Table of Contents
Task #01 ‐ Drive Chain ................................................................................................................................................... 7
Task #02 ‐ Brake Fluid ................................................................................................................................................... 9
Task #03 ‐ Brake Wear ................................................................................................................................................ 10
Task #04 ‐ Brake System ............................................................................................................................................. 11
Task #05 ‐ Brake Light Switch...................................................................................................................................... 13
Task #06 ‐ Headlight Aim ............................................................................................................................................ 14
Task #07 – Clutch ........................................................................................................................................................ 15
Task #08 ‐ Side Stand .................................................................................................................................................. 16
Task #09 ‐ Suspension ................................................................................................................................................. 17
Task #10 ‐ Nuts, Bolts and Fasteners .......................................................................................................................... 18
Task #11 ‐ Wheels & Tires ........................................................................................................................................... 23
Task #12 ‐ Steering Head Bearings .............................................................................................................................. 24
Task #13 ‐ Fuel Line & Filter ........................................................................................................................................ 24
Task #14 ‐ Throttle Operation ..................................................................................................................................... 25
Task #15 ‐ Carburetor Choke ...................................................................................................................................... 26
Task #16 ‐ Air Cleaner ................................................................................................................................................. 26
Task #17 ‐ Crankcase Breather .................................................................................................................................... 27
Task #18 ‐ Spark Plugs ................................................................................................................................................. 28
Task #19 ‐ Valve Inspection / Adjustment .................................................................................................................. 32
Task #20 ‐ Engine Oil & Filter ...................................................................................................................................... 41
Task #21 ‐ Removal & Installation of the Wheels ....................................................................................................... 43
Task #22 ‐ Carburetor Synchronization....................................................................................................................... 47
Task #23 ‐ Engine Idle Speed ...................................................................................................................................... 49
Task #24 ‐ Radiator Coolant ........................................................................................................................................ 49
Task #25 ‐ Cooling System .......................................................................................................................................... 50
Task #26 ‐ Rear Brake Shoe Replacement .................................................................................................................. 51
Task #27 ‐ Front Brake Pad Replacement ................................................................................................................... 56
Task #28 ‐ Replacing the Coolant ................................................................................................................................ 58
Task #29 ‐ Front Brake Disc Inspection & Limits ......................................................................................................... 62
Task #30 ‐ Front Brake Bleeding ................................................................................................................................. 63
Task #31 ‐ Pilot Screw Adjustment ............................................................................................................................. 65