Honda Karisma-x 125D User Manual

KARISMA SERIES

PART CATALOG

EDISI 2

13 KPH I 2 AHJ

KARISMA 125
KARISMA 125D
KARISMA-X 125
KARISMA-X 125D

1

1

PETUNJUK PEMAKAIAN PARTS CATALOG

Parts catalog ini digunakan untuk memesan/mencari parts pengganti; di dalamnya terdapat semua parts dan waktu kerja standard (F.R.T.) untuk tipe sepeda motor HONDA
KARISMA SERIES (KARISMA dan KARISMA-X)

I. CARA MEMESAN PARTS

1. Informasi yang diperlukan

Pemesan parts pengganti sebaiknya mencantumkan Part Number dan Nomor seri seperti diterangkan dibawah. Hal ini diperlukan oleh karena setiap perubahan dan modifikasi
pada parts telah didaftarkan di HONDA berikut nomor part dan Nomor seri yang bersangkutan.

Nomor-nomor yang dibutuhkan :

(a) Parts mesin : Part Number dan Nomor seri mesin

(b) Parts rangka : Part Number dan Nomor seri rangka

(c) Parts karburator : Part Number dan Nomor identifkasi karburator

2. Perubahan-perubahan

Perubahan-perubahan pada parts catalog ini akan dimuat dalam Parts Bulletin yang diterbitkan sebagai pelengkap dari pada parts catalog ini. Bila jumlah perubahan-perubahan
cukup banyak, pada suatu waktu dapat diterbitkan edisi baru yang disesuaikan daripada parts catalog ini, dan masing-masing edisi akan diberikan nomor urut pada sampulnya.
Kami menganjurkan agar Sdr. selalu menyimpan parts bulletin bersama parts catalog ini, agar informasi parts Sdr. selalu lengkap dan up-to-date.

II. CARA MEMBACA PARTS CATALOG

1. Susunan nomor part

(contoh) Parts umum (General parts)

Nomor fungsi Nomor Kode warna
dan komponen kode Kode subkontraktor
model Kode modifikasi

(contoh) Baut-baut, mur-mur dan standar parts lain.

Nomor fungsi Dimensi Pengerjaan permukaan
dan tipe secara kimiawi
SO

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1

10. Model dan nomor seri yang berlaku

Model-model, kode daerah pemasaran dan nomor seri yang berlaku didalam parts
catalog ini dapat diidentifikasi sebagai berikut dibawah ini.

* Dari nomor identifikasi karburator, hanya dipakai bagian yang digaris bawahi di­ dalam contoh dibawah

No. Seri

Rangka yang

berlaku mulai

No. Identifikasi

Karburator yang

berlaku

No. Seri

Mesin yang

berlaku mulai

Kode

daerah

pemasaran

Tipe

Model

Indonesia
Indonesia

NF125

NF125D

IN

2IN

JB1*E*******

JB2*E*******

MH1JB1****K******
MH1JB2****K******

APBF3A A

2. Kode warna

Kode warna pada bagian belakang nomor part menunjukkan warna part
tersebut. Kode-kode ZA, ZB, ZC dan seterusnya tidak secara langsung
menunjukkan warna part, melainkan warna dapat dilihat dari kode HONDA
pada kolom "Part Number" di sebelahnya nomor part yang bersangkutan.

Kode warna pabrik seperti SBM, DSM, PFW, dsbnya secara langsung
menunjukkan warna part seperti ditunjukkan pada tabel berikut :

Warna

Kode Warna

Kode HONDAKode pabrik

3. Singkatan-singkatan

Dibawah ini adalah daftar singkatan-singkatan yang digunakan di dalam parts
catalog, sebagai berikut :

ASSY ................ Assembly L.E.D .............. Light emitting diode

COMP .............. Complete. MPH ............... Miles per hour

R ....................... Right L (100L) .......... Link(100 Links)

L. ...................... Left A.C ................. Alternating current

STD .................. Standard D.C ................. Direct current

MM ................... Milimeter IN ...................Inlet

G ...................... Gram EX. .................Exhaust

T(22) ................. Tooth (22Teeth) FR .................. Front

A ....................... Ampere RR .................. Rear

V ....................... Volt Hex ................. Hexagonal

W ...................... Watt A.M ................. Attaching mark

WL .................... With labelling T.M .................Transcript mark

WOL. ................ Without labelling C.D.I ............... Capacitive

KPH .................. Kilometers per hour .................... discharge ignition

4. Dimensi-dimensi

Semua ukuran diberikan dalam satuan milimeter (mm) kecuali untuk peluru
baja (steel balls), ban luar (tires) dan ban dalam (tire tubes).

7. Jumlah yang diperlukan

Angka didalam kolom "Q'ty" menunjukkan jumlah part tersebut yang dipakai di dalam
bagian yang bersangkutan.

8. Illustrasi

Gambar-gambar parts yang dimuat di dalam part catalog ini disediakan untuk
mempermudah pengenalan part dan mungkin berbeda daripada bentuk part
sebenarnya.

9. Nama part

Nama part tidak diterjemahkan kedalam bahasa Indonesia, melainkan tetap mengguna­kan istilah resminya didalam bahasa Inggris, agar seragam dengan istilah internasional
yang dipakai di seluruh dunia oleh Honda Motor Co.,Ltd.

5. Parts yang digantikan oleh part lain

Nomor part yang diletakkan dibawah nama part pada kolom "Description" menunjuk­kan bahwa nomor part disebelahnya telah diganti dengan nomor part tersebut.
Pergantian parts sedemikian (supersedence) dapat dilakukan oleh HONDA tanpa
pemberitahuan apapun.

6. Part yang dipersatukan (Assemblies)

Part pada gambar yang dikelilingi dengan garis terputus-putus tersedia sebagai
parts yang dipersatukan. Masing-masing komponen daripada susunan parts itu dapat
juga diperoleh secara terpisah.

Bolt (Screw) 6x12 diameter 6mm, panjang 12mm
Pin 8x14 diameter 8mm, panjang 14mm
O-Ring 9.5x1.6 diameter 9,5mm, tebal 1,6mm
Oil seal 14x24x5 diameter dalam 14 mm, diameter luar
24 mm, tebal 5mm
Tube 5x130 diameter dalam 5mm, panjang 130mm

Part Contoh Pengertian

Black

Magna Red

Vortex Purple Metalic

Starlight Silver Metalic

NH-1

R-201

RP-140M

NH-131M

FMB

FMK

FMI

FMH

APBF3A A KC

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11. Lokasi nomor seri pada sepeda motor

III. CARA MEMAKAI FLAT RATE TIME (F.R.T.)

F.R.T. (Flate Rate Time) yang terletak di halaman paling akhir buku ini dipakai untuk
menentukan waktu kerja standard yang diperbolehkan untuk penggantian parts.

F.R.T untuk parts yang tidak tercantum didalam buku ini harus ditentukan dari jenis
pekerjaan yang erat hubungannya dengan penggantian parts tersebut.

1. F.R.T. didasarkan atas kondisi servis sebagai berikut :

a. Disamping waktu servis yang sebenarnya ditambahkan lagi waktu ekstra.

b. Waktu standard yang ditentukan didasarkan atas persyaratan bahwa alat-alat

servis yang diperlukan seperti terdaftar didalam buku pedoman reparasi sudah

siap tersedia, dan pekerjaan dilakukan oleh seorang mekanik dengan ketrampilan

normal.

c Waktu yang dibutuhkan untuk pemeriksaan dan percobaan pemakaian setelah

diservis, dimasukkan juga kedalam F.R.T.

2. Metode perhitungan

Waktu pekerjaan ditulis dalam sepersepuluh jam untuk mempermudahkan perhitungan.
(contoh) 0.3 = 18 menit

5.6 = 5 jam dan 36 menit

3. Menghitung F.R.T.

Jika beberapa pekerjaan dilakukan sekaligus, hitunglah sebagai berikut :

a. Pekerjaan yang tidak berhubungan
F.R.T. untuk pekerjaan diperoleh dengan menjumlahkan F.R.T. untuk setiap
part yang diganti
(contoh) Penggantian cylinder dan clutch spring

Service item/Bagian yang diservis F.R.T.

Cylinder 1.4

Clutch spring 0.7

F.R.T. untuk pekerjaan ini adalah : 1.4 + 0.7 = 2.1

Jam

0.6

0.7

0.8

0.9

1.0

DAFTAR KONVERSI

Jam

0.1

0.2

0.3

0.4

0.5

Menit

6
12
18
24
30

Menit

36
42
48
54
60

NOMOR IDENTIFIKASI
KARBURATOR

NOMOR SERI MESIN

NOMOR SERI RANGKA

4

1

F.R.T.

1.5

1.1

0.4

b. Pekerjaan yang terulang
Ambillah F.R.T. untuk part terakhir yang akan diganti.
(contoh) Penggantian piston dan cylinder head gasket.

Service item/Bagian yang diservis F.R.T.

Cylinder head gasket 1.0

Piston 1.5

F.R.T. untuk pekerjaan ini adalah : 1.5

c. Pekerjaan yang sebagian berhubungan
Jumlahkan F.R.T. untuk semua parts yang diganti dan kurangi dengan F.R.T

untuk pekerjaan yang terulang.

(contoh) Penggantian gear shift drum dan crankshaft assembly.

Service item/Bagian yang diservis F.R.T.

Gearshift drum * 3.9

Crankshaft * 4.1

Pembongkaran crankcase * 3.7

F.R.T. untuk pekerjaan ini adalah : (3.9 + 4.1) - 3.7 = 4.3

Pekerjaan yang terulang adalah pembongkaran crankcase.
* F.R.T. dengan tanda (*) termasuk menurunkan dan memasang kembali mesin.

4. Pengerjaan lain disamping penggantian parts

a. Penurunan dan pemasangan

No.

1.

2.

3.

Service item/Bagian yang diservis

Mesin

Kepala silinder

Karburator

No.

1.

2.

3.

4.

5.

6.

7.

8.

9.

10.

11.

12.

Service item/Bagian yang diservis

F.R.T.

0.2

0.1

0.3

0.1

0.1

0.1

0.3

0.1

0.2

0.6

0.6

0.1

Pemeriksaan waktu pengapian

Penyetelan dan pembersihan busi

Penyetelan tappet

Penyetelan stasioner karburator

Pemeriksaan oli mesin (tidak termasuk
penggantian oli mesin)

Penyetelan kopling

Pembersihan elemen saringan udara

Pengukuran tekanan kompressi

Pemeriksaan cairan batere dan berat jenisnya

Pengukuran tinggi pelampung karburator

Pembersihan saringan oli mesin

Penyetelan gas tangan

Rangka

c. Pembongkaran

Service item/Bagian yang diservis

F.R.T.

0.1

0.1

0.1

0.1

0.1

Penyetelan rem depan

Penyetelan rem belakang

Pemeriksaan cara kerja rem

Penyetelan arah lampu depan

Rantai roda (termasuk penyetelan tegangan rantai
tetapi tidak termasuk penggantian sprocket)

No.

1.

2.

3.

4.

5.

No.

1.

Service item/Bagian yang diservis

F.R.T.

0.7

Karburator

2

5

E-1 E-2

E-3

E-4

E-5

E-6

E-7

E-8 E-9

ENGINE GROUP

CYLINDER HEAD

CYLINDER

CLUTCH

CAMSHAFT/VALVE

RIGHT CRANKCASE COVER

OIL PUMP

CAM CHAIN/TENSIONER

ONE WAY CLUTCH

LEFT CRANKCASE COVER

2

6

E-10 E-11 E-12

E-13

E-14

E-15

E-16

E-17

E-18

ENGINE GROUP

GENERATOR

CRANKCASE

GEARSHIFT DRUM

STARTING CLUCTCH

CRANKSHAFT/PISTON

KICK STARTER SPINDLE

STARTING MOTOR

TRANSMISSION

CARBURETOR

3

7

F-1 F-2 F-3

F-4

F-6

F-5

F-7

F-8

FRAME GROUP

HEADLIGHT

CABLE/MIRROR

STEERING STEM

METER

FR. BRAKE MASTER CYLINDER

FRONT FENDER

HANDLE LEVER/CABLE/MIRROR

HANDLE PIPE/ HANDLE COVER /SWITCH

FRONT FORK

F-3-1

3

8

F-9

F-10

F-11

F12

F-14

F-13

F-15

F-16

FRAME GROUP

FRONT BRAKE PANEL

FRONT WHEEL

FUEL TANK

FRONT BRAKE CALIPER

REAR BRAKE PANEL

SEAT

FRONT WHEEL

REAR WHEEL

BODY COVER

F-11-1

3

9

F-17 F-18 F-19

F21

F-23

F-22

F-24

FRAME GROUP

AIR CLEANER

STEP

REAR CUSHION

EXHAUST MUFFLER

STAND

REAR FENDER

PEDAL/KICK STARTER ARM

SWINGARM

F-20

F-22-1

SWINGARM

3

10

F-26 F-27

F-28

F30

F-32

F-31

F-33

FRAME GROUP

REAR COMBINATION LIGHT

FRAME BODY

CAUTION LABEL

BATTERY/LUGGAGE BOX

TOOLS

MARK/ STRIPE

WIRE HARNESS

MAIN PIPE COVER / LEG SHIELD

F-29

F-25

FRONT WINKER

2

11

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Cylinder Head

E - 1

1 12200-KPH-881 HEAD COMP., CYLINDER 1
2 12211-KFM-900 CLIP, VALVE GUIDE 2
3 12211-KPH-900 PLATE, STOPPER 1
4 12237-KPH-900 GUIDE, VALVE (O.S) 2
5 12251-KPH-901 GASKET, CYLINDER HEAD 1

6 12341-KPH-900 COVER, L. CYLINDER HEAD SIDE 1
7 12361-KPH-900 COVER, TAPPET ADJUSTING HOLE 2
8 12395-KPH-900 GASKET, L. CYLINDER HEAD SIDE COVER 1
9 14125-KPH-900 PLUNGER, CAM SETTING

1

10 14126-KPH-900 SPRING, PLUNGER 1

11 16201-KCW-851 GASKET, CARBURETOR INSULATOR 1
12 16211-KPH-900 INSULATOR, CARBURETOR 1
13 17110-KPH-740 PIPE COMP., IN. 1
14 31916-KPH-901 PLUG, SPARK (CPR6EA-9)(NGK) 1
31917-KPH-900 PLUG, SPARK (CPR7EA-9)(NGK) (1)
31926-KPH-901 PLUG, SPARK (U20EPR9)(DENSO) 1
31927-KPH-901 PLUG, SPARK (U22EPR9)(DENSO) (1)
15 90004-GHB-670 BOLT, FLANGE, 6 x 25(NSHF) 2

16 90441-ME9-000 WASHER, SEALING, 8MM 1
17 90441-286-000 WASHER, SEALING, 8MM 3
18 90443-107-000 NUT, CAP, 8MM 4
19 90461-357-000 WASHER, SEALING, 6.5 x 12 2
20 91304-GB1-900 O-RING, 25 x 2.4 1

COVER, TAPPET ADJUSTING HOLE

(SAME TIME FOR TWO UNITS) .............. 0.1

.PLUG, SPARK

COVER, L. CYLINDER HEAD SIDE ......... 0.2

BOLT, STUD, 8X28

(ADD 0.1 FOR EACH.) .............................. 0.3

INSULATOR, CARBURETOR ................... 0.4

PIPE COMP., IN. ...................................... 0.5

GASKET, CYLINDER HEAD ................... 1.1

GUIDE, VALVE
(INC. REAMING)
(ADD 0.3 FOR EACH.)
(EXC. VALVE REFACING)

(ADD MORE 0.2 IF PERFORMED............ 1.8

.HEAD COMP., CYLINDER

12

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

13

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Cylinder Head

E-1

21 91372-KPH-900 O-RING, TAPPET ADJUSTING HOLE CAP 2
22 92900-08028-0E BOLT, STUD, 8 x 28 2
23 95701-06012-00 BOLT, FLANGE, 6 x 12 2
24 95701-06110-00 BOLT, FLANGE, 6 x 110 1
25 96001-06020-00 BOLT, FLANGE, 6 x 20 4

26 96001-06022-00 BOLT, FLANGE, 6 x 22 1
27 96001-06045-00 BOLT, FLANGE, 6 x 45 1
28 96001-06095-00 BOLT, FLANGE, 6 x 95 2

2

13

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

13

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Camshaft / Valve

E - 2

1 12209-GB4-681 SEAL, VALVE STEM (NOK) 2
2 14100-KPH-900 CAMSHAFT COMP. 1
3 14430-KPH-900 ARM COMP., VALVE ROCKER 2
4 14451-KPH-900 SHAFT, IN. ROCKER ARM 1
5 14452-KPH-900 SHAFT, EX. ROCKER ARM 1

6 14711-KPH-900 VALVE, IN. 1
7 14721-KPH-880 VALVE, EX. 1
8 14751-KPH-900 SPRING, VALVE 2
9 14771-GB4-680 RETAINER, VALVE SPRING 2
10 14775-KFM-900 SEAT, VALVE SPRING OUTER 2

11 14776-KPH-900 SEAT, VALVE SPRING 2
12 14781-MA6-000 COTTER, VALVE 4
13 90012-333-000 SCREW, TAPPET ADJUSTING 2
14 90206-001-000 NUT, TAPPET ADJUSTING 2
15 90702-KFM-900 DOWEL PIN, 8 x 12 1

CAMSHAFT COMP.................................. 1.3

.SHAFT, EX. ROCKER ARM
(SAME TIME FOR TWO UNITS)

.SHAFT, IN. ROCKER ARM

SPRING, VALVE ...................................... 1.4

(ADD 0.1 FOR EACH.)

(INC. RELATIVE PART)VALVE ................ 1.6

(ADD 0.2 FOR EACH.)
(INC. REFACING)
(EXC. VALVE GUIDE REPLACEMENT)

14

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

15

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Cam Chain /
Tensioner

E - 3

1 14321-KPH-900 SPROCKET, CAM (34T) 1
2 14401-KPH-900 CHAIN, CAM 1
3 14510-KPH-880 TENSIONER ASSY., CAM CHAIN 1
4 14515-KGH-900 PLATE, TENSIONER SETTING 1
5 14520-KPH-901 LIFTER ASSY., TENSIONER 1

6 14560-KGH-900 GASKET, TENSIONER LIFTER 1
7 14610-KPH-900 GUIDE COMP., CAM CHAIN 1
8 90005-KY7-000 SCREW, PAN, 6 x 6 1
9 90083-GB6-911 BOLT, KNOCK, 5MM 2
10 91306-MG3-000 O-RING, 1.5 x 9.5 1

11 95701-06014-00 BOLT, FLANGE, 6 x 14 1
12 96001-06022-00 BOLT, FLANGE, 6 x 22 2

LIFTER ASSY., TENSIONER..................... 0.3

SPROCKET, CAM ..................................... 0.6

CHAIN, CAM ............................................. 1.1

.GUIDE COMP., CAM CHAIN
.TENSIONER ASSY., CAM CHAIN

2

15

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

15

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Cylinder

E- 4

1 12100-KPH-900 CYLINDER COMP. 1
2 12191-KPH-900 GASKET, CYLINDER 1
3 12195-KPH-900 RUBBER A, INSERT 1
4 12196-KPH-900 RUBBER B, INSERT 1
5 12197-KPH-900 RUBBER C, INSERT 1

6 94301-10120 DOWEL PIN, 10 x 12 2

GASKET, CYLINDER ................................ 1.3

CYLINDER COMP...................................... 1.4

16

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

17

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Right Crankcase
Caver

E - 5

1 11330-KPH-880 COVER COMP., R. CRANKCASE 1
2 11370-KPH-880 PROTECTOR COMP., R. COVER 1
3 11394-KPH-900 GASKET, R. CRANKCASE COVER 1
4 15651-KPH-880 GAUGE, OIL LEVEL 1
5 22810-KPH-900 LEVER COMP., CLUTCH 1

6 22820-KPH-900 PLATE COMP., CLUTCH CAM 1
7 22825-046-000 SPRING, CAM PLATE SIDE 1
8 22830-KPH-900 PLATE COMP., CLUTCH LIFTER 1
9 22846-KPH-900 BOLT, CLUTCH ADJUSTING 1
10 22850-KPH-900 PLATE COMP., BRAKE 1

11 22853-KPH-900 SPRING, BRAKE 1
12 22860-HB3-000 RETAINER COMP., BALL 1
13 90004-GHB-610 BOLT, FLANGE, 6X12(NSHF) 3
14 90443-844-000 WASHER, THRUST, 8MM 1
15 90485-040-000 WASHER, 8MM 1

16 90605-166-720 CIRCLIP, 7MM 1
17 90702-KFM-900 DOWEL PIN, 8x12 2
18 91007-GBG-911 BEARING, RADIAL BALL SPECIAL,6001U 1
19 91204-MC7-003 OIL SEAL, 16 x 28 x 7 1
20 91303-001-000 O-RING, 8MM 1

21 91307-035-000 O-RING, 18 x 3 1
22 94030-08000 NUT, HEX., 8MM 1
23 96001-06040-00 BOLT, FLANGE, 6 x 40 10

PROTECTOR COMP., R. COVER.............. 0.1

GASKET, R. CRANKCASE COVER .......... 0.6

.OIL SEAL, 16X28X7
.PLATE COMP., CLUTCH CAM

LEVER COMP., CLUTCH .......................... 0.7

(INC. RELATIVE PART)
.PLATE COMP., CLUTCH LIFTER
(INC. RELATIVE PART)

COVER COMP., R. CRANKCASE ............. 0.8

2

17

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

17

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

One Way Clutch

E - 6

1 15431-KPH-900 COVER, OIL FILTER 1
2 15439-KPH-900 GASKET, OIL FILTER 1
3 22535-KPH-306 WEIGHT SET, PRIMARY CLUTCH 1
4 22606-KPH-880 SPRING, ONE WAY RETAINER 6
5 22610-KPH-880 PLATE COMP., PRIMARY DRIVE 1

6 22630-GB2-000 INNER COMP., ONE-WAY CLUTCH 1
7 22641-KPH-900 SPRING, PRIMARY CLUTCH 3
8 22642-KPH-900 WASHER, CLUTCH SIDE 1
9 22643-KPH-900 SPRING, SIDE FRICTION 1
10 22644-KPH-900 PLATE, CLUTCH SIDE 1

11 22660-KPH-880 OUTER ASSY., PRIMARY CLUTCH 1
12 22804-KPH-880 RUBBER, CLUTCH DAMPER 3
13 23120-KPH-880 GEAR COMP., PRIMARY DRIVE 1
14 23122-KPH-900 SUB GEAR (20T) 1
15 23123-KPH-900 RETAINER, SPRING 1

16 23124-KPH-900 SPRING, SUB GEAR 1
17 23125-KPH-900 PIN, STOPPER 1
18 90083-KFL-850 BOLT, SPECIAL FLANGE, 5 x 8 3
19 90231-087-010 NUT, LOCK, 14MM 1
20 90401-GB2-000 WASHER, 30 x 45 x 0.8 1

COVER, OIL FILTER ................................ 0.7

INNER COMP., ONE-WAY CLUTCH ........ 1.0

(INC. RELATIVE PART)
.OUTER ASSY., PRIMARY CLUTCH
.PLATE COMP., PRIMARY DRIVE
.WEIGHT SET, PRIMARY CLUTCH

GEAR COMP., PRIMARY DRIVE ............... 1.1

18

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

19

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

One Way Clutch

E - 6

21 90431-GN5-910 WASHER, LOCK 1
22 90432-086-000 WASHER B, LOCK 1
23 90455-GB2-000 CIRCLIP, INTERNAL, 45MM 1
24 90603-KPH-900 SET RING, 25MM 1
25 90605-166-720 CIRCLIP, 7MM 3

26 91101-GB2-000 ROLLER, 5 x 8 6

2

19

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

19

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Clutch

E - 7

1 22100-KPH-880 OUTER COMP., CLUTCH 1
2 22115-KPH-900 GUIDE, CLUTCH OUTER 1
3 22116-KPH-900 COLLAR, CLUTCH OUTER 1
4 22121-KPH-900 CENTER, CLUTCH 1
5 22201-KPH-900 DISK, CLUTCH FRICTION 4

6 22321-KE8-000 PLATE, CLUTCH 3
7 22350-KPH-900 PLATE, CLUTCH PRESSURE 1
8 22361-KPH-900 PLATE, CLUTCH LIFTER 1
9 22401-KPH-900 SPRING, CLUTCH 6
10 90050-KPH-900 BOLT, SPECIAL FLANGE, 6 x 20 3

11 90231-KM7-700 NUT, LOCK, 14MM 1
12 90403-KPH-900 WASHER, THRUST, 17MM 1
13 90501-GBL-730 WASHER, 14MM 1
14 91002-MG8-003 BEARING, RADIAL BALL, 6804 (KOYO) 1

BEARING, RADIAL BALL, 6804 .............. 0.7

OUTER COMP., CLUTCH ....................... 1.0

.PLATE, CLUTCH LIFTER
.SPRING, CLUTCH
(SAME TIME FOR TWO
UNITS OR MORE)

CENTER, CLUTCH .................................. 1.2

.DISK, CLUTCH FRICTION
(INC. RELATIVE PART)
(SAME TIME FOR TWO
UNITS OR MORE)
.PLATE, CLUTCH PRESSURE

20

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

21

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Oil Pump

E - 8

1 15100-KPH-900 PUMP ASSY., OIL 1
2 15133-KPH-900 GEAR, OIL PUMP DRIVEN (30T) 1
3 15331-GF6-000 ROTOR, OIL PUMP INNER 1
4 15332-GF6-000 ROTOR, OIL PUMP OUTER 1
5 15421-035-010 SCREEN, OIL FILTER 1

6 90702-KFM-900 DOWEL PIN, 8 x 12 2
7 93301-05012-0J BOLT, HEX., 5 x 12 2
8 94540-06018 E-RING, 6MM 1
9 95701-06035-00 BOLT, FLANGE, 6 x 35 3
10 96220-40238 ROLLER, 4 x 23.8 1

SCREEN, OIL FILTER................................ 0.6

PUMP ASSY., OIL...................................... 1.2

(INC. RELATIVE PART)

2

21

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

21

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Left Crankcase
Caver

E - 9

1 11341-KPH-880 COVER, L. CRANKCASE 1
2 11360-KPH-720 COVER COMP., L. RR. 1
3 11395-KPH-900 GASKET, L. CRANKCASE COVER 1
4 16236-GBG-900 CLAMP, OVER FLOW PIPE 1
5 90084-428-000 CAP, A.C. GENERATOR 1

6 90087-KGH-900 CAP, 30MM 1
7 90702-KFM-900 DOWEL PIN, 8 x 12 2
8 91303-377-000 O-RING, 13.8 x 2.5 1
9 91356-KGH-901 O-RING, 30MM 1
10 96001-06022-00 BOLT, FLANGE, 6 x 22 2

11 96001-06028-00 BOLT, FLANGE, 6 x 28 2
12 96001-06035-00 BOLT, FLANGE, 6 x 35 6

COVER COMP., L. RR. ............................. 0.1

GASKET, L. CRANKCASE COVER .......... 0.3

COVER, L. CRANKCASE ........................ 0.4

22

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

23

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Generator

E - 10

1 31110-KPH-901 FLYWHEEL COMP. 1
2 31120-KPH-881 STATOR COMP. 1
3 32961-KPH-900 CLAMPER, A.C. GENERATOR CORD 1
4 90439-SB2-010 WASHER, SPECIAL, 24 x 12 x 2.3 1
5 94050-12000 NUT, FLANGE, 12MM 1

6 96001-06014-00 BOLT, FLANGE, 6 x 14 2
7 96001-06022-00 BOLT, FLANGE, 6 x 22 2

FLYWHEEL COMP. .................................... 0.5

.STATOR COMP.

2

23

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

23

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Starting Clutch

E - 11

1 28110-KPH-900 GEAR COMP., STARTER DRIVEN (57T) 1
2 28120-KPH-901 CLUTCH ASSY., ONE WAY 1
3 28131-KPH-880 GEAR, STARTER REDUCTION 17T/55T) 1
4 28132-KPH-900 SHAFT, REDUCTION GEAR 1
5 28133-KPH-900 COLLAR, STARTER REDUCTION 1

6 90010-KM1-000 BOLT, SOCKET, 8x18 3
7 91071-KPH-901 BEARING, NEEDLE, 21x25x17 1

GEAR, STARTER REDUCTION ............... 0.3

GEAR COMP., STARTER DRIVEN........... 0.4

CLUTCH ASSY., ONE WAY ..................... 0.5

24

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

25

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Starting Motor

E - 12

1 31200-KPH-881 MOTOR ASSY., STARTER 1
2 31201-KPH-881 BRUSH SET, TERMINAL 1
3 31204-KG8-004 SPRING, BRUSH 2
4 31205-MBE-008 BOLT, SETTING 2
5 31206-MBE-008 HOLDER, BRUS 1

6 31207-MBE-008 RING 2
7 90071-MB0-000 NUT-WASHER, 6mm 2
8 91309-425-003 O-RING, 24.4 x 3.1(ARAI) 1
9 91320-MB0-000 O-RING 3
10 95701-06025-00 BOLT, FLANGE, 6 x 25 2

MOTOR ASSY., STARTER ........................ 0.7

BRUSH SET, TERMINAL .......................... 0.9

.HOLDER SET, BRUSH

2

25

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

25

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Crankcase

E - 13

1 11100-KPH-880 CRANKCASE COMP., R. 1
2 11133-KPH-900 JET, OIL, 0.8MM 1
3 11200-KPH-900 CRANKCASE COMP., L. 1
4 11215-KPH-900 PLUG, BEARING PUSH 1
5 11216-KPH-900 SPRING, BEARING PUSH 1

6 11217-KPH-900 PLATE, BEARING 1
7 15761-KPH-900 TUBE, BREATHER 1
8 35750-KPH-900 SWITCH SET, CHANGE 1
9 37700-KPH-901 SENSOR ASSY., SPEED 1
10 90031-KPH-900 BOLT, CYLINDER STUD 2

11 90032-KPH-900 BOLT, CYLINDER STUD 1
12 90033-KPH-900 BOLT, CYLINDER STUD 1
13 90407-259-000 PACKING, DRAIN COCK, 12.5 x 20 1
14 91208-KPH-901 OIL SEAL, 11.6 x 24 x 10 1
15 91305-KPH-900 O-RING, 21 x 2.3 1

16 92800-12000 BOLT, DRAIN PLUG, 12MM 1
17 94301-10120 DOWEL PIN, 10 x 12 4
18 95002-70000 CLIP, TUBE (C11) 2
19 95701-06014-00 BOLT, FLANGE, 6 x 14 1
20 95701-06016-00 BOLT, FLANGE, 6 x 16 3

21 96001-06060-00 BOLT, FLANGE, 6 x 60 11

SWITCH SET, CHANGE .......................... 0.3

SENSOR ASSY., SPEED ......................... 0.4

BOLT, CYLINDER STUD .......................... 1.3

(ADD 0.1 FOR EACH.)

CRANKCASE COMP., R. ......................... *4.3

CRANKCASE COMP., L. .......................... *4.9

26

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

27

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Crankshaft / Piston

E - 14

1 06381-KPH-900 ROD KIT, CONNECTING 1
2 13000-KPH-880 CRANKSHAFT COMP. 1
3 13011-KPH-880 RING SET, PISTON (STD.) 1
13021-KPH-880 RING SET, PISTON (0.25) (1)
13031-KPH-880 RING SET, PISTON (0.50) (1)
13041-KPH-880 RING SET, PISTON (0.75) (1)
13051-KPH-880 RING SET, PISTON (1.00) (1)
4 13101-KPH-881 PISTON 1
13102-KPH-881 PISTON (0.25) (1)
13103-KPH-881 PISTON (0.50) (1)
13104-KPH-881 PISTON (0.75) (1)
13105-KPH-881 PISTON (1.00) (1)
5 13111-087-000 PIN, PISTON 1

6 13115-GN5-910 CLIP, PISTON PIN, 13MM 2
7 13310-KPH-900 CRANKSHAFT COMP., R. 1
8 13321-KPH-900 CRANKSHAFT, L. 1
9 14311-KPH-900 SPROCKET, TIMING (17T) 1
10 15341-KPH-900 GEAR, OIL PUMP DRIVE (19T) 1

ROD KIT, CONNECTING ........................ -

(ACTUAL TIME)

PIN, PISTON ........................................... 1.4

PISTON .................................................. 1.5

.RING SET, PISTON

CRANKSHAFT COMP. ........................... *4.4

BEARING, RADIAL BALL, 63/22 ............ *4.6

2

27

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

27

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Crankshaft / Piston

E - 14

11 90741-003-010 KEY, WOODRUFF, 4MM 1
12 91001-KPH-901 BEARING, RADIAL BALL, 63/22 1
13 91002-KPH-901 BEARING, RADIAL BALL, 63/22 1
14 91101-GF6-003 BEARING, CONNECTING ROD (RED) 1
91102-GF6-003 BEARING, CONNECTING ROD (BLUE) 1
91103-GF6-003 BEARING, CONNECTING ROD (WHITE) 1
15 94303-03050 DOWEL PIN, 3 x 5 1

ROD KIT, CONNECTING ........................ -

(ACTUAL TIME)

PIN, PISTON ........................................... 1.4

PISTON .................................................. 1.5

.RING SET, PISTON

CRANKSHAFT COMP. ........................... *4.4

BEARING, RADIAL BALL, 63/22 ............ *4.6

28

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

29

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Transmission

E - 15

1 23211-KPH-881 MAINSHAFT (14T) 1
2 23221-KPH-881 COUNTERSHAFT 1
3 23415-KPH-900 BUSH, 15MM 1
4 23421-KPH-900 GEAR, COUNTERSHAFT FIRST (35T) 1
5 23431-KPH-900 GEAR, MAINSHAFT SECOND (20T) 1

6 23441-KPH-900 GEAR, COUNTERSHAFT SECOND (31T) 1
7 23451-KPH-900 GEAR, MAINSHAFT THIRD (20T) 1
8 23461-KPH-900 GEAR, COUNTERSHAFT THIRD (23T) 1
9 23471-KPH-900 GEAR, MAINSHAFT FOURTH (26T) 1
10 23481-KPH-900 GEAR, COUNTERSHAFT FOURTH (24T) 1

11 23801-KPH-900 SPROCKET, DRIVE (14T) 1
12 23802-GN5-910 PLATE, FIXING 1
13 23911-KPH-900 COLLAR, LOCK PLATE 1
14 24305-KPH-900 SPRING, CHANGE FRICTION 1
15 24306-KPH-900 PLATE, DRUM LOCK 1

16 90412-KPH-900 WASHER, SPECIAL, 12 x 23 1
17 90412-187-000 WASHER, THRUST, 15MM 1
18 90441-KA4-700 PLATE, BEARING HOLDER 2
19 90452-KGH-900 WASHER, SPECIAL, 12MM 1
20 90452-413-000 WASHER, THRUST, 20MM 1

SPROCKET, DRIVE .................................. 0.2

COUNTERSHAFT ..................................... *4.1

(INC. RELATIVE PART)

(INC. RELATIVE PART)

(WHEN SERVICING COMP., UNIT,

F.R.T. IS ...................................................... 4.3

2

29

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

29

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Transmission

E - 15

21 90461-GB4-770 WASHER, SPLINE, 20 x 1.2 2
22 90461-115-000 WASHER, SPLINE, 17MM 2
23 90601-001-000 CIRCLIP, EXTERNAL, 17MM 2
24 90605-200-000 SET RING, 20MM 2
25 91204-KPH-901 OIL SEAL, 17 x 30 x 5 1

26 92101-06010-0A BOLT, HEX., 6 x 10 2
27 95701-06014-00 BOLT, FLANGE, 6 x 14 2
28 96100-60010-00 BEARING, RADIAL BALL, 6001 1
29 96100-62010-00 BEARING, RADIAL BALL, 6201 1
30 96100-62030-00 BEARING, RADIAL BALL, 6203 2

30

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

31

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Gearshift Drum

E - 16

1 24211-KPH-900 FORK, R. GEARSHIFT 1
2 24212-KPH-900 FORK, L. GEARSHIFT 1
3 24241-KPH-900 SHAFT, GEARSHIFT FORK 1
4 24301-KPH-900 DRUM, GEARSHIFT 1
5 24410-KPH-900 PLATE COMP., GEARSHIFT DRUM STOPPER 1

6 24421-KPH-900 HOLDER, DRUM STOPPER 1
7 24430-KPH-900 STOPPER COMP., GEARSHIFT DRUM 1
8 24435-KPH-900 SPRING, SHIFT DRUM STOPPER 1
9 24610-KPH-900 SPINDLE COMP., GEARSHIFT 1
10 24630-KPH-900 ARM COMP., GEARSHIFT 1

11 24641-KPH-900 SPRING, GEARSHIFT ARM 1
12 24651-KPH-900 SPRING, GEARSHIFT RETURN 1
13 24652-KPH-900 PIN, SHIFT RETURN SPRING 1
14 35751-KPH-900 CAP, CHANGE SWITCH CONTACT 1
15 35752-KPH-900 SPRING, CHANGE SWITCH CONTACT 1

16 90022-MG8-000 PIVOT, SHIFT DRUM STOPPER ARM 1
17 90435-HB3-000 WASHER, 6.1MM 1
18 91111-KW7-900 ROLLER, 4x10.8 5
19 96220-30085 ROLLER, 3x8.5 2
20 96700-06016-00 BOLT, SOCKET, 6x16 1

PLATE COMP., GEARSHIFT DRUM

STOPPER .................................................. 1.1

.STOPPER COMP., GEARSHIFT DRUM
(INC. RELATIVE PART)

ARM COMP., GEARSHIFT ......................... 1.2

(INC. RELATIVE PART)

.SPINDLE COMP., GEARSHIFT

DRUM, GEARSHIFT ................................. *4.1

.FORK, GEARSHIFT
(SAME TIME FOR TWO
UNITS OR MORE)

2

31

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

31

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Kick Starter Spindle

E - 17

1 28211-KPH-900 PINION, KICK STARTER (27T) 1
2 28221-KPH-900 RATCHET, STARTER DRIVE 1
3 28251-KPH-900 SPINDLE, KICK STARTER 1
4 28262-KPH-900 RETAINER, KICK SPRING 1
5 28265-KPH-900 COLLAR, KICK RETAINER 1

6 28271-KPH-900 SPRING, STARTER PINION FRICTION 1
7 28281-KPH-900 SPRING, KICK RETURN 1
8 28282-KPH-900 COLLAR, KICK SPRING 1
9 90452-KPH-900 WASHER, THRUST, 15.5MM 1
10 90454-KPH-900 WASHER, 25 x 20.2 x 1 1

11 90605-200-000 SET RING, 20MM 2

SPRING, KICK RETURN ........................... 1.1

PINION, KICK STARTER ........................... *4.0

.SPINDLE, KICK STARTER

32

2

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

33

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Carburetor

E - 18

1 16010-KPH-901 GASKET SET 1
2 16012-KPH-901 NEEDLE SET, JET 1
3 16013-KPG-901 FLOAT SET 1
4 16014-KPH-901 TOP SET 1
5 16015-KPH-901 CHAMBER SET, FLOAT 1

6 16016-KEV-831 SCREW SET 1
7 16022-KPH-901 VALVE SET, THROTTLE 1
8 16028-KPH-901 SCREW SET 1
9 16037-KPH-901 PLATE SET, VALVE 1
10 16048-KPH-901 VALVE SET, AIR CUT 1

11 16060-KPH-901 SWITCH ASSY., THROTTLE 1
12 16075-GHB-640 O-RING, 1.3 x 4.3 1
13 16075-KPH-901 O-RING 1
14 16100-KPH-881 CARBURETOR ASSY. (APBF3A A) 1
15 16118-GB4-003 CAP, CABLE SEALING 1

16 16148-141-881 CAP, CHOKE DUST 1
17 16155-883-005 VALVE COMP., FLOAT 1
18 16163-GBG-960 GASKET, FLOAT CHAMBER 1
19 16165-KPH-901 HOLDER, NEEDLE JET 1
20 16199-GJ3-601 PIPE, OVERFLOW 1

TOP SET.................................................... 0.2

SWITCH ASSY., THROTTLE .................... 0.3

.VALVE SET, AIR CUT
.VALVE SET, THROTTLE

CHAMBER SET, FLOAT .......................... 0.5

CARBURETOR ASSY. ............................. 0.6

.FLOAT SET

.JET, MAIN,
.VALVE COMP., FLOAT

NEEDLE SET, JET..................................... 0.7

2

33

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

2

33

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Carburetor

E - 18

21 16199-KPH-901 TUBE, AIR VENT 1
22 93892-04010-10 SCREW-WASHER, 4 x 10 4
23 93892-04014-18 SCREW-WASHER, 4 x 14 2
24 93892-05010-18 SCREW-WASHER, 5 x 10 1
25 95002-02659 CLIP, TUBE (B6.5) 1

26 99101-KPH-075 JET, MAIN, #75 1
27 99104-KPH-0350 JET, SLOW, #35 1

3

34

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Headlight

F - 1

1 33120-KPH-881 HEADLIGHT, UNIT 1
33100-KPH-881 HEADLIGHT, ASSY (1)
2 33130-KPH-881 SOCKET COMP., HEADLIGHT 1
3 34901-KPH-881 BULB, HEADLIGHT (12V 32/32W) 1
4 34908-GA7-701 BULB, WEDGE BASE (T10) (12V 3.4W) 1
5 90101-GJ6-000 BOLT, ADJUSTING 1

BULB, HEADLIGHT ............................... 0.2

.BULB, WEDGE BASE
.SOCKET COMP., HEADLIGHT

BASE COMP., HEADLIGHT ................... 0.3

3

35

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Meter

F - 2

1 34909-KPH-900 BULB, WEDGE BASE (12V 1.12W) 2
78135-S3N-003 SOCKET ASSY., BULB 1
2 37109-KPH-901 CAP 1
3 37200-KPH-880 SPEEDOMETER ASSY. 1 KARISMA DISK
37200-KPH-881 SPEEDOMETER ASSY. (1) KARISMA DISK
37200-KPH-882 SPEEDOMETER ASSY. (1) KARISMA DRUM
37200-KPH-721 SPEEDOMETER ASSY. (1) KARISMA-X DISK
4 37210-KPH-881 SPEEDOMETER COMP. 1 KARISMA DRUM
37210-KPH-721 SPEEDOMETER COMP. (1) KARISMA-X
5 37210-KPH-782 SPEEDOMETER COMP. 1 KARISMA DISK
37210-KPH-722 SPEEDOMETER COMP. (1) KARISMA-X

6 37211-KPH-900 CASE COMP., UPPER 1
37211-KPH-901 CASE COMP., UPPER (1)
7 37212-KPH-901 CASE, UNDER 1
37212-KPH-902 CASE, UNDER (1)
8 37213-KPH-901 HOLDER, WINKER RELAY 1
9 90101-KY6-008 SCREW, TAPPING, 3X14 7
10 93903-25310 SCREW, TAPPING, 5X16 2

SPEEDOMETER ASSY........................ 0.3

CASE COMP., UPPER ........................ 0.4

.CASE, UNDER
.SPEEDOMETER COMP.

3

36

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Handle Lever /
Cable / Mirror

( Tipe rem depan tromol )

F - 3

1 17910-KPH-880 CABLE COMP., THROTTLE 1
2 17950-KFL-D00 CABLE COMP., CHOKE 1
3 17961-KFM-900 LEVER, CHOKE 1
4 17962-KFM-900 STOPPER, CABLE 1
5 35340-KPH-900 SWITCH ASSY., FR. STOP 1

6 45450-KPH-890 CABLE COMP., FR. BRAKE 1 KARISMA
45450-KPH-730 CABLE COMP., FR. BRAKE 1 KARISMA-X
7 53140-KPH-880 GRIP COMP., THROTTLE 1
8 53166-KET-900 GRIP, L. HANDLE 1
9 53167-KFM-900 HOUSING, UPPER THROTTLE 1
10 53168-KFM-900 HOUSING, UNDER THROTTLE 1

11 53171-KET-900 BRACKET, R. HANDLE LEVER 1
12 53175-KET-900 LEVER, R. STEERING HANDLE 1
13 88110-KPH-880 MIRROR ASSY R. BLACK 1
14 88113-KPH-880 CAP, LOCK NUT 2
15 88120-KPH-880 MIRROR ASSY L. BLACK 1

16 88210-KPH-880 MIRROR COMP., R. 1
17 88220-KPH-880 MIRROR COMP., L. 1
18 90115-GEO-000 BOLT, HANDLE LEVER PIVOT 1
19 90314-KFM-840 NUT, LOCK 2
20 90441-147-000 WASHER, PLAIN 1

GRIP, L. HANDLE ................................. 0.1

.LEVER, CHOKE
.LEVER, R. STEERING HANDLE

GRIP COMP., THROTTLE ...................... 0.2

.HOUSING, UNDER THROTTLE

BRACKET, R. HANDLE LEVER ............. 0.3

.CABLE COMP., CHOKE
.SWITCH ASSY., FR. STOP

CABLE COMP., FR. BRAKE ................... 0.4

CABLE COMP., THROTTLE ................... 0.5

3

37

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

F - 3

21 90442-147-000 WASHER, WAVE 1
22 93500-05012-0A SCREW, PAN, 5 x 12 1
23 93500-05012-0G SCREW, PAN, 5 x 12 1
24 93500-05028-0A SCREW, PAN, 5 x 28 1
25 94001-05000-0S NUT, HEX., 5MM 1

26 96001-06025-00 BOLT, FLANGE, 6 x 25 1

Handle Lever /
Cable / Mirror

( Tipe rem depan tromol )

3

38

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Cable / Mirror

(Tipe rem depan cakram)

F - 3 - 1

1 17910-KPH-880 CABLE COMP., THROTTLE 1
2 17950-KFL-D00 CABLE COMP., CHOKE 1
3 17961-KFM-900 LEVER, CHOKE 1
4 17962-KFM-900 STOPPER, CABLE 1
5 53140-KPH-880 GRIP COMP., THROTTLE 1

6 53166-KET-900 GRIP, L. HANDLE 1
7 53167-KFM-900 HOUSING, UPPER THROTTLE 1
8 53168-KFM-900 HOUSING, UNDER THROTTLE 1
9 88110-KPH-880 MIRROR ASSY., R. BACK 1
10 88113-KPH-880 CAP, LOCK NUT 2

11 88120-KPH-880 MIRROR ASSY., L. BACK 1
12 88210-KPH-880 MIRROR COMP., R. 1
13 88220-KPH-880 MIRROR COMP., L. 1
14 90314-KFM-840 NUT, LOCK 2
15 90441-147-000 WASHER, PLAIN 1

16 90442-147-000 WASHER, WAVE 1
17 93500-05012-OA SCREW, PAN, 5 x 12 1
18 93500-05012-0G SCREW, PAN, 5 x 12 1
19 93500-05028-0A SCREW, PAN, 5 x 28 1

GRIP, L. HANDLE................................. 0.1

.LEVER, CHOKE

GRIP COMP., THROTTLE ................... 0.2

.HOUSING, UNDER THROTTLE

CABLE COMP., CHOKE ...................... 0.3

CABLE COMP., THROTTLE................ 0.5

3

39

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Fr. Brake Master
Cylinder

F - 4

1 35340-MA5-671 SWITCH ASSY., FR. STOP 1
2 45126-KPH-720 HOSE COMP., FR. BRAKE 1
3 45156-KPH-880 CLAMPER, BRAKE HOSE 1
4 45157-KAN-850 CLAMPER B, BRAKE HOSE 1
5 45504-410-003 BOOT COMP. 1

6 45510-KPH-881 CYLINDER SUB ASSY., FR. BRAKE MASTER 1
7 45512-MA6-006 PROTECTOR 1
8 45513-GW0-911 CAP, MASTER CYLINDER 1
9 45517-GW0-751 HOLDER, MASTER CYLINDER 1
10 45520-GW0-911 DIAPHRAGM 1

11 45521-GW0-911 PLATE, DIAPHRAGM 1
12 45530-471-831 CYLINDER SET, MASTER 1
13 53175-KET-920 LEVER, R. STEERING HANDLE 1
14 90102-KGH-900 BOLT, FLANGE, 6x10 1
15 90114-KGH-900 BOLT, HANDLE LEVER PIVOT 1

16 90145-KM3-751 BOLT, OIL, 10x22 2
17 90545-300-000 WASHER, OIL BOLT 4
18 90651-MA5-671 CIRCLIP 1
19 93600-04012-1G SCREW, FLAT, 4x12 2
20 93893-04012-17 SCREW-WASHER, 4x12 1

21 94050-06000 NUT, FLANGE, 6MM 1
22 95701-06022-07 BOLT, FLANGE, 6x22 2

DIAPHRAGM ...................................... 0.1

.LEVER, R. STEERING HANDLE

SWITCH ASSY., FR. STOP ................ 0.2

CYLINDER SET, MASTER ................. 0.6

.CYLINDER SUB ASSY., FR. BRAKE
MASTER
.HOSE COMP., FR. BRAKE

3

40

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Handle Pipe /
Handle Cover / Switch

F - 5

1 35150-KPH-880 SWITCH UNIT, LIGHTING 1
2 35160-KPH-881 SWITCH UNIT, STARTING 1
3 35170-KPH-901 SWITCH UNIT, DIMMER 1
4 35180-KPH-881 SWITCH UNIT, HORN 1
5 35200-KPH-901 SWITCH UNIT, WINKER 1

6 50613-KFL-850 RUBBER, MAIN STEP MOUNTING 3
7 53100-KPH-880 PIPE COMP., STEERING HANDLE 1 KARISMA
53100-KPH-720 PIPE COMP., STEERING HANDLE 1 KARISMA-X
8 53104-KPH-880 WEIGHT B, STEERING HANDLE 2 KARISMA
53104-KPH-730 WEIGHT B, STEERING HANDLE 2 KARISMA-X
9 53105-KPH-880 WEIGHT A, STEERING HANDLE 2 KARISMA
53105-KPH-720 WEIGHT A, STEERING HANDLE 2 KARISMA-X
10 53106-KR3-000 RUBBER A, HANDLE WEIGHT 4

11 53108-KR3-770 RING, HANDLE WEIGHT SNAP 2
12 53109-KPH-900 COLLAR, HANDLE MOUNTING 3
13 53120-KPH-880 POST COMP., HANDLE 1 KARISMA DRUM
53120-KPH-890 POST COMP., HANDLE 1 KARISMA DISK
5310A-KPH-720 POST COMP., HANDLE 1 KARISMA-X
5310A-KPH-730 POST COMP., HANDLE 1 KARISMA-X

WEIGHT B, STEERING HANDLE ........... 0.2

COVER, HANDLE FR. ............................ 0.3

.SWITCH UNIT, LIGHTING
.SWITCH UNIT, STARTING

COVER, HANDLE RR. ........................... 0.5

.POST COMP., HANDLE

PIPE COMP., STEERING HANDLE ...... 0.7

3

41

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

F - 5

Handle Pipe /
Handle cover / Switch

14 53205-KPH-730FMH COVER, HANDLE FR.

*NH131M*.... SILVER 1

53205-KPH-730FMP ..................... SH PRL BL (1)

53205-KPH-730FMB *NH1*.......... BLACK (1)

53205-KPH-730FMK *R201*........ MAGNA RED (1)

53205-KPH-720FMT ..................... TWS PRL BL (1)

53205-KPH-720FMH ..................... SILVER (1)

53205-KPH-720FMP ..................... SH PRL BL (1)

53205-KPH-720FMB *NH1*........... BLACK (1)

53205-KPH-720FKM ..................... MAGNA RED METALLIC (1)

53205-KPH-720FMK *R201*.......... MAGNA RED (1)

15 53206-KPH-880FMB COVER, HANDLE RR. 1

*NH1*........... BLACK (1)

53206-KPH-880FMH *NH131M*.... STARLIGHT SILVER METALLIC (1)

53206-KPH-880FMP ..................... SH PRL BL (1)

53206-KPH-880FMT ..................... TWS PRL BL (1)

53206-KPH-880FMK *R201*.......... MAGNA RED (1)

53206-KPH-880FKM ..................... MAGNA RED METALLIC (1)

53206-KPH-890FMK ..................... MAGNA RED (1)

3

42

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

F - 5

Handle Pipe /
Handle cover / Switch

16 64521-MN5-000 NUT, CLIP, 4MM 6
17 86150-KPG-900 EMBLEM, WING MARK 1
18 90106-GN5-900 BOLT, FLANGE, 10x50 1
19 90191-KPP-900 SCREW, OVAL, 6x50 2
20 90304-KGH-901 NUT, U, 10MM 1

21 90501-GBY-910 COLLAR A, HANDLE SETTING 1
22 90505-GBY-910 COLLAR B, HANDLE SETTING 1
23 91509-GE2-760 SCREW, PAN, 5x11.5 1
24 92101-08025-0H BOLT, HEX., 8x25 3
25 93891-04016-07 SCREW-WASHER, 4x16 4

26 93891-04020-07 SCREW-WASHER, 4x20 2
27 93903-24310 SCREW, TAPPING, 4x12 2
28 90103-KPH-720 BOLT FR HDL COVER 1

3

43

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Steering Stem

F - 6

1 06530-GBG-B20 BALL SET, STEEL, #6x23 1
2 06531-GBG-B20 BALL SET, STEEL, #6x29 1
3 45465-KPH-890 GUIDE, FR. BRAKE CABLE 1
4 50301-GN5-901 RACE, STEERING TOP BALL 1
5 50302-GN5-900 RACE, STEERING BOTTOM BALL 1

6 50306-GN5-900 NUT, STEERING STEM LOCK 1
7 53211-GN5-900 RACE, STEERING TOP CONE 1
8 53212-GN5-900 RACE, STEERING BOTTOM CONE 1
9 53214-GN5-900 DUST SEAL, STEERING HEAD 1
10 53216-GN5-830 WASHER, STEERING STEM NUT 1

11 53200-KPH-880 STEM SUB ASSY., STEERING 1 KARISMA
53200-KPH-720 STEM SUB ASSY., STEERING (1) KARISMA-X
12 53220-GN5-900 THREAD COMP., STEERING HEAD TOP 1
13 95801-10045-00 BOLT, FLANGE, 10x45 4
14 96211-06000 BALL, STEEL, #6 (3/16) 52

RACE, STEERING TOP CONE .................. 0.5

.THREAD COMP., STEERING HEAD TOP

RACE, STEERING BALL ........................... 1.1

.STEM SUB ASSY., STEERING

RACE, STEERING BOTTOM CONE.......... 1.2

3

44

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Front Fender

F - 7

1 61100-KPH-880FMB FENDER A, FR. BLACK 1
61100-KPH-880FMH FENDER A, FR. SILVER (1)
61100-KPH-880FMP FENDER A, FR. SH PRL BL (1)
61100-KPH-880FMW FENDER A, FR. WHT MET (1)
61100-KPH-880FMB FENDER A, FR. BLACK (1)
61100-KPH-880FMI FENDER A, FR. VIO (1)
61100-KPH-880FMO FENDER A, FR. ORG (1)
61100-KPH-880FMT FENDER A, FR. TPBL (1)
61100-KPH-880FMK FENDER A, FR. MRD (1)

2 61200-KPH-880 FENDER B, FR. 1
3 81312-KPH-900 COLLAR, FR. FENDER 2
4 84601-HA7-670 NUT, FENDER SETTING 1
5 96001-06014-00 BOLT, FLANGE, 6X14 2

6 96001-06016-00 BOLT, FLANGE, 6X16 2
7 96001-06025-00 BOLT, FLANGE, 6X25 1

FENDER A, FR. .................................... 0.3

(SAME TIME FOR TWO UNITS)
(WAKTU SAMA UNTUK DUA UNIT)
.FENDER B, FR.

3

45

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Front Fork

F - 8

1 51400-KPH-881 FORK ASSY., R. FR. 1 KARISMA DRUM
51400-KPH-891 FORK ASSY., R. FR. 1 KARISMA DISK
51400-KPH-720 FORK ASSY., R. FR. 1 KARISMA-X DRUM
51400-KPH-730 FORK ASSY., R. FR. 1 KARISMA-X DISK
2 51401-KPH-881 SPRING, FR. FORK 2
3 51410-KPH-901 PIPE COMP., FR. FORK 2
4 51412-GN5-901 SPRING, REBOUND 2
5 51420-KPH-881 CASE, R. FR. BOTTOM 1
51420-KPH-891 CASE, R. FR. BOTTOM 1

6 51425-GN5-901 DUST SEAL 2
7 51437-KGH-901 RING, PISTON 2
8 51454-KEV-880 SEAT B, SPRING 2
9 51456-KPH-901 RING, STOPPER 2
10 51466-065-901 RING, OIL SEAL STOPPER 2

11 51470-KPH-901 PIPE, SEAT 2
12 51490-KGH-901 SEAL SET, FR. FORK 2
13 51500-KPH-881 FORK ASSY., L. FR. 1 KARISMA DRUM
51500-KPH-891 FORK ASSY., L. FR. 1 KARISMA-X DISK
51500-KPH-720 FORK ASSY., L. FR. 1 KARISMA DRUM
51500-KPH-730 FORK ASSY., L. FR. 1 KARISMA-X DISK
14 51520-KPH-881 CASE, L. FR. BOTTOM 1
51520-KPH-891 CASE, L. FR. BOTTOM 1

FORK ASSY., L. FR. ............................. 0.5

(ADD 0.2 FOR EACH.)
(TAMBAHKAN 0.2 UNTUK MASING2)
.FORK ASSY., R. FR.

SPRING, FR. FORK ............................. 0.7

(ADD 0.3 FOR EACH.)
(TAMBAHKAN 0.3 UNTUK MASING2)

PIPE COMP., FR. FORK ....................... 0.8

(ADD 0.5 FOR EACH.)
(TAMBAHKAN 0.5 UNTUK MASING2)
.SEAL SET, FR. FORK
(ADD 0.5 FOR EACH.)
(TAMBAHKAN 0.5 UNTUK MASING2)

CASE, L. FR. BOTTOM ...................... 0.9

(ADD 0.6 FOR EACH.)
(TAMBAHKAN 0.6 UNTUK MASING2)
.CASE, R. FR. BOTTOM

3

46

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Front Fork

F - 8

15 90116-KV3-701 BOLT, SOCKET, 8MM 2

16 90544-283-000 WASHER, SPECIAL, 8MM 2
17 91356-GM0-003 O-RING 2

3

47

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Front Brake Panel

F - 9

1 06430-KPH-900 SHOE SET, BRAKE 1
2 43141-GC5-000 CAM, RR. BRAKE 1
3 45100-KPH-900 PANEL COMP., FR. BRAKE

*NH255M* ........... SHIMMER SILVER METALLIC 1

4 45133-028-000 SPRING, BRAKE SHOE 2
5 45134-250-000 DUST SEAL, BRAKE CAM 1

6 45145-KFM-900 INDICATOR, FR. BRAKE 1
7 45410-KFM-900 ARM, FR. BRAKE 1
8 45435-121-010 SPRING, FR. BRAKE ARM RETURN 1
9 94050-06000 NUT, FLANGE, 6MM 1
10 95015-32001 JOINT B, BRAKE ARM 1

11 95015-42000 NUT B, BRAKE ROD ADJUSTING 1
12 95701-06028-00 BOLT, FLANGE, 6X28 1

ARM, FR. BRAKE ................................. 0.1

(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)

SHOE SET, BRAKE ................................. 0.3

PANEL COMP., FR. BRAKE .................... 0.4

(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)

3

48

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Front Brake Caliper

F - 10

1 06451-GE2-405 SEAL SET, PISTON 2
2 06455-KW6-841 PAD SET, FR. 1
3 43352-568-003 SCREW, BLEEDER 1
4 43353-461-771 CAP, BLEEDER 1
5 45107-MN5-006 PISTON 2

6 45108-ML4-006 SPRING, PAD 1
7 45131-GZ0-006 BOLT, PIN 1
8 45132-166-016 BOOT, PIN BUSH 1
9 45133-MA3-006 BOOT B 1
10 45203-MG3-016 PLUG, PIN 2

11 45215-KA3-732 PIN, HANGER 2
12 45216-166-006 WASHER, WAVE 1
13 45250-GT4-305 CALIPER SUB ASSY., R. FR. BRAKE (NISSIN) 1
14 45290-KEV-651 BRACKET SUB ASSY., R. FR. CALIPER 1
15 90131-KPH-880 BOLT, TORX, 8X25 2

BRACKET SUB ASSY., R. FR.

CALIPER.................................................. 0.2

.PAD SET, FR.

CALIPER SUB ASSY., R. FR. .................. 0.4

PISTON ................................................... 0.5

(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)
(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)

3

49

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Front Wheel

(Tipe rem depan tromol)

F - 11

1 44712-KPH-881 TUBE, TIRE (2.25/2.50-17) 1
2 42713-GBG-881 FLAP, TIRE 1
3 44301-KPH-900 AXLE, FR. WHEEL 1
4 44311-KPH-900 COLLAR, FR. WHEEL SIDE 1
5 44620-400-000 COLLAR, FR. AXLE DISTANCE 1

6 44601-KPH-900 HUB SUB ASSY., FR.

*NH255M* ....... SHIMMER SILVER METALLIC 1

7 44701-KPH-880 RIM, FR. WHEEL 1
8 44711-KPH-881 TIRE, FR. (2.50-17) FF 135 1
9 90306-KGH-901 NUT, U, 12MM 1
10 91251-KPH-881 DUST SEAL, 21 x 37 x 7 1

11 96140-62010-10 BEARING, RADIAL BALL, 6201U 2
12 97258-31160-10 SPOKE SET A, 11x160 (INSIDE) 18
13 97574-31157-10 SPOKE SET A, 11x158.5 (OUTSIDE) 18

AXLE, FR. WHEEL ............................... 0.2

BEARING, RADIAL BALL, 6201U ........ 0.4

(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)
.COLLAR, FR. AXLE DISTANCE

TIRE, FR. ............................................. 0.8

.TUBE, TIRE
.WHEEL SUB ASSY., FR.

RIM, FR. WHEEL ................................ 2.2

HUB SUB ASSY., FR. .......................... 2.3

3

50

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Front Wheel

(Tipe rem depan cakram)

F - 11 - 1

1 44712-KPH-881 TUBE, TIRE (2.25/2.50-17) 1
2 42713-GBG-881 FLAP, TIRE 1
3 44301-KPH-900 AXLE, FR. WHEEL 1
4 44311-KPH-900 COLLAR, FR. WHEEL SIDE 2
5 44620-KPH-950 COLLAR, FR. AXLE DISTANCE 1

6 44601-KPH-900 HUB SUB ASSY., FR.

*NH255M*......... SHIMMER SILVER METALLIC 1

7 44701-KPH-880 RIM, FR. WHEEL 1
8 44711-KPH-881 TIRE, FR. (2.50-17) FF135 1
9 45251-KPH-880 DISK, FR. BRAKE 1
10 90105-KGH-900 BOLT, BRAKE DISK, 8X24 4

11 90306-KGH-901 NUT, U, 12MM 1
12 91251-KPH-881 DUST SEAL, 21X37X7 2
13 96140-62010-10 BEARING, RADIAL BALL, 6201U 2
14 97280-31207-10 SPOKE SET (A11X183.5) (INSIDE) 18
15 97550-31206-10 SPOKE SET (A11X183) (OUTSIDE) 18

AXLE, FR. WHEEL ................................. 0.2

DISK, FR. BRAKE .................................. 0.3

BEARING, RADIAL BALL, 6301U .......... 0.4

(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)
.COLLAR, FR. AXLE DISTANCE

TIRE, FR. .............................................. 0.8

.TUBE, TIRE

WHEEL SUB ASSY., FR. ........................ 0.9

RIM, FR. WHEEL .................................... 2.2

HUB SUB ASSY., FR. ............................. 2.3

3

51

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Rear Brake Panel

F - 12

1 06430-KPH-900 SHOE SET, BRAKE 1
2 40543-KEV-900 ADJUSTER, R. CHAIN 1
3 42301-KPG-900 AXLE, RR. WHEEL 1
4 43100-KPH-900 PANEL COMP., RR. BRAKE

*NH255M* ..... SHIMMER SILVER METALLIC 1

5 43141-GC5-000 CAM, RR. BRAKE 1

6 43410-KPH-900 ARM, RR. BRAKE 1
7 45133-028-000 SPRING, BRAKE SHOE 2
8 45134-250-000 DUST SEAL, BRAKE CAM 1
9 45145-KFM-900 INDICATOR, FR. BRAKE 1
10 90301-KGH-901 NUT, U, 6MM 1

11 90302-KBP-900 NUT, SPECIAL, 6MM 1
12 94001-06000-0S NUT, HEX., 6MM 1
13 95701-06035-00 BOLT, FLANGE, 6X35 1

ARM, RR. BRAKE ................................... 0.1

(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)

AXLE, RR. WHEEL .................................. 0.3

SHOE SET, BRAKE ................................ 0.4

PANEL COMP., RR. BRAKE ................. 0.5

3

52

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Rear Wheel

F - 13

1 06410-KFL-850 DAMPER SET, WHEEL 1
2 40543-KEV-900 ADJUSTER, R. CHAIN 1
3 41201-KPH-720 SPROCKET, FINAL DRIVEN (35T) 1
4 42303-KAN-400 SLEEVE, RR. WHEEL 1
5 42304-KFM-900 COLLAR, RR. WHEEL SIDE 1

6 4261A-KPH-720 FLANGE SUB ASSY., FINAL DRIVEN 1
7 42620-KFL-850 COLLAR, RR. AXLE DISTANCE 1
8 42635-KPH-900ZB HUB SUB ASSY., RR.

*NH255M* ........... SHIMMER SILVER METALLIC 1

9 42650-KPH-880ZB WHEEL SUB ASSY., RR.

*NH255M* ............ SHIMMER SILVER METALLIC 1

10 42653-001-004 O-RING, 40.5X3 (NIPPON DUST KEEPER) 1

11 42701-KEV-880 RIM, RR. WHEEL (1.60X17) 1
12 42711-KPH-881 TIRE, RR. (2.75-17) FR135 1
13 42712-KPH-881 TUBE, TIRE (2.75-17) FR135 1
14 42713-KPH-881 FLAP, TIRE 1
15 90128-KFM-900 BOLT, STUD, 8X19.5 4

16 90302-KBP-900 NUT, SPECIAL, 6MM 1
17 90306-KGH-901 NUT, U, 12MM 1
18 90309-357-000 NUT, HEX., 8MM 4
19 91251-KPH-881 DUST SEAL, 27X40X4.5 1
20 94001-06000-0S NUT, HEX., 6MM 1

DAMPER SET, WHEEL ....................... 0.3

FLANGE SUB ASSY., FINAL DRIVEN 0.4
.SPROCKET, FINAL DRIVEN

BEARING, RADIAL BALL, 6201U ....... 0.5

(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)
.BEARING, RADIAL BALL, 6203U
.BOLT, STUD, 8X19.5
(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)
.COLLAR, RR. AXLE DISTANCE
.SLEEVE, RR. WHEEL

TIRE, RR. ............................................... 0.9

.TUBE, TIRE
.WHEEL SUB ASSY., RR.

RIM, RR. WHEEL ................................... 2.3

HUB SUB ASSY., RR. ........................... 2.4

3

53

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Rear Wheel

F - 13

21 96140-62010-10 BEARING, RADIAL BALL, 6201U 1
22 96140-62030-10 BEARING, RADIAL BALL, 6203U 1
23 96140-63010-10 BEARING, RADIAL BALL, 6301U 1
24 97282-41158-10 SPOKE SET A, 10X159 (INSIDE) 18
25 97548-41157-10 SPOKE SET A, 10X158.5 (OUTSIDE) 18

3

54

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Fuel Tank

F - 14

1 16910-KFM-902 STRAINER COMP., FUEL 1
2 16970-KPH-901 COCK, AUTO FUEL 1
3 17510-KPH-900 TANK COMP., FUEL 1
4 17620-KEV-900 CAP COMP., FUEL FILLER 1
5 1763D-KPH-720 TUBE, FUEL, 5.3 x 370 1

6 17631-KEV-900 PACKING, FUEL FILLER CAP 1
7 17631-KPH-900 TUBE, FUEL (5.3 x 230) 1
8 17632-KPH-900 TUBE, PRESSURE BOOST, 3.5 x 340 1
9 17633-KPH-900 TUBE A, FUEL 1
10 37010-KPH-900 FUEL UNIT SET 1

11 37801-GA7-700 PACKING, BASE 1
12 37802-GA7-700 RETAINER, FUEL UNIT 1
13 95002-02080 CLIP, TUBE (B8) 2
14 95002-02100 CLIP, TUBE (B10) 6
15 95701-06012-00 BOLT, FLANGE, 6 x 12 4

16 95701-06016-00 BOLT, FLANGE, 6 x 16 1

COCK, AUTO FUEL .......................... 0.3

FUEL UNIT SET ................................. 0.4

.TANK COMP., FUEL

3

55

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Seat

F - 15

1 75581-GN8-920 SPRING, LOCK KEY SETTING 1
2 77115-KPH-900 RUBBER, SEAL 1
3 77200-KPH-720 SEAT ASSY., DOUBLE 1
4 77201-KPH-880 HINGE, SEAT 1
5 77214-KPH-900 RUBBER B, SEAT SETTING 4

6 77230-KPH-880 LOCK COMP., SEAT 1
7 77234-GN2-000 SPRING, SEAT LOCK 1
8 77236-GW0-000 WASHER, SEAT LOCK 1
9 77240-KPH-901 LOCK ASSY., SEAT 1
10 84100-KPH-880 RAIL, RR. GRAB

*NH255M* ......... SHIMMER SILVER METALLIC 1

11 90105-KPH-900 BOLT, SEAT HINGE 1
12 90185-KPH-880 BOLT, SOCKET, 8 x 63 2
13 90186-KPH-880 BOLT, SOCKET, 8 x 73 2
14 93404-06012-00 BOLT-WASHER, 6 x 12 2
15 94001-06070-0S NUT, HEX., 6MM 2

HINGE, SEAT ....................................... 0.1

.RAIL, RR. GRAB
.SEAT ASSY., DOUBLE

LOCK ASSY., SEAT ............................. 0.4

.LOCK COMP., SEAT

3

56

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Body Cover

F - 16

1 64415-KPH-900 RUBBER, BODY COVER SETTING 2
2 64416-KPH-900 RUBBER, BODY COVER MOUNTING 2
3 64410-KPH-880FMB COVER, R. BODY

*NH1*.............BLACK 1 KARISMA

64410-KPH-880FMT *NH131M* .... STARLIGHT SILVER 1 KARISMA

64410-KPH-880FKW ...................... MAGNA RED-WHITE 1 KARISMA

64410-KPH-880FMK *R201*........... MAGNA RED 1 KARISMA

64410-KPH-880FMH ...................... SILVER 1 KARISMA

64410-KPH-880FMP ...................... SH PRL BL 1 KARISMA

64410-KPH-720FMB COVER, R. BODY

*NH1*.............BLACK 1 KARISMA-X

64410-KPH-720FMG *RP140M* .... VORTEX PURPLE METALLIC 1 KARISMA-X

64410-KPH-720FMH *NH131M* .... STARLIGHT SILVER 1 KARISMA-X

64410-KPH-720FMT .......................TWS PRL BLU 1 KARISMA-X

4 64420-KPH-880FMB COVER, L. BODY

*NH1*.............BLACK 1 KARISMA

64420-KPH-880FMT *NH131M* .... STARLIGHT SILVER 1 KARISMA

64420-KPH-880FKW ...................... MAGNA RED-WHITE 1 KARISMA

64420-KPH-880FMK *R201*........... MAGNA RED 1 KARISMA

64420-KPH-880FMH ...................... SILVER 1 KARISMA

64420-KPH-880FMP ...................... SH PRL BL 1 KARISMA

COVER SET, L. BODY ........................... 0.3

(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)
.COVER SET, R. BODY

.COVER SET, TAIL

3

57

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Body Cover

F - 16

4 64420-KPH-720FMB COVER, L. BODY

*NH1*............ BLACK 1 KARISMA-X

64420-KPH-720FMG *RP140M* .... VORTEX PURPLE METALLIC (1) KARISMA-X

64420-KPH-720FMH *NH131M* .... STARLIGHT SILVER (1) KARISMA-X

64420-KPH-720FMT ...................... TWS PRL BLU (1) KARISMA-X

5 83510-KPH-720FMB COVER, TAIL

*NH1*............ BLACK 1

83510-KPH-720FMH *RP140M* .... VORTEX PURPLE METALLIC (1)

83510-KPH-720FMG *NH131M* .... STARLIGHT SILVER (1)

83510-KPH-720FMT ...................... TWS PRL BLU (1)

83510-KPH-880FMB *NH1*............ BLACK (1) KARISMA

83510-KPH-880FMT *NH131M* .... STARLIGHT SILVER (1) KARISMA

83510-KPH-880FKV ...................... MAGNA RED METALLIC (1) KARISMA

83510-KPH-880FMK *R201*........... MAGNA RED (1) KARISMA

83510-KPH-880FMH ...................... SILVER (1) KARISMA

83510-KPH-880FMP ...................... SH PRL BL

6 90107-KAN-900 BOLT, BODY COVER SETTING 2
7 90115-KW7-900 SCREW, VISOR SPECIAL SETTING 1
8 90677-KAN-T00 NUT, CLIP, 5MM 1
9 91509-GE2-760 SCREW, PAN, 5 x 11.5 4
10 93903-24310 SCREW, TAPPING, 4 x 12 4

COVER SET, L. BODY ........................... 0.3

(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)
.COVER SET, R. BODY

.COVER SET, TAIL

3

58

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Air Cleaner

F - 17

1 17210-KPH-900 ELEMENT COMP., AIR CLEANER 1
2 17213-KPH-900 SEAL, AIR CLEANER COVER 2
3 17225-KPH-880 CASE SUB ASSY., AIR CLEANER 1
4 17227-HC0-000 TUBE, VINYL, 11 x 15 x 45 1
5 17234-KCW-870 TUBE, AIR CLEANER DRAIN 1

6 17235-KPH-900 COVER SUB ASSY., AIR CLEANER 1
7 17253-KPH-900 TUBE, AIR CLEANER CONNECTING 1
8 17255-KPH-880 BAND A, CONNECTING TUBE 1
9 90116-ME9-000 BOLT, FLANGE, 6MM 2
10 93500-05025-0A SCREW, PAN, 5 x 25 1

11 93903-25510 SCREW, TAPPING, 5 x 25 5
12 95002-41300-08 CLAMP, TUBE (D13) 1
13 95002-80000 CLIP, TUBE (C12) 1

ELEMENT COMP., AIR CLEANER ........ 0.3

COVER SUB ASSY., AIR CLEANER ..... 0.4

.TUBE, AIR CLEANER CONNECTING

CASE SUB ASSY., AIR CLEANER ........ 0.5

3

59

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Exhaust Muffler

F - 18

1 18240-KPH-881 COVER, EX. PIPE 1
2 18291-HB2-900 GASKET, EX. PIPE 1
3 18345-MBT-610 RUBBER, PROTECTOR MOUNTING 3
4 18350-KPH-880 MUFFLER COMP., EX... 1
5 18355-KPH-900 COVER, MUFFLER 1

6 33619-459-840 COLLAR, WINKER STAY 3
7 90108-KPH-880 BOLT, BODY COVER SETTING 3
8 90304-KPH-900 NUT, HEX. CAP, 8MM 2
9 93500-05008-4J SCREW, PAN, 5x8 2
10 94050-08000 NUT, FLANGE, 8MM 1

11 94101-05000 WASHER, PLAIN, 5MM 2
12 94103-08000 WASHER, PLAIN, 8MM 1
13 94111-05000 WASHER, SPRING, 5MM 2
14 95701-08012-00 BOLT- FLANGE, 8x12 1
15 95701-08045-00 BOLT, FLANGE, 8x45 1

COVER, MUFFLER .............................. 0.1

GASKET, EX. PIPE ..............................

0.3

.MUFFLER COMP., EX.

3

60

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Pedal / Kick
Starter Arm

F - 19

1 24701-KPH-900 PEDAL, GEAR CHANGE 1
2 28300-KPH-880 ARM ASSY., KICK STARTER 1
3 28311-342-000 RUBBER, KICK STARTER 1
4 35350-KEV-920 SWITCH ASSY., RR. STOP 1
5 35357-KCC-900 SPRING, STOP SWITCH 1

6 43451-KPH-880 ROD COMP., RR. BRAKE 1
7 46500-KPH-880 PEDAL COMP., BRAKE 1
8 46513-KBP-900 SPRING ASSY., RR. BRAKE RETURN 1
9 46514-MK4-000 TUBE, BRAKE PEDAL SPRING 1
10 92101-06020-0A BOLT, HEX., 6 x 20 1

11 92101-08025-0A BOLT, HEX., 8 x 25 1
12 94101-05000 WASHER, PLAIN, 5MM 1
13 94201-20150 PIN, SPLIT, 2.0 x 15 1
14 95011-40000 RUBBER, CHANGE PEDAL 1
15 95014-73100 SPRING A, BRAKE ROD 1

16 95015-32001 JOINT B, BRAKE ARM 1
17 95015-42000 NUT B, BRAKE ROD ADJUSTING 1

ARM ASSY., KICK STARTER................. 0.1

.PEDAL, GEAR CHANGE

SWITCH ASSY., RR. STOP.................... 0.3

PEDAL COMP., BRAKE.......................... 0.5

.ROD COMP., RR. BRAKE

3

61

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Step

F - 20

1 18421-KBA-900 RUBBER, MUFFLER MOUNTING 1
2 18422-KPH-900 COLLAR, MUFFLER MOUNTING 1
3 50605-KPH-880 BRACKET, MAIN STEP 1
4 50610-KPH-900 BAR COMP, STEP 1
5 50612-KPH-900 COLLAR, MAIN STEP MOUNTING 4

6 50613-KFL-850 RUBBER, MAIN STEP MOUNTING 4
7 50661-GN8-920 RUBBER, STEP 2
8 50710-GN5-830 RUBBER, PILLION STEP 2
9 50711-GN5-730 PLATE, PILLION STEP 2
10 50713-GN5-730 BAR, R. PILLION STEP 1

11 50714-GN5-830 BAR, L. PILLION STEP 1
12 50715-KPH-900 HOLDER, R. PILLION STEP 1
13 50716-KPH-900 HOLDER, L. PILLION STEP 1
14 94050-10000 NUT, FLANGE, 10MM 2
15 94101-06000 WASHER, PLAIN, 6MM 2

16 94201-16150 PIN, SPLIT, 1.6 x 15 2
17 95015-83000 PIN C, PILLION STEP 2
18 95701-08020-00 BOLT, FLANGE, 8 x 20 5
19 95701-08025-00 BOLT, FLANGE, 8 x 25 4
20 95701-08035-00 BOLT, FLANGE, 8 x 35 1

BAR, L. PILLION STEP ............................ 0.1

(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)
.BAR, R. PILLION STEP
(INC. RELATIVE PART)
(TERMASUK PART YANG BERHUBUNGAN)
.RUBBER, STEP
(SAME TIME FOR TWO UNITS)
(WAKTU SAMA UNTUK DUA UNIT)

HOLDER, L. PILLION STEP .................. 0.2

.HOLDER, R. PILLION STEP

BAR COMP, STEP .................................. 0.3

3

62

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Stand

F - 21

1 50500-KPH-880 STAND COMP., MAIN 1
2 50512-KPH-900 SHAFT, RR. BRAKE PIVOT 1
3 50523-KPH-900 HOOK, MAIN STAND SPRING 1
4 50524-397-000 RUBBER, STAND STOPPER 1
5 50530-KPH-720 BAR COMP., SIDE STAND 1

6 90108-223-000 SCREW, SIDE STAND PIVOT 1
7 94002-10000-0S NUT, HEX., 10MM 1
8 94201-30250 PIN, SPLIT, 3.0 x 25 1
9 95014-71102 SPRING A, MAIN STAND 1
10 95014-72102 SPRING A, SIDE STAND 1

SPRING A, SIDE STAND ....................... 0.1

BAR COMP., SIDE STAND ..................... 0.2

.SPRING A, MAIN STAND

STAND COMP., MAIN ............................. 0.5

3

63

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Swingarm
(Karisma)

F - 22

1 40510-KPH-881 CASE, UPPER HALF DRIVE CHAIN
*NH255M* SHIMMER SILVER METALLIC 1
2 40520-KPH-880 CASE, UNDER HALF DRIVE CHAIN
*NH255M* SHIMMER SILVER METALLIC 1
3 40530-KPH-881 CHAIN, DRIVE (420-104 SB) 1
4 40531-KPH-880 JOINT, DRIVE CHAIN 1
5 40545-001-000 CAP, CHAIN CASE PEEP HOLE 1

6 40591-KPH-900 PACKING, DRIVE CHAIN CASE 1
7 52100-KPH-880 SWINGARM SUB ASSY., RR.
*NH255M* SHIMMER SILVER METALLIC 1
8 90118-383-000 BOLT-WASHER, 6x6 1
9 90121-KPH-900 BOLT, SWINGARM PIVOT 1
10 93401-06010-00 BOLT-WASHER, 6x10 1

11 94031-10000 NUT, HEX., 10MM 1

CASE, UNDER HALF DRIVE CHAIN......... 0.1

(WAKTU SAMA UNTUK DUA UNIT)
.CASE, UPPER HALF DRIVE CHAIN

CHAIN, DRIVE........................................... 0.2

PACKING, DRIVE CHAIN CASE .............. 0.5

SWINGARM SUB ASSY., RR. ................... 0.7

3

64

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Swingarm
(Karisma-X)

F - 22 - 1

1 40510-KPH-720 CASE, DRIVE CHAIN 1
2 40530-KPH-881 CHAIN, DRIVE (420-104 SB) 1
3 40531-KPH-880 JOINT, DRIVE CHAIN 1
4 52170-KPH-720 SLIDER CHAIN 1
5 52100-KPH-720 SWINGARM ASSY., RR. 1

6 94031-10000 NUT, HEX., 10MM 1
7 90121-KPH-900 BOLT, SWINGARM PIVOT 1
8 90563-KEV-500 WASHER, CHAIN CASE SET 1

CASE, UNDER HALF DRIVE CHAIN
(SAME TIME FOR TWO UNITS)
(WAKTU SAMA UNTUK DUA UNIT)
.CASE, UPPER HALF DRIVE CHAIN

CHAIN, DRIVE........................................... 0.2

PACKING, DRIVE CHAIN CASE .............. 0.5

SWINGARM SUB ASSY., RR. ................... 0.7

1

2

4

5

6

7

8

3

65

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Rear Cushion

F - 23

1 52400-KPH-720 CUSHION ASSY., RR. 2
2 52485-GA7-003 BUSH, RUBBER 2
3 52485-088-901 BUSH, RR. CUSHION RUBBER 2
4 52486-GA7-003 COLLAR, RUBBER BUSH 4
5 94021-10000-0S NUT, CAP, 10MM 2

6 94101-10000 WASHER, PLAIN, 10MM 2
7 95801-10035-00 BOLT, FLANGE, 10 x 35 2

CUSHION ASSY., RR. ............................ 0.3

(ADD 0.1 FOR EACH.)
(TAMBAHKAN 0.1 UNTUK MASING2)

3

66

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Rear Fender

F - 24

1 33741-KAN-961 REFLECTOR, RR. REFLEX 1
2 80100-KPH-881 FENDER, RR. 1 KARISMA
80100-KPH-720 FENDER, RR. 1 KARISMA-X
3 90105-MN5-000 SCREW, INNER PANEL 2
4 90677-KAN-T00 NUT, CLIP, 5MM 4
5 95701-06012-00 BOLT, FLANGE, 6 x 12 2

FENDER, RR. ....................................... 0.6

3

67

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Front Winker

F - 25

1 33400-KPH-881 WINKER ASSY., R. FR. 1
2 33450-KPH-881 WINKER ASSY., L. FR. 1
3 34905-KAN-W01 BULB, WINKER (12V 10W) 2
4 93903-34480 SCREW, TAPPING, 4 x 16 6

BULB, WINKER
(SAME TIME FOR TWO UNITS)

(WAKTU SAMA UNTUK DUA UNIT)........ 0.1

WINKER ASSY., FR.
(ADD 0.1 FOR EACH.)

(TAMBAHKAN 0.1 UNTUK MASING2)..... 0.2

3

68

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Rear Combination
Light

F - 26

1 33700-KPH-881 LIGHT ASSY., RR. COMBINATION 1
2 33701-KPH-881 LENS, TAILLIGHT 1
3 33702-KPH-881 LENS, LICENSE LIGHT 1
4 33703-KPH-881 LENS, L. RR. WINKER 1
5 33705-KW7-900 RUBBER A, TAILLIGHT MOUNTING 3

6 33710-KPH-881 BASE COMP. 1
7 33753-KPH-881 LENS, R. RR. WINKER 1
8 34905-KAN-W01 BULB, WINKER (12V 10W) 2
9 34906-GB6-921 BULB, TAILLIGHT (12V 18/5W) 1
10 93901-24480 SCREW, TAPPING, 4 x 16 2

11 94103-06000 WASHER, PLAIN, 6MM 2
12 95701-06012-00 BOLT, FLANGE, 6 x 12 2

BULB, TAILLIGHT ................................. 0.1

.BULB, WINKER
(SAME TIME FOR TWO
UNITS OR MORE)
(WAKTU SAMA UNTUK DUA UNIT
ATAU LEBIH)

LIGHT ASSY., RR. COMBINATION ......... 0.3

3

69

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Battery/
Luggage Box

F - 27

1 31500-KPH-881 BATTERY ASSY. (GTZ5S) 1
31500-KPH-882 BATTERY ASSY (YTZ5S) 1
2 50381-KPH-880 COVER, BATTERY 1
3 77106-KPG-900 HOOK, HELMET 2
4 81250-KPH-880 BOX COMP., LUGGAGE 1
5 81253-KPH-900 RUBBER, LUGGAGE BOX MOUNTING 4

6 81257-KPH-900 CUSHION, BATTERY 1
7 90502-KPH-900 COLLAR, 6.2 x 20 4
8 90677-KAN-T00 NUT, CLIP, 5MM 2
9 91509-GE2-760 SCREW, PAN, 5 x 11.5 2
10 96001-06030-00 BOLT, FLANGE, 6 x 30 4

11 98200-31000 FUSE, BLADE (10A) 1
12 98200-31500 FUSE, BLADE (15A) 1

BATTERY ............................................ 0.2

BOX COMP., LUGGAGE ..................... 0.4

3

70

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Wire Harness

F - 28

1 30410-KPH-881 C.D.I. UNIT 1
2 30500-KPH-900 COIL ASSY., IGNITION 1
3 30700-KPH-881 CAP ASSY., NOISE SUPPRESSOR 1
4 31600-KPH-881 RECTIFIER COMP., REGULATOR 1
5 32100-KPH-880 HARNESS, WIRE 1

6 32101-KPH-880 SUB HARNESS, SPEEDOMETER 1
32101-KPH-890 SUB HARNESS, SPEEDOMETER (1)
7 32103-KPH-880 SUB HARNESS, BATTERY 1
8 32410-KPH-900 CABLE, STARTING MOTOR 1
9 33714-KL3-620 RUBBER, TAILLIGHT BRACKET 2
10 38110-KPH-881 HORN COMP. (HIGH) 1

11 38117-KPH-880 COLLAR, HORN SETTING 1
12 38301-KPH-881 RELAY COMP., WINKER 1
13 38306-KK4-000 SUSPENSION, WINKER RELAY (MITSUBA) 1
14 38501-KPH-901 RELAY COMP., STARTER 1
15 90112-GK8-010 BOLT, FLANGE, 5 x 22 2

16 94050-05000 NUT, FLANGE, 5MM 2
17 95701-06016-00 BOLT, FLANGE, 6 x 16 2
18 95701-06020-00 BOLT, FLANGE, 6 x 20 1
19 98200-31000 FUSE, BLADE (10A) 1
20 98200-31500 FUSE, BLADE (15A) 1

HORN COMP. ..................................... 0.2

RELAY COMP., STARTER .................. 0.3

.RELAY COMP., WINKER

SUB HARNESS, SPEEDOMETER ..... 0.4

C.D.I. UNIT .......................................... 0.5

.SUB HARNESS, BATTERY

COIL ASSY., IGNITION ....................... 0.6

.RECTIFIER COMP., REGULATOR

HARNESS, WIRE .............................. 1.4

3

71

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Frame Body

F - 29

1 16980-KPH-900 RUBBER, IGNITION COIL PROTECTOR 1
2 17270-KPH-880 RUBBER, AIR CLEANER WATER GUARD 1
3 35010-KPH-900 KEY SET 1
4 35100-KPH-901 SWITCH ASSY., COMBINATION & LOCK 1
5 35121-KV8-680 KEY, BLANK (TYPE 1) (KEY NO. AXX / BXX) (1)
35122-KV8-680 KEY, BLANK (TYPE 2) (KEY NO. CXX / DXX) (1)

6 50100-KPH-880 BODY COMP., FRAME 1
7 64221-KPH-880 STAY, FR. TOP COVER 1
64221-KPH-890 STAY, FR. TOP COVER 1
8 90164-028-000 SCREW, U-LOCK FLAT, 6 x 12 2
9 94050-10080 NUT, FLANGE, 10MM 3
10 95701-08035-00 BOLT, FLANGE, 8 x 35 2

11 95801-10110-08 BOLT, FLANGE, 10 x 110 3

STAY, FR. TOP COVER ......................... 0.3

SWITCH ASSY., COMBINATION &

LOCK ..... 0.6

KEY SET ................................................ 0.9

BODY COMP., FRAME .......................... *5.0

3

72

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Tools

F - 30

1 83642-171-000 BAG, OWNERS MANUAL 1
2 89010-KPH-880 TOOL SET 1
3 89102-538-000 SHAFT, SCREW DRIVER 1
4 89103-538-000 GRIP 1
5 89211-KGH-900 SPANNER, 10 x 12 1

6 89212-KGH-900 SPANNER, 14 x 17 1
7 89213-KGH-900 PLIERS, 135 1
8 89216-GBG-770 WRENCH, SPARK PLUG 1
9 89217-KGH-900 HANDLE, EYE WRENCH 1
10 89218-KGH-900 WRENCH, EYE, 19 1

11 89219-KGH-900 BAG, TOOL, 160MM 1

NOT INFORMATION -

3

73

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Main Pipe Cover /
Leg Shield

F - 31

1 64400-KPH-880FMI COVER, R. MAIN PIPE SIDE VIO 1
64400-KPH-880FMP

COVER, R. MAIN PIPE SIDE SH PRL (1)
64400-KPH-880FMH COVER, R. MAIN PIPE SIDE SLV (1)
64400-KPH-880FMB COVER, R. MAIN PIPE SIDE BLK (1)
64400-KPH-880FMW COVER, R. MAIN PIPE SIDE WHT MET (1)
64400-KPH-880FMO

COVER, R. MAIN PIPE SIDE ORG (1)
64400-KPH-880FMK

COVER, R. MAIN PIPE SIDE MRD (1)
64400-KPH-880FMT COVER, R. MAIN PIPE SIDE TPBL (1)

2 64450-KPH-880FMI COVER, L. MAIN PIPE SIDE VIO 1
64450-KPH-880FMP

COVER, L. MAIN PIPE SIDE SH PRL (1)
64450-KPH-880FMH COVER, L. MAIN PIPE SIDE SLV (1)
64450-KPH-880FMB

COVER, L. MAIN PIPE SIDE BLK (1)
64450-KPH-880FMW COVER, L. MAIN PIPE SIDE WHT MET (1)
64450-KPH-880FMO COVER, L. MAIN PIPE SIDE ORG (1)
64450-KPH-880FMK

COVER, L. MAIN PIPE SIDE MRD (1)
64450-KPH-880FMT COVER, L. MAIN PIPE SIDE TPBL (1)

3 64500-KPH-880FKM COVER, FR. TOP MRED MET 1
64500-KPH-880FMK COVER, FR. TOP MRD (1)
64500-KPH-880FMP COVER, FR. TOP SH PRL B (1)
64500-KPH-880FMH COVER, FR. TOP SLV (1)
64500-KPH-880FMB COVER, FR. TOP BLK (1)
64500-KPH-880FMT COVER, FR. TOP TPBL (1)

COVER SET, FR. TOP .......................... 0.1

.COVER, CENTER
.COVER, MAIN PIPE UPPER
.COVER, UNDER

COVER SET, L. MAIN PIPE SIDE ........ 0.3

.COVER SET, R. MAIN PIPE SIDE
.LEGSHIELD SET, L.
.LEGSHIELD SET, R.

3

74

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Main Pipe Cover /
Leg Shield

F - 31

4 64310-KPH-880FMO COVER UNDER ORG 1 KARISMA
64310-KPH-880FMI COVER UNDER VIO (1) KARISMA
64310-KPH-880FMH COVER UNDER SLV (1) KARISMA
64310-KPH-880FMP COVER UNDER SH PRL BL (1) KARISMA
64310-KPH-880FMB COVER UNDER BLK (1) KARISMA
64310-KPH-880FMW COVER UNDER WHT MET (1) KARISMA
64310-KPH-880FMK COVER UNDER MRD (1) KARISMA
5 64311-KPH-880 STAY, R. UNDER COWL 1 KARISMA
64320-KPH-720 STAY, LEG SHIELD 1 KARISMA-X

6 64312-KPH-880 STAY, L. UNDER COWL 1 KARISMA
64320-KPH-720 STAY, LEG SHIELD 1 KARISMA-X
7 64320-KPH-880 COVER, MAIN PIPE UPPER 1
8 64325-KPH-880 COVER, CENTER 1
9 64510-KEV-900 CUSHION, FR. TOP COVER 2
10 64430-KPH-880FMK SHIELD, R. LEG MRD 1
64430-KPH-880FMO SHIELD, R. LEG ORG (1)
64430-KPH-880FMI SHIELD, R. LEG VIO (1)
64430-KPH-880FMP SHIELD, R. LEG SH PRL BL (1)
64430-KPH-880FMB SHIELD, R. LEG BLK (1)
64430-KPH-880FMH SHIELD, R. LEG SLV (1)
64430-KPH-880FMW SHIELD, R. LEG WHT MET (1)
64430-KPH-880FMT SHIELD, R. LEG TPBL (1)
64430-KPH-880FMG SHIELD, R. LEG PRWH (1)

3

75

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Main Pipe Cover /
Leg Shield

F - 31

11 64440-KPH-880FMK SHIELD, L. LEG MRD 1
64440-KPH-880FMO SHIELD, L. LEG ORG (1)
64440-KPH-880FMI SHIELD, L. LEG VIO (1)
64440-KPH-880FMP SHIELD, L. LEG SH PRL BL (1)
64440-KPH-880FMB SHIELD, L. LEG BLK

(1)
64440-KPH-880FMH SHIELD, L. LEG SLV (1)
64440-KPH-880FMW SHIELD, L. LEG WHT MET (1)
64440-KPH-880FMT SHIELD, L. LEG TPBL (1)
64440-KPH-880FMG SHIELD, L. LEG PRWH (1)
12 77228-GBG-850 RUBBER, SEAT LOCK 4
13 81110-KPH-880 BRACKET, FR. NUMBER PLATE 1
14 90104-KPH-900 SCREW, SPECIAL, 5MM 2
15 90108-KPH-880 BOLT, BODY COVER SETTING 4

16 90114-KPH-880 SCREW, 6x25 2
17 90115-KW7-900 SCREW, VISOR SPECIAL SETTING 2
18 90380-GM9-740 SCREW, SPECIAL, 6x15 2
19 90502-GG2-000 COLLAR, RR. FENDER 4
20 90677-KAN-T00 NUT, CLIP, 5MM 5

21 91509-GE2-760 SCREW, PAN, 5x11.5 2
22 91509-KPH-880 SCREW, PAN, 5x15 2
23 93903-25210 SCREW, TAPPING, 5x12 8
24 94103-06000 WASHER, PLAIN, 6MM 2
25 95701-06022-00 BOLT, FLANGE, 6x22 2

26 95701-06025-00 BOLT, FLANGE, 6x25 2

3

76

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

Caution Label

F - 32

1 81218-KPH-880 LABEL, CARGO LIMIT (5KG) 1
2 87505-KPH-880 LABEL, TIRE 1
3 87506-KPH-880 MARK, BATTERY CAUTION 1
4 87507-KPH-880 LABEL, DRIVE CHAIN 1
5 87513-KPH-880 LABEL, ENGINE STARTER *TBLACK*...BLACK 1

6 87513-KPH-880ZB MARK, DRIVE CAUTION *TWHITE*....... WHITE 1

7 87560-KPH-880 MARK, DRIVE CAUTION TWHITE*........ WHITE 1

8 87560-KPH-880ZD MARK, DRIVE CAUTION *TBLACK*....... BLACK 1

NOT INFORMATION -

3

77

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

F - 33

871XO-KTM-720ZA STRIPE, SET #1 BLACK RED 1 KARISMA-X DISK 2005
871XO-KTM-720ZB STRIPE, SET #2 BLACK GREY (1) KARISMA-X DISK 2005
871XO-KTM-720ZC STRIPE, SET #3 SILVER HITAM (1) KARISMA-X DISK 2005
871XO-KTM-720ZD STRIPE, SET #4 SILVER BIRU (1) KARISMA-X DISK 2005

871XO-KPH-720ZA STRIPE, SET #1 BLACK RED (1) KARISMA-X DISK 2004
871XO-KPH-720ZB STRIPE, SET #2 BLACK VIOLET (1) KARISMA-X DISK 2004
871XO-KPH-720ZC STRIPE, SET #3 BLUE (1) KARISMA-X DISK 2004
871XO-KPH-720ZD STRIPE, SET #4 SILVER HITAM (1) KARISMA-X DISK 2004
871XO-KPH-720ZE STRIPE, SET #5 SILVER BIRU (1) KARISMA-X DISK 2004
871XO-KPH-720ZF STRIPE, SET #6 PUTIH MERAH (1) KARISMA-X DISK 2004

871XO-KPH-730ZA STRIPE, SET #1 BLACK (1) KARISMA-X DRUM 2004
871XO-KPH-730ZB STRIPE, SET #2 HITAM SILVER (1) KARISMA-X DRUM 2004
871XO-KPH-730ZC STRIPE, SET #3 HITAM BIRU (1) KARISMA-X DRUM 2004
871XO-KPH-730ZD STRIPE, SET #4 HITAM ORANGE (1) KARISMA-X DRUM 2004

871XO-KPH-830ZA STRIPE, SET #1 BLACK (1) KARISMA DISK 2004
871XO-KPH-830ZB STRIPE, SET #2 HITAM SILVER RED (1) KARISMA DISK 2004
871XO-KPH-830ZC STRIPE, SET #3 HITAM SILVER BL (1) KARISMA DISK 2004
871XO-KPH-830ZD STRIPE, SET #4 HITAM MERAH (1) KARISMA DISK 2004
871XO-KPH-830ZE STRIPE, SET #5 HITAM BIRU (1) KARISMA DISK 2004
871XO-KPH-830ZF STRIPE, SET #6 BLUE (1) KARISMA DISK 2004
871XO-KPH-830ZG STRIPE, SET #7 SILVER ORANGE (1) KARISMA DISK 2004

Mark / Stripe

NOT INFORMATION -

3

78

Service item

F.R.T.

No. Part Number Description Notes

QTY

PC Karisma 10-07

F - 33

871XO-KPH-840ZA STRIPE, SET #1 BLACK RED (1) KARISMA DRUM 2004
871XO-KPH-840ZB STRIPE, SET #2 HITAM SILVER (1) KARISMA DRUM 2004
871XO-KPH-840ZC STRIPE, SET #3 HITAM MERAH (1) KARISMA DRUM 2004
871XO-KPH-840ZD STRIPE, SET #4 RED (1) KARISMA DRUM 2004

871XO-KPH-830ZA STRIPE, SET #1 BLACK (1) KARISMA DISK 2003
871XO-KPH-830ZB STRIPE, SET #2 HITAM SILVER RED (1) KARISMA DISK 2003
871XO-KPH-830ZC STRIPE, SET #3 HITAM SILVER BL (1) KARISMA DISK 2003
871XO-KPH-830ZD STRIPE, SET #4 HITAM MERAH (1) KARISMA DISK 2003
871XO-KPH-830ZE STRIPE, SET #5 HITAM BIRU (1) KARISMA DISK 2003
871XO-KPH-830ZF STRIPE, SET #6 BLUE (1) KARISMA DISK 2003
871XO-KPH-830ZG STRIPE, SET #7 SILVER ORANGE (1) KARISMA DISK 2003

871XO-KPH-840ZA STRIPE, SET #1 BLACK RED (1) KARISMA DRUM 2003
871XO-KPH-840ZB STRIPE, SET #2 HITAM SILVER (1) KARISMA DRUM 2003
871XO-KPH-840ZC STRIPE, SET #3 HITAM MERAH (1) KARISMA DRUM 2003
871XO-KPH-840ZD STRIPE, SET #4 RED (1) KARISMA DRUM 2003

Mark / Stripe

NOT INFORMATION -

I N D E K S PART NUMBER

79

4

Block No.

Part Number

(06000)
06381-KPH-900 E14
006381-KPH-900 E14
06410-KFL-850 F13
06430-KPH-900 F9
06430-KPH-900 F12
06451-GE2-405 F10
06455-KW6-841 F10
06530-GBG-B20 F6
06531-GBG-B20 F6
(11000)
11100-KPH-880 E13
11133-KPH-900 E13
11200-KPH-900 E13
11215-KPH-900 E13
11216-KPH-900 E13
11217-KPH-900 E13
11330-KPH-880 E5
11341-KPH-880 E9
11360-KPH-720 E9
11370-KPH-880 E5
11394-KPH-900 E5
11395-KPH-900 E9
(12000)
12100-KPH-900 E4
12191-KPH-900 E4
12195-KPH-900 E4
12196-KPH-900 E4
12197-KPH-900 E4
12200-KPH-881 E1
12209-GB4-681 E2
12211-KFM-900 E1
12211-KPH-900 E1
12237-KPH-900 E1
12251-KPH-901 E1
12341-KPH-900 E1
12361-KPH-900 E1
12395-KPH-900 E1
(13000)
13000-KPH-880 E14
13011-KPH-880 E14
13021-KPH-880 E14
13031-KPH-880 E14
13041-KPH-880 E14

13051-KPH-880 E14
13101-KPH-881 E14
13102-KPH-881 E14
13103-KPH-881 E14
13104-KPH-881 E14
13105-KPH-881 E14
13111-087-000 E14
13115-GN5-910 E14
13310-KPH-900 E14
13321-KPH-900 E14
(14000)
14100-KPH-900 E2
14125-KPH-900 E1
14126-KPH-900 E1
14311-KPH-900 E14
14321-KPH-900 E3
14401-KPH-900 E3
14430-KPH-900 E2
14451-KPH-900 E2
14452-KPH-900 E2
14510-KPH-880 E3
14515-KGH-900 E3
14520-KPH-901 E3
14560-KGH-900 E3
14610-KPH-900 E3
14711-KPH-900 E2
14721-KPH-880 E2
14751-KPH-900 E2
14771-GB4-680 E2
14775-KFM-900 E2
14776-KPH-900 E2
14781-MA6-000 E2
(15000)
15100-KPH-900 E8
15133-KPH-900 E8
15331-GF6-000 E8
15332-GF6-000 E8
15341-KPH-900 E14
15421-035-010 E8
15431-KPH-900 E6
15439-KPH-900 E6
15651-KPH-880 E5
15761-KPH-900 E13

(16000)
16010-KPH-901 E18
16012-KPH-901 E18
16013-KPG-901 E18
16014-KPH-901 E18
16015-KPH-901 E18
16016-KEV-831 E18
16022-KPH-901 E18
16028-KPH-901 E18
16037-KPH-901 E18
16048-KPH-901 E18
16060-KPH-901 E18
16075-GHB-640 E18
16075-KPH-901 E18
16100-KPH-881 E18
16118-GB4-003 E18
16148-141-881 E18
16155-883-005 E18
16163-GBG-960 E18
16165-KPH-901 E18
16199-GJ3-601 E18
16199-KPH-901 E18
16201-KCW-851 E1
16211-KPH-900 E1
16236-GBG-900 E9
16910-KFM-902 F14
16970-KPH-901 F14
16980-KPH-900 F29
(17000)
17110-KPH-740 E1
17210-KPH-900 F17
17213-KPH-900 F17
17225-KPH-880 F17
17227-HC0-000 F17
17234-KCW-870 F17
17235-KPH-900 F17
17253-KPH-900 F17
17255-KPH-880 F17
17270-KPH-880 F29
17510-KPH-900 F14
17620-KEV-900 F14
17631-KEV-900 F14
17631-KPH-900 F14
17632-KPH-900 F14

17633-KPH-900 F14
1763D-KPH-720 F14
17910-KPH-880 F3
17910-KPH-880 F3-1
17950-KFL-D00 F3
17950-KFL-D00 F3-1
17961-KFM-900 F3
17961-KFM-900 F3-1
17962-KFM-900 F3
17962-KFM-900 F3-1
(18000)
18240-KPH-881 F18
18291-HB2-900 F18
18345-MBT-610 F18
18350-KPH-880 F18
18355-KPH-900 F18
18421-KBA-900 F20
18422-KPH-900 F20
(22000)
22100-KPH-880 E7
22115-KPH-900 E7
22116-KPH-900 E7
22121-KPH-900 E7
22201-KPH-900 E7
22321-KE8-000 E7
22350-KPH-900 E7
22361-KPH-900 E7
22401-KPH-900 E7
22535-KPH-306 E6
22606-KPH-880 E6
22610-KPH-880 E6
22630-GB2-000 E6
22641-KPH-900 E6
22642-KPH-900 E6
22643-KPH-900 E6
22644-KPH-900 E6
22660-KPH-880 E6
22804-KPH-880 E6
22810-KPH-900 E5
22820-KPH-900 E5
22825-046-000 E5
22830-KPH-900 E5
22846-KPH-900 E5
22850-KPH-900 E5

22853-KPH-900 E5
22860-HB3-000 E5
(23000)
23120-KPH-880 E6
23122-KPH-900 E6
23123-KPH-900 E6
23124-KPH-900 E6
23125-KPH-900 E6
23211-KPH-881 E15
23221-KPH-881 E15
23415-KPH-900 E15
23421-KPH-900 E15
23431-KPH-900 E15
23441-KPH-900 E15
23451-KPH-900 E15
23461-KPH-900 E15
23471-KPH-900 E15
23481-KPH-900 E15
23801-KPH-900 E15
23802-GN5-910 E15
23911-KPH-900 E15
(24000)
24211-KPH-900 E16
24212-KPH-900 E16
24241-KPH-900 E16
24301-KPH-900 E16
24305-KPH-900 E15
24306-KPH-900 E15
24410-KPH-900 E16
24421-KPH-900 E16
24430-KPH-900 E16
24435-KPH-900 E16
24610-KPH-900 E16
24630-KPH-900 E16
24641-KPH-900 E16
24651-KPH-900 E16
24652-KPH-900 E16
24701-KPH-900 F19
(28000)
28110-KPH-900 E11
28120-KPH-901 E11
28131-KPH-880 E11
28132-KPH-900 E11
28133-KPH-900 E11

I N D E K S PART NUMBER

80

4

Part Number

Block No.

28211-KPH-900 E17
28221-KPH-900 E17
28251-KPH-900 E17
28262-KPH-900 E17
28265-KPH-900 E17
28271-KPH-900 E17
28281-KPH-900 E17
28282-KPH-900 E17
28300-KPH-880 F19
28311-342-000 F19
(30000)
30410-KPH-881 F28
30500-KPH-900 F28
30700-KPH-881 F28
(31000)
31110-KPH-901 E10
31120-KPH-881 E10
31200-KPH-881 E12
31201-KPH-881 E12
31204-KG8-004 E12
31205-MBE-008 E12
31206-MBE-008 E12
31207-MBE-008 E12
31500-KPH-881 F27
31500-KPH-882 F27
31600-KPH-881 F28
31916-KPH-901 E1
31917-KPH-900 E1
31926-KPH-901 E1
31927-KPH-901 E1
(32000)
32100-KPH-880 F28
32101-KPH-880 F28
32101-KPH-890 F28
32103-KPH-880 F28
32410-KPH-900 F28
32961-KPH-900 E10
(33000)
33100-KPH-881 F1
33120-KPH-881 F1
33130-KPH-881 F1
33400-KPH-881 F25
33450-KPH-881 F25
33619-459-840 F18

33700-KPH-881 F26
33701-KPH-881 F26
33702-KPH-881 F26
33703-KPH-881 F26
33705-KW7-900 F26
33710-KPH-881 F26
33714-KL3-620 F28
33741-KAN-961 F24
33753-KPH-881 F26
(34000)
34901-KPH-881 F1
34905-KAN-W01 F25
34905-KAN-W01 F26
34906-GB6-921 F26
34908-GA7-701 F1
34909-KPH-900 F2
(35000)
35010-KPH-900 F29
35100-KPH-901 F29
35121-KV8-680 F29
35122-KV8-680 F29
35150-KPH-880 F5
35160-KPH-881 F5
35170-KPH-901 F5
35180-KPH-881 F5
35200-KPH-901 F5
35340-KPH-900 F3
35340-MA5-671 F4
35350-KEV-920 F19
35357-KCC-900 F19
35750-KPH-900 E13
35751-KPH-900 E16
35752-KPH-900 E16
(37000)
37010-KPH-900 F14
37109-KPH-901 F2
37200-KPH-721 F2
37200-KPH-880 F2
37200-KPH-881 F2
37200-KPH-882 F2
37210-KPH-721 F2
37210-KPH-722 F2
37210-KPH-782 F2
37210-KPH-881 F2

37211-KPH-900 F2
37211-KPH-901 F2
37212-KPH-901 F2
37212-KPH-902 F2
37213-KPH-901 F2
37700-KPH-901 E13
37801-GA7-700 F14
37802-GA7-700 F14
(38000)
38110-KPH-881 F28
38117-KPH-880 F28
38301-KPH-881 F28
38306-KK4-000 F28
38501-KPH-901 F28
(40000)
40510-KPH-720 F22-1
40510-KPH-881 F22
40520-KPH-880 F22
40530-KPH-881 F22
40530-KPH-881 F22-1
40531-KPH-880 F22
40531-KPH-880 F22-1
40543-KEV-900 F12
40543-KEV-900 F13
40545-001-000 F22
40591-KPH-900 F22
41201-KPH-720 F13
(42000)
42301-KPG-900 F12
42303-KAN-400 F13
42304-KFM-900 F13
4261A-KPH-720 F13
42620-KFL-850 F13
42635-KPH-900ZB F13
42650-KPH-880ZB F13
42653-001-004 F13
42701-KEV-880 F13
42711-KPH-881 F13
42712-KPH-881 F13
42713-GBG-881 F11
42713-GBG-881 F11-1
42713-KPH-881 F13
(43000)
43100-KPH-900 F12

43141-GC5-000 F9
43141-GC5-000 F12
43352-568-003 F10
43353-461-771 F10
43410-KPH-900 F12
43451-KPH-880 F19
(44000)
44301-KPH-900 F11
44301-KPH-900 F11-1
44311-KPH-900 F11
44311-KPH-900 F11-1
44601-KPH-900 F11
44601-KPH-900 F11-1
44620-400-000 F11
44620-KPH-950 F11-1
44701-KPH-880 F11
44701-KPH-880 F11-1
44711-KPH-881 F11
44711-KPH-881 F11-1
44712-KPH-881 F11
44712-KPH-881 F11-1
(45000)
45100-KPH-900 F9
45107-MN5-006 F10
45108-ML4-006 F10
45126-KPH-720 F4
45131-GZ0-006 F10
45132-166-016 F10
45133-028-000 F9
45133-028-000 F12
45133-MA3-006 F10
45134-250-000 F9
45134-250-000 F12
45145-KFM-900 F9
45145-KFM-900 F12
45156-KPH-880 F4
45157-KAN-850 F4
45203-MG3-016 F10
45215-KA3-732 F10
45216-166-006 F10
45250-GT4-305 F10
45251-KPH-880 F11-1
45290-KEV-651 F10
45410-KFM-900 F9

45435-121-010 F9
45450-KPH-730 F3
45450-KPH-890 F3
45465-KPH-890 F6
45504-410-003 F4
45510-KPH-881 F4
45512-MA6-006 F4
45513-GW0-911 F4
45517-GW0-751 F4
45520-GW0-911 F4
45521-GW0-911 F4
45530-471-831 F4
(46000)
46500-KPH-880 F19
46513-KBP-900 F19
46514-MK4-000 F19
(50000)
50100-KPH-880
50301-GN5-901 F6
50302-GN5-900 F6
50306-GN5-900 F6
50381-KPH-880 F27
50500-KPH-880 F21
50512-KPH-900 F21
50523-KPH-900 F21
50524-397-000 F21
50530-KPH-720 F21
50605-KPH-880 F20
50610-KPH-900 F20
50612-KPH-900 F20
50613-KFL-850 F5
50613-KFL-850 F20
50661-GN8-920 F20
50710-GN5-830 F20
50711-GN5-730 F20
50713-GN5-730 F20
50714-GN5-830 F20
50715-KPH-900 F20
50716-KPH-900 F20
(51000)
51400-KPH-720 F8
51400-KPH-730 F8
51400-KPH-881 F8
51400-KPH-891 F8

I N D E K S PART NUMBER

81

4

Block No.

Part Number

51401-KPH-881 F8
51410-KPH-901 F8
51412-GN5-901 F8
51420-KPH-881 F8
51420-KPH-891 F8
51425-GN5-901 F8
51437-KGH-901 F8
51454-KEV-880 F8
51456-KPH-901 F8
51466-065-901 F8
51470-KPH-901 F8
51490-KGH-901 F8
51500-KPH-720 F8
51500-KPH-730 F8
51500-KPH-881 F8
51500-KPH-891 F8
51520-KPH-881 F8
51520-KPH-891 F8
(52000)
52100-KPH-720 F22-1
52100-KPH-880 F22
52170-KPH-720 F22-1
52400-KPH-720 F23
52485-088-901 F23
52485-GA7-003 F23
52486-GA7-003 F23
(53000)
53100-KPH-720 F5
53100-KPH-880 F5
53104-KPH-730 F5
53104-KPH-880 F5
53105-KPH-720 F5
53105-KPH-880 F5
53106-KR3-000 F5
53108-KR3-770 F5
53109-KPH-900 F5
5310A-KPH-720 F5
5310A-KPH-730 F5
53120-KPH-880 F5
53120-KPH-890 F5
53140-KPH-880 F3
53140-KPH-880 F3-1
53166-KET-900 F3
53166-KET-900 F3-1

53167-KFM-900 F3
53167-KFM-900 F3-1
53168-KFM-900 F3
53168-KFM-900 F3-1
53171-KET-900 F3
53175-KET-900 F3
53175-KET-920 F4
53200-KPH-720 F6
53200-KPH-880 F6
53205-KPH-720FKM F5
53205-KPH-720FMB F5
53205-KPH-720FMH F5
53205-KPH-720FMK F5
53205-KPH-720FMP F5
53205-KPH-720FMT F5
53205-KPH-730FMB F5
53205-KPH-730FMH F5
53205-KPH-730FMK F5
53205-KPH-730FMP F5
53206-KPH-880FKM F5
53206-KPH-880FMB F5
53206-KPH-880FMH F5
53206-KPH-880FMK F5
53206-KPH-880FMP F5
53206-KPH-880FMT F5
53206-KPH-890FMK F5
53211-GN5-900 F6
53212-GN5-900 F6
53214-GN5-900 F6
53216-GN5-830 F6
53220-GN5-900 F6
(61000)
61100-KPH-880FMB F7
61100-KPH-880FMB F7
61100-KPH-880FMH F7
61100-KPH-880FMI F7
61100-KPH-880FMK F7
61100-KPH-880FMO F7
61100-KPH-880FMP F7
61100-KPH-880FMT F7
61100-KPH-880FMW F7
61200-KPH-880 F7
(64000)
64221-KPH-880 F29

64221-KPH-890 F29
64310-KPH-880FMB F31
64310-KPH-880FMH F31
64310-KPH-880FMI F31
64310-KPH-880FMK F31
64310-KPH-880FMO F31
64310-KPH-880FMP F31
64310-KPH-880FMW F31
64311-KPH-880 F31
64312-KPH-880 F31
64320-KPH-720 F31
64320-KPH-720 F31
64320-KPH-880 F31
64325-KPH-880 F31
64400-KPH-880FMB F31
64400-KPH-880FMH F31
64400-KPH-880FMI F31
64400-KPH-880FMK F31
64400-KPH-880FMO F31
64400-KPH-880FMP F31
64400-KPH-880FMT F31
64400-KPH-880FMW F31
64410-KPH-720FMB F16
64410-KPH-720FMG F16
64410-KPH-720FMH F16
64410-KPH-720FMT F16
64410-KPH-880FKW F16
64410-KPH-880FMB F16
64410-KPH-880FMH F16
64410-KPH-880FMK F16
64410-KPH-880FMP F16
64410-KPH-880FMT F16
64415-KPH-900 F16
64416-KPH-900 F16
64420-KPH-720FMB F16
64420-KPH-720FMG F16
64420-KPH-720FMH F16
64420-KPH-720FMT F16
64420-KPH-880FKW F16
64420-KPH-880FMB F16
64420-KPH-880FMH F16
64420-KPH-880FMK F16
64420-KPH-880FMP F16
64420-KPH-880FMT F16

64430-KPH-880FMB F31
64430-KPH-880FMG F31
64430-KPH-880FMH F31
64430-KPH-880FMI F31
64430-KPH-880FMK F31
64430-KPH-880FMO F31
64430-KPH-880FMP F31
64430-KPH-880FMT F31
64430-KPH-880FMW F31
64440-KPH-880FMB F31
64440-KPH-880FMG F31
64440-KPH-880FMH F31
64440-KPH-880FMI F31
64440-KPH-880FMK F31
64440-KPH-880FMO F31
64440-KPH-880FMP F31
64440-KPH-880FMT F31
64440-KPH-880FMW F31
64450-KPH-880FMB F31
64450-KPH-880FMH F31
64450-KPH-880FMI F31
64450-KPH-880FMK F31
64450-KPH-880FMO F31
64450-KPH-880FMP F31
64450-KPH-880FMT F31
64450-KPH-880FMW F31
64500-KPH-880FKM F31
64500-KPH-880FMB F31
64500-KPH-880FMH F31
64500-KPH-880FMK F31
64500-KPH-880FMP F31
64500-KPH-880FMT F31
64510-KEV-900 F31
64521-MN5-000 F5
(77000)
75581-GN8-920 F15
77106-KPG-900 F27
77115-KPH-900 F15
77200-KPH-720 F15
77201-KPH-880 F15
77214-KPH-900 F15
77228-GBG-850 F31
77230-KPH-880 F15
77234-GN2-000 F15

77236-GW0-000 F15
77240-KPH-901 F15
78135-S3N-003 F2
(80000)
80100-KPH-720 F24
80100-KPH-881 F24
81110-KPH-880 F31
81218-KPH-880 F32
81250-KPH-880 F27
81253-KPH-900 F27
81257-KPH-900 F27
81312-KPH-900 F7
(83000)
83510-KPH-720FMB F16
83510-KPH-720FMG F16
83510-KPH-720FMH F16
83510-KPH-720FMT F16
83510-KPH-880FKV F16
83510-KPH-880FMB F16
83510-KPH-880FMH F16
83510-KPH-880FMK F16
83510-KPH-880FMP F16
83510-KPH-880FMT F16
83642-171-000 F30
(84000)
84100-KPH-880 F15
84601-HA7-670 F7
86150-KPG-900 F5
(87000)
871XO-KPH-720ZA F33
871XO-KPH-720ZB F33
871XO-KPH-720ZC F33
871XO-KPH-720ZD F33
871XO-KPH-720ZE F33
871XO-KPH-720ZF F33
871XO-KPH-730ZA F33
871XO-KPH-730ZB F33
871XO-KPH-730ZC F33
871XO-KPH-730ZD F33
871XO-KPH-830ZA F33
871XO-KPH-830ZA F33
871XO-KPH-830ZB F33
871XO-KPH-830ZB F33
871XO-KPH-830ZC F33

I N D E K S PART NUMBER

82

4

Part Number

Block No.

871XO-KPH-830ZC F33
871XO-KPH-830ZD F33
871XO-KPH-830ZD F33
871XO-KPH-830ZE F33
871XO-KPH-830ZE F33
871XO-KPH-830ZF F33
871XO-KPH-830ZF F33
871XO-KPH-830ZG F33
871XO-KPH-830ZG F33
871XO-KPH-840ZA F33
871XO-KPH-840ZA F33
871XO-KPH-840ZB F33
871XO-KPH-840ZB F33
871XO-KPH-840ZC F33
871XO-KPH-840ZC F33
871XO-KPH-840ZD F33
871XO-KPH-840ZD F33
871XO-KTM-720ZA F33
871XO-KTM-720ZB F33
871XO-KTM-720ZC F33
871XO-KTM-720ZD F33
87505-KPH-880 F32
87506-KPH-880 F32
87507-KPH-880 F32
87513-KPH-880 F32
87513-KPH-880ZB F32
87560-KPH-880 F32
87560-KPH-880ZD F32
(88000)
88110-KPH-880 F3
88110-KPH-880 F3-1
88113-KPH-880 F3
88113-KPH-880 F3-1
88120-KPH-880 F3
88120-KPH-880 F3-1
88210-KPH-880 F3
88210-KPH-880 F3-1
88220-KPH-880 F3
88220-KPH-880 F3-1
(89000)
89010-KPH-880 F30
89102-538-000 F30
89103-538-000 F30
89211-KGH-900 F30

89212-KGH-900 F30
89213-KGH-900 F30
89216-GBG-770 F30
89217-KGH-900 F30
89218-KGH-900 F30
89219-KGH-900 F30
(90000)
90004-GHB-610 E5
90004-GHB-670 E1
90005-KY7-000 E3
90010-KM1-000 E11
90012-333-000 E2
90022-MG8-000 E16
90031-KPH-900 E13
90032-KPH-900 E13
90033-KPH-900 E13
90050-KPH-900 E7
90071-MB0-000 E12
90083-GB6-911 E3
90083-KFL-850 E6
90084-428-000 E9
90087-KGH-900 E9
90101-GJ6-000 F1
90101-KY6-008 F2
90102-KGH-900 F4
90103-KPH-720 F5
90104-KPH-900 F31
90105-KGH-900 F11-1
90105-KPH-900 F15
90105-MN5-000 F24
90106-GN5-900 F5
90107-KAN-900 F16
90108-223-000 F21
90108-KPH-880 F18
90108-KPH-880 F31
90112-GK8-010 F28
90114-KGH-900 F4
90114-KPH-880 F31
90115-GEO-000 F3
90115-KW7-900 F16
90115-KW7-900 F31
90116-KV3-701 F8
90116-ME9-000 F17
90118-383-000 F22

90121-KPH-900 F22
90121-KPH-900 F22-1
90128-KFM-900 F13
90131-KPH-880 F10
90145-KM3-751 F4
90164-028-000 F29
90185-KPH-880 F15
90186-KPH-880 F15
90191-KPP-900 F5
90206-001-000 E2
90231-087-010 E6
90231-KM7-700 E7
90301-KGH-901 F12
90302-KBP-900 F12
90302-KBP-900 F13
90304-KGH-901 F5
90304-KPH-900 F18
90306-KGH-901 F11
90306-KGH-901 F11-1
90306-KGH-901 F13
90309-357-000 F13
90314-KFM-840 F3
90314-KFM-840 F3-1
90380-GM9-740 F31
90401-GB2-000 E6
90403-KPH-900 E7
90407-259-000 E13
90412-187-000 E15
90412-KPH-900 E15
90431-GN5-910 E6
90432-086-000 E6
90435-HB3-000 E16
90439-SB2-010 E10
90441-147-000 F3
90441-147-000 F3-1
90441-286-000 E1
90441-KA4-700 E15
90441-ME9-000 E1
90442-147-000 F3
90442-147-000 F3-1
90443-107-000 E1
90443-844-000 E5
90452-413-000 E15
90452-KGH-900 E15

90452-KPH-900 E17
90454-KPH-900 E17
90455-GB2-000 E6
90461-115-000 E15
90461-357-000 E1
90461-GB4-770 E15
90485-040-000 E5
90501-GBL-730 E7
90501-GBY-910 F5
90502-GG2-000 F31
90502-KPH-900 F27
90505-GBY-910 F5
90544-283-000 F8
90545-300-000 F4
90563-KEV-500 F22-1
90601-001-000 E15
90603-KPH-900 E6
90605-166-720 E5
90605-166-720 E6
90605-200-000 E15
90605-200-000 E17
90651-MA5-671 F4
90677-KAN-T00 F16
90677-KAN-T00 F24
90677-KAN-T00 F27
90677-KAN-T00 F31
90702-KFM-900 E2
90702-KFM-900 E5
90702-KFM-900 E8
90702-KFM-900 E9
90741-003-010 E14
(91000)
91001-KPH-901 E14
91002-KPH-901 E14
91002-MG8-003 E7
91007-GBG-911 E5
91071-KPH-901 E11
91101-GB2-000 E6
91101-GF6-003 E14
91102-GF6-003 E14
91103-GF6-003 E14
91111-KW7-900 E16
91204-KPH-901 E15
91204-MC7-003 E5

91208-KPH-901 E13
91251-KPH-881 F11
91251-KPH-881 F11-1
91251-KPH-881 F13
91303-001-000 E5
91303-377-000 E9
91304-GB1-900 E1
91305-KPH-900 E13
91306-MG3-000 E3
91307-035-000 E5
91309-425-003 E12
91320-MB0-000 E12
91356-GM0-003 F8
91356-KGH-901 E9
91372-KPH-900 E1
91509-GE2-760 F5
91509-GE2-760 F16
91509-GE2-760 F27
91509-GE2-760 F31
91509-KPH-880 F31
(92000)
92101-06010-0A E15
92101-06020-0A F19
92101-08025-0A F19
92101-08025-0H F5
92800-12000 E13
92900-08028-0E E1
(93000)
93301-05012-0J E8
93401-06010-00 F22
93404-06012-00 F15
93500-05008-4J F18
93500-05012-0A F3
93500-05012-0G F3
93500-05012-0G F3-1
93500-05012-OA F3-1
93500-05025-0A F17
93500-05028-0A F3
93500-05028-0A F3-1
93600-04012-1G F4
93891-04016-07 F5
93891-04020-07 F5
93892-04010-10 E18
93892-04014-18 E18

I N D E K S PART NUMBER

83

4

Block No.

Part Number

93892-05010-18 E18
93893-04012-17 F4
93901-24480 F26
93903-24310 F5
93903-24310 F16
93903-25210 F31
93903-25310 F2
93903-25510 F17
93903-34480 F25
(94000)
94001-05000-0S F3
94001-06000-0S F12
94001-06000-0S F13
94001-06070-0S F15
94002-10000-0S F21
94021-10000-0S F23
94030-08000 E5
94031-10000 F22
94031-10000 F22-1
94050-05000 F28
94050-06000 F4
94050-06000 F9
94050-08000 F18
94050-10000 F20
94050-10080 F29
94050-12000 E10
94101-05000 F18
94101-05000 F19
94101-06000 F20
94101-10000 F23
94103-06000 F26
94103-06000 F31
94103-08000 F18
94111-05000 F18
94201-16150 F20
94201-20150 F19
94201-30250 F21
94301-10120 E4
94301-10120 E13
94303-03050 E14
94540-06018 E8
(95000)
95002-02080 F14
95002-02100 F14

95002-02659 E18
95002-41300-08 F17
95002-70000 E13
95002-80000 F17
95011-40000 F19
95014-71102 F21
95014-72102 F21
95014-73100 F19
95015-32001 F9
95015-32001 F19
95015-42000 F9
95015-42000 F19
95015-83000 F20
95701-06012-00 E1
95701-06012-00 F14
95701-06012-00 F24
95701-06012-00 F26
95701-06014-00 E3
95701-06014-00 E13
95701-06014-00 E15
95701-06016-00 E13
95701-06016-00 F14
95701-06016-00 F28
95701-06020-00 F28
95701-06022-00 F31
95701-06022-07 F4
95701-06025-00 E12
95701-06025-00 F31
95701-06028-00 F9
95701-06035-00 E8
95701-06035-00 F12
95701-06110-00 E1
95701-08012-00 F18
95701-08020-00 F20
95701-08025-00 F20
95701-08035-00 F20
95701-08035-00 F29
95701-08045-00 F18
95801-10035-00 F23
95801-10045-00 F6
95801-10110-08 F29
(96000)
96001-06014-00 E10
96001-06014-00 F7

96001-06016-00 F7
96001-06020-00 E1
96001-06022-00 E1
96001-06022-00 E3
96001-06022-00 E9
96001-06022-00 E10
96001-06025-00 F3
96001-06025-00 F7
96001-06028-00 E9
96001-06030-00 F27
96001-06035-00 E9
96001-06040-00 E5
96001-06045-00 E1
96001-06060-00 E13
96001-06095-00 E1
96100-60010-00 E15
96100-62010-00 E15
96100-62030-00 E15
96140-62010-10 F11
96140-62010-10 F11-1
96140-62010-10 F13
96140-62030-10 F13
96140-63010-10 F13
96211-06000 F6
96220-30085 E16
96220-40238 E8
96700-06016-00 E16
(97000)
97258-31160-10 F11
97280-31207-10 F11-1
97282-41158-10 F13
97548-41157-10 F13
97550-31206-10 F11-1
97574-31157-10 F11
(98000)
98200-31000 F27
98200-31000 F28
98200-31500 F27
98200-31500 F28
(99000)
99101-KPH-075 E18
99104-KPH-0350 E18

I N D E K S DESCRIPTION

83

Description Block No. Description Block No. Description Block No.

5

(A)

ADJUSTER, R. CHAIN F12
ADJUSTER, R. CHAIN F13
ARM ASSY., KICK STARTER F19
ARM COMP., GEARSHIFT E16
ARM COMP., VALVE ROCKER E2
ARM, FR. BRAKE F9
ARM, RR. BRAKE F12
AXLE, FR. WHEEL F11
AXLE, FR. WHEEL F11-1
AXLE, RR. WHEEL F12

(B)

BAG, OWNERS MANUAL F30
BAG, TOOL, 160MM F30
BALL SET, STEEL, #6x23 F6
BALL SET, STEEL, #6x29 F6
BALL, STEEL, #6 (3/16) F6
BAND A, CONNECTING TUBE F17
BAR COMP, STEP F20
BAR COMP., SIDE STAND F21
BAR, L. PILLION STEP F20
BAR, R. PILLION STEP F20
BASE COMP. F26
BATTERY ASSY (YTZ5S) F27
BATTERY ASSY. (GTZ5S) F27
BEARING, CONNECTING ROD (BLUE) E14
BEARING, CONNECTING ROD (RED) E14
BEARING, CONNECTING ROD (WHITE) E14
BEARING, NEEDLE, 21x25x17 E11
BEARING, RADIAL BALL SPECIAL,6001U E5
BEARING, RADIAL BALL, 6001 E15
BEARING, RADIAL BALL, 6201 E15
BEARING, RADIAL BALL, 6201U F11
BEARING, RADIAL BALL, 6201U F11-1
BEARING, RADIAL BALL, 6201U F13
BEARING, RADIAL BALL, 6203 E15
BEARING, RADIAL BALL, 6203U F13
BEARING, RADIAL BALL, 63/22 E14
BEARING, RADIAL BALL, 63/22 E14
BEARING, RADIAL BALL, 6301U F13
BEARING, RADIAL BALL, 6804 (KOYO) E7
BOLT- FLANGE, 8x12 F18
BOLT FR HDL COVER F5
BOLT, ADJUSTING F1

BOLT, BODY COVER SETTING F18
BOLT, BODY COVER SETTING F16
BOLT, BODY COVER SETTING F31
BOLT, BRAKE DISK, 8X24 F11-1
BOLT, CLUTCH ADJUSTING E5
BOLT, CYLINDER STUD E13
BOLT, CYLINDER STUD E13
BOLT, CYLINDER STUD E13
BOLT, DRAIN PLUG, 12MM E13
BOLT, FLANGE, 10 x 110 F29
BOLT, FLANGE, 10 x 35 F23
BOLT, FLANGE, 10x45 F6
BOLT, FLANGE, 10x50 F5
BOLT, FLANGE, 5 x 22 F28
BOLT, FLANGE, 6 x 110 E1
BOLT, FLANGE, 6 x 12 E1
BOLT, FLANGE, 6 x 12 F14
BOLT, FLANGE, 6 x 12 F24
BOLT, FLANGE, 6 x 12 F26
BOLT, FLANGE, 6 x 14 E3
BOLT, FLANGE, 6 x 14 E10
BOLT, FLANGE, 6 x 14 E13
BOLT, FLANGE, 6 x 14 E15
BOLT, FLANGE, 6 x 16 E13
BOLT, FLANGE, 6 x 16 F14
BOLT, FLANGE, 6 x 16 F28
BOLT, FLANGE, 6 x 20 E1
BOLT, FLANGE, 6 x 20 F28
BOLT, FLANGE, 6 x 22 E1
BOLT, FLANGE, 6 x 22 E3
BOLT, FLANGE, 6 x 22 E9
BOLT, FLANGE, 6 x 22 E10
BOLT, FLANGE, 6 x 25 E12
BOLT, FLANGE, 6 x 25 F3
BOLT, FLANGE, 6 x 25( E1
BOLT, FLANGE, 6 x 28 E9
BOLT, FLANGE, 6 x 30 F27
BOLT, FLANGE, 6 x 35 E8
BOLT, FLANGE, 6 x 35 E9
BOLT, FLANGE, 6 x 40 E5
BOLT, FLANGE, 6 x 45 E1
BOLT, FLANGE, 6 x 60 E13
BOLT, FLANGE, 6 x 95 E1
BOLT, FLANGE, 6MM F17

BOLT, FLANGE, 6x10 F4
BOLT, FLANGE, 6X12(NSHF) E5
BOLT, FLANGE, 6X14 F7
BOLT, FLANGE, 6X16 F7
BOLT, FLANGE, 6x22 F4
BOLT, FLANGE, 6x22 F31
BOLT, FLANGE, 6X25 F7
BOLT, FLANGE, 6x25 F31
BOLT, FLANGE, 6X28 F9
BOLT, FLANGE, 6X35 F12
BOLT, FLANGE, 8 x 20 F20
BOLT, FLANGE, 8 x 25 F20
BOLT, FLANGE, 8 x 35 F20
BOLT, FLANGE, 8 x 35 F29
BOLT, FLANGE, 8x45 F18
BOLT, HANDLE LEVER PIVOT F3
BOLT, HANDLE LEVER PIVOT F4
BOLT, HEX., 5 x 12 E8
BOLT, HEX., 6 x 10 E15
BOLT, HEX., 6 x 20 F19
BOLT, HEX., 8 x 25 F19
BOLT, HEX., 8x25 F5
BOLT, KNOCK, 5MM E3
BOLT, OIL, 10x22 F4
BOLT, PIN F10
BOLT, SEAT HINGE F15
BOLT, SETTING E12
BOLT, SOCKET, 6x16 E16
BOLT, SOCKET, 8 x 63 F15
BOLT, SOCKET, 8 x 73 F15
BOLT, SOCKET, 8MM F8
BOLT, SOCKET, 8x18 E11
BOLT, SPECIAL FLANGE, 5 x 8 E6
BOLT, SPECIAL FLANGE, 6 x 20 E7
BOLT, STUD, 8 x 28 E1
BOLT, STUD, 8X19.5 F13
BOLT, SWINGARM PIVOT F22
BOLT, SWINGARM PIVOT F22-1
BOLT, TORX, 8X25 F10
BOLT-WASHER, 6 x 12 F15
BOLT-WASHER, 6x10 F22
BOLT-WASHER, 6x6 F22
BOOT B F10
BOOT COMP. F4

I N D E K S DESCRIPTION

84

5

Description Block No.

Description Block No. Description Block No.

BOOT, PIN BUSH F10
BOX COMP., LUGGAGE F27
BRACKET SUB ASSY., R. FR. CALIPER F10
BRACKET, FR. NUMBER PLATE F31
BRACKET, MAIN STEP F20
BRACKET, R. HANDLE LEVER F3
BRUSH SET, TERMINAL E12
BULB, HEADLIGHT (12V 32/32W) F1
BULB, TAILLIGHT (12V 18/5W) F26
BULB, WEDGE BASE (12V 1.12W) F2
BULB, WEDGE BASE (T10) (12V 3.4W) F1
BULB, WINKER (12V 10W) F25
BULB, WINKER (12V 10W) F26
BUSH, 15MM E15
BUSH, RR. CUSHION RUBBER F23
BUSH, RUBBER F23

(C)

C.D.I. UNIT F28
CABLE COMP., CHOKE F3
CABLE COMP., CHOKE F3-1
CABLE COMP., FR. BRAKE F3
CABLE COMP., THROTTLE F3
CABLE COMP., THROTTLE F3-1
CABLE, STARTING MOTOR F28
CALIPER SUB ASSY., R. FR. BRAKE (NISSIN) F10
CAM, RR. BRAKE F9
CAM, RR. BRAKE F12
CAMSHAFT COMP. E2
CAP F2
CAP ASSY., NOISE SUPPRESSOR F28
CAP COMP., FUEL FILLER F14
CAP, 30MM E9
CAP, A.C. GENERATOR E9
CAP, BLEEDER F10
CAP, CABLE SEALING E18
CAP, CHAIN CASE PEEP HOLE F22
CAP, CHANGE SWITCH CONTACT E16
CAP, CHOKE DUST E18
CAP, LOCK NUT F3
CAP, LOCK NUT F3-1
CAP, MASTER CYLINDER F4
CARBURETOR ASSY. (APBF3A A) E18
CASE COMP., UPPER F2
CASE COMP., UPPER F2

CASE SUB ASSY., AIR CLEANER F17
CASE, DRIVE CHAIN F22-1
CASE, L. FR. BOTTOM F8
CASE, L. FR. BOTTOM F8
CASE, R. FR. BOTTOM F8
CASE, R. FR. BOTTOM F8
CASE, UNDER F2
CASE, UNDER F2
CASE, UNDER HALF DRIVE CHAIN F22
CASE, UPPER HALF DRIVE CHAIN F22
CENTER, CLUTCH E7
CHAIN, CAM E3
CHAIN, DRIVE (420-104 SB) F22
CHAIN, DRIVE (420-104 SB) F22-1
CHAMBER SET, FLOAT E18
CIRCLIP F4
CIRCLIP, 7MM E5
CIRCLIP, 7MM E6
CIRCLIP, EXTERNAL, 17MM E15
CIRCLIP, INTERNAL, 45MM E6
CLAMP, OVER FLOW PIPE E9
CLAMP, TUBE (D13) F17
CLAMPER B, BRAKE HOSE F4
CLAMPER, A.C. GENERATOR CORD E10
CLAMPER, BRAKE HOSE F4
CLIP, PISTON PIN, 13MM E14
CLIP, TUBE (B10) F14
CLIP, TUBE (B6.5) E18
CLIP, TUBE (B8) F14
CLIP, TUBE (C11) E13
CLIP, TUBE (C12) F17
CLIP, VALVE GUIDE E1
CLUTCH ASSY., ONE WAY E11
COCK, AUTO FUEL F14
COIL ASSY., IGNITION F28
COLLAR A, HANDLE SETTING F5
COLLAR B, HANDLE SETTING F5
COLLAR, 6.2 x 20 F27
COLLAR, CLUTCH OUTER E7
COLLAR, FR. AXLE DISTANCE F11
COLLAR, FR. AXLE DISTANCE F11-1
COLLAR, FR. FENDER F7
COLLAR, FR. WHEEL SIDE F11
COLLAR, FR. WHEEL SIDE F11-1
COLLAR, HANDLE MOUNTING F5

COLLAR, HORN SETTING F28
COLLAR, KICK RETAINER E17
COLLAR, KICK SPRING E17
COLLAR, LOCK PLATE E15
COLLAR, MAIN STEP MOUNTING F20
COLLAR, MUFFLER MOUNTING F20
COLLAR, RR. AXLE DISTANCE F13
COLLAR, RR. FENDER F31
COLLAR, RR. WHEEL SIDE F13
COLLAR, RUBBER BUSH F23
COLLAR, STARTER REDUCTION E11
COLLAR, WINKER STAY F18
COTTER, VALVE E2
COUNTERSHAFT E15
COVER COMP., L. RR. E9
COVER COMP., R. CRANKCASE E5
COVER SUB ASSY., AIR CLEANER F17
COVER UNDER F31
COVER, BATTERY F27
COVER, CENTER F31
COVER, EX. PIPE F18
COVER, FR. TOP F31
COVER, HANDLE FR. F5
COVER, L. BODY F16
COVER, L. CRANKCASE E9
COVER, L. CYLINDER HEAD SIDE E1
COVER, L. MAIN PIPE SIDE F31
COVER, MAIN PIPE UPPER F31
COVER, MUFFLER F18
COVER, OIL FILTER E6
COVER, R. BODY F16
COVER, R. BODY F16
COVER, R. MAIN PIPE SIDE F31
COVER, TAIL F16
COVER, TAPPET ADJUSTING HOLE E1
CRANKCASE COMP., L. E13
CRANKCASE COMP., R. E13
CRANKSHAFT COMP. E14
CRANKSHAFT COMP., R. E14
CRANKSHAFT, L. E14
CUSHION ASSY., RR. F23
CUSHION, BATTERY F27
CUSHION, FR. TOP COVER F31
CYLINDER COMP. E4
CYLINDER SET, MASTER F4

I N D E K S DESCRIPTION

85

Description Block No. Description Block No. Description Block No.

5

CYLINDER SUB ASSY., FR. BRAKE MASTER F4

(D)

DAMPER SET, WHEEL F13
DIAPHRAGM F4
DISK, CLUTCH FRICTION E7
DISK, FR. BRAKE F11-1
DOWEL PIN, 10 x 12 E4
DOWEL PIN, 10 x 12 E13
DOWEL PIN, 3 x 5 E14
DOWEL PIN, 8 x 12 E2
DOWEL PIN, 8 x 12 E8
DOWEL PIN, 8 x 12 E9
DOWEL PIN, 8x12 E5
DRUM, GEARSHIFT E16
DUST SEAL F8
DUST SEAL, 21 x 37 x 7 F11
DUST SEAL, 21X37X7 F11-1
DUST SEAL, 27X40X4.5 F13
DUST SEAL, BRAKE CAM F9
DUST SEAL, BRAKE CAM F12
DUST SEAL, STEERING HEAD F6

(E)

ELEMENT COMP., AIR CLEANER F17
EMBLEM, WING MARK F5
E-RING, 6MM E8

(F)

FENDER A, FR. BLACK F7
FENDER A, FR. BLACK F7
FENDER A, FR. MRD F7
FENDER A, FR. ORG F7
FENDER A, FR. SH PRL BL F7
FENDER A, FR. SILVER F7
FENDER A, FR. TPBL F7
FENDER A, FR. VIO F7
FENDER A, FR. WHT MET F7
FENDER B, FR. F7
FENDER, RR. F24
FENDER, RR. F24
FLANGE SUB ASSY., FINAL DRIVEN F13
FLAP, TIRE F11
FLAP, TIRE F11-1
FLAP, TIRE F13
FLOAT SET E18
FLYWHEEL COMP. E10

FORK ASSY., L. FR. F8
FORK ASSY., L. FR. F8
FORK ASSY., L. FR. F8
FORK ASSY., L. FR. F8
FORK ASSY., R. FR. F8
FORK ASSY., R. FR. F8
FORK ASSY., R. FR. F8
FORK ASSY., R. FR. F8
FORK, L. GEARSHIFT E16
FORK, R. GEARSHIFT E16
FUEL UNIT SET F14
FUSE, BLADE (10A) F27
FUSE, BLADE (10A) F28
FUSE, BLADE (15A) F27
FUSE, BLADE (15A) F28

(G)

GASKET SET E18
GASKET, CARBURETOR INSULATOR E1
GASKET, CYLINDER E4
GASKET, CYLINDER HEAD E1
GASKET, EX. PIPE F18
GASKET, FLOAT CHAMBER E18
GASKET, L. CRANKCASE COVER E9
GASKET, L. CYLINDER HEAD SIDE COVER E1
GASKET, OIL FILTER E6
GASKET, R. CRANKCASE COVER E5
GASKET, TENSIONER LIFTER E3
GAUGE, OIL LEVEL E5
GEAR COMP., PRIMARY DRIVE E6
GEAR COMP., STARTER DRIVEN (57T) E11
GEAR, COUNTERSHAFT FIRST (35T) E15
GEAR, COUNTERSHAFT FOURTH (24T) E15
GEAR, COUNTERSHAFT SECOND (31T) E15
GEAR, COUNTERSHAFT THIRD (23T) E15
GEAR, MAINSHAFT FOURTH (26T) E15
GEAR, MAINSHAFT SECOND (20T) E15
GEAR, MAINSHAFT THIRD (20T) E15
GEAR, OIL PUMP DRIVE (19T) E14
GEAR, OIL PUMP DRIVEN (30T) E8
GEAR, STARTER REDUCTION 17T/55T) E11
GRIP F30
GRIP COMP., THROTTLE F3
GRIP COMP., THROTTLE F3-1
GRIP, L. HANDLE F3

GRIP, L. HANDLE F3-1
GUIDE COMP., CAM CHAIN E3
GUIDE, CLUTCH OUTER E7
GUIDE, FR. BRAKE CABLE F6
GUIDE, VALVE (O.S) E1

(H)

HANDLE, EYE WRENCH F30
HARNESS, WIRE F28
HEAD COMP., CYLINDER E1
HEADLIGHT, ASSY F1
HEADLIGHT, UNIT F1
HINGE, SEAT F15
HOLDER, BRUS E12
HOLDER, DRUM STOPPER E16
HOLDER, L. PILLION STEP F20
HOLDER, MASTER CYLINDER F4
HOLDER, NEEDLE JET E18
HOLDER, R. PILLION STEP F20
HOLDER, WINKER RELAY F2
HOOK, HELMET F27
HOOK, MAIN STAND SPRING F21
HORN COMP. (HIGH) F28
HOSE COMP., FR. BRAKE F4
HOUSING, UNDER THROTTLE F3
HOUSING, UNDER THROTTLE F3-1
HOUSING, UPPER THROTTLE F3
HOUSING, UPPER THROTTLE F3-1
HUB SUB ASSY., FR. F11-1
HUB SUB ASSY., FR. F11
HUB SUB ASSY., RR. F13

(I)

INDICATOR, FR. BRAKE F9
INDICATOR, FR. BRAKE F12
INNER COMP., ONE-WAY CLUTCH E6
INSULATOR, CARBURETOR E1

(J)

JET, MAIN, #75 E18
JET, OIL, 0.8MM E13
JET, SLOW, #35 E18
JOINT B, BRAKE ARM F9
JOINT B, BRAKE ARM F19
JOINT, DRIVE CHAIN F22
JOINT, DRIVE CHAIN F22-1

I N D E K S DESCRIPTION

86

5

Description Block No.

Description Block No. Description Block No.

KEY SET F29
KEY, BLANK (TYPE 1) (KEY NO. AXX / BXX) F29
KEY, BLANK (TYPE 2) (KEY NO. CXX / DXX) F29
KEY, WOODRUFF, 4MM E14

(L)

LABEL, CARGO LIMIT (5KG) F32
LABEL, DRIVE CHAIN F32
LABEL, ENGINE STARTER *TBLACK*...BLACK F32
LABEL, TIRE F32
LENS, L. RR. WINKER F26
LENS, LICENSE LIGHT F26
LENS, R. RR. WINKER F26
LENS, TAILLIGHT F26
LEVER COMP., CLUTCH E5
LEVER, CHOKE F3
LEVER, CHOKE F3-1
LEVER, R. STEERING HANDLE F3
LEVER, R. STEERING HANDLE F4
LIFTER ASSY., TENSIONER E3
LIGHT ASSY., RR. COMBINATION F26
LOCK ASSY., SEAT F15
LOCK COMP., SEAT F15

(M)

MAINSHAFT (14T) E15
MARK, BATTERY CAUTION F32

MARK, DRIVE CAUTION TWHITE*........ WHITE F32

MARK, DRIVE CAUTION *TBLACK*....... BLACK F32

MARK, DRIVE CAUTION *TWHITE*....... WHITE F32

MIRROR ASSY L. BLACK F3
MIRROR ASSY R. BLACK F3
MIRROR ASSY., L. BACK F3-1
MIRROR ASSY., R. BACK F3-1
MIRROR COMP., L. F3
MIRROR COMP., L. F3-1
MIRROR COMP., R. F3
MIRROR COMP., R. F3-1
MOTOR ASSY., STARTER E12
MUFFLER COMP., EX... F18

(N)

NEEDLE SET, JET E18
NUT B, BRAKE ROD ADJUSTING F9
NUT B, BRAKE ROD ADJUSTING F19
NUT, HEX. CAP, 8MM F18

NUT, CAP, 10MM F23
NUT, CAP, 8MM E1
NUT, CLIP, 4MM F5
NUT, CLIP, 5MM F16
NUT, CLIP, 5MM F24
NUT, CLIP, 5MM F27
NUT, CLIP, 5MM F31
NUT, FENDER SETTING F7
NUT, FLANGE, 10MM F20
NUT, FLANGE, 10MM F29
NUT, FLANGE, 12MM E10
NUT, FLANGE, 5MM F28
NUT, FLANGE, 6MM F4
NUT, FLANGE, 6MM F9
NUT, FLANGE, 8MM F18
NUT, HEX., 10MM F21
NUT, HEX., 10MM F22
NUT, HEX., 10MM F22-1
NUT, HEX., 5MM F3
NUT, HEX., 6MM F12
NUT, HEX., 6MM F13
NUT, HEX., 6MM F15
NUT, HEX., 8MM E5
NUT, HEX., 8MM F13
NUT, LOCK F3
NUT, LOCK F3-1
NUT, LOCK, 14MM E6
NUT, LOCK, 14MM E7
NUT, SPECIAL, 6MM F12
NUT, SPECIAL, 6MM F13
NUT, STEERING STEM LOCK F6
NUT, TAPPET ADJUSTING E2
NUT, U, 10MM F5
NUT, U, 12MM F11
NUT, U, 12MM F11-1
NUT, U, 12MM F13
NUT, U, 6MM F12
NUT-WASHER, 6mm E12

(O)

OIL SEAL, 11.6 x 24 x 10 E13
OIL SEAL, 16 x 28 x 7 E5
OIL SEAL, 17 x 30 x 5 E15
O-RING E12
O-RING E18

O-RING F8
O-RING, 1.3 x 4.3 E18
O-RING, 1.5 x 9.5 E3
O-RING, 13.8 x 2.5 E9
O-RING, 18 x 3 E5
O-RING, 21 x 2.3 E13
O-RING, 24.4 x 3.1(ARAI) E12
O-RING, 25 x 2.4 E1
O-RING, 30MM E9
O-RING, 40.5X3 (NIPPON DUST KEEPER) F13
O-RING, 8MM E5
O-RING, TAPPET ADJUSTING HOLE CAP E1
OUTER ASSY., PRIMARY CLUTCH E6
OUTER COMP., CLUTCH E7

(P)

PACKING, BASE F14
PACKING, DRAIN COCK, 12.5 x 20 E13
PACKING, DRIVE CHAIN CASE F22
PACKING, FUEL FILLER CAP F14
PAD SET, FR. F10
PANEL COMP., FR. BRAKE F9
PANEL COMP., RR. BRAKE F12
PEDAL COMP., BRAKE F19
PEDAL, GEAR CHANGE F19
PIN C, PILLION STEP F20
PIN, HANGER F10
PIN, PISTON E14
PIN, SHIFT RETURN SPRING E16
PIN, SPLIT, 1.6 x 15 F20
PIN, SPLIT, 2.0 x 15 F19
PIN, SPLIT, 3.0 x 25 F21
PIN, STOPPER E6
PINION, KICK STARTER (27T) E17
PIPE COMP., FR. FORK F8
PIPE COMP., IN. E1
PIPE COMP., STEERING HANDLE F5
PIPE, OVERFLOW E18
PIPE, SEAT F8
PISTON E14
PISTON F10
PISTON (0.25) E14
PISTON (0.50) E14
PISTON (0.75) E14
PISTON (1.00) E14

I N D E K S DESCRIPTION

87

Description Block No. Description Block No. Description Block No.

5

PIVOT, SHIFT DRUM STOPPER ARM E16
PLATE COMP., BRAKE E5
PLATE COMP., CLUTCH CAM E5
PLATE COMP., CLUTCH LIFTER E5
PLATE COMP., GEARSHIFT DRUM STOPPER E16
PLATE COMP., PRIMARY DRIVE E6
PLATE SET, VALVE E18
PLATE, BEARING E13
PLATE, BEARING HOLDER E15
PLATE, CLUTCH E7
PLATE, CLUTCH LIFTER E7
PLATE, CLUTCH PRESSURE E7
PLATE, CLUTCH SIDE E6
PLATE, DIAPHRAGM F4
PLATE, DRUM LOCK E15
PLATE, FIXING E15
PLATE, PILLION STEP F20
PLATE, STOPPER E1
PLATE, TENSIONER SETTING E3
PLIERS, 135 F30
PLUG, BEARING PUSH E13
PLUG, PIN F10
PLUG, SPARK (CPR6EA-9)(NGK) E1
PLUG, SPARK (CPR7EA-9)(NGK) E1
PLUG, SPARK (U20EPR9)(DENSO) E1
PLUG, SPARK (U22EPR9)(DENSO) E1
PLUNGER, CAM SETTING E1
POST COMP., HANDLE F5
PROTECTOR F4
PROTECTOR COMP., R. COVER E5
PUMP ASSY., OIL E8

(R)

RACE, STEERING BOTTOM BALL F6
RACE, STEERING BOTTOM CONE F6
RACE, STEERING TOP BALL F6
RACE, STEERING TOP CONE F6
RAIL, RR. GRAB F15
RATCHET, STARTER DRIVE E17
RECTIFIER COMP., REGULATOR F28
REFLECTOR, RR. REFLEX F24
RELAY COMP., STARTER F28
RELAY COMP., WINKER F28
RETAINER COMP., BALL E5
RETAINER, FUEL UNIT F14

RETAINER, KICK SPRING E17
RETAINER, SPRING E6
RETAINER, VALVE SPRING E2
RIM, FR. WHEEL F11-1
RIM, FR. WHEEL F11
RIM, RR. WHEEL (1.60X17) F13
RING E12
RING SET, PISTON (0.25) E14
RING SET, PISTON (0.50) E14
RING SET, PISTON (0.75) E14
RING SET, PISTON (1.00) E14
RING SET, PISTON (STD.) E14
RING, HANDLE WEIGHT SNAP F5
RING, OIL SEAL STOPPER F8
RING, PISTON F8
RING, STOPPER F8
ROD COMP., RR. BRAKE F19
ROD KIT, CONNECTING E14
ROLLER, 3x8.5 E16
ROLLER, 4 x 23.8 E8
ROLLER, 4x10.8 E16
ROLLER, 5 x 8 E6
ROTOR, OIL PUMP INNER E8
ROTOR, OIL PUMP OUTER E8
RUBBER A, HANDLE WEIGHT F5
RUBBER A, INSERT E4
RUBBER A, TAILLIGHT MOUNTING F26
RUBBER B, INSERT E4
RUBBER B, SEAT SETTING F15
RUBBER C, INSERT E4
RUBBER, AIR CLEANER WATER GUARD F29
RUBBER, BODY COVER MOUNTING F16
RUBBER, BODY COVER SETTING F16
RUBBER, CHANGE PEDAL F19
RUBBER, CLUTCH DAMPER E6
RUBBER, IGNITION COIL PROTECTOR F29
RUBBER, KICK STARTER F19
RUBBER, LUGGAGE BOX MOUNTING F27
RUBBER, MAIN STEP MOUNTING F5
RUBBER, MAIN STEP MOUNTING F20
RUBBER, MUFFLER MOUNTING F20
RUBBER, PILLION STEP F20
RUBBER, PROTECTOR MOUNTING F18
RUBBER, SEAL F15

RUBBER, SEAT LOCK F31
RUBBER, STAND STOPPER F21
RUBBER, STEP F20
RUBBER, TAILLIGHT BRACKET F28

(S)

SCREEN, OIL FILTER E8
SCREW SET E18
SCREW SET E18
SCREW, 6x25 F31
SCREW, BLEEDER F10
SCREW, FLAT, 4x12 F4
SCREW, INNER PANEL F24
SCREW, OVAL, 6x50 F5
SCREW, PAN, 5 x 11.5 F16
SCREW, PAN, 5 x 11.5 F27
SCREW, PAN, 5 x 12 F3
SCREW, PAN, 5 x 12 F3-1
SCREW, PAN, 5 x 25 F17
SCREW, PAN, 5 x 28 F3
SCREW, PAN, 5 x 28 F3-1
SCREW, PAN, 5x11.5 F5
SCREW, PAN, 5x11.5 F31
SCREW, PAN, 5x15 F31
SCREW, PAN, 5x8 F18
SCREW, PAN, 6 x 6 E3
SCREW, SIDE STAND PIVOT F21
SCREW, SPECIAL, 5MM F31
SCREW, SPECIAL, 6x15 F31
SCREW, TAPPET ADJUSTING E2
SCREW, TAPPING, 3X14 F2
SCREW, TAPPING, 4 x 12 F16
SCREW, TAPPING, 4 x 16 F25
SCREW, TAPPING, 4 x 16 F26
SCREW, TAPPING, 4x12 F5
SCREW, TAPPING, 5 x 25 F17
SCREW, TAPPING, 5x12 F31
SCREW, TAPPING, 5X16 F2
SCREW, U-LOCK FLAT, 6 x 12 F29
SCREW, VISOR SPECIAL SETTING F16
SCREW, VISOR SPECIAL SETTING F31
SCREW-WASHER, 4 x 10 E18
SCREW-WASHER, 4 x 14 E18
SCREW-WASHER, 4x12 F4
SCREW-WASHER, 4x16 F5

I N D E K S DESCRIPTION

88

5

Description Block No.

Description Block No. Description Block No.

SCREW-WASHER, 4x20 F5
SCREW-WASHER, 5 x 10 E18
SEAL SET, FR. FORK F8
SEAL SET, PISTON F10
SEAL, AIR CLEANER COVER F17
SEAL, VALVE STEM (NOK) E2
SEAT ASSY., DOUBLE F15
SEAT B, SPRING F8
SEAT, VALVE SPRING E2
SEAT, VALVE SPRING OUTER E2
SENSOR ASSY., SPEED E13
SET RING, 20MM E15
SET RING, 20MM E17
SET RING, 25MM E6
SHAFT, EX. ROCKER ARM E2
SHAFT, GEARSHIFT FORK E16
SHAFT, IN. ROCKER ARM E2
SHAFT, REDUCTION GEAR E11
SHAFT, RR. BRAKE PIVOT F21
SHAFT, SCREW DRIVER F30
SHIELD, L. LEG F31
SHIELD, R. LEG F31
SHOE SET, BRAKE F9
SHOE SET, BRAKE F12
SLEEVE, RR. WHEEL F13
SLIDER CHAIN F22-1
SOCKET ASSY., BULB F2
SOCKET COMP., HEADLIGHT F1
SPANNER, 10 x 12 F30
SPANNER, 14 x 17 F30
SPEEDOMETER ASSY. F2
SPEEDOMETER COMP. F2
SPINDLE COMP., GEARSHIFT E16
SPINDLE, KICK STARTER E17
SPOKE SET (A11X183) (OUTSIDE) F11-1
SPOKE SET (A11X183.5) (INSIDE) F11-1
SPOKE SET A, 10X158.5 (OUTSIDE) F13
SPOKE SET A, 10X159 (INSIDE) F13
SPOKE SET A, 11x158.5 (OUTSIDE) F11
SPOKE SET A, 11x160 (INSIDE) F11
SPRING A, BRAKE ROD F19
SPRING A, MAIN STAND F21
SPRING A, SIDE STAND F21
SPRING ASSY., RR. BRAKE RETURN F19

SPRING, BEARING PUSH E13
SPRING, BRAKE E5
SPRING, BRAKE SHOE F9
SPRING, BRAKE SHOE F12
SPRING, BRUSH E12
SPRING, CAM PLATE SIDE E5
SPRING, CHANGE FRICTION E15
SPRING, CHANGE SWITCH CONTACT E16
SPRING, CLUTCH E7
SPRING, FR. BRAKE ARM RETURN F9
SPRING, FR. FORK F8
SPRING, GEARSHIFT ARM E16
SPRING, GEARSHIFT RETURN E16
SPRING, KICK RETURN E17
SPRING, LOCK KEY SETTING F15
SPRING, ONE WAY RETAINER E6
SPRING, PAD F10
SPRING, PLUNGER E1
SPRING, PRIMARY CLUTCH E6
SPRING, REBOUND F8
SPRING, SEAT LOCK F15
SPRING, SHIFT DRUM STOPPER E16
SPRING, SIDE FRICTION E6
SPRING, STARTER PINION FRICTION E17
SPRING, STOP SWITCH F19
SPRING, SUB GEAR E6
SPRING, VALVE E2
SPROCKET, CAM (34T) E3
SPROCKET, DRIVE (14T) E15
SPROCKET, FINAL DRIVEN (35T) F13
SPROCKET, TIMING (17T) E14
STAND COMP., MAIN F21
STATOR COMP. E10
STAY, FR. TOP COVER F29
STAY, FR. TOP COVER F29
STAY, L. UNDER COWL F31
STAY, LEG SHIELD F31
STAY, R. UNDER COWL F31
STEM SUB ASSY., STEERING F6
STEM SUB ASSY., STEERING F6
STOPPER COMP., GEARSHIFT DRUM E16
STOPPER, CABLE F3
STOPPER, CABLE F3-1
STRAINER COMP., FUEL F14

STRIPE, SET #1 BLACK F33
STRIPE, SET #1 BLACK F33
STRIPE, SET #1 BLACK F33
STRIPE, SET #1 BLACK RED F33
STRIPE, SET #1 BLACK RED F33
STRIPE, SET #1 BLACK RED F33
STRIPE, SET #1 BLACK RED F33
STRIPE, SET #2 BLACK GREY F33
STRIPE, SET #2 BLACK VIOLET F33
STRIPE, SET #2 HITAM SILVER F33
STRIPE, SET #2 HITAM SILVER F33
STRIPE, SET #2 HITAM SILVER F33
STRIPE, SET #2 HITAM SILVER RED F33
STRIPE, SET #2 HITAM SILVER RED F33
STRIPE, SET #3 BLUE F33
STRIPE, SET #3 HITAM BIRU F33
STRIPE, SET #3 HITAM MERAH F33
STRIPE, SET #3 HITAM MERAH F33
STRIPE, SET #3 HITAM SILVER BL F33
STRIPE, SET #3 HITAM SILVER BL F33
STRIPE, SET #3 SILVER HITAM F33
STRIPE, SET #4 HITAM MERAH F33
STRIPE, SET #4 HITAM MERAH F33
STRIPE, SET #4 HITAM ORANGE F33
STRIPE, SET #4 RED F33
STRIPE, SET #4 RED F33
STRIPE, SET #4 SILVER BIRU F33
STRIPE, SET #4 SILVER HITAM F33
STRIPE, SET #5 HITAM BIRU F33
STRIPE, SET #5 HITAM BIRU F33
STRIPE, SET #5 SILVER BIRU F33
STRIPE, SET #6 BLUE F33
STRIPE, SET #6 BLUE F33
STRIPE, SET #6 PUTIH MERAH F33
STRIPE, SET #7 SILVER ORANGE F33
STRIPE, SET #7 SILVER ORANGE F33
SUB GEAR (20T) E6
SUB HARNESS, BATTERY F28
SUB HARNESS, SPEEDOMETER F28
SUB HARNESS, SPEEDOMETER F28
SUSPENSION, WINKER RELAY (MITSUBA) F28
SWINGARM ASSY., RR. F22-1
SWINGARM SUB ASSY., RR. F22
SWITCH ASSY., COMBINATION & LOCK F29

I N D E K S DESCRIPTION

89

Description Block No. Description Block No. Description Block No.

5

SWITCH ASSY., FR. STOP F3
SWITCH ASSY., FR. STOP F4
SWITCH ASSY., RR. STOP F19
SWITCH ASSY., THROTTLE E18
SWITCH SET, CHANGE E13
SWITCH UNIT, DIMMER F5
SWITCH UNIT, HORN F5
SWITCH UNIT, LIGHTING F5
SWITCH UNIT, STARTING F5
SWITCH UNIT, WINKER F5

(T)

TANK COMP., FUEL F14
TENSIONER ASSY., CAM CHAIN E3
THREAD COMP., STEERING HEAD TOP F6
TIRE, FR. (2.50-17) FF 135 F11
TIRE, FR. (2.50-17) FF135 F11-1
TIRE, RR. (2.75-17) FR135 F13
TOOL SET F30
TOP SET E18
TUBE A, FUEL F14
TUBE, AIR CLEANER CONNECTING F17
TUBE, AIR CLEANER DRAIN F17
TUBE, AIR VENT E18
TUBE, BRAKE PEDAL SPRING F19
TUBE, BREATHER E13
TUBE, FUEL (5.3 x 230) F14
TUBE, FUEL, 5.3 x 370 F14
TUBE, PRESSURE BOOST, 3.5 x 340 F14
TUBE, TIRE (2.25/2.50-17) F11
TUBE, TIRE (2.25/2.50-17) F11-1
TUBE, TIRE (2.75-17) FR135 F13
TUBE, VINYL, 11 x 15 x 45 F17

(V)

VALVE COMP., FLOAT E18
VALVE SET, AIR CUT E18
VALVE SET, THROTTLE E18
VALVE, EX. E2
VALVE, IN. E2

(W)

WASHER B, LOCK E6
WASHER, 14MM E7
WASHER, 25 x 20.2 x 1 E17
WASHER, 30 x 45 x 0.8 E6
WASHER, 6.1MM E16

WASHER, 8MM E5
WASHER, CHAIN CASE SET F22-1
WASHER, CLUTCH SIDE E6
WASHER, LOCK E6
WASHER, OIL BOLT F4
WASHER, PLAIN F3-1
WASHER, PLAIN F3
WASHER, PLAIN, 10MM F23
WASHER, PLAIN, 5MM F18
WASHER, PLAIN, 5MM F19
WASHER, PLAIN, 6MM F20
WASHER, PLAIN, 6MM F26
WASHER, PLAIN, 6MM F31
WASHER, PLAIN, 8MM F18
WASHER, SEALING, 6.5 x 12 E1
WASHER, SEALING, 8MM E1
WASHER, SEALING, 8MM E1
WASHER, SEAT LOCK F15
WASHER, SPECIAL, 12 x 23 E15
WASHER, SPECIAL, 12MM E15
WASHER, SPECIAL, 24 x 12 x 2.3 E10
WASHER, SPECIAL, 8MM F8
WASHER, SPLINE, 17MM E15
WASHER, SPLINE, 20 x 1.2 E15
WASHER, SPRING, 5MM F18
WASHER, STEERING STEM NUT F6
WASHER, THRUST, 15.5MM E17
WASHER, THRUST, 15MM E15
WASHER, THRUST, 17MM E7
WASHER, THRUST, 20MM E15
WASHER, THRUST, 8MM E5
WASHER, WAVE F3-1
WASHER, WAVE F3
WASHER, WAVE F10
WEIGHT A, STEERING HANDLE F5
WEIGHT A, STEERING HANDLE F5
WEIGHT B, STEERING HANDLE F5
WEIGHT B, STEERING HANDLE F5
WEIGHT SET, PRIMARY CLUTCH E6
WHEEL SUB ASSY., RR. F13
WINKER ASSY., L. FR. F25
WINKER ASSY., R. FR. F25
WRENCH, EYE, 19 F30
WRENCH, SPARK PLUG F30