Honda Wave110R (2019) User guide

This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
© 2018 Honda Motor Co., Ltd.

Welcome

Congratulations on your purchase of a new Honda motorcycle. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda’s reputation for building quality into every product.
To ensure your safety and riding pleasure:
Read this owner’s manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the motorcycle.
The following codes in this manual indicate
the country.
The illustrations here in are based on the
AFB110MD PH type.
Country Codes
Code Country AFB110MD
PH Philippines
AFB110MS
PH Philippines
3
DANGER
3
WARNING
3
CAUTION
NOTICE

A Few Words About Safety

Your safety, and the safety of others, is very important. Operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
Safety labels on the motorcycle
Safety Messages preceded by a safety alert
symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
Information to help you avoid damage to your motorcycle, other property, or the environment.

Contents

Motorcycle Safety P. 2
Operation Guide P. 14
Maintenance P. 35
Troubleshooting P. 79
Information P. 94
Specifications P. 105
Index P. 108

Motorcycle Safety

This section contains important information for safe riding of your motorcycle. Please read this section carefully.
Safety Guidelines .......................................... P. 3
Image Labels.................................................. P. 6
Safety Precautions ........................................ P. 8
Riding Precautions........................................ P. 9
Accessories & Modifications...................... P. 12
Loading ........................................................ P. 13

Safety Guidelines

Motorcycle Safety
Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual.
Stop the engine and keep sparks and flame
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It’s a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel.
2 P. 8
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check
that you and your passenger are both wearing an approved motorcycle helmet and protective apparel. Instruct your passenger on holding onto the grab rail or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the motorcycle is stopped.
Take Time to Learn & Practice
Even if you have ridden other motorcycles, practice riding in a safe area to become familiar with how this motorcycle works and handles, and to become accustomed to the motorcycle’s size and weight.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
continued
3
Safety Guidelines
Motorcycle Safety
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgement and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don’t drink and ride, and don’t let your friends drink and ride either.
4
Keep Your Honda in Safe Condition
It’s important to keep your motorcycle properly maintained and in safe riding condition. Inspect your motorcycle before every ride and perform all recommended maintenance. Never exceed load limits ( your motorcycle or install accessories that would make your motorcycle unsafe (
2 P. 13), and do not modify
2 P. 12).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first turn the ignition switch to the OFF position, and evaluate the condition of your motorcycle. Inspect for
Safety Guidelines
Motorcycle Safety
3
WARNING
fluid leaks, check the tightness of critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your motorcycle may have suffered damage that is not immediately apparent. Have your motorcycle thoroughly checked at a qualified service facility as soon as possible.
Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rapid build-up of toxic carbon monoxide gas.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colourless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your motorcycle inside a garage or other enclosure.
Breathing this colourless, odorless gas can quickly cause unconsciousness and lead to death.
Only run your motorcycle's engine when it is located in a well ventilated area outdoors.
5

Image Labels

Motorcycle Safety
Image Labels
The following pages describe the label meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don't remove the labels.
If a label comes off or becomes hard to read, contact your dealer for a replacement.
There is a specific symbol on each label. The meanings of each symbol and label are as follows.
6
Read instructions contained in Owner's Manual carefully.
Read instructions contained in Shop Manual carefully. In the interest of safety, take the motorcycle to be serviced only by your dealer.
DANGER (with RED background)
You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions.
WARNING (with ORANGE background)
You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions.
CAUTION (with YELLOW background)
You CAN be HURT if you don't follow instructions.
Image Labels
Motorcycle Safety
BATTERY LABEL DANGER
Keep flame and spark away from the battery.
Battery produce explosive gas that can cause explosion.
Wear the eye protection and rubber gloves when
handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
Do not allow children and other people to touch a
battery unless they understand proper handling and hazards of the battery very well.
Handle the battery electrolyte with extreme care
as it contains dilute sulfuric acid. Contact with your skin or eyes can burn you or cause loss of your eyesight.
Read this manual carefully and understand it
before handling the battery. Neglect of the instructions can cause personal injury and damage to the motorcycle.
Do not use a battery with the electrolyte at or
below the lower level mark. It can explode causing serious injury.
7

Safety Precautions

Motorcycle Safety
3
WARNING
Safety Precautions
Ride cautiously and keep your hands on the
handlebar and feet on the footpegs.
Keep passenger’s hands onto the grab rail or
your waist, passenger’s feet on the footpegs while riding.
Always consider the safety of your passenger,
as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved motorcycle helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
#
Safety-standard certified, high-visibility, correct size for your head
Must fit comfortably but securely, with the chin
strap fastened.
8
Face shield with unobstructed field of vision or
other approved eye protection
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Gloves
#
Full-finger leather gloves with high abrasion resistance
Boots or Riding Shoes
#
Sturdy boots with non-slip soles and ankle protection
Jacket and Trousers
#
Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit)

Riding Precautions

Motorcycle Safety
Riding Precautions
Running-in Period
During the first 500 km (300 miles) of running, follow these guidelines to ensure your motorcycle’s future reliability and performance.
Avoid full-throttle starts and rapid
acceleration.
Avoid hard braking and rapid down-shifts.
Ride conservatively.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness. Use engine braking with intermittent use of the brakes to reduce speed.
For full braking effectiveness, operate both the
front and rear brakes together.
Brakes
Observe the following guidelines:
Avoid excessively hard braking and
downshifting.
u Sudden braking can reduce the
motorcycle’s stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
Exercise caution on low traction surfaces.
u The tyres slip more easily on such surfaces
and braking distances are longer.
continued
9
Riding Precautions
Motorcycle Safety
Engine Braking
#
Engine braking helps slow your motorcycle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
Wet or Rainy Conditions
#
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
10
Parking
Park on a firm, level surface.
If you must park on a slight incline or loose
surface, park so that the motorcycle cannot move or fall over.
Make sure that high-temperature parts cannot
come into contact with flammable materials.
Do not touch the engine, muffler, brakes and
other high-temperature parts until they cool down.
To reduce the likelihood of theft, always lock
the handlebar and remove the key and close the shutter when leaving the motorcycle unattended. Use of an anti-theft device is also recommended.
Parking with the Side Stand or Centre Stand
#
1.
Stop the engine.
2.
Using the side stand
Push the side stand down. Slowly lean the motorcycle to the left until its weight rests on the side stand.
Riding Precautions
Motorcycle Safety
Left handle grip
Grab rail
Centre stand
Using the centre stand
To lower the centre stand, stand on the left side of the motorcycle. Hold the left handle grip and the grab rail. Press down on the tip of the centre stand with your right foot and, simultaneously, pull up and back.
3.
Turn the handlebar fully to the left.
u Turning the handlebar to the right reduces
stability and may cause the motorcycle to fall.
4.
Turn the ignition switch to the LOCK position (
2 P. 23), remove the key and close the shutter
(
2 P. 24).
5.
Turn the fuel valve to the OFF position.
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine, fuel system and catalytic converter:
Use only unleaded petrol.
Use recommended octane number. Using
lower octane petrol will result in decreased engine performance.
Do not use fuels containing a high
concentration of alcohol.
Do not use stale or contaminated petrol or an
oil/petrol mixture.
Avoid getting dirt or water in the fuel tank.
2 P. 103
11

Accessories & Modifications

Motorcycle Safety
3
WARNING
Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed for your motorcycle by Honda or make modifications to your motorcycle from its original design. Doing so can make it unsafe. Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads. Before deciding to install accessories on your motorcycle be certain the modification is safe and legal.
12
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your motorcycle. Your motorcycle was not designed for these attachments, and their use can seriously impair your motorcycle’s handling.
Motorcycle Safety

Loading

3
WARNING
Loading
Carrying extra weight affects your
motorcycle’s handling, braking and stability. Always ride at a safe speed for the load you are carrying.
Avoid carrying an excessive load and keep
within specified load limits.
Maximum weight capacity / Maximum luggage weight
Tie all luggage securely, evenly balanced and
close to the centre of the motorcycle.
Do not place objects near the lights or the
muffler.
2 P. 105
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
13

Operation Guide

Basic Operation Flow

Carefully inspect your motorcycle to make sure that it is safe to ride.
How to use basic features.
Instruments (P20)
Indicators (P21)
Switches (P22)
Steering Lock (P23)
Shutter (P24)
Apply throttle gradually. Obey the speed limit.
Start and warm the engine. Avoid revving the engine.
Before pulling away, indicate your direction with the turn signal switch, and check for oncoming traffic.
#
Pre-ride Inspection (P40)
#
Acceleration
#
Starting the Motorcycle
#
Starting the Engine (P26)
#
Shift Change (P29)
14
Operation Guide
Park on a firm level surface. Use the stand, lock the steering and close the shutter.
If pulling off the road, signal early enough to show traffic that you are pulling over, and pull over smoothly.
Close the throttle and apply the front and rear brakes together.
u The brakelight will indicate that
you have applied the brakes.
Do your braking before entering corners.
Gradually reapply throttle when exiting turn.
#
Braking
#
Parking (P10)
#
Stopping
#
Turning Corners
#
Refuelling (P31)
15
Operation Guide

Parts Location

AFB110MD
Engine oil drain bolt (P59)
Battery (P52)
Fuse box (P93)
Helmet holder (P33)
Throttle grip (P76)
Engine oil fill cap/dipstick (P58)
Spark plug (P56)
Kickstarter (P27)
Front brake lever (P63)
Brakelight switch
(P69)
16
Operation Guide
Headlight (P78)
Seat (P33)
Fuel fill cap (P31)
Helmet holder (P33)
Document bag (P34)
Tool (P34)
Side stand (P70)
Luggage box (P34)
Drive chain (P71)
Crankcase breather
(P77)
Seat lock (P33)
Centre stand (P10)
Shift lever (P29)
Fuel valve (P25)
Choke lever (P27)
continued
17
Parts Location
Operation Guide
AFB110MS
Engine oil drain bolt (P59) Engine oil fill cap/dipstick (P58)
Spark plug (P56)
Kickstarter (P27)
Brakelight switch
(P69)
Battery (P52)
Fuse box (P93)
Helmet holder (P33)
Throttle grip (P76)
Front brake fluid reservoir
(P61)
(Continued)
18
Operation Guide
Headlight (P78)
Seat (P33)
Fuel fill cap (P31)
Helmet holder (P33)
Document bag (P34)
Tool (P34)
Side stand (P70)
Luggage box (P34)
Drive chain (P71)
Crankcase breather
(P77)
Seat lock (P33)
Centre stand (P10)
Shift lever (P29)
Fuel valve (P25)
Choke lever (P27)
19
Operation Guide

Instruments

Speedometer
Fuel gauge
Needle in the red mark, remaining fuel approximately 1.02 litres (0.269 US gal,
0.224 Imp gal)
Odometer
Total distance ridden.
Gear range
Shows proper speed range for each gear.
20
Operation Guide

Indicators

Left turn signal
indicator
High beam indicator Right turn signal
indicator
Neutral indicator
Comes on when the transmission is in Neutral.
Gear position indicators
Indicates 1st to 4th gear position.
If one of these indicators does not come on when it should, have your dealer check for problems.
21
Operation Guide

Switches

Headlight dimmer switch
• : High beam
• : Low beam
Start button
Horn button
Turn signal switch
u Pressing the switch turns the turn signal off.
22
Operation Guide
Steering Lock
Ignition Switch
Switches the electrical system on/off, locks the steering.
u Key can be removed when in the OFF or LOCK
position.
ON
Turns electrical system on for starting/riding.
OFF
Turns engine off.
LOCK
Locks steering.
Push
Ignition key
!a
!b
Turn
Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended.
Locking
#
!a Turn the handlebar all the way to the left or
right.
!b Push the key down, and turn the ignition
switch to the LOCK position.
u Jiggle the handlebar if the lock is difficult
to engage.
!c Remove the key.
Unlocking
#
Insert the key, push it in, and turn the ignition switch to the OFF position.
continued
23
Switches
Operation Guide
Ignition key
Open
Close
Shutter key
Projection
Slot
Knob
Close
(Continued)
Shutter
The ignition switch for this motorcycle is equipped with a shutter. After parking the motorcycle, close the shutter for theft prevention.
Close
#
!a Remove the ignition key from the ignition
switch.
!b Align the projection of the shutter key with
the slot of the shutter, and turn the shutter key counterclockwise.
u You can also close the shutter by moving
the knob upward without the shutter key.
!c Remove the key.
Open
#
Align the projection of the shutter key with the slot of the shutter, and turn the shutter key clockwise.
24
Operation Guide

Fuel Valve

ON OFF
The two-way fuel valve is used to control the flow of fuel from the fuel tank to the carburetor.
ON: normal position for riding. OFF: for parking, storing, or transportation.
25
Operation Guide

Starting the Engine

!c
!b
!e !g !i
!a
!h
!f
!d
NOTICE
!e
Start your engine using the following procedure.
To restart a warm engine, follow the procedure for “High Air Temperature.”
If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
Extended fast idling and revving the engine can damage the engine, and the exhaust system.
Do not operate the kickstarter while the engine is running as engine damage could result. Do not apply excessive force on the kickstarter.
Fold up the kickstarter after the kickstarter is returned to the pedal stop.
26
Operation Guide
Normal Air Temperature 10 - 35ºC (50 - 95ºF):
!a Make sure the fuel valve is in the ON position. !b Turn the ignition switch to the ON position. !c Shift the transmission to Neutral (
indicator comes on).
!d Pull the choke lever up all the way to fully
ON.
!e Using the start button
With the throttle slightly open, press the start button.
Using the kickstarter
With the throttle slightly open, operate the kickstarter. Kick from the top of the stroke through to the bottom with a rapid, continuous motion.
!af Immediately after the engine starts, push the
choke lever down to the halfway position.
!a!g Warm up the engine by opening and closing
the throttle slightly.
!h About a half minute after the engine starts,
push the choke lever down all the way to fully OFF.
!i If idling is unstable, open the throttle slightly.
Lightly depress the kickstarter until resistance is felt. Then let the kickstarter return to the top of its stroke.
continued
27
Starting the Engine
Operation Guide
(Continued)
High Air Temperature 35°C (95°F) or above:
!?a Do not use the choke. !b Using the start button
With the throttle slightly open, press the start button.
Using the kickstarter
Lightly depress the kickstarter until resistance is felt. Then let the kickstarter return to the top of its stroke. With the throttle slightly open, operate the kickstarter. Kick from the top of the stroke through to the bottom with a rapid, continuous motion.
28
Low Air Temperature 10°C (50°F) or below:
!?a Follow steps 1- 6 under “Normal Air
Temperature.”
!a!b Warm up the engine by opening and closing
the throttle slightly.
!c Continue warming up the engine until it runs
smoothly and responds to the throttle when the choke lever is at fully OFF.
If the engine does not start:
!a Turn the ignition switch to the OFF position. !b Push the choke lever down all the way to fully
OFF.
!c Open the throttle fully. !d Crank the engine several times with the
kickstarter.
!e Follow steps 1-2 under “High Air
Temperature.”
If Engine Will Not Start (P80)
#
Operation Guide

Shifting Gears

Stopping
Moving
Your motorcycle transmission has four forward gears. The gearshift operation differs when stopping and when moving. When stopping, change can be made from 4th to neutral directly with the 4-step rotary system. When moving, the forward 4-step return system is used. Change cannot be made from 4th to neutral directly.
u Always return the throttle grip first before
changing gear.
u Operate lightly with the tips of your toes until
the shift lever is pushed down.
u Avoid changing gear needlessly and riding
with your foot on the shift lever since this may damage the gear change mechanism and clutch mechanism.
continued
29
Shifting Gears
Operation Guide
(Continued)
Proper shifting can prevent damaging the engine and transmission.
Upshifting
The upper limit speed of each gear is shown in gear range. (P20)
Upshift to a higher gear before exceeding the upper limit speed. Upshifting at speeds higher than the upper limit speed can cause damage to the engine.
30
Downshifting
Downshifting at speeds higher than those in the table below may overrev the engine and can cause damage to the engine and transmission. Follow the table below when downshifting the gears.
Downshifting Acceptable Speed
From 4th to 3rd 80 km/h or less From 3rd to 2nd 55 km/h or less From 2nd to 1st 30 km/h or less
Operation Guide
Fuel fill cap
Arrow marks
Lower edge of filler neck

Refuelling

Fuel type: Unleaded petrol only Fuel octane number: Your motorcycle is
designed to use Research Octane Number (RON) 91 or higher. Tank capacity: 3.7 litres (0.98 US gal,
0.81 Imp gal)
Refuelling and Fuel Guidelines (P11)
#
Opening the Fuel Fill Cap
!a Open the seat. (P33) !b Turn the fuel fill cap counterclockwise until it
stops and remove the cap.
Do not fill with fuel above the lower edge of the filler neck.
continued
31
Refuelling
Operation Guide
3
WARNING
(Continued)
Closing the Fuel Fill Cap
!a Install and tighten the fuel fill cap firmly by
turning it clockwise.
u Make sure that the arrow marks on the
cap and fuel tank is aligned.
!b Close the seat.
Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
Stop the engine, and keep heat, sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
32
Operation Guide

Storage Equipment

Opening the seat
Insert the ignition key into the seat lock and turn it clockwise to unlock.
Closing the seat
Close and push down on the rear of the seat until it locks. Make sure that the seat is locked securely to pull it up lightly.
Helmet holders
The helmet holders are located under the seat.
u Use the helmet holders only when parked.
3
WARNING
Riding with a helmet attached to the holder can interfere with your ability to safely operate the motorcycle and could lead to a crash in which you can be seriously hurt or killed.
Use the helmet holder only while parked. Do not ride with a helmet secured by the holder.
Ignition key
Seat lock
continued
33
Storage Equipment
Operation Guide
Luggage box
Document compartment
Document bag
Tools
(Continued)
Luggage Box
Never exceed the maximum weight limit.
Maximum Weight: 5 kg (11 lb)
u Do not store any items that are flammable or
susceptible to heat damage.
u Do not store valuables or fragile articles.
Tool
The tools are in the luggage box.
Document Bag
The document bag is in the document compartment in the reverse side of the seat.
34

Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully
before attempting any maintenance. Refer to “Specifications” for service data.
Importance of Maintenance....................... P. 36
Maintenance Schedule................................P. 37
Maintenance Fundamentals .......................P. 40
Tool ...............................................................P. 51
Removing & Installing Body Components
Battery.....................................................................P. 52
Headlight Case .....................................................P. 54
Spark Plug ....................................................P. 56
Engine Oil .....................................................P. 58
Brakes ...........................................................P. 61
Side Stand ....................................................P. 70
Drive Chain...................................................P. 71
...P. 52
Throttle ........................................................ P. 76
Crankcase Breather..................................... P. 77
Other Adjustments ..................................... P. 78
Adjusting the Headlight Aim.............................P. 78
Maintenance

Importance of Maintenance

3
WARNING
Importance of Maintenance
Keeping your motorcycle well-maintained is absolutely essential to your safety and to protect your investment, obtain maximum performance, avoid breakdowns, and reduce air pollution. Maintenance is the owner’s responsibility. Be sure to inspect your motorcycle before each ride, and perform the periodic checks specified in the Maintenance Schedule.
Improperly maintaining your motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
36
2 P. 37
Maintenance Safety
Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
Follow these guidelines when performing maintenance.
Stop the engine and remove the key.
Place your motorcycle on a firm, level surface
using the side stand, centre stand or a maintenance stand to provide support.
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before servicing as you can get burned.
Run the engine only when instructed, and do
so in a well-ventilated area.
Maintenance

Maintenance Schedule

The maintenance schedule specifies the maintenance requirements necessary to ensure safe, dependable performance, and proper emission control.
Maintenance work should be performed in accordance with Honda’s standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained. Make sure that whomever performs the maintenance completes this record.
All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer. Retain all receipts. If you sell the motorcycle, these receipts should be transferred with the motorcycle to the new owner.
Honda recommends that your dealer should road test your motorcycle after each periodic maintenance is carried out.
continued
37
Maintenance
R
R
I
R
IIIIIII
I
Maintenance Schedule
1
Items × 1,000 km 1 6 12 18 24 30 36
Check
2 P. 40
× 1,000 mi 0.6 4 8 12 16 20 24
Fuel Line
Pre-ride
Fuel Level
I
Frequency *
I I I I I I I
Annual
Check
Fuel Strainer Screen
Throttle Operation 76
Air Cleaner *
Crankcase Breather *
Spark Plug 56
2
3
Valve Clearance
Engine Oil 58
I I I I I I I I
I
I
R
I
R
R
I I I I I I
R R R R R R R
Engine Oil Strainer Screen
Engine Oil Centrifugal filter
Engine Idle Speed
Secondary Air Supply System
Maintenance Level
Maintenance Legend
: Intermediate. We recommend service by your dealer, unless
you have the necessary tools and are mechanically skilled.
R
Procedures are provided in an official Honda Shop Manual.
: Technical. In the interest of safety, have your motorcycle
I I
: Inspect (clean, adjust, lubricate, or replace, if necessary)
I
: Replace : Clean : Lubricate
serviced by your dealer.
38
Regular Replace
Refer to
page
50
77
Maintenance Schedule
Maintenance
IIIIIII
I
IIIIIIIII
I
IIIIIII
III
I
Pre-ride
Items × 1,000 km 1 6 12 18 24 30 36
Secondary Air Supply Pair Filter *
4
Drive Chain Every 500 km (300 mi) 71
Brake Fluid (AFB110MS)*
4
Brake Shoes Wear (AFB110MD) 68
Brake Shoes/Pads Wear (AFB110MS) 62, 68
Check
2 P. 40
× 1,000 mi 0.6 4 8 12 16 20 24
I I
I I I I I I I I
I I I I I I I I
Frequency *
1
R
Annual
Check
Regular
Refer to
Replace
3 years
page
2 years 61
Brake System 61
Brake Light Switch 69
Headlight Aim 78
I I I I I I I
I I I I I I I
Lights/Horn
Clutch System
Side Stand 70
I I I I I I I I
I I I I I I I
Suspension
Nuts, Bolts, Fasteners
Wheels/Tyres 47
I I I I I I I I
I I I I I
Steering Head Bearings
Notes:
*1 :
At higher odometer reading, repeat at the frequency interval established here.
*2 :
Service more frequently when riding in unusually wet or dusty areas.
*3 :
Service more frequently when riding in rain or at full throttle.
*4 :
Replacement requires mechanical skill.
39
Maintenance

Maintenance Fundamentals

AFB110MD
AFB110MS
40
Pre-ride Inspection
To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure that any problem you find is corrected. A pre­ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
Check the following items before you get on your motorcycle:
Fuel level - Fill fuel tank when necessary.
2 P. 31
Throttle - Check for smooth opening and
full closing in all steering positions.
Engine oil level - Add engine oil if
necessary. Check for leaks. 2 P. 58
Drive chain - Check condition and slack,
adjust and lubricate if necessary. 2 P. 71
2 P. 76
Brakes - Check operation;
Front and Rear: check shoes wear (
2 P. 68)
and freeplay (2 P. 63, 65), adjust if necessary (
2 P. 64, 66).
Front: check brake fluid level and pad wear.
2 P. 61, 62
Rear: check shoes wear ( (
2 P.
65), adjust if necessary (
Lights and horn - Check that lights,
2 P.
68) and freeplay
2 P.
66).
indicators and horn function properly.
Wheels and tyres - Check condition, air
pressure and adjust if necessary.
2 P. 47
Maintenance Fundamentals
Maintenance
3
WARNING
NOTICE
NOTICE
Replacing Parts
Always use Honda Genuine Parts or their equivalents to ensure reliability and safety.
Installing non-Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed.
Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle.
Battery
Your motorcycle has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded. Do not remove the battery cap seals. There is no need to remove the cap when charging.
Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.
An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for proper battery disposal instruction.
continued
41
Maintenance Fundamentals
Maintenance
3
WARNING
What to do in an emergency
#
If any of the following occur, immediately see your doctor.
Electrolyte splashes into your eyes:
u Wash your eyes repeatedly with cool water
for at least 15 minutes. Using water under pressure can damage your eyes.
Electrolyte splashes onto your skin:
u Remove affected clothing and wash your
42
skin thoroughly using water.
Electrolyte splashes into your mouth:
u Rinse mouth thoroughly with water, and do
not swallow.
The battery gives off explosive hydrogen gas during normal operation.
A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.
Wear protective clothing and a face shield, or have a skilled mechanic do the battery servicing.
Cleaning the Battery Terminals
#
1.
Remove the battery. 2 P. 52
2.
If the terminals are starting to corrode and are coated with a white substance, wash with warm water and wipe clean.
Maintenance
NOTICE
NOTICE
Blown fuse
3.
If the terminals are heavily corroded, clean and polish the terminals with a wire brush or sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your dealer about when you should replace the battery. Always replace the battery with another maintenance-free battery of the same type.
Maintenance Fundamentals
Fuses
Fuses protect the electrical circuits on your motorcycle. If something electrical on your motorcycle stops working, check for and replace any blown fuses.
Inspecting and Replacing Fuses
#
Turn the ignition switch to the OFF position to remove and inspect fuses. If a fuse is blown, replace with a fuse of the same rating. For fuse ratings, see “Specifications.”
2 P. 93
2 P. 107
Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system.
Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.
continued
43
Maintenance Fundamentals
Maintenance
Oil code
Oil classification
Not recommended Recommended
If a fuse fails repeatedly, you likely have an electrical fault. Have your motorcycle inspected by your dealer.
Engine Oil
Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed. Check the engine oil level regularly, and add the recommended engine oil if necessary. Dirty oil or old oil should be changed as soon as possible.
Selecting the Engine Oil
#
For recommended engine oil, see “Specifications.”
If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards:
JASO T 903 standard
SAE standard
API classification
44
2 P. 106
*1
*2
: MA
: 10W-30
*3
: SG or higher
*1.
The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. For example, the following label shows the MA classification.
*2.
The SAE standard grades oils by their viscosity.
*3.
The API classification specifies the quality and performance rating of engine oils. Use SG or higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the circular API service symbol.
Maintenance Fundamentals
Maintenance
NOTICE
AFB110MS
NOTICE
Worn
(REPLACE)
Damaged
(REPLACE)
Normal
(GOOD)
Brake Fluid
Do not add or replace brake fluid, except in an emergency. Use only fresh brake fluid from a sealed container. If you do add fluid, have the brake system serviced by your dealer as soon as possible.
Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly.
Recommended brake fluid:
Honda DOT 3 or DOT 4 Brake Fluid or equivalent
Drive Chain
The drive chain must be inspected and lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at high speed, or ride with repeated fast acceleration.
2 P. 71
If the chain does not move smoothly, makes strange noises, has damaged rollers, has loose pins, or kinks, have the chain inspected by your dealer.
Also inspect the drive sprocket and driven sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer.
Use of a new chain with worn sprockets will cause rapid chain wear.
continued
45
Maintenance Fundamentals
Maintenance
Cleaning and Lubricating
#
After inspecting the slack, clean the chain and sprockets while rotating the rear wheel. Use a dry cloth with high flash-point solvent. Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the recommended lubricant.
Recommended lubricant:
Drive chain lubricant. If not available, use SAE 80 or 90 gear oil.
46
Never use petrol or low flash point solvents for cleaning the drive chain. A fire or explosion could result. Avoid getting lubricant on the brakes or tyres. Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle.
Maintenance
Crankcase Breather
Service more frequently when riding in rain, at full throttle, or after the motorcycle is washed or overturned. Service if the deposit level can be seen in the transparent section of the drain tube.
If the drain tube overflows, the air filter may become contaminated with engine oil causing poor engine performance.
2 P. 77
Tyres (Inspecting/Replacing)
Checking the Air Pressure
#
Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low. Always check air pressure when your tyres are cold.
Maintenance Fundamentals
Inspecting for Damage
#
Inspect the tyres for cuts, slits, or cracks that exposes fabric or cords, or nails or other foreign objects embedded in the side of the tyre or the tread. Also inspect for any unusual bumps or bulges in the side walls of the tyres.
Inspecting for Abnormal Wear
#
Inspect the tyres for signs of abnormal wear on the contact surface.
continued
47
Maintenance Fundamentals
Maintenance
Wear indicator location mark
3
WARNING
Inspecting Tread Depth
#
Inspect the tread wear indicators. If they become visible, replace the tyres immediately.
48
Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding tyre inflation and maintenance.
Maintenance
3
WARNING
Have your tyres replaced by your dealer. For recommended tyres and air pressure, see “Specifications.” Follow these guidelines whenever you replace tyres.
Use the recommended tyres or equivalents of
the same size, construction, speed rating, and load range.
Remember to replace the inner tube
whenever you replace a tyre. The old tube will probably be stretched, and it could fail if installed in a new tyre.
2 P. 106
Maintenance Fundamentals
Installing improper tyres on your motorcycle can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed.
Always use the size and type of tyres recommended in this owner’s manual.
49
Maintenance Fundamentals
Maintenance
Air Cleaner
This motorcycle is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.
50
Maintenance

Tool

The tools are stored in the luggage box.
2 P. 34
You can perform some roadside repairs, minor adjustments and parts replacement with the provided tools.
10 × 14 mm Open end wrench
Standard/Phillips screwdriver
Screwdriver handle
Spark plug wrench
51
Maintenance

Removing & Installing Body Components

Battery cover
Screw
Positive terminal
Battery
Negative terminal
Battery
52
Removing & Installing Body Components u Battery
Maintenance
Removal
#
Make sure the ignition switch is in the OFF position.
1.
Open the seat. 2 P. 33
2.
Remove the battery cover by removing the screw.
3.
Disconnect the negative - terminal from the battery.
4.
Disconnect the positive + terminal from the battery.
5.
Remove the battery taking care not to drop the terminal nuts.
Installation
#
Install the parts in the reverse order of removal. Always connect the positive + terminal first. Make sure that bolts and nuts are tight.
For proper handling of the battery, see “Maintenance Fundamentals.” “Battery Goes Dead.” 2 P. 88
2 P. 41
53
Removing & Installing Body Components u Headlight Case
Maintenance
Rubber dust covers
Lock nut
Lock nut
Rearview mirrors
Mirror adapter
Mirror adapter
Headlight Case
Removal
#
1.
Pull up the rubber dust covers.
2.
Loosen the lock nuts by turning clockwise.
3.
Loosen the rearview mirrors and remove them by turning them clockwise until they will no longer turn.
4.
Loosen the mirror adapters by turning counterclockwise and remove them.
54
Maintenance
Headlight case
Screw B
Screws A
Boss Boss
Connector
Screw A
Rear handle cover
Removing & Installing Body Components u Headlight Case
5.
Remove the screws A and screw B.
6.
Release the bosses by pressing the rear handle cover.
7.
Remove the headlight case and disconnect the connector.
Installation
#
Install the parts in the reverse order of removal.
u To install the rearview mirrors.
1.
Install the mirror adapters.
2.
Install the rearview mirrors by turning counterclockwise until they will no longer turn.
3.
Loosen the rearview mirrors approximately 2 turns.
4.
Adjust the rearview mirrors.
5.
Tighten the lock nuts and install the rubber dust covers.
55
Maintenance
NOTICE
Spark plug wrench
Spark plug cap
56

Spark Plug

Checking Spark Plug
For the recommended spark plug, see “Specifications.” 2 P. 106
Use only the recommended type of spark plug in the recommended heat range.
Using a spark plug with an improper heat range can cause engine damage.
1.
Disconnect the spark plug cap from the spark plug.
2.
Clean any dirt from around the spark plug base.
3.
Remove the spark plug using provided spark plug wrench (2 P. 51).
4.
Inspect the electrodes and centre porcelain for deposits, erosion or carbon fouling.
u If the erosion or deposit is heavy,
replace the plug.
u Clean a carbon or wet-fouled plug with
a plug cleaner, otherwise use a wire brush.
Maintenance
Spark plug gap
Side electrode
NOTICE
5.
Check the spark plug gap using a wire-type feeler gauge.
u If adjustment is necessary, bend the side
electrode carefully.
The gap should be:
0.8 to 0.9 mm (0.03 to 0.04 in)
Spark Plug u Checking Spark Plug
8.
Tighten the spark plug:
If the old plug is good:
NGK: 1/6 turn after it seats. DENSO: 1/8 turn after it seats.
If installing a new plug, tighten it twice to
prevent loosening:
a) First, tighten the plug: NGK: 1/4 turn after it seats. DENSO: 3/4 turn after it seats. b) Then loosen the plug. c) Next, tighten the plug again: NGK: 1/6 turn after it seats. DENSO: 1/8 turn after it seats.
6.
7.
Make sure the plug washer is in good condition. Install the spark plug. With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.
An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged.
9.
Install the parts in the reverse order of removal.
u
When reinstalling the spark plug cap, take care to avoid pinching any cables or wires.
57
Maintenance

Engine Oil

Oil fill cap/dipstick
Upper level
Lower level
Checking the Engine Oil
1.
If the engine is cold, idle the engine for 3 to 5 minutes.
2.
Turn the ignition switch to the OFF position and wait for 2 to 3 minutes.
3.
Place your motorcycle on its centre stand on a firm, level surface.
4.
Remove the oil fill cap/dipstick and wipe it clean.
5.
Insert the oil fill cap/dipstick until it seats, but don’t screw it in.
6.
Check that the oil level is between the upper level and lower level marks in the oil fill cap/dipstick.
7.
Securely install the oil fill cap/dipstick.
58
Maintenance
Adding Engine Oil
NOTICE
Engine Oil u Adding Engine Oil
2.
Securely reinstall the oil fill cap/dipstick.
If the engine oil is below or near the lower level mark, add the recommended engine oil.
2 P. 44, 106
1.
Remove the oil fill cap/dipstick. Add the recommended oil until it reaches the upper level mark.
u Place your motorcycle on its centre
stand on a firm, level surface when checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix different brands and grades of oil. They may affect lubrication and clutch operation.
For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.”
2 P. 44
Changing Engine Oil
Changing the oil requires special tools. We recommend that you have your motorcycle serviced by your dealer.
1.
If the engine is cold, idle the engine for 3 to 5 minutes.
2.
Turn the ignition switch to the OFF position and wait for 2 to 3 minutes.
continued
59
Engine Oil u Changing Engine Oil
Maintenance
Drain bolt Sealing washer
3.
Place your motorcycle on its centre stand on a firm, level surface.
4.
Place a drain pan under the drain bolt.
5.
Remove the oil fill cap/dipstick, drain bolt, and sealing washer to drain the oil.
u Discard the oil at an approved
recycling centre.
60
6.
Install a new sealing washer onto the drain bolt. Tighten the drain bolt.
Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft)
7.
Fill the crankcase with the recommended oil (2 P. 44, 106) and install the oil fill cap/ dipstick.
Required oil
When changing oil:
0.8 litres (0.8 US qt, 0.7 Imp qt)
8.
Check the oil level. 2 P. 58
9.
Check that there are no oil leaks.
Maintenance
AFB110MS
LOWER
level mark
Front brake fluid reservoir

Brakes

Checking the Front Brake Fluid
1.
Place your motorcycle in an upright position on a firm, level surface.
2.
Check that the brake fluid reservoir is horizontal and that the fluid level is above
the LOWER level mark. If the brake fluid level in the reservoir is below the LOWER level mark or the brake lever freeplay becomes excessive, inspect the brake pads for wear. If the brake pads are not worn, you most likely have a leak. Have your motorcycle inspected by your dealer.
61
Maintenance
AFB110MS
Brake pads
Wear indicators
Disc
62
Brakes u Inspecting the Front Brake Pads
Inspecting the Front Brake Pads
Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad is worn to the indicator.
Inspect the brake pads from below the brake caliper.
If necessary have the pads replaced by your dealer. Always replace both left and right brake pads at the same time.
Brakes u Inspecting the Front Brake Lever Freeplay
Maintenance
AFB110MD
Freeplay
Inspecting the Front Brake Lever Freeplay
1.
Place your motorcycle on its centre stand
on a firm, level surface.
2.
Measure the distance the front brake lever
moves before the brake takes hold.
Freeplay at the tip of the brake lever:
10 to 20 mm (0.4 to 0.8 in)
Check the brake cable for kinks or signs of wear. If necessary have it replaced by your dealer. Lubricate the brake cable with a commercially available cable lubricant to prevent premature wear and corrosion. Make sure the brake arm, spring and fastener are in good condition.
63
Maintenance
AFB110MD
Brake arm pin
Adjusting nut
Increase Freeplay
Decrease Freeplay
Adjusting nut
Brake arm pin
64
Brakes u Adjusting the Front Brake Lever Freeplay
Adjusting the Front Brake Lever Freeplay
Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay.
If proper adjustment cannot be obtained by this method, see your dealer.
1.
Adjust by turning the front brake adjusting nut a half-turn at a time.
2.
Apply the brake several times and check for free wheel rotation after the brake lever is released.
3.
Push the brake arm to confirm that there is a gap between the front brake adjusting nut and brake arm pin.
Maintenance
NOTICE
Adjusting nut
Brake arm pin
Brake arm
Push
Gap
Freeplay
Rear brake pedal
After adjustment, confirm the freeplay of the brake lever. Make sure the brake arm, spring and fastener are in good condition.
Do not turn the adjuster beyond its natural limits.
Brakes u Inspecting the Rear Brake Pedal Freeplay
Inspecting the Rear Brake Pedal Freeplay
1.
Place your motorcycle on its centre stand on a firm, level surface.
2.
Measure the distance the rear brake pedal moves before the brake takes hold.
Freeplay at the tip of the brake pedal: 20 to 30 mm (0.8 to 1.2 in)
Make sure the brake rod, brake arm, spring and fastener are in good condition.
65
Brakes u Adjusting the Rear Brake Pedal Freeplay
Maintenance
Brake arm pin
Adjusting nut
Adjusting nut
Brake arm pin
Increase freeplay
Decrease freeplay
Adjusting the Rear Brake Pedal Freeplay
Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay.
If proper adjustment cannot be obtained by this method, see your dealer.
66
1.
Adjust by turning the rear brake adjusting nut a half-turn at a time.
2.
Apply the brake several times and check for free wheel rotation after the brake pedal is released.
Maintenance
Brake arm
Adjusting nut
Push
Brake arm pin
Gap
NOTICE
3.
Push the brake arm to confirm that there is
a gap between the rear brake adjusting nut
and brake arm pin.
Brakes u Adjusting the Rear Brake Pedal Freeplay
After adjustment, confirm the freeplay of the rear brake pedal. Make sure the brake rod, brake arm, spring and fastener are in good condition.
Do not turn the adjuster beyond its natural limits.
67
Maintenance
AFB110MS
AFB110MD
Brake panel
Brake arm
Reference mark
Arrow
Front
Brake panel
Brake arm
Reference mark
Arrow
Rear
68
Brakes u Inspecting the Brake Shoe Wear
Inspecting the Brake Shoe Wear
The rear brake is equipped with a brake wear indicator.
The front and rear brake are equipped with a brake wear indicator.
When the brake is applied, an arrow attached to the brake arm moves toward a reference mark on the brake panel. If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced. See your dealer for this service.
When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent.
Maintenance
Adjusting the Brakelight Switch
A
B
Brakelight switch
Adjusting nut
Check the operation of the brakelight switch. Hold the brakelight switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.
Brakes u Adjusting the Brakelight Switch
69
Maintenance

Side Stand

Side stand spring
Checking the Side Stand
70
1.
Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease.
2.
Check the spring for damage or loss of tension.
Maintenance
Inspection hole cap

Drive Chain

Inspecting the Drive Chain Slack
Check the drive chain slack at several points along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer.
1.
Shift the transmission to Neutral. Stop the engine.
2.
Place your motorcycle on its centre stand on a firm, level surface.
3.
Remove the inspection hole cap.
continued
71
Drive Chain u Inspecting the Drive Chain Slack
Maintenance
Bolts
Chain covers
4.
Move the drive chain up and down with your finger.
Drive chain slack:
25 to 35 mm (1.0 to 1.4 in)
u Do not ride your motorcycle if the slack
exceeds 50 mm (2.0 in).
5.
Rotate the rear wheel and check that the chain moves smoothly.
72
6.
Remove the chain covers by removing the bolts.
7.
Inspect the sprockets. 2 P. 45
8.
Clean and lubricate the drive chain.
2 P. 46
9.
Install the parts in the reverse order of removal.
10 .
Tighten the bolts.
Torque: 7 N·m (0.7 kgf·m, 5.2 lbf·ft)
Maintenance
Adjusting the Drive Chain Slack
Rear axle nut
Adjusting nut
Lock nut
Drive chain adjuster
Scale graduations
Scale graduations
Lock nut
Adjusting nut
Drive chain adjuster
Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer.
1.
Shift the transmission to Neutral. Stop the engine.
2.
Place your motorcycle on its centre stand on a firm, level surface.
3.
Remove the inspection hole cap. 2 P. 71
4.
Loosen the rear axle nut.
5.
Loosen the lock nuts on both sides of the drive chain adjusters.
Drive Chain u Adjusting the Drive Chain Slack
6.
Turn both adjusting nuts an equal number of turns until the correct drive chain slack is obtained. Turn the adjusting nuts clockwise to tighten the chain. Turn the adjusting nuts counterclockwise and push the rear wheel toward the front to provide more slack.
continued
73
Drive Chain u Adjusting the Drive Chain Slack
Maintenance
7.
74
Adjust the slack at a point midway between the drive sprocket and the driven sprocket. Check the drive chain slack.
2 P. 72
Check rear axle alignment by making sure the end of the drive chain adjuster aligns with the scale graduations on both sides of the swingarm. Both marks should correspond. If the axle is misaligned, turn the right or left adjusting nut until the marks are aligned and recheck chain slack.
8.
Tighten the rear axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
9.
Hold the adjusting nuts and tighten the lock nuts.
10 .
Recheck drive chain slack.
11 .
Rear brake pedal freeplay is affected when repositioning the rear wheel to adjust drive chain slack. Check rear brake pedal freeplay and adjust as necessary.
2 P. 65
12 .
Reinstall the inspection hole cap.
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.
Improper assembly may lead to loss of braking capacity.
Maintenance
Checking the Drive Chain Wear
#
If the drive chain slack is excessive when the rear axle is moved to the furthest limit of adjustment, the drive chain is worn and must be replaced.
Chain:
KMC420JB DID420AD2 RK420EL
If necessary have the drive chain replaced by your dealer.
Drive Chain u Adjusting the Drive Chain Slack
75
Maintenance

Throttle

Freeplay
Flange
Checking the Throttle
With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in)
76
Maintenance
Crankcase breather tube

Crankcase Breather

Cleaning the Crankcase Breather
1.
Place a suitable container under the
crankcase breather tube.
2.
Remove the crankcase breather tube and
drain deposits.
3.
Reinstall the crankcase breather tube.
77
Maintenance

Other Adjustments

Headlight
Up
Down
Adjusting bolt
Adjusting the Headlight Aim
You can adjust vertical aim of the headlight for proper alignment. To move the headlight, loosen the adjusting bolt. Tighten the adjusting bolt after adjustment. Obey local laws and regulations.
78

Troubleshooting

Engine Will Not Start ................................. P. 80
Tyre Puncture.............................................. P. 81
Tube Repair and Replacement .........................P. 81
Electrical Trouble ........................................ P. 88
Battery Goes Dead...............................................P. 88
Burned-out Light Bulb.........................................P. 88
Blown Fuse.............................................................P. 93
Troubleshooting

Engine Will Not Start

Starter Motor Operates But Engine Does Not Start
Check the following items:
Check the correct engine starting sequence.
2 P. 26
Check that there is petrol in the fuel tank.
80
Starter Motor Does Not Operate
Check the following items:
Check the correct engine starting sequence.
2 P. 26
Check for a blown fuse. 2 P. 93
Check for a loose battery connection
(2 P. 53) or battery terminal corrosion (
2 P. 41).
Check the condition of the battery. 2 P. 88
If the problem continues, have your motorcycle inspected by your dealer.
Troubleshooting

Tyre Puncture

3
WARNING
Repairing a puncture or removing a wheel requires special tools and technical expertise. We recommend you have this type of service performed by your dealer. After an emergency repair, always have the tyre inspected/replaced by your dealer.
Riding your motorcycle with a temporary tyre or tube repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed.
Tube Repair and Replacement
If a tube is punctured or damaged, you should replace it as soon as possible. A tube that is repaired may not have the same reliability as a new one, and it may fail while you are riding. If you need to make a temporary repair by patching a tube or using an aerosol sealant, ride cautiously at reduced speed and have the tube replaced before you ride again. Anytime a tube is replaced, the tyre should be carefully inspected as described.
If you must ride with a temporary tyre or tube repair, ride slowly and carefully and do not exceed 50 km/h (30 mph) until the tyre or tube is replaced.
Removing Wheels
Follow these procedures if you need to remove a wheel in order to repair a puncture.
continued
81
Tyre Puncture u Removing Wheels
Troubleshooting
AFB110MS
Tab
Speedometer cable
Front axle nut
Speedometer gear box
Front axle shaft
Front Wheel
#
Removal
1.
2.
3.
4.
5.
Place your motorcycle on its centre stand on a firm, level surface. Support your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist. Remove the speedometer cable by pushing the tab. Remove the front axle nut. Remove the front axle shaft, front wheel, speedometer gearbox and side collar.
u Avoid getting grease, oil, or dirt on the
disc or pad surfaces.
u Do not pull the brake lever while the
front wheel is removed.
82
Tyre Puncture u Removing Wheels
Troubleshooting
NOTICE
Lug
Slot
Speedometer gearbox
Installation
1.
Attach the side collar and speedometer gearbox to the wheel.
2.
Position the wheel between the fork legs and insert the front axle shaft from the right side, through the right fork leg and wheel hub.
When installing a wheel or caliper into original position, carefully fit the brake disc between the pads to avoid scratching them.
3.
Make sure that the lug on the left fork leg is located in the slot of the speedometer gearbox.
4.
Tighten the front axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
5.
After installing the wheel, apply the brake lever several times, then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely.
6.
Install the speedometer cable securely.
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.
Improper assembly may lead to loss of braking capacity.
continued
83
Tyre Puncture u Removing Wheels
Troubleshooting
AFB110MD
Front brake cable
Tab
Brake arm
Front axle nut
Speedometer cable
Front brake adjusting nut
Front axle shaft
Front Wheel
#
Removal
1.
Place your motorcycle on its centre stand on a firm, level surface.
2.
Support your motorcycle securely and raise the front wheel off the ground using a maintenance stand or a hoist.
3.
Remove the speedometer cable by pushing the tab.
4.
Remove the front brake adjusting nut and disconnect the front brake cable from the brake arm.
5.
Remove the front axle nut.
6.
Remove the front axle shaft, front wheel, and side collar.
84
Troubleshooting
Brake panel
Lug
Slot
Installation
1.
Attach the side collar to the wheel.
2.
Position the wheel between the fork legs
and insert the front axle shaft from the right
side, through the right fork leg and wheel
hub.
3.
Make sure that the lug on the left fork leg is
located in the slot of the brake panel.
4.
Tighten the front axle nut.
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
5.
Install the speedometer cable securely.
6.
Install the front brake cable and front brake
adjusting nut.
7.
Adjust the front brake lever freeplay.
2 P. 64
8.
After installing the wheel, apply the brake
lever several times and then check if the
wheel rotates freely. Recheck the wheel if
the brake drags or if the wheel does not
rotate freely.
Tyre Puncture u Removing Wheels
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.
Improper assembly may lead to loss of braking capacity.
continued
85
Tyre Puncture u Removing Wheels
Troubleshooting
Drive chain adjusting nut
Cotter pin
Rear brake adjusting nut
Brake stopper arm nut
Brake stopper arm
Brake rod
Drive chain lock nut
Drive chain adjuster
Rear axle nut
Brake arm
Rear Wheel
#
Removal
1.
2.
3.
4.
5.
6.
86
Support your motorcycle securely and raise the rear wheel off the ground using a centre stand or a hoist. Remove the chain covers. 2 P. 72 Remove the rear brake adjusting nut. Disconnect the brake rod from the brake arm. Disconnect the brake stopper arm from the brake panel by removing the cotter pin, brake stopper arm nut, washer and rubber grommet. Loosen the drive chain lock nuts and drive chain adjusting nuts on both sides of the swingarm.
7.
Remove the rear axle nut while holding the rear axle shaft at the other end with a wrench.
8.
Remove the drive chain from the driven sprocket by pushing the rear wheel forward.
Troubleshooting
Drive chain lock nut
Drive chain
Drive chain adjusting nut
Drive chain adjuster
Rear axle shaft
9.
Remove the rear axle shaft, drive chain
adjusters, side collars and rear wheel from
the swingarm.
Installation
1.
To install the rear wheel, reverse the
removal procedure.
2.
Reassemble the brake stopper arm and
tighten the brake stopper arm nut.
Torque: 22 N·m (2.2 kgf·m, 16 lbf·ft)
Tyre Puncture u Removing Wheels
3.
Connect the brake rod to the brake arm.
4.
Adjust the drive chain slack. 2 P. 73
5.
Adjust the rear brake pedal freeplay. 2P.
6.
Tighten the rear axle nut.
66
Torque: 59 N·m (6.0 kgf·m, 44 lbf·ft)
7.
After installing the wheel, apply the brake pedal several times, then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely.
8.
Install the chain covers. 2 P. 72
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.
Improper assembly may lead to loss of braking capacity.
A used cotter pin may not effectively secure a fastener. Always replace a used cotter pin with a new one.
87
Troubleshooting

Electrical Trouble

NOTICE
Battery Goes Dead
Charge the battery using a motorcycle battery charger. Remove the battery from the motorcycle before charging. Do not use an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. If the battery does not recover after recharging, contact your dealer.
Jump starting using an automobile battery can damage your motorcycle's electrical system and is not recommended.
88
Burned-out Light Bulb
Follow the procedure below to replace a burned-out light bulb. Turn the ignition switch to the OFF or LOCK position. Allow the bulb to cool before replacing it. Do not use bulbs other than those specified. Check the replacement bulb for correct operation before riding.
For the light bulb wattage, see “Specifications.”
2 P. 107
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
TOP mark
Rubber dust cover
Connector
Bulb
Pin
1.
Headlight Bulb
#
Remove the headlight case. 2 P. 54
2.
Disconnect the connector.
3.
Remove the rubber dust cover.
4.
Slightly press down on the pin and turn it clockwise until it releases from the headlight bulb housing.
5.
Remove the bulb.
6.
Install a new bulb in the reverse order of removal.
u Install the rubber dust cover with its TOP
mark facing up.
7.
Install the remaining parts in the reverse
order of removal. Do not touch the glass surface with your fingers. If you touch the bulb with your bare hands, clean it with a cloth moistened with alcohol.
continued
89
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Screws
Brakelight/Taillight lens
Tabs
Bulb
Brakelight/Taillight Bulb
#
1.
Remove the brakelight/taillight lens by removing the screws and releasing the tabs.
90
2.
Remove the bulb by slightly pressing the bulb and turn it counterclockwise.
3.
Install a new bulb in the reverse order of removal.
4.
Install the remaining parts in the reverse order of removal.
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Socket
Bulb
5” marks
3.
Front Turn Signal Bulb
#
Pull out the bulb without turning it.
4.
Install a new bulb in the reverse order of
removal.
u Install the socket by turning it clockwise.
Make sure that the “
5” marks on the
socket and front turn signal housing are aligned.
u Use only the amber bulb.
5.
Install the remaining parts in the reverse
order of removal.
1.
Remove the headlight case. 2 P. 54
2.
Turn the socket counterclockwise and pull it out.
continued
91
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Bulb
Rear Turn Signal Bulb
#
1.
Remove the brakelight/taillight lens.
2 P. 90
2.
Pull out the bulb without turning it.
3.
Install a new bulb in the reverse order of removal.
u Use only the amber bulb.
4.
Install the remaining parts in the reverse order of removal.
92
Troubleshooting
NOTICE
Fuse box covers
Spare fuses
Sub fuse
Main fuse
Fuse boxes
Battery cover
Blown Fuse
Before handling fuses, see “Inspecting and Replacing Fuses.” 2 P. 43
Fuse Box Fuses
#
1.
Open the seat. 2 P. 33
2.
Remove the battery cover. 2 P. 52
3.
Open the fuse box covers.
4.
Pull out the fuses one by one to check for a blown fuse. Always replace a blown fuse with a spare fuse of the same rating.
u Spare fuses are located on reverse side
of the battery cover.
5.
Close the fuse box covers.
6.
Install the battery cover.
7.
Close the seat.
Electrical Trouble u Blown Fuse
If a fuse fails repeatedly, you likely have an electrical problem. Have your motorcycle inspected by your dealer.
93

Information

Keys...............................................................P. 95
Instruments, Controls, & Other Features ...P. 96
Caring for Your Motorcycle........................P. 97
Storing Your Motorcycle ............................P. 99
Transporting Your Motorcycle................. P. 100
You & the Environment ............................ P. 101
Serial Numbers ..........................................P. 102
Fuels Containing Alcohol.......................... P. 103
Catalytic Converter.................................... P. 104

Keys

Information
Keys
Ignition Key
Be sure to record the key number provided with the original keys. Store the spare key in a safe location. To make a duplicate, take the spare key or the key number to your dealer. If you lose all ignition keys and the key number, the ignition switch assembly will probably have to be removed by your dealer to determine the key number.
A metal key holder may cause damage to the area surrounding the ignition switch.
95

Instruments, Controls, & Other Features

Information
Instruments, Controls, & Other Features
Ignition Switch
Leaving the ignition switch in the ON position with the engine stopped will drain the battery.
Do not turn the key while riding.
Odometer
The odometer returns to 0 when the read-out exceeds 99999.9.
96
Document Bag
The owner’s manual, registration, and insurance information can be stored in the plastic document bag located on reverse side of the seat.
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