Honda Starting System User manual

2000

-

06 ACCESSORIES & EQUIPMENT

2006 Honda Insight

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Wipers/Washers - Insight

COMPONENT LOCATION INDEX

Fig. 1: Identifying Wipers/Washers Component Location (1 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 2: Identifying Wipers/Washers Component Location (2 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

CIRCUIT DIAGRAM - WINDSHIELD

'00 MODEL

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 3: Circuit Diagram - Windshield (00 Model) (1 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

'01-06 MODELS

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 4: Circuit Diagram - Windshield (00 Model) (2 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 5: Circuit Diagram - Windshield (01-06 Models) (1 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

CIRCUIT DIAGRAM

-

REAR WINDOW

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 6: Circuit Diagram - Windshield (01-06 Models) (2 Of 2)
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 7: Circuit Diagram - Rear Window
Courtesy of AMERICAN HONDA MOTOR CO., INC.

WIPER/WASHER SWITCH TEST/REPLACEMENT

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

1. Remove the steering column covers (see STEERING COLUMN
REMOVAL AND INSTALLATION ).

2. Disconnect the 14P connector (A) from the wiper/washer switch (B).

Fig. 8: Disconnecting 14P Connector From Wiper/Washer Switch
Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Remove the two screws, then pull out the switch.

4. Check for continuity between the terminals in each switch position according
to the table. If the continuity is not as specified, replace the switch.

Windshield Wiper/Washer Switch:

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 9: Windshield Wiper/Washer Switch Position Reference Table
Courtesy of AMERICAN HONDA MOTOR CO., INC.

Rear Window Wiper/Washer Switch:

).

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 10: Rear Window Wiper/Washer Switch Position Reference Table
Courtesy of AMERICAN HONDA MOTOR CO., INC.

CONTROL CIRCUIT INPUT TEST

1. Remove the gauge assembly (see GAUGE ASSEMBLY REPLACEMENT

2. Disconnect the gauge assembly connector B (22P) from the gauge assembly.

Fig. 11: Disconnecting Gauge Assembly Connector B (22P) From Gauge

If any test indicates a problem, find and correct the cause, then recheck the

Possible cause if result is

There should

Poor ground

(G401,G402)

An open in the wire

There should

Poor ground(G401,

G402)

An open in the wire

Blown No. 6 (7.5 A)

dash

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Assembly
Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Inspect the connector and socket terminals to be sure they are making good
contact.



If the terminals are bent, loose, or corroded, repair them as necessary, and
recheck the system.



If the terminals look OK, go to step 4.

4. Reconnect the connector, and make these input tests at the connector.



system.



If all the input tests prove OK, replace the printed circuit board in the
gauge assembly.

CONNECTOR INPUT TEST REFERENCE

Test:

Cavity Wire Test condition

Desired

result

Check for
voltage to

Under all

ground:

B16 BRN

conditions

be less than

1 V

Check for
voltage to

Under all

ground:

B17 BLK

conditions

be less than

1 V.

not obtained









Check for

B8 YEL

Ignition switch

voltage to

ground:



fuse in the under-

There should

fuse/relay box

An open in the wire

There should

Blown No. 18(7.5 A)

dash

fuse/relay box

An open in the wire

There should

Blown No. 3 (20 A)

dash

fuse/relay box

Faulty intermittent

wiper relay

An open in the wire

There should

Blown No. 3 (20 A)

dash

fuse/relay box

Faulty wiper/washer

switch

An open in the wire

ON (II), wipers in

There should

Blown No. 3 (20 A)

dash

fuse/relay box

Faulty wiper/washer

switch

Faulty windshield

wiper motor

Faulty intermittent

wiper relay

An open in the wire

Blown No. 3 (20 A)

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

B9 WHT/RED

B4 GRN

ON (II)

Under all

conditions

Ignition switch

ON (II)

be battery

voltage.

Check for
voltage to

ground:

be battery

voltage.

Check for
voltage to

ground:

be battery





fuse in the under-





fuse in the under-



(1)

B5

WHT/BLK

B6 BLU/WHT

Ignition switch

ON (II) and

washer switch ON

Ignition switch

parked position

voltage.

Check for
voltage to

ground:

be battery

voltage.

Check for
voltage to

ground:

be battery

voltage.





fuse in the under-







fuse in the under-







Check for





2.

Disconnect the 5P connector (A) from the windshield wiper motor (B).

ON (II) and wiper

There should

dash

fuse/relay box

Faulty wiper/washer

switch

An open in the wire

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

B7 BLU/RED

(1)

'01-06

WIPER MOTOR TEST

WINDSHIELD

1. Open the hood.

Ignition switch

switch at INT

voltage to

ground:

be battery

voltage.

fuse in the under-





2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 12: Disconnecting 5P Connector From Windshield Wiper Motor

between the No. 3 (+) terminal and the No. 2 (ground) terminal. When the park

2.

Disconnect the 4P connector (A) from the rear window wiper motor (B).

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Test the motor by connecting battery power and ground according to the table.
If the motor does not run or fails to run smoothly, replace it.

Fig. 13: Battery Power And Ground Connection Reference Table
Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Connect the battery power to the No. 3 terminal, and ground to the No. 4 and
No. 5 terminals of the 5P connector. Then connect an analog voltmeter

switch contacts, the pointer should swing. If not, replace the motor.

REAR WINDOW

1. Open the hatch and remove the hatch trim panel (see TRIM
REMOVAL/INSTALLATION - HATCH AREA ).

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 14: Disconnecting 4P Connector From Rear Window Wiper Motor

Courtesy of AMERICAN HONDA MOTOR CO., INC.

between the No. 1 (+) terminal and the No. 4 (ground) terminal. When the park

2.

Disconnect the 2P connectors (A) from the washer motors (B).

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

3. Test the motor by connecting battery power to terminal No. 1 and connect
terminal No. 3 to body ground. The rear wiper motor should run smoothly.

4. Connect the battery power to the No. 1 terminal, and ground to the No. 2 and
No. 3 terminals of the 4P connector. Then connect an analog voltmeter

switch contacts, the pointer should swing. If not, replace the motor.

WASHER MOTOR TEST

1. Remove the right front inner fender (see FRONT INNER FENDER
REPLACEMENT ).

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 15: Disconnecting 2P Connectors From Washer Motors
Courtesy of AMERICAN HONDA MOTOR CO., INC.

1.

Open the hood. Remove the nuts and the windshield wiper arms.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

3. Test the washer motor by connecting battery power to terminal No. 1 and
connect terminal No. 2 to body ground. The washer motor should operate. If
the washer motor does not operate, replace it.

WINDSHIELD WIPER MOTOR REPLACEMENT

3.

Remove the bolts and wiper linkage assembly (A).

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 16: Removing Nuts And Windshield Wiper Arms With Specified
Torques
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2. Remove the hood seal and cowl cover.

4.

Scribe a line (A) across the link (B) and body to show the original adjustment.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 17: Removing Bolts And Wiper Linkage Assembly With Specified
Torques
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 18: Scribing Line Across Link And Body
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

5. Remove the nut and link (A) from the wiper motor (B).

Fig. 19: Removing Nut And Link From Wiper Motor With Specified

wiper motor (B).

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Torques
Courtesy of AMERICAN HONDA MOTOR CO., INC.

6. Disconnect the 5P connector (A), then remove the four mounting nuts and

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 20: Removing Four Mounting Nuts And Wiper Motor With Specified
Torques
Courtesy of AMERICAN HONDA MOTOR CO., INC.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

7. Apply a multipurpose grease to the moving parts and install in the reverse
order of removal.

REAR WINDOW WIPER MOTOR REPLACEMENT

1. Remove the nut (A), the wiper arm (B) and the special nut (C).

Fig. 21: Removing Nut, Wiper Arm And Special Nut
Courtesy of AMERICAN HONDA MOTOR CO., INC.

1.

Pull away the right front inner fender (see

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

2. Open the hatch and remove the hatch trim panel (see TRIM
REMOVAL/INSTALLATION - HATCH AREA ).

3. Disconnect the 4P connector (A) from the motor (B).

Fig. 22: Disconnecting 4P Connector From Motor And Torque
Specifications
Courtesy of AMERICAN HONDA MOTOR CO., INC.

4. Remove the three mounting bolts, then remove the motor.

5. Install in the reverse order of removal.

WASHER MOTOR/WASHER RESERVOIR REPLACEMENT

FRONT INNER FENDER

REPLACEMENT

4.

Remove the three mounting bolts and washer reservoir.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

).

2. Disconnect the 2P connectors (A) from the washer motors (B).

Fig. 23: Disconnecting 2P Connectors From Washer Motors
Courtesy of AMERICAN HONDA MOTOR CO., INC.

3. Disconnect the washer tubes (C) from the washer motors.

2.

Remove the washer nozzles and clips, then remove the tubes.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 24: Removing Reservoir Mounting Bolts And Washer With Specified
Torques
Courtesy of AMERICAN HONDA MOTOR CO., INC.

5. Install in the reverse order of removal.

WASHER TUBE REPLACEMENT

1. Remove the right front inner fender (see FRONT INNER FENDER
REPLACEMENT ).

Install in the reverse order of removal. Take care not to pinch the washer tubes.

Check the washers operation.

2006 Honda Insight

2000-06 ACCESSORIES & EQUIPMENT Wipers/Washers - Insight

Fig. 25: Removing Washer Nozzles And Clips
Courtesy of AMERICAN HONDA MOTOR CO., INC.

3.