:
Drive chain lubricant If not available, use SAE 80 or 90 gear oil.
Never use petrol or low flash point solvents for cleaning the drive chain. A fire or explosion could result. Avoid getting lubricant on the brakes or tyres. Avoid applying excess chain lubricant to prevent spray onto your clothes and the vehicle.
43
Maintenance Fundamentals
Maintenance
Crankcase Breather
Service more frequently when riding in rain, at full throttle, or after the vehicle is washed or overturned. Service if the deposit level can be seen in the transparent section of the drain tube. If the drain tube overflows, the air filter may become contaminated with engine oil causing poor engine performance.
2 P. 74
Inspecting for Damage
#
Inspect the tyres for cuts, slits, or cracks that exposes fabric or cords, or nails or other foreign objects embedded in the side of the tyre or the tread. Also inspect for any unusual bumps or bulges in the side walls of the tyres.
Tyres (Inspecting/Replacing)
Checking the Air Pressure
#
Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low. Always check air pressure when your tyres are cold.
44
Inspecting for Abnormal Wear
#
Inspect the tyres for signs of abnormal wear on the contact surface.
Maintenance
Inspecting Tread Depth
3
WARNING
#
Inspect the tread wear indicators. If they become visible, replace the tyres immediately.
or TWI
Maintenance Fundamentals
Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
Wear indicator location mark
Follow all instructions in this owner’s manual regarding tyre inflation and maintenance.
continued
45
Maintenance Fundamentals
Maintenance
AFS110MD
AFS110MCS
3
WARNING
Have your tyres replaced by your dealer. For recommended tyres and air pressure, see “Specifications.” Follow these guidelines whenever you replace tyres.
Use the recommended tyres or equivalents of
the same size, construction, speed rating, and load range.
Remember to replace the inner tube
whenever you replace a tyre. The old tube will probably be stretched, and it could fail if installed in a new tyre.
Do not install a tube inside a tubeless tyre on
this vehicle. Excessive heat build-up can cause the tube to burst.
Use only tubeless tyres on this vehicle. The
rims are designed for tubeless tyres, and during hard acceleration or braking, a tube­type tyre could slip on the rim and cause the tyre to rapidly deflate.
46
2 P. 106
Installing improper tyres on your vehicle can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed.
Always use the size and type of tyres recommended in this owner’s manual.
Maintenance Fundamentals
Maintenance
Air Cleaner
This vehicle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.
47
Maintenance

Tool

The tools are stored in the luggage box.
2 P. 31
You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained in the kit.
Spark plug wrench
Standard/Phillips screwdriver
Screwdriver handle
48
Maintenance

Removing & Installing Body Components

Screws
3.
Battery
Removal
#
Make sure the ignition switch is in the position.
1.
Open the seat. 2 P. 30
2.
Remove the battery cover by removing the screws.
Battery cover
(Off)
Disconnect the negative - terminal from the battery.
4.
Disconnect the positive + terminal from the battery.
5.
Remove the battery taking care not to drop the terminal nuts.
Negative terminal
Positive terminal
Battery
continued
49
Removing & Installing Body Components u Battery
Maintenance
Installation
#
Install the parts in the reverse order of removal. Always connect the positive + terminal first. Make sure that bolts and nuts are tight.
For proper handling of the battery, see “Maintenance Fundamentals.” “Battery Goes Dead.” 2 P. 86
50
2 P. 38
Removing & Installing Body Components u Headlight Case
Maintenance
Removal
Headlight Case
Rearview mirrors
Rubber dust covers
Lock nut
Lock nut
#
1.
Pull up the rubber dust covers.
2.
Loosen the lock nuts by turning clockwise.
3.
Loosen the rearview mirrors and remove them by turning them clockwise.
4.
Loosen the mirror adapters by turning counterclockwise and remove them.
Mirror adapter
Mirror adapter
continued
51
Removing & Installing Body Components u Headlight Case
Maintenance
Headlight Case
Screw B
Boss
Screws A
5.
Remove the screws A and screw B.
6.
Release the bosses by pressing the rear
Socket
Boss
Rear handle cover
Screws A
handle cover.
7.
Remove the headlight case and disconnect the socket.
52
Installation
#
Install the parts in the reverse order of removal.
u To install the rearview mirrors.
1.
Install the mirror adapters.
2.
Install the rearview mirrors by turning counterclockwise until they will no longer turn.
3.
Loosen the rearview mirrors approximately 2 turns.
4.
Adjust the rearview mirrors.
5.
Tighten the lock nuts and install the rubber dust covers.
Removing & Installing Body Components u Main Pipe Cover
Maintenance
Screws A
Slots
Removal
Main Pipe Cover
Screw B
Main pipe cover
Screws A
Screw B
Screw C
#
1.
Remove the screws A, screws B and screw C.
2.
Slightly release the tabs from the slots.
3.
Remove the main pipe cover.
Installation
#
Install the parts in the reverse order of removal.
Tabs
Screw B
53
Maintenance

Spark Plug

NOTICE
Checking Spark Plug
For the recommended spark plug, see “Specifications.” 2 P. 106
Use only the recommended type of spark plug in the recommended heat range.
Using a spark plug with an improper heat range can cause engine damage.
1.
Disconnect the spark plug cap from the spark plug.
2.
Clean any dirt from around the spark plug base.
3.
Remove the spark plug using provided spark plug wrench. 2 P. 48
54
Spark plug cap
Spark plug wrench
4.
Inspect the electrodes and centre porcelain for deposits, erosion or carbon fouling.
u If the erosion or deposit is heavy,
replace the plug.
u Clean a carbon or wet-fouled plug with
a plug cleaner, otherwise use a wire brush.
Maintenance
NOTICE
5.
Check the spark plug gap using a wire-type feeler gauge.
u If adjustment is necessary, bend the side
electrode carefully.
The gap should be:
0.8 to 0.9 mm (0.03 to 0.04 in)
Side electrode
Spark plug gap
6.
Make sure the plug washer is in good condition.
7.
Install the spark plug. With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.
Spark Plug u Checking Spark Plug
8.
Tighten the spark plug:
If the old plug is good:
NGK: 1/6 turn after it seats. DENSO: 1/8 turn after it seats.
If installing a new plug, tighten it twice to
prevent loosening:
a) First, tighten the plug: NGK: 1/4 turn after it seats. DENSO: 3/4 turn after it seats. b) Then loosen the plug. c) Next, tighten the plug again: NGK: 1/6 turn after it seats. DENSO: 1/8 turn after it seats.
An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged.
9.
Install the parts in the reverse order of removal.
u
When reinstalling the spark plug cap, take care to avoid pinching any cable or wires.
55
Maintenance

Engine Oil

Checking the Engine Oil
1.
If the engine is cold, idle the engine for 3 to 5 minutes.
2.
Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes.
3.
Place your vehicle on its centre stand on a firm, level surface.
4.
Remove the oil fill cap/dipstick and wipe it clean.
5.
Insert the oil fill cap/dipstick until it seats, but don’t screw it in.
6.
Check that the oil level is between the upper level and lower level marks in the oil fill cap/dipstick.
7.
Securely install the oil fill cap/dipstick.
56
Upper level
Lower level
Oil fill cap/dipstick
Engine Oil u Adding Engine Oil
Maintenance
NOTICE
Adding Engine Oil
If the engine oil is below or near the lower level mark, add the recommended engine oil.
2 P. 41, 106
1.
Remove the oil fill cap/dipstick. Add the recommended oil until it reaches the upper level mark.
u Place your vehicle on its centre stand on
a firm, level surface when checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2.
Securely reinstall the oil fill cap/dipstick.
Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix different brands and grades of oil. They may affect lubrication and clutch operation.
For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.”
2 P. 41
Changing Engine Oil
Changing the oil requires special tools. We recommend that you have your vehicle serviced by your dealer.
1.
If the engine is cold, idle the engine for 3 to 5 minutes.
2.
Turn the ignition switch to the (Off) position and wait for 2 to 3 minutes.
continued
57
Engine Oil u Changing Engine Oil
Maintenance
3.
Place your vehicle on its centre stand on a firm, level surface.
4.
Place a drain pan under the drain bolt.
5.
Remove the oil fill cap/dipstick, drain bolt and sealing washer to drain the oil.
u Discard the oil at an approved
recycling centre.
6.
Install a new sealing washer onto the drain bolt. Tighten the drain bolt.
Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft)
7.
Fill the crankcase with the recommended oil (2 P. 41, 106) and install the oil fill cap/ dipstick.
Required oil
When changing oil:
0.8 litres (0.8 US qt, 0.7 Imp qt)
8.
Check the oil level. 2 P. 56
9.
Check that there are no oil leaks.
58
Drain bolt
Sealing washer
Maintenance

Brakes

AFS110MCS
Checking the Front Brake Fluid
1.
Place your vehicle in an upright position on a firm, level surface.
2.
Check that the brake fluid reservoir is horizontal and that the fluid level is above
the L (lower) level mark. If the brake fluid level in the reservoir is below the L (lower) level mark or the brake lever freeplay becomes excessive, inspect the brake pads for wear. If the brake pads are not worn, you most likely have a leak. Have your vehicle inspected by your dealer.
Front brake fluid reservoir
L (lower) level mark
59
Brakes u Inspecting the Front Brake Pads
Maintenance
AFS110MCS
Inspecting the Front Brake Pads
Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad is worn to the indicator.
Inspect the brake pads from below the brake caliper.
If necessary have the pads replaced by your dealer. Always replace both left and right brake pads at the same time.
60
Disc
Brake pads
Wear indicators
Brakes u Inspecting the Front Brake Lever Freeplay
Maintenance
AFS110MD
Inspecting the Front Brake Lever Freeplay
1.
Place your vehicle on its centre stand on a
firm, level surface.
2.
Measure the distance of the front brake
lever before the starts to take hold.
Freeplay at the tip of the brake lever:
10 to 20 mm (0.4 to 0.8 in)
Freeplay
Check the brake cable for kinks or signs of wear. If necessary have it replaced by your dealer. Lubricate the brake cable with a commercially available cable lubricant to prevent premature wear and corrosion. Make sure the brake arm, spring and fastener are in good condition.
61
Brakes u Adjusting the Front Brake Lever Freeplay
Maintenance
AFS110MD
Adjusting nut
Adjusting the Front Brake Lever Freeplay
Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay.
Brake arm pin
If proper adjustment cannot be obtained by this method, see your dealer.
62
Decrease freeplay
Brake arm pin
Adjusting nut
1.
Adjust by turning the front brake adjusting
Increase freeplay
nut a half-turn at a time.
2.
Apply the brake several times and check for free wheel rotation after the brake lever is released.
3.
Push the brake arm to confirm that there is a gap between the front brake adjusting nut and brake arm pin.
Brakes u Inspecting the Rear Brake Pedal Freeplay
Maintenance
NOTICE
Rear brake pedal
Brake arm
Push
Brake arm pin
Adjusting nut
Gap
After adjustment, confirm the freeplay of the brake lever. Make sure the brake arm, spring and fastener are in good condition.
Do not turn the adjuster beyond its natural limits.
Inspecting the Rear Brake Pedal Freeplay
1.
Place your vehicle on its centre stand on a firm, level surface.
2.
Measure the distance of the rear brake pedal before the starts to take hold.
Freeplay at the tip of the rear brake pedal: 20 to 30 mm (0.8 to 1.2 in)
Freeplay
Make sure the brake rod, brake arm, spring and fastener are in good condition.
63
Brakes u Adjusting the Rear Brake Pedal Freeplay
Maintenance
Adjusting nut
Adjusting the Rear Brake Pedal Freeplay
Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay.
1.
Adjust by turning the rear brake adjusting nut a half-turn at a time.
Brake arm pin
If proper adjustment cannot be obtained by this method, see your dealer.
64
Decrease freeplay
Brake arm pin
Adjusting nut
2.
Apply the brake several times and check
Increase freeplay
for free wheel rotation after the brake pedal is released.
Maintenance
3.
NOTICE
AFS110MCS
AFS110MD
Brake panel
Front
Push the brake arm to confirm that there is
a gap between the rear brake adjusting nut
and brake arm pin.
Brake arm
Brakes u Inspecting the Brake Shoe Wear
Inspecting the Brake Shoe Wear
The rear brake is equipped with a brake wear indicator.
Push
Brake arm pin
Adjusting nut
After adjustment, confirm the freeplay of the
Gap
rear brake pedal. Make sure the brake rod, brake arm, spring and fastener are in good condition.
Do not turn the adjuster beyond its natural limits.
The front and rear brake are equipped with a brake wear indicator.
Arrow
Reference mark
Brake arm
continued
65
Brakes u Adjusting the Brakelight Switch
Maintenance
Brake panel
Rear
Arrow
Reference mark
Adjusting the Brakelight Switch
Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.
Brakelight switch
Brake arm
When the brake is applied, an arrow attached to the brake arm moves toward a reference mark on the brake panel. If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced. See your dealer for this service.
When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent.
66
Adjusting nut
B
A
Maintenance

Side Stand

1.
Checking the Side Stand
Side stand spring
Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease.
2.
Check the spring for damage or loss of tension.
67
Maintenance

Drive Chain

Inspecting the Drive Chain Slack
Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer.
1.
Shift the transmission to Neutral. Stop the engine.
2.
Place your vehicle on its centre stand on a firm, level surface.
68
3.
Check the slack in the lower half of the drive chain midway between the sprockets.
Drive chain slack:
20 to 30 mm (0.8 to 1.2 in)
u Do not ride your vehicle if the slack
exceeds 50 mm (2.0 in).
Drive Chain u Inspecting the Drive Chain Slack
Maintenance
4.
Rotate the rear wheel and check that the
chain moves smoothly.
5.
Inspect the sprockets. 2 P. 42
6.
Clean and lubricate the drive chain. 2 P. 43
69
Drive Chain u Adjusting the Drive Chain Slack
Maintenance
Rear axle nut
Scale graduations
End of drive chain
Scale graduations
Adjusting the Drive Chain Slack
Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer.
1.
Shift the transmission to Neutral. Stop the engine.
2.
70
Place your vehicle on its centre stand on a firm, level surface.
3.
Loosen the rear axle nut.
4.
Loosen the lock nuts on both sides of the drive chain adjusters.
Adjusting nut
Lock nut
adjuster
Drive chain adjuster
Adjusting nut
End of drive chain adjuster
Drive chain adjuster
5.
Turn both adjusting nuts an equal number
Lock nut
of turns until the correct drive chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn the adjusting nuts counterclockwise and push the rear wheel toward the front to provide more slack.
Drive Chain u Adjusting the Drive Chain Slack
Maintenance
Adjust the slack at a point midway between the drive sprocket and the driven sprocket. Check the drive chain slack.
6.
Check rear axle alignment by making sure
2 P. 68
the end of the drive chain adjuster aligns with the scale graduations on both sides of the swingarm. Both marks should correspond. If the axle is misaligned, turn the right or left adjusting nut until the marks are aligned
7.
Tighten the rear axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
8.
Hold the adjusting nuts and tighten the lock nuts.
9.
Recheck drive chain slack.
10 .
Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust drive chain slack. Check rear brake pedal freeplay and adjust as necessary.
2 P. 63
and recheck chain slack.
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
continued
71
Drive Chain u Adjusting the Drive Chain Slack
Maintenance
Checking the Drive Chain Wear
#
If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced.
Chain:
DID420AD2
72
RK420EL KMC420JB
If necessary have the drive chain replaced by your dealer.
Maintenance
Freeplay

Throttle

Checking the Throttle
With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the vehicle inspected by your dealer.
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in).
Flange
73
Maintenance

Crankcase Breather

Cleaning the Crankcase Breather
1.
Place a suitable container to receive deposits.
2.
Remove the crankcase breather tube and drain deposits.
3.
Reinstall the crankcase breather tube.
74
Crankcase breather tube
Maintenance

Other Adjustments

Headlight
Adjusting the Headlight Aim
You can adjust vertical aim of the headlight for proper alignment. To move the headlight, loosen the adjusting bolt. Tighten the adjusting bolt after adjustment. Obey local laws and regulations.
Up
Down
Adjusting bolt
75

Troubleshooting

Engine Will Not Start.................................. P. 77
Tyre Puncture .............................................. P. 78
Electrical Trouble ........................................ P. 86
Battery Goes Dead...............................................P. 86
Burned-out Light Bulb ........................................P. 86
Blown Fuse.............................................................P. 93
Troubleshooting

Engine Will Not Start

Starter Motor Operates But Engine Does Not Start
Check the following items:
Check the correct engine starting sequence
2 P. 23
Check that there is petrol in the fuel tank
Starter Motor Does Not Operate
Check the following items:
Check the correct engine starting sequence.
2 P. 23
Check for a blown fuse 2 P. 93
Check for a loose battery connection or
battery terminal corrosion 2 P. 39, 49
Check the condition of the battery 2 P. 86
If the problem continues, have your vehicle inspected by your dealer.
77
Troubleshooting

Tyre Puncture

AFS110MD
3
WARNING
Repairing a puncture or removing a wheel requires special tools and technical expertise. We recommend you have this type of service performed by your dealer. After an emergency repair, always have the tyre inspected/replaced by your dealer.
Tube Repair and Replacement
If a tube is punctured or damaged, you should replace it as soon as possible. A tube that is repaired may not have the same reliability as a new one, and it may fail while you are riding. If you need to make a temporary repair by patching a tube or using an aerosol sealant, ride cautiously at reduced speed and have the tube replaced before you ride again.
78
Anytime a tube is replaced, the tyre should be carefully inspected as described.
Riding your vehicle with a temporary tyre or tube repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed.
If you must ride with a temporary tyre or tube repair, ride slowly and carefully and do not exceed 50 km/h (30 mph) until the tyre or tube is replaced.
Tyre Puncture u Emergency Repair Using a Tyre Repair Kit
Troubleshooting
AFS110MCS
3
WARNING
Emergency Repair Using a Tyre Repair Kit
Riding your vehicle with a temporary tyre repair can be risky. If the temporary
If your tyre has a minor puncture, you can make an emergency repair using a tubeless tyre repair kit. Follow the instructions provided with the emergency tyre repair kit. Riding your vehicle with a temporary tyre repair is very risky. Do not exceed 50 km/h (30 km/h). Have the tyre replaced by your dealer as soon as possible.
repair fails, you can crash and be seriously injured or killed.
If you must ride with a temporary tyre or tube repair, ride slowly and carefully and do not exceed 50 km/h (30 mph) until the tyre is replaced.
79
Tyre Puncture u Removing Wheels
Troubleshooting
AFS110MD
Speedometer
Front axle nut
Removing Wheels
Follow these procedures if you need to remove a wheel in order to repair a puncture.
Front Wheel
#
Removal
1.
Place your vehicle on its centre stand on a firm, level surface.
2.
Support your vehicle securely and raise the front wheel off the ground using a maintenance stand or a hoist.
3.
Remove the speedometer cable by
4.
5.
6.
80
pushing the tab. Remove the front brake adjusting nut and disconnect the front brake cable from the brake arm. Remove the front axle nut. Remove the front axle shaft, front wheel, and side collar.
Brake arm Front brake
adjusting nut
Tab
Front axle shaft
cable
Front brake cable
Troubleshooting
Brake panel
Installation
1.
Install the side collar into the right side
wheel hub.
2.
Position the wheel between the fork legs
and insert the front axle shaft from the right
side, through the right fork leg and wheel
hub.
3.
Make sure that the lug on the left fork leg is
located in the slot of the brake panel.
4.
Tighten the front axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
5.
Install the speedometer cable securely.
6.
Install the front brake cable and front brake
adjusting nut.
7.
Adjust the front brake lever freeplay. 2 P. 62
8.
After installing the wheel, apply the brake
lever several times and then check if the
wheel rotates freely. Recheck the wheel if
the brake drags or if the wheel does not
rotate freely.
Tyre Puncture u Removing Wheels
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
continued
Lug
Slot
81
Tyre Puncture u Removing Wheels
Troubleshooting
AFS110MCS
Speedometer
Front Wheel
#
Removal
1.
Place your vehicle on its centre stand on a firm, level surface.
2.
Support your vehicle securely and raise the front wheel off the ground using a maintenance stand or a hoist.
3.
Remove the speedometer cable by pushing the tab.
4.
Remove the front axle nut.
5.
Remove the front axle shaft, front wheel, speedometer gearbox and side collar.
u Avoid getting grease, oil, or dirt on the
disc or pad surfaces.
u Do not pull the brake lever while the
front wheel is removed.
82
Front axle nut
gearbox
Tab
Front axle shaft
Tyre Puncture u Removing Wheels
Troubleshooting
NOTICE
Installation
1.
Attach the side collar and speedometer
gearbox to the wheel.
2.
Position the wheel between the fork legs
and insert the front axle shaft from the right
side, through the right fork leg and wheel
hub.
When installing a wheel or caliper into original position, carefully fit the brake disc between the pads to avoid scratching them.
3.
Make sure that the lug on the left fork leg is
located in the slot of the speedometer
gearbox.
4.
Tighten the front axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
5.
After installing the wheel, apply the brake
lever several times and then check if the
wheel rotates freely. Recheck the wheel if
the brake drags or if the wheel does not rotate freely.
6.
Install the speedometer cable securely.
Speedometer
Lug
gearbox
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
continued
Slot
83
Tyre Puncture u Removing Wheels
Troubleshooting
Drive chain
Rear Wheel
#
Removal
1.
Support your vehicle securely and raise the rear wheel off the ground using the centre stand or a hoist.
2.
Remove the rear brake adjusting nut.
3.
Disconnect the brake rod from the brake arm.
4.
Disconnect the brake stopper arm from the brake panel by removing the cotter pin, brake stopper arm nut, washer and rubber grommet.
5.
Loosen the drive chain lock nuts and drive chain adjusting nuts on both sides of the drive chain adjusters.
84
adjusting nut
Drive chain lock nut
Brake arm
Rear brake adjusting nut
6.
Remove the rear axle nut while holding the
Brake stopper arm nut
Drive chain adjuster
Rear axle nut
Brake rod
Brake stopper arm
Cotter pin
rear axle shaft at the other end with a wrench.
7.
Remove the drive chain from the driven sprocket by pushing the rear wheel forward.
Tyre Puncture u Removing Wheels
Troubleshooting
Drive chain adjuster
8.
Remove the rear axle shaft, drive chain
adjusters, side collars and rear wheel from
the swingarm.
Drive chain
adjusting nut Rear axle shaft
3.
Tighten the brake stopper arm nut.
Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft)
4.
Adjust the rear brake pedal freeplay. 2 P. 64
5.
Adjust the drive chain slack. 2 P. 70
6.
After installing the wheel, apply the brake pedal several times and then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely.
Drive chain lock nut
Installation
1.
To install the rear wheel, reverse the removal procedure.
2.
Tighten the rear axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
Drive chain
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
A used cotter pin may not effectively secure a fastener. Always replace a used cotter pin with a new one.
85
Troubleshooting

Electrical Trouble

NOTICE
Battery Goes Dead
Charge the battery using a motorcycle battery charger. Remove the battery from the vehicle before charging. Do not use an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. If the battery does not recover after recharging, contact your dealer.
Jump starting using an automobile battery is not recommended, as this can damage your vehicle’s electrical system.
86
Burned-out Light Bulb
Follow the procedure below to replace a burned-out light bulb. Turn the ignition switch to the (Off) or
position.
(Lock)
Allow the bulb to cool before replacing it. Do not use bulbs other than those specified. Check the replacement bulb for correct operation before riding.
For the light bulb wattage, see “Specifications.”
2 P. 107
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Pin
1.
Headlight Bulb
#
3“ mark
Remove the headlight case. 2 P. 51
2.
Remove the rubber cover.
3.
Slightly press down on the pin and turn it clockwise until it releases from the headlight bulb housing.
4.
Remove the bulb.
5.
Install a new bulb and parts in the reverse order of removal.
u Install the rubber cover with its “
3” mark
facing up. Do not touch the glass surface with your fingers. If you touch the bulb with your bare hands, clean it with a cloth moistened with
Rubber cover
Bulb
alcohol.
continued
87
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Position Light Bulb
#
1.
Remove the main pipe cover. 2 P. 53
2.
Pull the socket without turning it.
3.
Pull out the bulb without turning it.
4.
Install a new bulb and parts in the reverse order of removal.
88
Bulb Socket
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
1.
Brakelight/Taillight Bulb
#
Remove the brakelight/taillight lens by removing the screws and washers.
2.
Bulb
Brakelight/ taillight lens
Washers
Screws
Slightly press the bulb and turn it counterclockwise.
3.
Install a new bulb and parts in the reverse order of removal.
continued
89
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Front Turn Signal Bulb
#
Bulb
90
Socket
1.
Remove the main pipe cover. 2 P. 53
2.
Turn the socket counterclockwise, then pull it out.
3.
Slightly press the bulb in and turn it counterclockwise.
4.
Install a new bulb and parts in the reverse order of removal.
u Use only the amber bulb.
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
1.
Rear Turn Signal Bulb
#
Remove the turn signal lens by removing the screw.
2.
Turn the socket counterclockwise and pull
Socket
Bulb
5”marks
Screw
it out.
3.
Pull out the bulb without turning it.
4.
Install a new bulb and parts in the reverse order of removal.
u Install the socket by turning it clockwise.
Make sure that the “
5” marks on the
socket and turn signal housing are
aligned.
Turn signal lens
u Use only the amber bulb.
continued
91
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
License light cover
License Plate Light Bulb
#
Bulb
92
1.
Remove the license light cover and cover packing by removing the screws.
2.
Pull the bulb out of the socket without turning it.
3.
Install a new bulb and parts in the reverse order of removal.
ScrewsCover packing
Troubleshooting
NOTICE
Fuse box covers
Battery cover
Blown Fuse
Before handling fuses, see “Inspecting and Replacing Fuses.” 2 P. 40
Fuse Box Fuses
#
1.
Open the seat. 2 P. 30
2.
Remove the battery cover. 2 P. 49
3.
Open the fuse box covers.
4.
Pull out the fuses one by one to check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating.
u The spare fuses are located on reverse
side of the battery cover.
5.
Close the fuse box covers.
6.
Install the battery cover.
7.
Close the seat.
Electrical Trouble u Blown Fuse
Spare fuses
Sub fuse
Main fuse
Fuse boxes
If a fuse fails repeatedly, you likely have an electrical problem. Have your vehicle inspected by your dealer.
93

Information

Keys .............................................................. P. 95
Instruments, Controls, & Other Features
Caring for Your Vehicle .............................. P. 97
Storing Your Vehicle................................... P. 99
Transporting Your Vehicle ....................... P. 100
You & the Environment............................ P. 101
Serial Numbers.......................................... P. 102
Fuels Containing Alcohol ......................... P. 103
Catalytic Converter ................................... P. 104
... P. 96

Keys

Information
Keys
Ignition Key
Be sure to record the key number provided with the key number plate and record it in this manual. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the key number.
A metal key holder may cause damage to the area surrounding the ignition switch.
95

Instruments, Controls, & Other Features

Information
Instruments, Controls, & Other Features
Ignition Switch
Leaving the ignition switch in the (On) position with the engine stopped will drain the battery.
Do not turn the key while riding.
Odometer
The odometer returns to 0 when the read-out exceeds 99,999.9.
96
Document Bag
The owner’s manual, registration, and insurance information can be stored in the plastic document bag located on reverse side of the seat.
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