Honda CB650F (2018), CB650FA (2018) User guide

Page 1
CB650F/FA
Page 2
This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
The vehicle pictured in this owner’s manual may not match your actual vehicle.
CB650F and CB650FA are USA models. CB650FA is Canada model.
© 2017 Honda Motor Co., Ltd.
Page 3

Welcome

Congratulations on your purchase of a new Honda motorcycle. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda's reputation for building quality into every product.
To ensure your safety and riding pleasure:
Read this owner's manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the motorcycle.
To protect your investment, we urge you to take responsibility for keeping your motorcycle well serviced and maintained. Also, observe the break-in guidelines, and always perform the pre-ride inspection and other periodic checks in this manual.
When service is required, remember that your Honda dealer knows your motorcycle best. If you have the required mechanical “know-how” and tools, you can purchase an official Honda Service Manual to help you perform many maintenance and repair tasks.
2 P. 120
Read the warranty information thoroughly so that you understand the warranty coverage and that you are aware of your rights and responsibilities. 2 P. 121
You may also want to visit our website at www.powersports.honda.com.
Canada
www.honda.ca.
Happy riding!
Page 4

A Few Words About Safety

Your safety, and the safety of others, is very important. Operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good judgment.
You will find important safety information in a variety of forms, including:
Safety labels on the motorcycle
Safety Messages preceded by a safety alert symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
3DANGER
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3WARNING
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3CAUTION
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
NOTICE
Information to help you avoid damage to your motorcycle, other property, or the environment.
Page 5

Contents

Motorcycle Safety P. 2
Operation Guide P. 16
Maintenance P. 40
Troubleshooting P. 83
Information P. 103
Specifications P. 126
Index P. 130
Page 6

Motorcycle Safety

This section contains important information for safe riding of your motorcycle. Please read this section carefully.
Safety Guidelines................................................. P. 3
Safety Labels.........................................................P. 7
Safety Precautions............................................... P. 9
Riding Precautions ............................................ P. 10
Accessories & Modifications........................... P. 14
Loading ................................................................ P. 15
Page 7

Safety Guidelines

Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual.
Stop the engine and keep sparks and flame
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It's a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel. 2 P. 9
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check that you and your passenger are both wearing an approved motorcycle helmet and protective apparel. Instruct your passenger on holding onto the seat strap or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the motorcycle is stopped.
Take Time to Learn & Practice
Even if you have ridden other motorcycles, practice riding in a safe area to become familiar with how this motorcycle works and handles, and to become accustomed to the motorcycle's size and weight.
Continued
Motorcycle Safety
3
Page 8
Safety Guidelines
We recommend that all riders take a certified
Motorcycle Safety
course approved by the Motorcycle Safety Foundation (MSF). New riders should start with the basic course, and even experienced riders will find the advanced course beneficial. For information about the MSF training course nearest you, call the national toll-free number: (800) 446-9227.
USA
Other riding tips can be found in the You and Your Motorcycle Riding Tips booklet that came with your motorcycle.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
4
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgment and ride safely.
Don't Drink and Ride
Alcohol and riding don't mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don't drink and ride, and don't let your friends drink and ride either.
Page 9
Safety Guidelines
Keep Your Honda in Safe Condition
It's important to keep your motorcycle properly maintained and in safe riding condition. Inspect your motorcycle before every ride and perform all recommended maintenance. Never exceed load limits (2 P. 15), and do not modify your motorcycle or install accessories that would make your motorcycle unsafe (2 P. 14).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first turn the ignition switch to the OFF position, and evaluate the condition of your motorcycle. Inspect for fluid leaks, check the tightness of critical nuts
and bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your motorcycle may have suffered damage that is not immediately apparent. Have your motorcycle thoroughly checked at a qualified service facility as soon as possible.
Continued
Motorcycle Safety
5
Page 10
Safety Guidelines
Carbon Monoxide Hazard
Motorcycle Safety
Exhaust contains poisonous carbon monoxide, a colorless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your motorcycle inside a garage or other enclosure.
6
3WARNING
Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rapid build­up of toxic carbon monoxide gas.
Breathing this colorless, odorless gas can quickly cause unconsciousness and lead to death.
Only run your motorcycle's engine when it is located in a well ventilated area outdoors.
Page 11

Safety Labels

Safety Labels
Safety and information labels on your motorcycle provide important safety information and may warn you of potential
hazards that could cause serious injury. Read these labels carefully and don't remove them. If a label comes off or becomes hard to read, contact your dealer for a replacement.
Continued
Motorcycle Safety
7
Page 12
Safety Labels
Motorcycle Safety
8
Page 13

Safety Precautions

Safety Precautions
Ride cautiously and keep your hands on the
handlebar and feet on the footpegs.
Keep passenger's hands onto the seat strap
or your waist, passenger's feet on the footpegs while riding.
Always consider the safety of your
passenger, as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved motorcycle helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
#
Should be safety-standard certified, high­visibility, and correct size for your head
Must fit comfortably but securely, with the chin strap fastened.
Face shield with unobstructed field of vision
or other approved eye protection
USA
Look for a DOT (Department of Transportation) certification label on any helmet you buy.
3WARNING
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Gloves
#
Full-finger leather gloves with high abrasion resistance
Continued
Motorcycle Safety
9
Page 14

Riding Precautions

Boots or Riding Shoes
#
Motorcycle Safety
Sturdy boots with non-slip soles and ankle protection
Jacket and Pants
#
Protective, highly visible, long-sleeved jacket and durable long pants for riding (or a protective suit)
10
Riding Precautions
Break-in Period
During the first 300 miles (500 km) of running, follow these guidelines to ensure your motorcycle's future reliability and performance.
Avoid full-throttle starts and rapid
acceleration.
Avoid hard braking and rapid down-shifts.
Ride conservatively.
Brakes
Observe the following guidelines:
Avoid excessively hard braking and downshifting.
u Sudden braking can reduce the
motorcycle's stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
Page 15
Riding Precautions
Exercise caution on low traction surfaces.
u The tires slip more easily on such
surfaces and braking distances are longer.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness. Use engine braking with intermittent use of the brakes to reduce speed.
For full braking effectiveness, operate both
the front and rear brakes together.
Anti-lock Brake System (ABS)
#
CB650FA only
This model is equipped with an Anti-lock Brake System (ABS) designed to help prevent the brakes from locking up during hard braking.
ABS does not reduce braking distance. In
certain circumstances, ABS may result in a longer stopping distance.
ABS does not function at speeds below 6
mph (10 km/h).
The brake lever and pedal may recoil slightly
when applying the brakes. This is normal.
Always use the recommended front/rear
tires and sprockets to ensure correct ABS operation.
Continued
Motorcycle Safety
11
Page 16
Riding Precautions
Engine Braking
#
Motorcycle Safety
Engine braking helps slow your motorcycle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
Wet or Rainy Conditions
#
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
12
Parking
Park on a firm, level surface.
If you must park on a slight incline or loose
surface, park so that the motorcycle cannot move or fall over.
Make sure that high-temperature parts
cannot come into contact with flammable materials.
Do not touch the engine, muffler, brakes
and other high-temperature parts until they cool down.
To reduce the likelihood of theft, always lock
the handlebar and remove the key when leaving the motorcycle unattended. Use of an anti-theft device is also recommended.
Page 17
Riding Precautions
Parking with the Side Stand
#
1.
Stop the engine.
2.
Push the side stand down.
3.
Slowly lean the motorcycle to the left until its weight rests on the side stand.
4.
Turn the handlebar fully to the left.
u Turning the handlebar to the right
reduces stability and may cause the motorcycle to fall.
5.
Turn the ignition switch to the LOCK position and remove the key. 2 P. 34
Refueling and Fuel Guidelines
Follow these guidelines to protect the engine, fuel system and catalytic converter:
Use only unleaded gasoline.
Use recommended octane number. Using
lower octane gasoline will result in decreased engine performance.
Do not use fuels containing a high
concentration of alcohol. 2 P. 119
Do not use stale or contaminated gasoline
or an oil/gasoline mixture.
Avoid getting dirt or water in the fuel tank.
Motorcycle Safety
13
Page 18

Accessories & Modifications

Accessories &
Motorcycle Safety
Modifications
We strongly advise that you do not add any accessories that were not specifically designed or approved for your motorcycle by Honda or make modifications to your motorcycle from its original design. Doing so can make it unsafe. Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways. Before deciding to install accessories on your motorcycle be certain the modification is safe and legal.
14
3WARNING
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner's manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your motorcycle. Your motorcycle was not designed for these attachments, and their use can seriously impair your motorcycle's handling.
Page 19

Loading

Loading
Carrying extra weight affects your
motorcycle's handling, braking and stability. Always ride at a safe speed for the load you are carrying.
Avoid carrying an excessive load and keep
within specified load limits. Maximum weight capacity 2 P. 126
Tie all luggage securely, evenly balanced
and close to the center of the motorcycle.
Do not place objects near the lights or the
muffler.
3WARNING
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
Motorcycle Safety
15
Page 20

Parts Location

Operation Guide

16
Battery (P.60) Fuse boxes (P.101)
Main fuse (P.102)
Front brake fluid reservoir
)
(P.68
Front brake lever (P.81) Throttle grip (P.79)
Rear brake fluid reservoir
)
(P.68
Engine oil fill cap/dipstick
)
(P.62
Coolant reserve tank
)
(P.66
Rear brake pedal
Brake light switch (P.70)
Page 21
Clutch lever (P.76) Fuel fill cap (P.37)
Tool kit (P.38) Document bag (P.38)
Seat (P.61)
Rear suspension spring preload adjuster
(P.82
)
Shift lever (P.36)
Drive chain (P.72)
Side stand (P.71)
Engine oil drain bolt (P.64)
Engine oil filter (P.64)
Operation Guide
17
Page 22

Instruments

Operation Guide
Tachometer red zone
(excessive engine rpm range)
SEL
button
Display Check
When the ignition switch is turned on, the display will temporarily show all the modes and digital segments. If any part of these displays does not come on when it should, have your dealer check for problems.
18
SET
button
Page 23
Tachometer
NOTICE
Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life.
Speedometer
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing: approximately
1.06 US gal (4.0 L)
Operation Guide
Clock (12-hour display) To set the clock: (P.25)
At the same time, the display switches to the reserve fuel consumption.
(P.23
)
If the fuel gauge indicator flashes in a repeat pattern or turns off:
(P.88
)
Continued
19
Page 24
Instruments (Continued)
Operation Guide
Odometer [TOTAL] & Tripmeter [TRIP A/B] & Fuel mileage meter & Fuel consumption meter
SEL
The average fuel mileage and fuel consumption.
u To reset the tripmeter: (P.22)
button selects the odometer, tripmeter A, tripmeter B, current fuel mileage,
20
Tripmeter AOdometer Tripmeter B
Current fuel mileage
Reserve fuel consumption: (P.23)
Average fuel mileage
Fuel consumption
Page 25
The average fuel mileage and fuel consumption will be based on tripmeter A.
Current fuel mileage:
Current instant fuel mileage. If your speed is less than 5 mph (7 km/h), “ ” is displayed. When “ ” is displayed at speeds above 5 mph (7 km/h), go to your dealer for service.
Average fuel mileage: Average fuel mileage since tripmeter A was reset. When “ ” is displayed, go to your dealer for service.
Fuel consumption:
Total fuel consumption since tripmeter A was reset. When “ ” is displayed, go to your dealer for service.
Reserve fuel consumption:
If the engine stop switch is in the (Stop) position, “ ” is displayed. When “ ” is displayed in other cases, go to your dealer for service.
u To reset the average fuel mileage and fuel consumption: (P.22)
Operation Guide
Continued
21
Page 26
Instruments (Continued)
To reset the tripmeter, average fuel
#
mileage and fuel consumption
a
Operation Guide
To reset tripmeter A, average fuel mileage, and fuel consumption together, press and
SET
hold fuel mileage, or fuel consumption displayed.
Tripmeter A
b
When they are reset, reset display appears at each indication.
22
button with tripmeter A, average
Average fuel mileage
or or
Fuel consumption
c
Then, the display returns to the last selected indication.
or or
d
To reset tripmeter B, press and hold button with tripmeter B displayed.
Tripmeter B
SET
Also, the tripmeter A, average fuel mileage, and fuel consumption will automatically reset by refueling more than the reserve amount and riding your motorcycle for 0.06 mile (0.1 km). You can activate or deactivate the automatic reset mode by refueling. (P.27)
Page 27
Reserve fuel consumption meter
When the 1st (E) segment of the fuel gauge starts flashing, the odometer, tripmeter, fuel mileage meter and fuel consumption meter switches to the reserve fuel consumption. You should refill the tank as soon as possible.
Flashes from “0.0” gal or L .
u When the amount of consumed fuel is
more than 0.55 US gal (2.1 L) the display blinks faster.
u If you change the display to odometer,
tripmeter, fuel mileage meter and fuel consumption meter and so on (P.20) , it will automatically return to the reserve fuel consumption display if the buttons are not pressed for about 10 seconds.
Operation Guide
Reserve fuel consumption meter
After refueling more than the reserve amount, the display returns to normal when your motorcycle travel 0.06 mile (0.1 km).
Continued
23
Page 28
Instruments (Continued)
Display Setting
Following items to change sequentially.
Clock setting
Operation Guide
Backlight brightness adjustment
Activating/deactivating of tripmeter A,
average fuel mileage and fuel consumption automatic reset mode Changing of speed and mileage unit
Changing of fuel mileage meter unit (only
when km unit system is selected)
Ordinary display
Clock setting
Backlight brightness adjustment
Activating/deactivating of tripmeter A, average fuel mileage and fuel consumption automatic reset mode
Changing of speed and mileage unit
Changing of fuel mileage meter unit (only when km unit system is selected)
24
Press and hold
SET
Press
button
SET
button and
SEL
button
Page 29
In addition, to move the ordinary display at display setting.
The button is not pressed for about 30
seconds.
Turn the ignition switch off and then on.
1 Clock setting:
a
Turn the ignition switch to the ON position.
b
Press and hold
SEL
button and
SET
button, the hour digits start flashing. Press
SEL
button until the desired hour is
c
displayed.
Press and hold to advance the hour fast.
u
Press
SET
button. The minute digits start
d
flashing.
Press
SEL
button until the desired minute is
e
displayed.
u
Press and hold to advance the minute fast.
Press
SET
button. The clock is set, and then
f
the display moves to the backlight brightness adjustment.
Operation Guide
Continued
25
Page 30
Instruments (Continued)
2 Backlight brightness adjustment:
You can adjust the brightness to one of three levels.
Operation Guide
a
26
SEL
Press switched.
button. The brightness is
Press
SET
button. The backlight is set, and
b
then the display moves to the activating/ deactivating of tripmeter A, average fuel mileage and fuel consumption automatic reset mode.
Page 31
3 Activating/deactivating of tripmeter A, average fuel mileage and fuel consumption automatic reset mode:
You can activate or deactivate the automatic reset mode by refueling after the 1st (E) segment of the fuel gauge starts flashing. Deactivation is initially set.
Press
SEL
button to select “ ” (activate) or
a
” (deactivate) in the automatic reset mode.
Press
SET
button. The activation/
b
deactivation of automatic reset mode is set, and then the display moves to the changing of the speed and mileage unit.
Operation Guide
Continued
27
Page 32
Instruments (Continued)
4 Changing of speed and mileage unit:
a
Operation Guide
28
SEL
Press “mile” or “km/h” and “km.”
button to select either “mph” and
When selecting the “mph” and “mile.”
Fuel mileage unit shows “mile/gal.”
Fuel consumption unit shows “gal.”
When selecting the “km/h” and “km.”
Fuel mileage unit shows “km/L” or “L/
100km.”
Fuel consumption unit shows “L.”
When selecting the “mph” and “mile.”
b
To end the selection, press
SET
button.
The established setting can also be set by turning the ignition switch to the OFF position.
The control is automatically switched from the setting mode to the ordinary display if the button is not pressed for about 30 seconds. Even in this case, established setting is maintained.
When selecting the “km/h” and “km.”
Press the
SET
button. The speed and mileage unit is set, and then the display moves to the changing of fuel mileage meter unit.
Page 33
5 Changing of fuel mileage meter unit:
a
Press the
SEL
button to select “L/100 km”or
“km/L.”
b
To end the selection, press the
SET
button. The fuel consumption meter unit is set, and then the display returns to ordinary display.
The established setting can also be set by turning the ignition switch to the OFF position
The control is automatically switched from the setting mode to the ordinary display if the button is not pressed for about 30 seconds. Even in this case, established setting is maintained.
Operation Guide
29
Page 34

Indicators

If one of these indicators does not come on when it should, have your dealer check for problems.
Operation Guide
Low oil pressure indicator
Comes on when the ignition switch is turned on. Goes off when the engine starts.
If it comes on while engine is running: (P.86)
30
High beam indicator
PGM-FI (Programmed Fuel
Injection) malfunction indicator lamp (MIL)
Comes on briefly when the ignition switch is turned on with the engine stop switch in the Comes on when the ignition switch is turned on with the engine stop switch in the
If it comes on while engine is running:
indicator
Comes on briefly when the ignition switch is turned on.
If it comes on while running:
(P.85
(Stop) position.
(P.86
High coolant temperature
)
(Run) position.
)
Page 35
Left turn signal indicator
Right turn signal indicator
Neutral indicator
Comes on when the transmission is in Neutral.
ABS (Anti-lock Brake System)
indicator
CB650FA only
Comes on when the ignition switch is turned on. Goes off when your speed reaches approximately 6 mph (10 km/h).
If it comes on while riding:
)
(P.87
Operation Guide
31
Page 36

Switches

Operation Guide
Headlight dimmer switch
: High beam
: Low beam
32
Horn button
Turn signal switch
u Pressing the switch turns the
turn signal off.
Engine stop switch
Should normally remain in the
(Run) position.
u In an emergency, switch to the
(Stop) position (the starter motor will not operate) to stop the engine.
Start button
Hazard switch
Switchable when the ignition switch is on. Can be turned to the OFF position off regardless of the ignition switch position.
u The signals continue flashing
with the ignition switch is to the OFF position or LOCK position after the hazard switch is on.
Page 37
Ignition switch
Switches the electrical system on/off, locks the steering.
u Key can be removed when in the OFF or
LOCK position.
Turns engine off.
OFF
LOCK
Lock steering.
ON
Turns electrical system on for starting/riding.
Operation Guide
Continued
33
Page 38
Switches (Continued)
Steering Lock
Lock the steering when parking to help
Operation Guide
prevent theft. A U-shaped wheel lock or similar device is also recommended.
Locking
#
a
Turn the handlebar all the way to the left.
b
Push the key down, and turn the ignition switch to the LOCK position.
u Jiggle the handlebar if the lock is difficult
to engage.
c
Remove the key.
Unlocking
#
Insert the key, push it in, and turn the ignition switch to the OFF position.
34
Ignition key
Push
Turn
Page 39

Starting the Engine

Start your engine using the following procedure, regardless of whether the engine is cold or warm.
NOTICE
If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
Extended fast idling and revving the engine can damage the engine, and the exhaust system. Snapping the throttle or fast idling for more than about
5 minutes may cause exhaust pipe discoloration.
The engine will not start if the throttle is fully open.
a
Make sure the engine stop switch is in the
(Run) position.
b
Turn the ignition switch to the ON position.
c
Shift the transmission to Neutral ( indicator comes on). Alternatively, pull in the clutch lever to start your motorcycle with the transmission in gear so long as the side stand is raised.
d
Press the start button with the throttle completely closed.
N
If the engine does not start:
a
Open the throttle fully and press the start button for 5 seconds.
b
Repeat the normal starting procedure.
c
If the engine starts, open the throttle slightly if idling is unstable.
d
If the engine does not start, wait 10 seconds before trying step a & b again.
If Engine Will Not Start (P.84
#
)
Operation Guide
35
Page 40

Shifting Gears

Your motorcycle transmission has 6 forward gears in a one-down, five-up shift pattern.
Operation Guide
4
3
2
Recommended Shift Points
#
Shifting Up
6
5
From 1st to 2nd 12 mph (20 km/h)
From 2nd to 3rd 19 mph (30 km/h)
From 3rd to 4th 25 mph (40 km/h)
From 4th to 5th 31 mph (50 km/h)
From 5th to 6th 37 mph (60 km/h)
1
If you put the motorcycle in gear with the side stand down, the engine will shut off.
36
N
Shifting Down
From 6th to 5th 28 mph (45 km/h)
From 5th to 4th 22 mph (35 km/h)
From 4th to 3rd 16 mph (25 km/h)
NOTICE
Improper shifting can damage the engine, transmission, and drive train. Also, coasting or towing the motorcycle for long distances with the engine off can damage the transmission.
Page 41

Refueling

Fuel filler opening
Ignition key
Level plate
Do not fill with fuel above the level plate.
Fuel type: Unleaded gasoline only Recommended fuel octane number:
Pump Octane Number (PON) 86 or higher.
Tank capacity: 4.57 US gal (17.3 L)
Fuel fill cap
Lock cover
Opening the Fuel Fill Cap
Open the lock cover, insert the ignition key, and turn it clockwise to open the fuel fill cap.
Closing the Fuel Fill Cap
a
After refueling, push the fuel fill cap closed until it locks.
b
Remove the ignition key and close the lock cover.
u The ignition key cannot be removed if
the cap is not locked.
3WARNING
Gasoline is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
Operation Guide
Refueling and Fuel Guidelines (P.13)
#
Stop the engine, and keep heat,
sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
37
Page 42

Storage Equipment

The helmet holder, the tool kit and helmet set wire (in the tool kit) are located under the seat.
Operation Guide
Tool kit
Rubber strap
u Use the helmet holder only when parked.
Removing the Seat (P.61)
#
3WARNING
Riding with a helmet attached to the holder can interfere with the rear wheel or suspension and could cause a crash in which you can be seriously hurt or killed.
Helmet set wire Helmet holder
Helmet D-ring
38
Helmet set wire
Use the helmet holder only while parked. Do not ride with a helmet secured by the holder.
Page 43
The document bag and luggage tie-down hooks are located on the underside of the seat.
Luggage tie-down hooks Luggage tie-down hooks
Document bag
Never use the tie-down hooks to tow or lift the motorcycle.
Removing the Seat (P.61
#
)
Operation Guide
39
Page 44

Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data. An optional larger tool kit may be available. Check with your Honda dealer's parts department.
Importance of Maintenance ........................... P. 41
Maintenance Schedule..................................... P. 43
Maintenance Fundamentals ...........................P. 46
Removing & Installing Body Components..P. 60
Battery.................................................................... P. 60
Seat ......................................................................... P. 61
Engine Oil ............................................................ P. 62
Coolant................................................................. P. 66
Brakes................................................................... P. 68
Side Stand ...........................................................P. 71
Drive Chain.......................................................... P. 72
Clutch ...................................................................P. 76
Throttle ................................................................P. 79
Other Adjustments............................................ P. 80
Adjusting the Headlight Aim ............................ P. 80
Adjusting the Brake Lever ................................. P. 81
Adjusting the Rear Suspension ........................ P. 82
Page 45

Importance of Maintenance

Importance of Maintenance
Keeping your motorcycle well-maintained is absolutely essential to your safety and to protect your investment, obtain maximum performance, avoid breakdowns, and reduce air pollution. Maintenance is the owner's responsibility. Be sure to inspect your motorcycle before each ride, and perform the periodic checks specified in the Maintenance Schedule. 2 P. 43
3WARNING
Improperly maintaining your motorcycle or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this owner's manual.
For information about the exhaust emission and noise emission requirements of the U.S. Environmental Protection Agency (EPA), the California Air Resources Board (CARB), and the Environment and Climate Change Canada (ECCC). 2 P. 113
USA
Maintenance, replacement or repair of the emission control devices and systems may be performed by any motorcycle repair establishment or individual using parts that are certified to EPA standards.
Maintenance
41
Page 46
Importance of Maintenance
Maintenance Safety
Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required.
Maintenance
We cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
42
Follow these guidelines when performing maintenance.
Stop the engine and remove the key.
Place your motorcycle on a firm, level
surface using the side stand or a maintenance stand to provide support.
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before servicing as you can get burned.
Run the engine only when instructed, and
do so in a well-ventilated area.
Page 47

Maintenance Schedule

The maintenance schedule specifies the maintenance requirements necessary to ensure safe, dependable performance, and proper emission control.
Maintenance work should be performed in accordance with Honda's standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your motorcycle is properly maintained. Make sure that whomever performs the maintenance completes this record.
All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer. Retain all receipts. If you sell the motorcycle, these receipts should be transferred with the motorcycle to the new owner.
Continued
Maintenance
43
Page 48
Maintenance Schedule
*1
Items
Fuel Line
Throttle Operation 79
Maintenance
Air Cleaner
Spark Plug
Valve Clearance
Engine Oil 1 Year 64
Engine Oil Filter 64
Engine Idle Speed
Radiator Coolant
Emission-Related Items
Cooling System
Secondary Air Supply System
Evaporative Emission Control System
*2
*4
× 1,000 mi 0.6 4 8 12 16 20 24
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4
*3
Frequency
Maintenance Level Maintenance Legend
:
Intermediate. We recommend service by your dealer, unless you have the necessary tools and are mechanically skilled. Procedures are provided in an official Honda Service Manual
:
Inspect (clean, adjust, lubricate, or replace, if necessary)
:
Lubricate
:
Replace
(2 P. 120).
: Technical. In the interest of safety, have your
motorcycle serviced by your dealer.
44
Regular Replace
3 Years 66
Refer to
page
59
Page 49
Maintenance Schedule
*1
Items
Drive Chain
Brake Fluid
Brake Pads Wear 69
Brake System 46
Brake Light Switch 70
Headlight Aim 80
Clutch System 76
Side Stand 71
Suspension 82
Nuts, Bolts, Fasteners
Non-Emission-Related Items
Wheels/Tires 56
Steering Head Bearings
Notes:
*
1 : At higher odometer readings, repeat at the frequency interval established here.
*
2 : Service more frequently when riding in unusually wet or dusty areas.
*
3 : 50 STATE (meets California).
*
4 : Replacement requires mechanical skill.
*4
× 1,000 mi 0.6 4 8 12 16 20 24
× 1,000 km 1.0 6.4 12.8 19.2 25.6 32.0 38.4
Every 600 mi (1,000 km):
Frequency
Regular Replace
2 Years 68
Refer to
page
72
Maintenance
45
Page 50

Maintenance Fundamentals

Pre-ride Inspection
To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure that any problem you find is corrected. A pre-
Maintenance
ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tire, can be a major inconvenience.
Check the following items before you get on your motorcycle:
Tire tread wear and air pressures are within
limits. 2 P. 56
Lights, horn, and turn signals operate normally.
Check the condition of the drive chain.
Adjust slack and lubricate as needed. 2 P. 53 Check the following items if you are carrying a passenger or cargo:
Combined weight is within load limits.
2 P. 126
Cargo is secured properly.
46
Suspension is adjusted to suit load. 2 P. 82
Check the following items after you get on your motorcycle:
Throttle action moves smoothly without
binding. 2 P. 79
Brake lever and pedal operate normally.
Check the fuel level and refuel when
needed. 2 P. 13, 2 P. 37
Engine stop switch functions properly.
2 P. 32
Check the following items at regular intervals:
Oil level is between the upper and lower level marks. 2 P. 62
Brake fluid level is Front: above the LOWER level mark. 2 P. 68 Rear: between the UPPER and LOWER level marks. 2 P. 68
Engine coolant level is between the UPPER and LOWER level marks. 2 P. 66
Side stand functions properly. 2 P. 71
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Maintenance Fundamentals
Periodic Checks
You should also perform other periodic maintenance checks at least once a month
Also, check the odometer reading against the Maintenance Schedule and perform all maintenance that is due. 2 P. 43
regardless of how often you ride, or more often if you ride frequently.
Tires and wheels
Fluid levels
Lights
Check the air pressure (2 P. 56), examine tread for wear and damage (2 P. 56), and check the wheels for damage. Check the engine oil level (2 P. 62), engine coolant level (2 P. 66), and brake fluid level (2 P. 68). Check that the headlight, position light, brake light, taillight, turn signals and license plate light are working properly. Check the freeplay of the clutch lever (2 P. 76) and throttle grip
Controls
(2 P. 79). Check the front brake lever (2 P. 81) and rear brake pedal operate properly.
Drive chain
Check the slack (2 P. 72), adjust the slack (2 P. 73), and lubricate
(2 P. 54) as needed. Fuses Check that you have a full supply of spare fuses. Nuts & bolts Check the major nuts and bolts, and tighten as needed.
Maintenance
47
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Maintenance Fundamentals
Replacing Parts
Always use Honda Genuine Parts or their equivalents to ensure reliability and safety.
Maintenance
When ordering colored components, specify the model name, color, and code mentioned on the color label. The color label is attached to the frame under the seat. 2 P. 61
48
Color label
3WARNING
Installing non-Honda parts may make your motorcycle unsafe and cause a crash in which you can be seriously hurt or killed.
Always use Honda Genuine Parts or equivalents that have been designed and approved for your motorcycle.
Page 53
Battery
Your motorcycle has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded. Do not remove the battery cap seals. There is no need to remove the cap when charging.
NOTICE
An improperly disposed of battery can be harmful to the environment and human health. Always confirm local regulations for proper battery disposal instruction.
What to do in an emergency
#
If any of the following occur, immediately see your doctor.
Electrolyte splashes into your eyes:
u
Wash your eyes repeatedly with cool water for at least 15 minutes. Using water under pressure can damage your eyes.
The battery gives off explosive hydrogen gas during normal operation.
A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.
Wear protective clothing and a face shield, or have a skilled mechanic do the battery servicing.
WARNING: Battery posts, terminals, and related accessories contain lead and lead compounds.
Wash your hands after handling.
Maintenance Fundamentals
Electrolyte splashes onto your skin:
u
Remove affected clothing and wash your skin thoroughly using water.
Electrolyte splashes into your mouth:
u
Rinse mouth thoroughly with water, and do not swallow.
3WARNING
Maintenance
Continued
49
Page 54
Maintenance Fundamentals
Cleaning the Battery Terminals
#
1.
Remove the battery. 2 P. 60
2.
If the terminals are starting to corrode and are coated with a white substance, wash
Maintenance
with warm water and wipe clean.
3.
If the terminals are heavily corroded, clean and polish the terminals with a wire brush or sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery. The battery has a limited life span. Consult your dealer about when you should replace the battery. Always replace the battery with another maintenance-free battery of the same type.
50
Charging
#
If you use electrical accessories that drain the battery or you do not ride frequently, we recommend that you charge the battery every 30 days using a charger designed specifically for your Honda, which can be purchased from your dealer. Read the information that came with your battery charger and follow the instructions on the battery. Avoid using an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. Make sure the ignition switch is in the OFF position before charging the battery.
NOTICE
Improper charging can damage the battery. If you can’t charge the battery or it appears unable to hold a charge, contact your dealer.
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Maintenance Fundamentals
NOTICE
Jump starting using an automobile battery can damage your motorcycle's electrical system and is not recommended. Bump starting is also not recommended.
NOTICE
Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system.
Fuses
Fuses protect the electrical circuits on your motorcycle. If something electrical on your motorcycle stops working, check for and replace any blown fuses. 2 P. 101
Inspecting and Replacing Fuses
#
Turn the ignition switch to the OFF position to remove and inspect fuses. If a fuse is blown, replace with a fuse of the same rating. For fuse ratings, see “Specifications.” 2 P. 128
Blown fuse
Maintenance
NOTICE
Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.
If a fuse fails repeatedly, you likely have an electrical fault. Have your motorcycle inspected by your dealer.
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Maintenance Fundamentals
Engine Oil
Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed.
Maintenance
Check the engine oil level regularly, and add the recommended engine oil if necessary. Dirty oil or old oil should be changed as soon as possible.
Selecting the Engine Oil
#
For recommended engine oil, see “Specifications.” 2 P. 127
If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards:
JASO T 903 standard*1: MA
SAE standard
API classification
*1.
The JASO T 903 standard is an index for engine
oils for 4-stroke motorcycle engines. There are
two classes: MA and MB. For example, the
following label shows the MA classification.
52
*2
: 10W-30
*3
: SG or higher
Oil code
Oil classification
*2.
The SAE standard grades oils by their viscosity.
*3.
The API classification specifies the quality and performance rating of engine oils. Use SG or higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the circular API service symbol.
Not recommended Recommended
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Maintenance Fundamentals
Brake Fluid
Do not add or replace brake fluid, except in an emergency. Use only fresh brake fluid from a sealed container. If you do add fluid, have the brake system serviced by your dealer as soon as possible.
NOTICE
Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly.
Recommended brake fluid:
Honda DOT 4 Brake Fluid or equivalent
3WARNING
Clean filler cap before removing. Use only DOT 4 fluid from a sealed container.
Drive Chain
The drive chain must be inspected and lubricated regularly. Inspect the chain more frequently if you often ride on bad roads, ride at high speed, or ride with repeated fast acceleration. 2 P. 72
If the chain does not move smoothly, makes strange noises, has damaged rollers, has loose pins, has missing O-rings, or kinks, have the chain inspected by your dealer.
Continued
Maintenance
53
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Maintenance Fundamentals
Also inspect the drive sprocket and driven sprocket. If either has worn or damaged teeth, have the sprocket replaced by your dealer.
Maintenance
Normal
(GOOD)
NOTICE
Use of a new chain with worn sprockets will cause rapid chain wear.
54
Worn
(REPLACE)
Damaged
(REPLACE)
Cleaning and Lubricating
#
After inspecting the slack, clean the chain and sprockets while rotating the rear wheel. Use a dry cloth with chain cleaner designed specifically for O-ring chains, or neutral detergent. Use a soft brush if the chain is dirty. After cleaning, wipe dry and lubricate with the recommended lubricant.
Recommended lubricant:
Pro Honda HP Chain Lube or equivalent
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Maintenance Fundamentals
Do not use a steam cleaner, a high pressure cleaner, a wire brush, volatile solvent such as gasoline and benzene, abrasive cleaner, chain cleaner or lubricant NOT designed specifically for O-ring chains as these can damage the rubber O-ring seals. Avoid getting lubricant on the brakes or tires. Avoid applying excess chain lubricant to prevent spray onto your clothes and the motorcycle.
Recommended Coolant
Pro Honda HP Coolant is a pre-mixed solution of antifreeze and distilled water.
Concentration:
50% antifreeze and 50% distilled water
A concentration of antifreeze below 40% will not provide proper corrosion and cold temperature protection. A concentration of up to 60% will provide better protection in colder climates.
NOTICE
Using coolant not specified for aluminum engines or tap/mineral water can cause corrosion.
Maintenance
55
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Maintenance Fundamentals
Tires (Inspecting/Replacing)
Checking the Air Pressure
#
Visually inspect your tires and use an air pressure gauge to measure the air pressure at
Maintenance
least once a month or any time you think the tires look low. Always check air pressure when your tires are cold. Even if the direction of the valve stem is changed, do not return it to the original position. Have your motorcycle inspected by your dealer.
Right side
56
Inspecting for Damage
#
Inspect the tires for cuts, slits, or cracks that exposes fabric or cords, or nails or other foreign objects embedded in the side
of the tire or the tread. Also inspect for any unusual bumps or bulges in the side walls of the tires.
Inspecting for Abnormal Wear
#
Inspect the tires for
signs of abnormal wear
on the contact surface.
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Maintenance Fundamentals
Inspecting Tread Depth
#
Inspect the tread wear indicators. If they become visible, replace the tires immediately. For safe riding, you should replace the tires when the minimum tread depth is reached.
Wear indicator location mark
3WARNING
Riding on tires that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner's manual regarding tire inflation and maintenance.
Have your tires replaced by your dealer. For recommended tires, air pressure and minimum tread depth, see “Specifications.”
2 P. 127
Follow these guidelines whenever you replace tires.
Use the recommended tires or equivalents
of the same size, construction, speed rating, and load range.
Have the wheel balanced with Honda
Genuine balance weights or equivalent after the tire is installed.
Do not install a tube inside a tubeless tire on this motorcycle. Excessive heat build-up can cause the tube to burst.
Continued
Maintenance
57
Page 62
Maintenance Fundamentals
Use only tubeless tires on this motorcycle.
The rims are designed for tubeless tires, and during hard acceleration or braking, a tube­type tire could slip on the rim and cause the
Maintenance
tire to rapidly deflate.
3WARNING
Installing improper tires on your motorcycle can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed.
Always use the size and type of tires recommended in this owner's manual.
58
Tire Service Life
The service life of your tires is dependent on many factors, including, but not limited to, riding habits, road conditions, vehicle loading, tire air pressure, maintenance history, speed, and environmental conditions (even when the tires are not in use). In addition to your regular inspections and maintenance, it is recommended that you have annual inspections performed once the tires reach 5 years old. It is also recommended that all tires be removed from service after 10 years from the date of manufacture, regardless of their condition or state of wear.
The last four digits of the TIN (tire identification number) indicate the date of manufacture.
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Maintenance Fundamentals
Tire Identification Number (TIN)
#
The tire identification number (TIN) is a group of numbers and letters located on the sidewall of the tire.
a b c
DOT XXXX XXXX 22 09
DOT: This indicates that the tire meets all
a XXXX: b XXXX: c 22 09: Date of manufacture (week & year).
requirements of the U.S. Department of Transportation.
Factory code Tire type code
Example: week 22 in year 09.
Tire Labeling Example
Tire identification number (TIN)
Air Cleaner
This motorcycle is equipped with a viscous type air cleaner element which cannot be cleaned with compressed air or otherwise without degrading its performance. If the filter becomes dirty, replace it with a new one.
Maintenance
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Page 64

Removing & Installing Body Components

Battery
Rubber strap Positive
terminal
Maintenance
Battery
Negative terminal
60
Removal
#
Make sure the ignition switch is in the OFF position.
1.
Remove the seat. 2 P. 61 Unhook the rubber strap from front side.
2.
3.
Disconnect the negative - terminal from the battery.
4.
Disconnect the positive + terminal from the battery.
5.
Remove the battery taking care not to drop the terminal nuts.
Installation
#
Install the parts in the reverse order of removal. Always connect the positive + terminal first.
Make sure that bolts and nuts are tight. Make sure the clock information is correct after the battery is reconnected. 2 P. 25 For proper handling of the battery, see “Maintenance Fundamentals.” 2 P. 49 “Battery Goes Dead.” 2 P. 97
Page 65
Seat
Front Prong
Rear stays
Front stay
Rear Prongs
Seat
Seat lock
Ignition key
Removing & Installing Body Components u Seat
Removal
#
1.
Insert the ignition key into the seat lock, and turn and hold the key clockwise to unlock the seat.
2.
Pull the rear of the seat back and up.
Installation
#
1.
Insert the front prong into the front stay on the frame.
2.
Insert the rear prongs into the rear stays on the frame.
3.
Push forward and down on the rear of the seat until it locks in place. Make sure that the seat is locked securely
in position to pull it up lightly. The seat locks automatically when installed. Take care not to lock your key in the compartment under the seat.
Maintenance
61
Page 66

Engine Oil

Checking the Engine Oil
1.
If the engine is cold, idle the engine for 3
Maintenance
to 5 minutes.
2.
Turn the ignition switch to the OFF position and wait for 2 to 3 minutes.
3.
Place your motorcycle in an upright position on a firm, level surface. Remove the oil fill cap/dipstick and wipe it
4.
clean.
5.
Insert the oil fill cap/dipstick until it seats, but don't screw it in. Check that the oil level is between the
6.
upper level and lower level marks in the oil fill cap/dipstick.
7.
Securely install the oil fill cap/dipstick.
62
Oil fill cap/dipstick
Upper level
Lower level
Page 67
Engine Oil u Adding Engine Oil
Adding Engine Oil
If the engine oil is below or near the lower level mark, add the recommended engine oil.
2 P. 52, 2 P. 127
1.
Remove the oil fill cap/dipstick. Add the recommended oil until it reaches the upper level mark.
u Place your motorcycle in an upright
position on a firm, level surface when checking the oil level. Do not overfill above the upper level
u
mark.
u
Make sure no foreign objects enter the oil filler opening. Wipe up any spills immediately.
u
2.
Securely reinstall the oil fill cap/dipstick.
NOTICE
Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix different brands and grades of oil. They may affect lubrication and clutch operation.
For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.”
2 P. 52
Maintenance
63
Page 68
Engine Oil u Changing Engine Oil & Filter
Changing Engine Oil & Filter
Changing the oil and filter requires special tools. We recommend that you have your
Maintenance
motorcycle serviced by your dealer.
Use a new Honda Genuine oil filter or equivalent specified for your model.
NOTICE
Using the wrong oil filter can result in serious damage to the engine.
If the engine is cold, idle the engine for 3
1.
to 5 minutes.
2.
Turn the ignition switch to the OFF position and wait for 2 to 3 minutes.
3.
Place your motorcycle on a firm, level surface.
4.
Place a drain pan under the drain bolt.
64
Drain bolt
Sealing washer
5.
Remove the oil fill cap/dipstick, drain bolt, and sealing washer to drain the oil.
6.
Remove the oil filter with a filter wrench and let the remaining oil drain out. Make sure the prior seal is not stuck to the engine.
Discard the oil and oil filter at an
u
approved recycling center.
Page 69
Oil filter
Engine Oil u Changing Engine Oil & Filter
10.
Fill the crankcase with the recommended
oil (2 P. 52, 2 P. 127) and install the oil fill
cap/dipstick.
Rubber seal
7.
Apply a thin coat of engine oil to the rubber seal of a new oil filter.
8.
Install the new oil filter and tighten.
Torque: 19 lbf·ft (26 N·m, 2.7 kgf·m)
9.
Install a new sealing washer onto the drain bolt. Tighten the drain bolt.
Torque: 22 lbf·ft (30 N·m, 3.1 kgf·m)
Required oil
When changing oil & engine oil filter:
3.1 US qt (2.9 L)
When changing oil only:
2.7 US qt (2.6 L)
11.
Check the oil level. 2 P. 62
12.
Check that there are no oil leaks.
Maintenance
65
Page 70

Coolant

Checking the Coolant
Check the coolant level in the reserve tank while the engine is cold.
Maintenance
1.
Place your motorcycle on a firm, level surface. Hold your motorcycle in an upright
2.
position.
3.
Check that the coolant level is between the UPPER level and LOWER level marks in the reserve tank.
If the coolant level is dropping noticeably or the reserve tank is empty, you likely have a serious leak. Have your motorcycle inspected by your dealer.
66
UPPER level
LOWER level
Reserve tank
Adding Coolant
If the coolant level is below the LOWER level mark, add the recommended coolant (2 P. 55) until the level reaches the UPPER level mark. Add fluid only from the reserve tank cap and do not remove the radiator cap.
Page 71
1.
Remove the reserve tank cap and add fluid while monitoring the coolant level.
u Do not overfill above the UPPER level
mark.
u Make sure no foreign objects enter the
reserve tank opening.
2.
Securely reinstall the reserve tank cap.
3WARNING
Removing the radiator cap while the engine is hot can cause the coolant to spray out, potentially scalding you.
Coolant u Changing Coolant
Reserve tank cap
Maintenance
UPPER level
Changing Coolant
Always let the engine and radiator cool down before removing the radiator cap.
Have your dealer change the coolant unless you have the proper tools and are mechanically qualified.
67
Page 72

Brakes

Checking Brake Fluid
1.
Place your motorcycle in an upright
Maintenance
position on a firm, level surface.
Front
2.
Check that the brake fluid reservoir cap is horizontal and that the fluid level is above the LOWER level mark.
Rear
Check that the brake fluid reservoir is horizontal and that the fluid level is between the LOWER level and UPPER level marks.
Front Rear
Front brake fluid reservoir
LOWER level mark
68
If the brake fluid level in either reservoir is below the LOWER level mark or the brake lever and pedal freeplay becomes excessive, inspect the brake pads for wear. If the brake pads are not worn, you most likely have a leak. Have your motorcycle inspected by your dealer.
Rear brake fluid reservoir
UPPER level mark
LOWER level mark
Page 73
Inspecting the Brake Pads
Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad is worn to the indicator.
Front
1.
Inspect the brake pads from below
2.
If necessary have the pads replaced by your dealer. Always replace both left and right brake pads at the same time.
the brake caliper.
u Always inspect both left and right
brake calipers.
Front Rear
Wear indicators
Wear indicators
Brakes u Inspecting the Brake Pads
Rear
Inspect the brake pads from the rear
right of the motorcycle.
Maintenance
Brake Pad
Disc
Brake Pad
Brake Pad
Brake Pad
Disc
69
Page 74
Brakes u Adjusting the Brake Light Switch
Adjusting the Brake Light Switch
Check the operation of the brake light switch.
Maintenance
Hold the brake light switch and turn the adjusting nut in the direction A if the switch operates too late, or turn the nut in the direction B if the switch operates too soon.
Brake light switch
Adjusting nut
B A
70
Page 75

Side Stand

Checking the Side Stand
Side stand spring
1.
Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease.
2.
Check the spring for damage or loss of tension.
3.
Sit on the motorcycle, shift the transmission to Neutral, and raise the side stand.
4.
Start the engine, pull the clutch lever in, and shift the transmission into gear.
5.
Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn't stop, have your motorcycle inspected by your dealer.
Maintenance
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Page 76

Drive Chain

Inspecting the Drive Chain Slack
Check the drive chain slack at several points
Maintenance
along the chain. If the slack is not constant at all points, some links may be kinked and binding. Have the chain inspected by your dealer.
1.
Shift the transmission to Neutral. Stop the engine. Place your motorcycle on its side stand on
2.
a firm, level surface. Check the slack in the lower half of the
3.
drive chain midway between the sprockets.
Drive chain slack:
1 - 1 3/8 in (25 - 35 mm)
Do not ride your motorcycle if the
u
slack exceeds 1 15/16 in (50 mm).
72
4.
Roll the motorcycle forward and check that the chain moves smoothly.
5.
Inspect the sprockets. 2 P. 53
6.
Clean and lubricate the drive chain.
2 P. 54
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Drive Chain u Adjusting the Drive Chain Slack
Adjusting the Drive Chain Slack
Adjusting the chain requires special tools. Have the drive chain slack adjusted by your dealer.
CB650FA only
When adjusting the drive chain slack, be careful not to damage the wheel speed sensor and pulser ring.
Shift the transmission to Neutral. Stop the
1.
engine.
2.
Place your motorcycle on its side stand on a firm, level surface.
3.
Loosen the rear axle nut.
4.
Loosen the lock nuts on both adjusting bolts.
Adjusting bolt
Scale graduations
Adjusting plate
Lock nut
Lock nut
Rear axle nut
Adjusting bolt
Scale graduations
Adjusting plate
Continued
Maintenance
73
Page 78
Drive Chain u Adjusting the Drive Chain Slack
5.
Turn both adjusting bolts an equal number of turns until the correct drive chain slack is obtained. Turn the adjusting bolts counterclockwise to tighten the
Maintenance
chain. Turn the adjusting bolts clockwise and push the rear wheel toward the front to provide more slack. Adjust the slack at a point midway between the drive sprocket and the driven sprocket. Check the drive chain slack. 2 P. 72
6.
Check rear axle alignment by making sure the end of the chain adjusting plate aligns with the scale graduations on both sides of the swingarm. Both marks should correspond. If the axle is misaligned, turn the right or left adjusting bolt until the marks are aligned and recheck chain slack.
74
7.
Tighten the rear axle nut.
Torque: 72 lbf·ft (98 N·m, 10.0 kgf·m)
Hold the adjusting bolts and tighten the
8.
lock nuts.
Torque: 20 lbf·ft (27 N·m, 2.8 kgf·m)
9.
Recheck drive chain slack.
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly. Improper assembly may lead to loss of braking capacity.
Page 79
Checking the Drive Chain Wear
#
Check the chain wear label when adjusting the drive chain. If the index mark on the adjusting plate enters the red zone on the label after the chain has been adjusted to the proper slack, the chain is excessively worn and must be replaced.
Chain:
DID 525V11 or RK 525KRW
If necessary have the drive chain replaced by your dealer.
Red zone
Index mark
Drive Chain u Adjusting the Drive Chain Slack
Maintenance
75
Page 80

Clutch

Checking the Clutch
Checking the Clutch Lever Freeplay
#
Check the clutch lever freeplay.
Maintenance
Freeplay at the clutch lever:
3/8 - 13/16 in (10 - 20 mm)
Clutch lever
Freeplay
76
Check the clutch cable for kinks or signs of wear. If necessary have it replaced by your dealer. Lubricate the clutch cable with a commercially available cable lubricant to prevent premature wear and corrosion.
NOTICE
Improper freeplay adjustment can cause premature clutch wear.
Page 81
Clutch u Adjusting the Clutch Lever Freeplay
Adjusting the Clutch Lever Freeplay
Upper Adjustment
#
Attempt adjustment with the upper clutch cable adjuster first.
1.
Loosen the upper lock nut. Turn the upper clutch cable adjuster until
2.
the freeplay is 3/8 - 13/16 in (10 - 20 mm).
3.
Tighten the upper lock nut and check the freeplay again.
Upper clutch cable adjuster
-
+
Upper lock nut
Lower Adjustment
#
If the upper clutch cable adjuster is threaded out near its limit, or the correct freeplay cannot be obtained, attempt adjustment with the lower clutch cable adjusting nut.
Continued
Maintenance
77
Page 82
Clutch u Adjusting the Clutch Lever Freeplay
1.
Loosen the upper lock nut and turn the upper clutch cable adjuster all the way in (to provide maximum freeplay). Tighten
Maintenance
the upper lock nut.
2.
Loosen the lower lock nut.
3.
Turn the lower adjusting nut until the clutch lever freeplay is 3/8 - 13/16 in (10 ­20 mm).
4.
Tighten the lower lock nut and check the clutch lever freeplay.
5.
Start the engine, pull the clutch lever in, and shift into gear. Make sure the engine does not stall and the motorcycle does not creep. Gradually release the clutch lever and open the throttle. Your motorcycle should move smoothly and accelerate gradually.
78
Lower lock nut
+
-
Lower adjusting nut
If proper adjustment cannot be obtained or the clutch does not work correctly, see your dealer.
Page 83

Throttle

Checking the Throttle
With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the motorcycle inspected by your dealer.
Freeplay at the throttle grip flange:
1/16 - 1/4 in (2 - 6 mm)
Freeplay
Flange
Maintenance
79
Page 84

Other Adjustments

Adjusting the Headlight Aim
You can adjust vertical aim of the headlight for proper alignment. Turn the pinion in or
Maintenance
out as necessary using a Phillips screwdriver. Obey local laws and regulations.
Pinion
80
Lower
Raise
Page 85
Other Adjustments u Adjusting the Brake Lever
Adjusting the Brake Lever
You can adjust the distance between the tip of the brake lever and handle grip.
Adjustment method
#
Turn the adjuster until the numbers align with the index mark while pushing the lever forward in the desired position.
After adjustment, check that the lever operates correctly before riding.
NOTICE
Do not turn the adjuster beyond its natural limit.
Adjuster Index mark
Brake lever
Forward
Handle grip
Maintenance
81
Page 86
Other Adjustments u Adjusting the Rear Suspension
Adjusting the Rear Suspension
Adjusting the suspension requires a pin spanner. We recommend that you have your
Maintenance
motorcycle serviced by your dealer.
Spring Preload
#
You can adjust the spring preload by the adjuster to suit the load or the road surface. Use a pin spanner and extension bar to turn the adjuster. Positions 1 to 2 are for a decrease spring preload (soft), or turn the position 4 to 7 increase spring preload (hard). The standard position is 3.
82
Extension bar
Pin spanner
NOTICE
Attempting to adjust directly from 1 to 7 or 7 to 1 may damage the shock absorber. Do not turn the adjuster beyond its limits.
NOTICE
The rear shock absorber damper unit contains high pressure nitrogen gas. Do not attempt to disassemble, service, or improperly dispose of the damper. See your dealer.
1 2 3 4 5 6
Adjuster
7
Page 87

Troubleshooting

Engine Will Not Start........................................ P. 84
Overheating (High coolant temperature
indicator is on) ................................................. P. 85
Warning Indicators On or Flashing...............P. 86
Low Oil Pressure Indicator ................................P. 86
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL).................P. 86
ABS (Anti-lock Brake System) Indicator .........P. 87
Other Warning Indications.............................. P. 88
Fuel Gauge Failure Indication...........................P. 88
Tire Puncture ...................................................... P. 89
Electrical Trouble............................................... P. 97
Battery Goes Dead .............................................. P. 97
Burned-out Light Bulb........................................ P. 97
Blown Fuse..........................................................P. 101
Page 88

Engine Will Not Start

Starter Motor Operates But Engine Does Not Start
Check the following items:
Check the correct engine starting
Troubleshooting
sequence. 2 P. 35 Check that there is gasoline in the fuel
tank.
Check if the PGM-FI malfunction indicator
lamp (MIL) is on.
u If the indicator light is on, contact your
dealer as soon as possible.
84
Starter Motor Does Not Operate
Check the following items:
Check the correct engine starting
sequence. 2 P. 35 Make sure engine stop switch is in the
(Run) position. 2 P. 32
Check for a blown fuse. 2 P. 101
Check for a loose battery connection or
battery terminal corrosion. 2 P. 60, 2 P. 49
Check the condition of the battery.
2 P. 97
If the problem continues, have your motorcycle inspected by your dealer.
Page 89

Overheating (High coolant temperature indicator is on)

2.
The engine is overheating when the following occurs:
High coolant temperature indicator
comes on.
Acceleration becomes sluggish.
If this occurs, pull safely to the side of the road and perform the following procedure. Extended fast idling may cause the high coolant temperature indicator to come on.
NOTICE
Continuing to ride with an overheated engine can cause serious damage to the engine.
1.
Stop the engine using the ignition switch, and then turn the ignition switch to the ON position.
Check that the radiator fan is operating, and then turn the ignition switch to the OFF position.
If the fan is not operating:
Suspect a fault. Do not start the engine. Transport your motorcycle to your dealer.
If the fan is operating:
Allow the engine to cool with the ignition switch in the OFF position.
After the engine has cooled, inspect the
3.
radiator hose and check if there is a leak.
2 P. 66
If there is a leak:
Do not start the engine. Transport your motorcycle to your dealer.
4.
Check the coolant level in the reserve tank. 2 P. 66
Add coolant as necessary.
u
If 1-4 check normal, you may continue
5.
riding, but closely monitor the high coolant temperature indicator.
Troubleshooting
85
Page 90

Warning Indicators On or Flashing

Low Oil Pressure Indicator
If the low oil pressure indicator comes on, pull safely to the side of the road and stop the engine.
NOTICE
Troubleshooting
Continuing to ride with low oil pressure can cause serious damage to the engine.
1.
Check the engine oil level, and add oil as necessary. 2 P. 62, 2 P. 63 Start the engine.
2.
Only continue riding if the low oil
u
pressure indicator goes off. Rapid acceleration may momentarily cause the low oil pressure indicator to come on, especially if the oil is at or near the low level. If the low oil pressure indicator stays on when the oil level is at the proper level, stop the engine and contact your dealer.
86
If the engine oil level goes down rapidly, your motorcycle may have a leak or another serious problem. Have your motorcycle inspected by your dealer.
PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)
If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your motorcycle inspected by your dealer as soon as possible.
Page 91
Warning Indicators On or Flashing u ABS (Anti-lock Brake System) Indicator
ABS (Anti-lock Brake System) Indicator
CB650FA only
If the indicator operates in one of the following ways, you may have a serious problem with the ABS. Reduce your speed and have your motorcycle inspected by your dealer as soon as possible.
Indicator comes on or starts flashing while
riding.
Indicator does not come on when the
ignition switch is in the ON position.
Indicator does not go off at speeds above
6 mph (10 km/h).
If the ABS indicator stays on, your brakes will continue to work as a conventional system, but without the anti-locking function.
The ABS indicator may flash if you turn the rear wheel while your motorcycle is lifted off the ground. In this case, turn the ignition switch to the OFF position, and then to the ON position again. The ABS indicator will go off after your speed reaches 19 mph (30 km/h).
Troubleshooting
87
Page 92

Other Warning Indications

Fuel Gauge Failure Indication
If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as
Troubleshooting
possible.
88
Page 93

Tire Puncture

Repairing a puncture or removing a wheel requires special tools and technical expertise. We recommend you have this type of service performed by your dealer. After an emergency repair, always have the tire inspected/replaced by your dealer.
Emergency Repair Using a Tire Repair Kit
If your tire has a minor puncture, you can make an emergency repair using a tubeless tire repair kit. Follow the instructions provided with the emergency tire repair kit.
Riding your motorcycle with a temporary tire repair is very risky. Do not exceed 30 mph (50 km/h). Have the tire replaced by your dealer as soon as possible.
3WARNING
Riding your motorcycle with a temporary tire repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed.
If you must ride with a temporary tire repair, ride slowly and carefully and do not exceed 30 mph (50 km/h) until the tire is replaced.
Removing Wheels
Follow these procedures if you need to remove a wheel in order to repair a puncture.
CB650FA only
When removing and installing the wheel, be careful not to damage the wheel speed sensor and pulser ring.
Continued
Troubleshooting
89
Page 94
Tire Puncture u Removing Wheels
Front Wheel
#
Removal
1.
Place your motorcycle on a firm, level surface.
2.
Cover both sides of the front wheel and
Troubleshooting
brake calipers with protective tape or cloth.
3.
On the right side, remove the mounting bolts and remove the brake caliper.
4.
On the left side, remove the mounting bolts and remove the brake caliper.
u
Support the brake calipers so that it doesn't hang from the brake hose. Do not twist the brake hose.
u
Avoid getting grease, oil, or dirt on the disc or pad surfaces.
u
Do not pull the brake lever while the brake caliper is removed.
u
Take care to prevent the brake caliper from scratching the wheel during removal.
Left side Right side
Tape or cloth
Brake calipers
Mounting bolts
90
Pulser ring
CB650FA only
Mounting bolts
Wheel speed sensor
CB650FA only
Page 95
5.
Loosen the right axle pinch bolt.
6.
Remove the front axle bolt. Support your motorcycle securely and
7.
raise the front wheel off the ground using a maintenance stand or a hoist.
Front axle bolt
Side collar
Axle pinch bolt
Tire Puncture u Removing Wheels
8.
Loosen the left axle pinch bolt.
9.
On the left side, withdraw the front axle shaft, and remove the side collars and wheel.
Front axle shaftSide collar
Axle pinch bolt
Troubleshooting
Continued
91
Page 96
Tire Puncture u Removing Wheels
Installation
1.
Attach the side collars to the wheel. On the left side, place the wheel between
2.
the fork legs and insert the lightly greased front axle shaft to the end, through the
Troubleshooting
left fork leg and wheel hub.
3.
Align the end of the front axle shaft with the surface of the fork leg.
4.
Tighten the left axle pinch bolt to hold the axle.
92
Surface of fork leg
End of front axle shaft
5.
Tighten the axle bolt.
Torque: 44 lbf·ft (59 N·m, 6.0 kgf·m).
Loosen the left axle pinch bolt.
6.
7.
Tighten the right axle pinch bolt.
Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m).
CB650FA only
8.
Secure the wheel speed sensor wire with the clamp.
Clamp
Wheel speed sensor wire
Page 97
9.
Install the right brake caliper and tighten new mounting bolts.
Torque: 22 lbf·ft (30 N·m, 3.1 kgf·m).
Install the left brake caliper and tighten
10.
new mounting bolts.
Torque: 22 lbf·ft (30 N·m, 3.1 kgf·m).
u Take care to prevent the brake caliper
from scratching the wheel during installation.
u Use new mounting bolts when
installing the brake caliper.
NOTICE
When installing a wheel or caliper into original position, carefully fit the brake disc between the pads to avoid scratching them.
Tire Puncture u Removing Wheels
11.
Lower the front wheel on the ground.
12.
Apply the brake lever several times. Then, pump the fork several times. Retighten the left axle pinch bolt.
13.
Torque: 16 lbf·ft (22 N·m, 2.2 kgf·m).
14.
Raise the front wheel off the ground again, and check that the wheel rotates freely after you release the brake.
15.
Remove the protective tape or cloth.
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.
Improper assembly may lead to loss of braking capacity.
Troubleshooting
Continued
93
Page 98
Tire Puncture u Removing Wheels
Rear Wheel
#
Removal
1.
Support your motorcycle securely and raise the rear wheel off the ground using a maintenance stand or a hoist.
2.
Troubleshooting
Loosen the rear axle nut, lock nuts and turn the adjusting bolts so the rear wheel can be moved all the way forward for maximum drive chain slack.
3.
Remove the drive chain from the driven sprocket by pushing the rear wheel forward.
4.
Remove the rear axle nut and washer.
5.
Remove the rear axle shaft and adjusting plates.
94
Pulser ring
CB650FA only
Washer
Adjusting plate
Lock nut
Adjusting plate Drive chain
Adjusting bolt
Wheel speed sensor
CB650FA only
Lock nut
Adjusting bolt
Rear axle nut
Rear axle shaft
Page 99
6.
Remove the brake caliper bracket, rear wheel and side collars.
u Support the brake caliper so that it
doesn’t hang from the brake hose. Do not twist the brake hose.
u Avoid getting grease, oil, or dirt on the
disc to pad surfaces.
u Do not push the brake pedal while the
brake caliper is removed.
Tire Puncture u Removing Wheels
Installation
1.
To install the rear wheel, reverse the removal procedure.
u Take care to prevent the brake caliper
from scratching the wheel during installation.
NOTICE
When installing a wheel or caliper into original position, carefully fit the brake disc between the pads to avoid scratching them.
Troubleshooting
Continued
95
Page 100
Tire Puncture u Removing Wheels
2.
Make sure that the slot on the brake caliper bracket is positioned in the lug on the swingarm.
Brake caliper bracket
Troubleshooting
Slot
3.
Adjust the drive chain slack. 2 P. 73
4.
Install and tighten the rear axle nut.
Torque: 72 lbf·ft (98 N·m, 10.0 kgf·m).
Hold the adjusting bolts and tighten the
5.
lock nuts.
Torque: 20 lbf·ft (27 N·m, 2.8 kgf·m).
6.
After installing the wheel, apply the brake pedal several times, then check if the wheel rotates freely. Recheck the wheel if the brake drags or if the wheel does not rotate freely.
96
Swingarm
Lug
If a torque wrench was not used for installation, see your dealer as soon as possible to verify proper assembly.
Improper assembly may lead to loss of braking capacity.
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