Honda BeAT (2017), BeAT (2018) User guide

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This manual should be considered a permanent part of the scooter and should remain with the scooter when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
© 2016 Honda Motor Co., Ltd.
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Welcome

Congratulations on your purchase of a new Honda scooter. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda’s reputation for building quality into every product.
To ensure your safety and riding pleasure:
Read this owner’s manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the scooter.
The following codes in this manual indicate
the country.
The illustrations here in are based on the
ACH110CBT PH type.
Country Codes
Code Country ACH110CBT
PH Philippines
ACH110CSF
PH Philippines
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3
DANGER
3
WARNING
3
CAUTION
NOTICE

A Few Words About Safety

Your safety, and the safety of others, is very important. Operating this scooter safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a scooter. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
Safety labels on the scooter.
Safety Messages preceded by a safety alert
symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
Information to help you avoid damage to your scooter, other property, or the environment.
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Contents

Scooter Safety P. 2
Operation Guide P. 12
Maintenance P. 43
Troubleshooting P. 81
Information P. 97
Specifications P. 108
Index P. 111
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Scooter Safety

This section contains important information for safe riding of your scooter. Please read this section carefully.
Safety Guidelines .......................................... P. 3
Safety Precautions ........................................ P. 6
Riding Precautions........................................ P. 7
Accessories & Modifications...................... P. 10
Loading ........................................................ P. 11
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Safety Guidelines

Scooter Safety
Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual.
Stop the engine and keep sparks and flame
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It’s a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel.
2 P. 6
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check
that you and your passenger are both wearing an approved motorcycle helmet and protective apparel. Instruct your passenger on holding onto the grab rail or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the scooter is stopped.
Take Time to Learn & Practice
Even if you have ridden other scooters, practice riding in a safe area to become familiar with how this scooter works and handles, and to become accustomed to the scooter’s size and weight.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
continued
3
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Safety Guidelines
Scooter Safety
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgement and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don’t drink and ride, and don’t let your friends drink and ride either.
4
Keep Your Honda in Safe Condition
It’s important to keep your scooter properly maintained and in safe riding condition. Inspect your scooter before every ride and perform all recommended maintenance. Never exceed load limits ( your scooter or install accessories that would make your scooter unsafe (
2 P. 11), and do not modify
2 P. 10).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first turn the ignition switch to the OFF position, and evaluate the condition of your scooter. Inspect for fluid
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Scooter Safety
leaks, check the tightness of critical nuts and
3
WARNING
bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your scooter may have suffered damage that is not immediately apparent. Have your scooter thoroughly checked at a qualified service facility as soon as possible.
Safety Guidelines
Running the engine of your scooter while in an enclosed or even partially enclosed area can cause a rapid build-up of toxic carbon monoxide gas.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colourless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your scooter inside a garage or other enclosure.
Breathing this colourless, odorless gas can quickly cause unconsciousness and lead to death.
Only run your scooter's engine when it is located in a well ventilated area outdoors.
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Safety Precautions

Scooter Safety
3
WARNING
Safety Precautions
Ride cautiously and keep your hands on the
handlebar and feet on the floor.
Keep passenger’s hands onto the grab rail or
your waist, passenger’s feet on the footpegs while riding.
Always consider the safety of your passenger,
as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved motorcycle helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
#
Safety-standard certified, high-visibility, correct size for your head.
Must fit comfortably but securely, with the chin
strap fastened.
6
Face shield with unobstructed field of vision or
other approved eye protection.
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Gloves
#
Full-finger leather gloves with high abrasion resistance.
Boots or Riding Shoes
#
Sturdy boots with non-slip soles and ankle protection.
Jacket and Trousers
#
Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit).
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Riding Precautions

Scooter Safety
Except ACH110CSF
Riding Precautions
Running-in Period
During the first 500 km (300 miles) of running, follow these guidelines to ensure your scooter’s future reliability and performance.
Avoid full-throttle starts and rapid
acceleration.
Avoid hard braking.
Ride conservatively.
Brakes
Observe the following guidelines:
Avoid excessively hard braking.
u Sudden braking can reduce the scooter’s
u Where possible, reduce speed before
Exercise caution on low traction surfaces.
u The tyres slip more easily on such surfaces
stability.
turning; otherwise you risk sliding out.
and braking distances are longer.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness.
For full braking effectiveness, operate both the
front and rear brakes together.
Combi Brake
#
Your scooter is equipped with a brake system that distributes the braking force between the front and rear brakes. The distribution of the braking force applied to the front and rear brakes when operating the front brake lever only and when operating the rear brake lever only is different. For full braking effectiveness, operate both the front and rear brakes together.
continued
7
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Riding Precautions
Scooter Safety
Wet or Rainy Conditions
#
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
Parking
Park on a firm, level surface.
If you must park on a slight incline or loose
surface, park so that the scooter cannot move or fall over.
Make sure that high-temperature parts cannot
come into contact with flammable materials.
Do not touch the engine, muffler, brakes and
other high-temperature parts until they cool down.
8
To reduce the likelihood of theft, always lock
the handlebar and remove the key and close the shutter when leaving the scooter unattended. Use of an anti-theft device is also recommended.
Parking with the Side Stand or Centre Stand
#
1.
Stop the engine.
2.
Using the side stand
Push the side stand down. Slowly lean the scooter to the left until its weight rests on the side stand.
Using the centre stand
To lower the centre stand, stand on the left side of the scooter. Hold the left handle grip and the grab rail. Press down on the tip of the centre stand with your right foot and, simultaneously, pull up and back.
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Scooter Safety
Left handle grip
Grab rail
Centre stand
3.
4.
Turn the handlebar fully to the left.
u Turning the handlebar to the right reduces
stability and may cause the scooter to fall. Turn the ignition switch to the LOCK position, remove the key and close the shutter.
2 P. 22
Riding Precautions
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine and catalytic converter:
Use only unleaded petrol.
Use recommended octane number. Using
lower octane petrol will result in decreased engine performance.
Do not use fuels containing a high
concentration of alcohol.
Do not use stale or contaminated petrol or an
oil/petrol mixture.
Avoid getting dirt or water in the fuel tank.
2 P. 106
9
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Accessories & Modifications

Scooter Safety
3
WARNING
Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed for your scooter by Honda or make modifications to your scooter from its original design. Doing so can make it unsafe. Modifying your scooter may also void your warranty and make your scooter illegal to operate on public roads and highways. Before deciding to install accessories on your scooter be certain the modification is safe and legal.
10
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your scooter. Your scooter was not designed for these attachments, and their use can seriously impair your scooter’s handling.
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Scooter Safety

Loading

3
WARNING
Loading
Carrying extra weight affects your scooter’s
handling, braking and stability. Always ride at a safe speed for the load you are carrying.
Avoid carrying an excessive load and keep
within specified load limits.
Maximum weight capacity / Maximum luggage weight
Tie all luggage securely, evenly balanced and
close to the centre of the scooter.
Do not place objects near the lights or the
muffler.
2 P. 108
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
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Operation Guide

Basic Operation Flow
#
Pre-ride Inspection (P48)
#
Acceleration (P36)
#
Starting the Engine (P29)
#
Starting the Scooter (P35)
Carefully inspect your scooter to make sure that it is safe to ride.
Apply throttle gradually. Obey the speed limit.
Start and warm the engine. Avoid revving the engine.
How to use basic features.
Instruments (P16)
Indicators (P18)
Switches (P20)
Steering Lock (P22)
Rear Brake Lock
(P23)
Shutter (P25)
Idling Stop System
(P26)
Before pulling away, indicate your direction with the turn signal switch, and check for oncoming traffic.
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Operation Guide
#
Braking (P36)
#
Stopping
#
Turning Corners
#
Refuelling (P37)
#
Parking (P8)
Close the throttle and apply the front and rear brakes together.
u The brakelight will indicate that
you have applied the brakes.
If pulling off the road, signal early enough to show traffic that you are pulling over, and pull over smoothly.
Park on a firm level surface. Use the stand, lock the steering, and close the shutter.
Do your braking before entering corners.
Gradually reapply throttle when exiting turn.
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Operation Guide
Parts Location
Engine oil drain bolt (P68)
Front brake fluid reservoir (P71)
Throttle grip (P78)
Glove box (P42)
Engine oil fill cap/dipstick (P67)
Spark plug (P64)
Hook (P42)
Document bag (P41)
Battery (P59)
Fuse box (P95)
Tools (P41)
Helmet holder (P40)
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Operation Guide
Glove box (P42)
Helmet holder (P40)
Seat (P39) Fuel fill cap (P37)
Rear brake lock lever (P23)
Crankcase breather (P79)
Centre stand (P8)
Luggage box (P41)
Kickstarter (P32)
Rear brake lever (P73)
Side stand (P77)
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Operation Guide
Instruments
Display Check
When the ignition switch is turned to the ON position, the speedometer needle swings to the maximum scale on the dial once, all the mode and digital segments will show. If any parts of these displays do not come on when it should, have your dealer check for problems.
Speedometer
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Operation Guide
Fuel gauge
Remaining fuel when only 1st (E) segment left: approximately 1.3 litres (0.34 US gal, 0.29 lmp gal). This segment flashes when the fuel decreases further. If the fuel gauge indicator flashes in a repeat pattern or turns off:
(P84)
Odometer
Shows accumulated mileage. If the mileage is under 100,000 km, the mileage will show in the display. If the mileage is over 100,000 km, the highest digit of the total mileage shows briefly before showing the remaining digits in the display.
(If the mileage is over 200,000 km)
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Operation Guide
Indicators
PGM-FI (Programmed Fuel Injection) malfunction
indicator lamp (MIL)
Comes on briefly when the ignition switch is turned on.
If it comes on while engine is running:
(P83)
High beam indicator
Turn signal indicator
Idling Stop indicator
Comes on when the Idling Stop switch to IDLING STOP. Flashes when the Idling Stop system is activated.
Idling Stop system:
(P26)
ACH110CBT
If one of these indicators does not come on when it should, have your dealer check for problems.
ECO indicator
When fuel consumption improves the ECO indicator will come on. If the fuel consumption continues to improve the ECO indicator will be brighter.
u When the scooter comes to a stop, the ECO indicator will
turn off.
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Operation Guide20Operation Guide
continued
19
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Switches
Start button
Horn button
Turn signal switch
u Pressing the switch turns the turn signal off.
Headlight dimmer switch
: High beam
• : Low beam
Idling Stop switch
Switches the Idling Stop system on/ off.
IDLING STOP: The Idling Stop
system is on.
IDLING: The Idling Stop system
is off.
Idling Stop system:
(P26)
ACH110CBT
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Operation Guide
Ignition switch
Switches the electrical system on/off, locks the steering.
u Key can be removed when in the
OFF or LOCK position.
ON
Turns electrical system
on for starting/riding.
OFF
Turns engine off.
LOCK
Locks steering.
continued
21
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Switches
Operation Guide
Push
Ignition key
!a
!b
Turn
(Continued)
Steering Lock
Lock the steering when parking to help prevent theft. A U-shaped wheel lock or similar device is also recommended.
Locking
#
!a Turn the handlebar all the way to the left or
right.
!b Push the key down, and turn the ignition
switch to the LOCK position.
u Jiggle the handlebar if the lock is difficult
to engage.
!c Remove the key.
Unlocking
#
Insert the key, push it in, and turn the ignition switch to the OFF position.
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Operation Guide
Rear Brake Lock
ACH110CBT
Rear brake lock lever
Rear brake lever
ACH110CSF
Rear brake lock lever
Rear brake lever
Be sure the rear brake lock is applied while starting and warming up the engine.
Locking
#
Squeeze the rear brake lever and set the rear brake lock lever.
u The rear brake lock will not function if the rear
brake is not adjusted properly.
(P74)
continued
23
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Switches
Operation Guide
Unlocking
#
Squeeze the rear brake lever.
u Before riding, make sure that the rear brake
lock is fully released so there is no drag on the rear wheel.
24
(Continued)
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Operation Guide
Shutter
Ignition key
Open
Close
Close
Shutter key
ProjectionSlot
Knob
The ignition switch for this scooter is equipped with a shutter. After parking the scooter, close the shutter for theft prevention.
Close
#
!a Remove the ignition key from the ignition
switch.
!b Align the projection of the shutter key with
the slot of the shutter, and turn the shutter key counterclockwise.
u You can also close the shutter by moving
the knob upward without the shutter key.
!c Remove the key.
Open
#
Align the projection of the shutter key with the slot of the shutter, and turn the shutter key clockwise.
continued
25
Page 30
Operation Guide
Idling Stop System
ACH110CBT
Idling Stop switch Idling Stop indicator
Idling Stop system is designed to help reduce the fuel consumption and noise, by idling stop while making a stop such as waiting at an intersection.
Switching the Idling Stop System On or Off
Switches the Idling Stop system on or off using the Idling Stop switch.
•ON: IDLING STOP
u Idling Stop indicator comes on when the
Idling Stop system becomes ready to stop the engine while riding. Idling Stop indicator flashes when the engine is stopped by the Idling Stop system.
•OFF: IDLING
u Idling Stop indicator does not come on when
the Idling Stop system is off.
26
Activation of the Idling stop system The Idling Stop system becomes ready to stop the engine and Idling Stop indicator comes on when the following requirements are satisfied with the Idling Stop switch in the IDLING STOP position:
• Started the engine by the start button.
• Warmed up the engine enough.
• Ridden the scooter at speed over 10km/h (6 mph).
Idling Stop Indicator Does Not Come
#
On: (P85)
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Operation Guide
Idling Stop indicator
NOTICE
Idling Stop System
(Continued)
Stopping the engine by the Idling Stop system The engine stops and Idling Stop indicator changes to flash after you close the throttle completely and stop the scooter while the Idling Stop indicator is on.
u While the engine is stopped by the Idling Stop
system, if you press the Idling Stop switch to IDLING, the Idling Stop system will be cancelled. The engine will not restart even when you open the throttle.
Safety Precaution for the Idling Stop System Do not go away from the scooter while the Idling Stop indicator is flashing. When you go away from the scooter, always turn the ignition switch to the OFF position.
u The engine may start unexpectedly if the
throttle is opened.
Engine is Not Stopped by the Idling
#
Stop System While the Idling Stop Indicator is On:
Stopping by the Idling Stop system for a long time may cause battery discharge.
(P86)
continued
27
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Operation Guide
NOTICE
Restarting the Engine Check that the Idling Stop indicator is flashing, and then open the throttle.
u If it is not flashing, you can’t restart the engine
with the Idling Stop system, even if you open the throttle.
u While the engine is stopped by the Idling Stop
system, if you operate the side stand, the flashing Idling Stop indicator turns off or stops flashing and stays on, then the engine will not restart even when you open the throttle.
Engine Does Not Start Even If the
#
Throttle is Opened: (P87)
28
Headlight stays on after the engine is stopped by the Idling Stop system. The battery may discharge and you may not be able to restart engine. When the battery is weak, switch the Idling Stop switch to IDLING and do not to use the Idling Stop system. See your dealer to check the battery.
See your dealer for checking the battery as specified in the maintenance schedule.
Maintenance Schedule: (P45)
#
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Operation Guide
Starting the Engine
NOTICE
NOTICE
Start your engine using the following procedure, regardless of whether the engine is cold or warm.
Consult your dealer for advice if you plan to ride your scooter at an altitude above 2,500 m (8,000 feet).
This scooter is equipped with a side stand ignition cut-off system.
u If the side stand is down, the engine cannot be
started.
u If you lower the side stand with the engine
running, it will automatically shut off.
If the engine does not start within 5 seconds, turn the ignition switch to the OFF position and wait 10 seconds before trying to start the engine again to recover battery voltage.
Extended fast idling and revving the engine can damage the engine, and the exhaust system.
The engine will not start if the throttle is fully open.
If the scooter is transported to a place 2,000 m (6,500 feet) higher or lower than the start point, you may not be able to achieve sufficient engine performance at the new altitude. Consult your dealer before transporting your scooter.
continued
29
Page 34
Starting the Engine
Operation Guide
ACH110CBT
!b
Rear brake lock lever
Rear brake lever
ACH110CSF
!b
Rear brake lock lever
Rear brake lever
!a Place the scooter on its centre stand. !b Lock the rear wheel by squeezing the rear
30
(Continued)
brake lever and setting the rear brake lock lever.
u The stater motor will only work when the
brake lever is squeezed and the side stand is up.
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Operation Guide
!c Turn the ignition switch to the ON position.
!c
!d
Start button
!d Using the start button
With the throttle closed, press the start button. Release the start button as soon as the engine starts.
continued
31
Page 36
Starting the Engine
Operation Guide
!d
!d Using the kickstarter
(Continued)
Lightly depress the kickstarter until resistance is felt. Then let the kickstarter return to the top of its stroke. With the throttle closed, operate the kickstarter with a rapid continuous motion.
u Do not allow the kickstarter to snap back
freely against the kickstarter stop as engine case damage could result.
u Raise the kickstarter after the kickstarter is
returned to the stop.
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Operation Guide
1/8
1/4
About 3 mm
If you cannot restart a warm engine:
!a Place the scooter on its centre stand and set
the rear brake lock.
!b Rotate the throttle 1/8 - 1/4 turn while
starting the engine.
If you cannot start the engine:
!a Place the scooter on its centre stand and set
the rear brake lock.
!b With the throttle slightly open (about 3 mm),
press the start button or operate the kickstarter.
continued
33
Page 38
Starting the Engine
Operation Guide
(Continued)
If the engine does not start:
Using the start button
!a Open the throttle fully and press the start
button for 5 seconds.
!b Repeat the normal starting procedure. !c If the engine starts, open the throttle slightly
if idling is unstable.
!d If the engine does not start, wait 10 seconds
before trying steps !a & !b again.
34
Using the kickstarter
!a Turn off the ignition switch. !b Open the throttle fully. !c Crank the engine several times with the
kickstarter.
!d Repeat the normal starting procedure. !e If the engine starts with unstable idle, open
the throttle slightly.
If Engine Will Not Start (P82)
#
Page 39
Operation Guide
Riding
Starting the Scooter
!a Push the scooter forward off the centre
stand.
u Lock the rear brake lock. u Keep throttle closed.
Make sure the side stand and centre stand are up.
!b Get on the scooter.
u Mount the scooter from the left side,
keeping at least one foot on the ground.
(P23)
!c Release the rear brake lock.
continued
35
Page 40
Riding
Operation Guide
Open (Accelerate)
Close (Decelerate)
Rear brake lever Front brake lever
!d Acceleration and deceleration.
(Continued)
To accelerate: Open the throttle slowly. To decelerate: Close the throttle.
Braking
Close the throttle and apply the front and rear brake levers together Do not apply the brake lock while riding. It may cause the wheel to lock, reducing control of the scooter.
36
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Operation Guide
Lower edge of filler neck
Fuel fill cap
Arrow marks
Refuelling
Fuel type: Unleaded petrol only Fuel octane number: Your scooter is
designed to use Research Octane Number (RON) 88 or higher. Tank capacity: 4.0 litres (1.06 US gal,
0.88 lmp gal)
Refuelling and Fuel Guidelines (P9)
#
Opening the Fuel Fill Cap
!a Open the seat. 2 P. 39 !b Turn the fuel fill cap counterclockwise until it
stops and remove the cap.
Do not fill with fuel above the lower edge of the filler neck.
37
Page 42
Refuelling
Operation Guide
3
WARNING
(Continued)
Closing the Fuel Fill Cap
!a Install and tighten the fuel fill cap firmly by
turning it clockwise.
u Make sure that the arrow marks on the
cap and fuel tank tray are aligned.
!b Close the seat.
Petrol is highly flammable and explosive. You can be burned or seriously injured when handling fuel.
Stop the engine, and keep heat, sparks, and flame away.
Handle fuel only outdoors.
Wipe up spills immediately.
38
Page 43
Operation Guide
Ignition key
Seat
Seat lock
Storage Equipment
Seat Open
!a Turn the handlebar pointed straight ahead. !b Insert the ignition key into the seat lock and
turn it clockwise to unlock.
!c Open the seat.
Seat Close
Close and push down on the rear of the seat until locks. Make sure that the seat is locked securely to pull it up lightly.
Take care not to lock your key in the compartment under the seat.
39
Page 44
Storage Equipment
Operation Guide
Helmet holders
Helmet
3
WARNING
(Continued)
Helmet Holders
The helmet holders are located under the seat.
u Use the helmet holders only when parked.
40
Riding with a helmet attached to the holder can interfere with your ability to safely operate the scooter and could lead to a crash in which you can be seriously hurt or killed.
Use the helmet holder only while parked. Do not ride with a helmet secured by the holder.
Page 45
Operation Guide
Tools
Document bag
Document compartment
Tools
Luggage box
The tools are on the reverse side of the seat.
Document Bag
The document bag is in the document compartment on the reverse side of the seat.
Luggage Box
Never exceed the maximum weight limit.
Maximum Weight: 10 kg (22 lb)
u Do not store any items that are flammable or
susceptible to heat damage.
u Do not store valuables or fragile articles.
continued
41
Page 46
Storage Equipment
Operation Guide
Hook
Glove boxes
(Continued)
Hook
The hook is provided below the handlebar.
u Do not attach large luggage to the hook that
would hang out from the scooter and/or interfere with the movement of your feet.
42
Glove Boxes
The glove boxes are provided below the handlebar.
The maximum allowable load on the hook and in the glove boxes shall be no more than 1.5
kg (3.3 lb).
Page 47

Maintenance

Please read “Importance of Maintenance” and “Maintenance Fundamentals” carefully before attempting any maintenance. Refer to “Specifications” for service data.
Importance of Maintenance ...................... P. 44
Maintenance Schedule ............................... P. 45
Maintenance Fundamentals....................... P. 48
Tools ............................................................. P. 58
Removing & Installing Body Components
Battery.....................................................................P. 59
Clip...........................................................................P. 61
Front Cover............................................................P. 62
Front Top Cover ...................................................P. 63
Spark Plug.................................................... P. 64
... P. 59
Engine Oil .....................................................P. 67
Brakes ...........................................................P. 71
Side Stand ....................................................P. 77
Throttle.........................................................P. 78
Crankcase Breather .....................................P. 79
Other Adjustments...................................... P. 80
Headlight Aim....................................................... P. 80
Page 48
Maintenance
Importance of Maintenance
3
WARNING
Importance of Maintenance
Keeping your scooter well-maintained is absolutely essential to your safety and to protect your investment, obtain maximum performance, avoid breakdowns, and reduce air pollution. Maintenance is the owner’s responsibility. Be sure to inspect your scooter before each ride, and perform the periodic checks specified in the Maintenance Schedule.
Improperly maintaining your scooter or failing to correct a problem before you ride can cause a crash in which you can be seriously hurt or killed.
Always follow the inspection and maintenance recommendations and schedules in this owner’s manual.
44
2 P. 45
Maintenance Safety
Always read the maintenance instructions before you begin each task, and make sure that you have the tools, parts, and skills required. We cannot warn you of every conceivable hazard that can arise in performing maintenance. Only you can decide whether or not you should perform a given task.
Follow these guidelines when performing maintenance.
Stop the engine and remove the key.
Place your scooter on a firm, level surface
using the side stand, centre stand or a maintenance stand to provide support.
Allow the engine, muffler, brakes, and other
high-temperature parts to cool before servicing as you can get burned.
Run the engine only when instructed, and do
so in a well-ventilated area.
Page 49
Maintenance
Maintenance Schedule
The maintenance schedule specifies the maintenance requirements necessary to ensure safe, dependable performance, and proper emission control.
Maintenance work should be performed in accordance with Honda’s standards and specifications by properly trained and equipped technicians. Your dealer meets all of these requirements. Keep an accurate record of maintenance to help ensure that your scooter is properly maintained. Make sure that whomever performs the maintenance completes this record.
All scheduled maintenance is considered a normal owner operating cost and will be charged to you by your dealer. Retain all receipts. If you sell the scooter, these receipts should be transferred with the scooter to the new owner.
Honda recommends that your dealer should road test your scooter after each periodic maintenance is carried out.
continued
45
Page 50
Maintenance
IIIIIII
I
IRIRI
RRRRRRR
R
R
I
R
Maintenance Schedule
1
Pre-ride
Items
Check
2 P. 48
× 1,000 km 1 6 12 18 24 30 36
× 1,000 mi 0.6 4 8 12 16 20 24 Fuel Line
Fuel Level 37
I
Frequency*
I I I I I I I
Annual
Check
Throttle Operation 78
2
Air Cleaner*
Crankcase Breather*
3
Spark Plug 64
Valve Clearance
Engine Oil 68
I
R R
R
I I I I I I
Engine Oil Strainer Screen 68
Engine Idle Speed
Drive Belt
Maintenance Level
: Intermediate. We recommend service by your dealer, unless
you have the necessary tools and are mechanically skilled. Procedures are provided in an official Honda Shop Manual.
I I I I I I I I
I
I
Maintenance Legend
: Inspect (clean, adjust, lubricate, or replace if necessary) :Replace :Clean
: Technical. In the interest of safety, have your scooter serviced
by your dealer.
46
Regular Replace
Refer to
page
57
79
Page 51
Maintenance
I
I
IIIIIII
I
I
I
I
I
IIIII
I
I
I
III
I
I
I
I
IIIII
I
I
I
Maintenance Schedule
1
Items
Final Drive Oil*
Battery (ACH110CBT)
Brake Fluid*
Brake Shoes/Pads Wear 72, 76
Brake System 71
Brake Lock Operation
Headlight Aim 80
Lights/Horn
Clutch Shoes Wear
Side Stand 77
Suspension
Nuts, Bolts, Fasteners
Wheels/Tyres 54
Steering Head Bearings
Notes:
*1 :
*2 :
4
4
At higher odometer reading, repeat at the frequency interval established here. Service more frequently when riding in unusually wet or dusty areas.
Pre-ride
Check
2 P. 48
× 1,000 km 1 6 12 18 24 30 36
× 1,000 mi 0.6 4 8 12 16 20 24
I I I
I I I I
I
I I I
I I I
Frequency*
I I
I I I
Annual
Check
Regular Replace
2 Years
2 Years 71
I I I
I I I
I I
I I I
I I I
I I
I I I
I I I
I I I
*3 :
Service more frequently when riding in rain or at full throttle.
*4 :
Replacement requires mechanical skill.
Refer to
page
47
Page 52
Maintenance
Maintenance Fundamentals
Pre-ride Inspection
To ensure safety, it is your responsibility to perform a pre-ride inspection and make sure that any problem you find is corrected. A pre­ride inspection is a must, not only for safety, but because having a breakdown, or even a flat tyre, can be a major inconvenience.
Check the following items before you get on your scooter:
Fuel level-Fill fuel tank when necessary.
2 P. 37
Throttle-Check for smooth opening and full
closing in all steering positions.
Engine oil level-Add engine oil if necessary.
Check for leaks. 2 P. 67
48
2 P. 78
Brakes-Check operation;
Front: check brake fluid level and pads
wear. 2 P. 71, 72
Rear: check shoes wear and freeplay,
adjust if necessary.
Lights and horn-Check that lights, indicators
2 P. 73, 76
and horn function properly.
Side stand ignition cut-off system-Check for
proper function. 2 P. 77
Wheels and tyres-Check condition, air
pressure and adjust if necessary.
2 P. 54
Page 53
Maintenance
3
WARNING
Replacing Parts
Always use Honda Genuine Parts or their equivalents to ensure reliability and safety.
Maintenance Fundamentals
Installing non-Honda parts may make your scooter unsafe and cause a crash in which you can be seriously hurt or killed.
Always use Honda Genuine Parts or equivalents that have been designed and approved for your scooter.
49
Page 54
Maintenance
NOTICE
3
WARNING
Maintenance Fundamentals
Battery
Your scooter has a maintenance-free type battery. You do not have to check the battery electrolyte level or add distilled water. Clean the battery terminals if they become dirty or corroded. Do not remove the battery cap seals. There is no need to remove the cap when charging.
Your battery is a maintenance-free type and can be permanently damaged if the cap strip is removed.
50
The battery gives off explosive hydrogen gas during normal operation.
A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you.
Wear protective clothing and a face shield, or have a skilled mechanic do the battery servicing.
Cleaning the Battery Terminals
#
1.
Remove the battery. 2 P. 59
2.
If the terminals are starting to corrode and are coated with a white substance, wash with warm water and wipe clean.
Page 55
Maintenance
NOTICE
NOTICE
Blown fuseBlown fuse
3.
If the terminals are heavily corroded, clean and polish the terminals with a wire brush or sandpaper. Wear safety glasses.
4.
After cleaning, reinstall the battery.
The battery has a limited life span. Consult your dealer about when you should replace the battery. Always replace the battery with another maintenance-free battery of the same type.
Installing non-Honda electrical accessories can overload the electrical system, discharging the battery and possibly damaging the system.
Maintenance Fundamentals
Fuses
Fuses protect the electrical circuits on your scooter. If something electrical on your scooter stops working, check for and replace any blown fuses.
2 P. 95
Inspecting and Replacing Fuses
#
Turn the ignition switch to the OFF position to remove and inspect fuses. If a fuse is blown, replace with a fuse of the same rating. For fuse ratings, see “Specifications.”
Replacing a fuse with one that has a higher rating greatly increases the chance of damage to the electrical system.
2 P. 110
continued
51
Page 56
Maintenance Fundamentals
Maintenance
Oil code
Oil classification
Not recommended Recommended
If a fuse fails repeatedly, you likely have an electrical fault. Have your scooter inspected by your dealer.
Engine Oil
Engine oil consumption varies and oil quality deteriorates according to riding conditions and time elapsed. Check the engine oil level regularly, and add the recommended engine oil if necessary. Dirty oil or old oil should be changed as soon as possible.
Selecting the Engine Oil
#
For recommended engine oil, see “Specifications.”
If you use non-Honda engine oil, check the label to make sure that the oil satisfies all of the following standards:
JASO T 903 standard*
SAE standard*
API classification*
52
2 P. 109
1
: MB
2
: 10W-30
3
: SG or higher
*1.
The JASO T 903 standard is an index for engine oils for 4-stroke motorcycle engines. There are two classes: MA and MB. For example, the following label shows the MB classification.
*2.
The SAE standard grades oils by their viscosity.
*3.
The API classification specifies the quality and performance rating of engine oils. Use SG or higher oils, excluding oils marked as “Energy Conserving” or “Resource Conserving” on the circular API service symbol.
Page 57
Maintenance Fundamentals
Maintenance
NOTICE
Brake Fluid
Do not add or replace brake fluid, except in an emergency. Use only fresh brake fluid from a sealed container. If you do add fluid, have the brake system serviced by your dealer as soon as possible.
Brake fluid can damage plastic and painted surfaces. Wipe up spills immediately and wash thoroughly.
Recommended brake fluid:
Honda DOT 3 or DOT 4 Brake Fluid or equivalent
Crankcase Breather
Service more frequently when riding in rain, at full throttle, or after the scooter is washed or overturned. Service if the deposit level can be seen in the transparent section of the drain tube. If the drain tube overflows, the air filter may become contaminated with engine oil causing poor engine performance.
2 P. 79
53
Page 58
Maintenance Fundamentals
Maintenance
Tyres (Inspecting/Replacing)
Checking the Air Pressure
#
Visually inspect your tyres and use an air pressure gauge to measure the air pressure at least once a month or any time you think the tyres look low. Always check air pressure when your tyres are cold.
Inspecting for Damage
#
Inspect the tyres for cuts, slits, or cracks that exposes fabric or cords, or nails or other foreign objects embedded in the side of the tyre or the tread. Also inspect for any unusual bumps or bulges in the side walls of the tyres.
54
Inspecting for Abnormal Wear
#
Inspect the tyres for signs of abnormal wear on the contact surface.
Page 59
Maintenance
Wear indicator location mark
3
WARNING
Inspecting Tread Depth
#
Inspect the tread wear indicators. If they become visible, replace the tyres immediately.
Maintenance Fundamentals
Riding on tyres that are excessively worn or improperly inflated can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding tyre inflation and maintenance.
continued
55
Page 60
Maintenance Fundamentals
Maintenance
3
WARNING
Have your tyres replaced by your dealer. For recommended tyres and air pressure, see “Specifications.” Follow these guidelines whenever you replace tyres.
Use the recommended tyres or equivalents of
the same size, construction, speed rating, and load range.
Do not install a tube inside a tubeless tyre on
this scooter. Excessive heat build-up can cause the tube to burst.
Use only tubeless tyres on this scooter. The
rims are designed for tubeless tyres, and during hard acceleration or braking, a tubetype tyre could slip on the rim and cause the tyre to rapidly deflate.
56
2 P. 109
Installing improper tyres on your scooter can adversely affect handling and stability, and can cause a crash in which you can be seriously hurt or killed.
Always use the size and type of tyres recommended in this owner’s manual.
Page 61
Maintenance
Maintenance Fundamentals
Air Cleaner
This scooter is equipped with a viscous type air cleaner element. Air blow cleaning or any other cleaning can degrade the viscous element performance and cause the intake of dust. Do not perform the maintenance. Should be serviced by your dealer.
57
Page 62
Maintenance
Tools
The tools are on the reverse side of the seat.
2 P. 41
You can perform some roadside repairs, minor adjustments and parts replacement with the tools contained.
Standard/Phillips screwdriver
Screwdriver handle
Spark plug wrench
58
Page 63
Maintenance
Removing & Installing Body Components
Battery lid
Screw
Screws
Connector
Battery cover
Negative terminal
Positive terminal
Battery
Battery
Removal
#
Make sure the ignition switch is in the OFF position.
1.
Remove the battery lid and the battery cover from the step floor by removing the screws.
2.
Remove the connector from the battery cover by pull it up.
continued
59
Page 64
Removing & Installing Body Components u Battery
Maintenance
3.
Disconnect the negative - terminal from the battery.
4.
Disconnect the positive + terminal from the battery.
5.
Remove the battery taking care not to drop the terminal nuts.
60
Installation
#
Install the parts in the reverse order of removal. Always connect the positive + terminal first. Make sure that bolts and nuts are tight.
For proper handling of the battery, see “Maintenance Fundamentals.” “Battery Goes Dead.” 2 P. 89
2 P. 50
Page 65
Maintenance
Centre pin
Clip
Removal
#
1.
Press down on the centre pin to release the lock.
2.
Pull the clip out of the hole.
Installation
#
1.
Push the bottom of the centre pin.
2.
Insert the clip into the hole.
3.
Press down on the centre pin to lock the clip.
Removing & Installing Body Components u Clip
61
Page 66
Maintenance
Screws A
Screws A
Bolts
Connectors
Front cover
Prong
Screw B
Screw B
Tabs
Clips
Removing & Installing Body Components u Front Cover
Front Cover
Removal
#
1.
Remove the front top cover. 2 P. 63
2.
Remove the bolts and the clips.
3.
Remove the screws A and the screws B.
4.
Remove the front cover by releasing the tabs and the prong then disconnect the connectors.
Installation
#
Install the parts in the reverse order of removal.
62
Page 67
Maintenance
Screws
Front top cover
Tab B
Tabs A
Tabs A
Front Top Cover
Removing & Installing Body Components u Front Top Cover
Removal
#
1.
Remove the screws
2.
Remove the front top cover by releasing the tabs A and the tab B.
Installation
#
Install the parts in the reverse order of removal.
63
Page 68
Maintenance
NOTICE
Centre cover
Screws A
Screws B
Spark Plug
Checking Spark Plug
For the recommended spark plug, see “Specifications.” 2 P.109
Use only the recommended type of spark plug in the recommended heat range.
Using a spark plug with an improper heat range can cause engine damage.
1.
Remove the centre cover by removing the screws A and the screws B.
64
Page 69
Maintenance
Spark plug cap
Spark plug wrench
Spark plug gap
Side electrode
2.
Disconnect the spark plug cap from the spark plug.
3.
Clean any dirt from around the spark plug base.
4.
Remove the spark plug using the spark plug wrench provided in the tools.
5.
Inspect the electrodes and centre porcelain for deposits, erosion or carbon fouling.
u If the erosion or deposit is heavy,
replace the plug.
Spark Plug u Checking Spark Plug
u Clean a carbon or wet-fouled plug with
a plug cleaner, otherwise use a wire brush.
6.
Check the spark plug gap using a wire­type feeler gauge.
u If adjustment is necessary, bend the
side electrode carefully.
The gap should be:
0.8 to 0.9 mm (0.03 to 0.04 in)
7.
Make sure the plug washer is in good condition.
continued
65
Page 70
Maintenance
NOTICE
Spark Plug u Checking Spark Plug
8.
Install the spark plug. With the plug washer attached, thread the spark plug in by hand to prevent cross-threading.
9.
Tighten the spark plug:
If the old plug is good:
1/8 turn after it seats.
If installing a new plug, tighten it twice
to prevent loosening:
a) First, tighten the plug:
NGK: 1/2 turn after it seats.
DENSO: 3/4 turn after it seats. b) Then loosen the plug. c) Next, tighten the plug again:
1/8 turn after it seats.
An improperly tightened spark plug can damage the engine. If a plug is too loose, a piston may be damaged. If a plug is too tight, the threads may be damaged.
10 .
Reinstall the spark plug cap. Take care to avoid pinching any cables or wires.
66
11 .
Install the parts in the reverse order of removal.
Page 71
Maintenance
ACH110CBT
Oil fill cap/dipstick
Upper level
Lower level
Engine Oil
Checking the Engine Oil
Check the engine oil with the Idling Stop switch at IDLING.
1.
If the engine is cold, idle the engine for 3 to 5 minutes.
2.
Turn the ignition switch to the OFF position and wait for 2 to 3 minutes.
3.
Place your scooter on its centre stand on a firm, level surface.
4.
Remove the oil fill cap/dipstick and wipe it clean.
5.
Insert the oil fill cap/dipstick until it seats, but don’t screw it in.
6.
Check that the oil level is between the upper level and lower level marks in the oil fill cap/dipstick.
7.
Securely install the oil fill cap/dipstick.
67
Page 72
Maintenance
NOTICE
Engine Oil u Adding Engine Oil
Adding Engine Oil
If the engine oil is below or near the lower level mark, add the recommended engine oil.
2 P. 52, 109
1.
Remove the oil fill cap/dipstick. Add the recommended oil until it reaches the upper level mark.
u Place your scooter on its centre stand on
a firm, level surface when checking the oil level.
u Do not overfill above the upper level
mark.
u Make sure no foreign objects enter the
oil filler opening.
u Wipe up any spills immediately.
2.
Securely reinstall the oil fill cap/dipstick.
68
Overfilling with oil or operating with insufficient oil can cause damage to your engine. Do not mix different brands and grades of oil.
For the recommended oil and oil selection guidelines, see “Maintenance Fundamentals.”
2 P. 52
Changing Engine Oil, Cleaning Strainer Screen
Changing the oil and cleaning the strainer screen requires special tools. We recommend that you have your scooter serviced by your dealer.
Page 73
Maintenance
Change the engine oil with the Idling Stop
ACH110CBT
Drain bolt
Sealing washer
switch at IDLING.
1.
2.
3.
4.
5.
6.
7.
Engine Oil u Changing Engine Oil, Cleaning Strainer Screen
If the engine is cold, idle the engine for 3 to 5 minutes. Turn the ignition switch to the OFF position and wait for 2 to 3 minutes. Place your scooter on its centre stand on a firm, level surface. Place a drain pan under the drain bolt and oil plug. Remove the oil fill cap/dipstick, drain bolt and sealing washer to drain the oil. Remove the oil plug, O-ring, spring and oil strainer screen and let the remaining oil drain out.
u Discard the oil at an approved
recycling centre.
Clean the oil strainer screen.
8.
Check that the oil strainer screen and sealing rubber are in good condition.
9.
Replace the O-ring and apply a thin coat of engine oil to the new O-ring before installing it.
10 .
Install the oil strainer screen, spring and oil plug and tighten
Torque: 20 N·m (2.0 kgf·m, 15 lbf·ft)
continued
69
Page 74
Engine Oil u Changing Engine Oil, Cleaning Strainer Screen
Maintenance
Oil strainer screen
Spring
O-ring
Oil plug
Engine Oil
11 .
Install a new sealing washer onto the drain bolt. Tighten the drain bolt.
Torque: 24 N·m (2.4 kgf·m, 18 lbf·ft)
70
12 .
Fill the crankcase with the recommended oil (
2 P. 52) and install the oil fill cap/
dipstick.
Required oil When changing oil & cleaning the strainer screen:
0.8 litres (0.8 US qt, 0.7 Imp qt)
When changing oil only:
0.7 litres (0.7 US qt, 0.6 Imp qt)
13 .
Check the oil level. 2 P. 67
14 .
Check that there are no oil leaks.
Page 75
Maintenance
LOWER level mark
Front brake fluid reservoir
Brakes
Checking the Front Brake Fluid
1.
Place your scooter in an upright position on a firm, level surface.
2.
Check that the brake fluid reservoir is horizontal and that the fluid level is above
the LOWER level mark. If the brake fluid level in the reservoir is below the LOWER level mark or the brake lever freeplay becomes excessive, inspect the brake pads for wear. If the brake pads are not worn, you most likely have a leak. Have your scooter inspected by your dealer.
71
Page 76
Brakes u Inspecting the Front Brake Pads
Maintenance
Brake pads
Wear indicators
Disc
Inspecting the Front Brake Pads
Check the condition of the brake pad wear indicators. The pads need to be replaced if a brake pad is worn to the indicator.
72
Inspect the brake pads from below the brake caliper. If necessary have the pads replaced by your dealer. Always replace both left and right brake pads at the same time.
Page 77
Brakes u Inspecting the Rear Brake Lever Freeplay
Maintenance
Freeplay
Inspecting the Rear Brake Lever Freeplay
1.
Place the scooter on its centre stand.
2.
Measure the distance of the rear brake
lever before the starts to take hold.
Freeplay at the tip of the brake lever:
10 to 20 mm (0.4 to 0.8 in)
Check the brake cable for kinks or signs of wear. If necessary have it replaced by your dealer. Lubricate the brake cable with a commercially available cable lubricant to prevent premature wear and corrosion. Make sure the brake arm, spring and fastener are in good condition.
73
Page 78
Brakes u Adjusting the Rear Brake Lever Freeplay
Maintenance
Brake arm pin
Adjusting nut
Brake arm pin
Increase freeplay
Adjusting nut
Decrease freeplay
Adjusting the Rear Brake Lever Freeplay
Adjust the freeplay of the brake lever with the front wheel pointed straight ahead. Make sure the cut-out on the adjusting nut is seated on the brake arm pin when adjusting the freeplay.
If proper adjustment cannot be obtained by this method, see your dealer.
74
1.
Adjust by turning the rear brake adjusting nut a half-turn at a time.
2.
Apply the brake several times and check for free wheel rotation after the brake lever is released.
Page 79
Maintenance
NOTICE
Brake arm
Gap
Adjusting nut
Push
Pin
3.
Push the brake arm to confirm that there is
a gap between the rear brake adjusting nut
and brake arm pin.
After adjustment, confirm the freeplay of the brake lever. Make sure the brake rod, brake arm, spring and fastener are in good condition.
Do not turn the adjuster beyond its natural limits.
Brakes u Adjusting the Rear Brake Lever Freeplay
75
Page 80
Brakes u Inspecting the Rear Brake Shoe Wear
Maintenance
Brake arm
Reference mark
Arrow
Brake panel
Inspecting the Rear Brake Shoe Wear
The rear brake is equipped with a brake wear indicator.
76
When the brake is applied, an arrow attached to the brake arm moves toward a reference mark on the brake panel. If the arrow aligns with the reference mark on full application of the brake, the brake shoes must be replaced. See your dealer for this service.
When the brake service is necessary, see your dealer. Use only Honda Genuine Parts or its equivalent.
Page 81
Maintenance
Side Stand
Side stand spring
Checking the Side Stand
1.
Place your scooter on its centre stand on a
firm, level surface.
2.
Check that the side stand operates smoothly. If the side stand is stiff or squeaky, clean the pivot area and lubricate the pivot bolt with clean grease.
3.
Check the spring for damage or loss of tension.
4.
Sit on the scooter and raise the side stand.
5.
Start the engine.
6.
Lower the side stand all the way. The engine should stop as you lower the side stand. If the engine doesn’t stop, have your scooter inspected by your dealer.
77
Page 82
Maintenance
Freeplay
Flange
78
Throttle
Checking the Throttle
With the engine off, check that the throttle rotates smoothly from fully closed to fully open in all steering positions and throttle freeplay is correct. If the throttle does not move smoothly, close automatically, or if the cable is damaged, have the scooter inspected by your dealer.
Freeplay at the throttle grip flange:
2 to 6 mm (0.1 to 0.2 in)
Page 83
Maintenance
Crankcase breather tube plug
Crankcase Breather
Cleaning the Crankcase Breather
1.
Place a suitable container under the
crankcase breather tube.
2.
Remove the crankcase breather tube plug
from the tube.
3.
Drain deposits into a suitable container.
4.
Install the crankcase breather tube plug.
79
Page 84
Maintenance
Other Adjustments
Headlight case
Bolt
Lower
Raise
Adjusting the Headlight Aim
You can adjust vertical aim of the headlight for proper alignment. To move the headlight case, loosen the bolt. Tighten the bolt after adjustment. Obey local laws and regulations.
80
Page 85

Troubleshooting

Engine Will Not Start ..................................P. 82
Warning Indicators On or Flashing ...........P. 83
PGM-FI (Programmed Fuel Injection)
Malfunction Indicator Lamp (MIL)
Other Warning Indications.........................P. 84
Fuel Gauge Failure Indication ...........................P. 84
When the Idling Stop System Does Not
Operate Properly .......................................P. 85
Idling Stop Indicator Does Not Come On..... P. 85
Engine Is Not Stopped by the Idling Stop System
While the Idling Stop Indicator is On............P. 86
Engine Does Not Start Even If the Throttle is
Opened ................................................................P. 87
..............P. 83
Tyre Puncture.............................................. P. 88
Electrical Trouble ........................................ P. 89
Battery Goes Dead...............................................P. 89
Burned-out Light Bulb.........................................P. 89
Blown Fuse.............................................................P. 95
Unstable Engine Operation Occurs
Intermittenly ............................................. P. 96
Page 86
Troubleshooting
Engine Will Not Start
Starter Motor Operates But Engine Does Not Start
Check the following items:
Check the correct engine starting sequence.
2 P. 29
Check that there is petrol in the fuel tank.
Check if the PGM-FI malfunction indicator
lamp (MIL) is on.
u If the indicator lamp is on, contact your
dealer as soon as possible.
82
Starter Motor Does Not Operate
Check the following items:
Check the correct engine starting sequence.
2 P. 29
Check for a blown fuse. 2 P. 95
Check for a loose battery connection or
battery terminal corrosion. 2 P. 50
Check the condition of the battery. 2 P. 89
If the problem continues, have your scooter inspected by your dealer.
Page 87
Troubleshooting
Warning Indicators On or Flashing
PGM-FI (Programmed Fuel Injection) Malfunction Indicator Lamp (MIL)
If the indicator comes on while riding, you may have a serious problem with the PGM-FI system. Reduce speed and have your scooter inspected by your dealer as soon as possible.
83
Page 88
Troubleshooting
Other Warning Indications
Fuel Gauge Failure Indication
If the fuel system has an error, the fuel gauge indicators will be displayed as shown in the illustration. If this occurs, see your dealer as soon as possible.
84
Page 89
Troubleshooting
When the Idling Stop System Does Not Operate Properly
ACH110CBT
If the Idling Stop switch is at IDLING:
If you started the engine with the kickstarter:
If the engine is cold:
If you did not ride the scooter after engine starts:
If PGM-FI malfunction indicator lamp (MIL) lights:
If the battery voltage is low:
Idling Stop Indicator Does Not Come On
When the Idling Stop indicator does not come on, perform the followings.
Ride the scooter at speeds of over 10 km/h (6 mph). The Idling Stop system does not operate until you ride once.
Press the Idling Stop switch to IDLING STOP.
If you started the engine with the kickstarter, the Idling Stop system may not operate. Restart the engine with the start button, referring to the starting procedure ( for standard engine staring.
Warm up the engine. The Idling Stop system does not operate when the engine is cold.
2 P. 29)
When the PGM-FI malfunction indicator lamp (MIL) lights, the Idling Stop system does not operate for protection of the engine. See your dealer.
Ride the scooter awhile, then stop the engine and then restart the engine with start button, referring to the starting procedure (
2 P. 29)
for standard engine starting. The Idling Stop system may not operate if the battery voltage is low. If this occurs frequently, contact your dealer.
continued
85
Page 90
When the Idling Stop System Does Not Operate Properly
Troubleshooting
ACH110CBT
If the scooter does not stop completely:
If the throttle is not closed completely:
While the Idling Stop Indicator is On
Engine Is Not Stopped by the Idling Stop System While the Idling Stop Indicator is On
When the engine is not stopped by the Idling Stop system while the Idling Stop indicator is on, perform the followings.
Stop the scooter completely. The Idling Stop system operates only if the speed is at 0 km/h (0 mph).
Close the throttle completely.
86
u
Engine Is Not Stopped by the Idling Stop System
Page 91
When the Idling Stop System Does Not Operate Properly
Troubleshooting
ACH110CBT
If the side stand is down:
If the Idling Stop switch is at IDLING:
Low (or dead) battery or battery lead is loose:
u
Engine Does Not Start Even If the Throttle is Opened
Engine Does Not Start Even If the Throttle is Opened
Engine does not start even if the throttle is opened, perform the followings.
While the engine is stopped by the Idling Stop system, if you operate the side stand, the flashing Idling Stop indicator turns off or stops flashing and stays on, and the Idling Stop system is cancelled. Restart the engine with the start button, referring to the starting procedure (
2 P. 29) for standard engine
starting.
While the engine is stopping by the Idling Stop system, if you press the Idling Stop switch
to IDLING, the Idling Stop system will be cancelled. Restart the engine with start button, referring to the starting procedure (
2 P. 29)
for standard engine starting.
If the Idling Stop indicator flashes (the Idling Stop switch is at IDLING STOP position), but engine does not start even if the throttle is opened, perform the followings.
Check the battery and battery terminals. If the battery is weak, contact your dealer.
87
Page 92
Troubleshooting
Tyre Puncture
3
WARNING
Repairing a puncture or removing a wheel requires special tools and technical expertise. We recommend you have this type of service performed by your dealer. After an emergency repair, always have the tyre inspected/replaced by your dealer.
Riding your scooter with a temporary tyre repair can be risky. If the temporary repair fails, you can crash and be seriously injured or killed.
Emergency Repair Using a Tyre Repair Kit
If your tyre has a minor puncture, you can make an emergency repair using a tubeless tyre repair kit. Follow the instructions provided with the emergency tyre repair kit. Riding your scooter with a temporary tyre repair is very risky. Do not exceed 50 km/h (30 mph). Have the tyre replaced by your dealer as soon as possible.
88
If you must ride with a temporary tyre repair, ride slowly and carefully and do not exceed 50 km/h (30 mph) until the tyre is replaced.
Page 93
Troubleshooting
Electrical Trouble
NOTICE
Battery Goes Dead
Charge the battery using a motorcycle battery charger. Remove the battery from the scooter before charging. Do not use an automobile-type battery charger, as these can overheat a motorcycle battery and cause permanent damage. If the battery does not recover after recharging, contact your dealer.
Jump starting using an automobile battery is not recommended, as this can damage your scooter’s electrical system.
Burned-out Light Bulb
Follow the procedure below to replace a burned-out light bulb. Turn the ignition switch to the OFF or LOCK position. Allow the bulb to cool before replacing it. Do not use bulbs other than those specified. Check the replacement bulb for correct operation before riding.
For the light bulb wattage, see “Specifications.”
2
P.
110
continued
89
Page 94
Electrical Trouble
Troubleshooting
Rubber cover Socket
Bulb“ TOP” mark
Headlight Bulb
#
90
u
Burned-out Light Bulb
1.
Remove the front top cover. 2 P. 63
2.
Remove the front cover. 2 P. 62
3.
Remove the rubber cover.
4.
Remove the socket by pressing slightly and turn it counterclockwise.
5.
Remove the bulb.
6.
Install a new bulb and parts in the reverse order of removal.
u Install the rubber cover with its “ TOP”
mark facing up. Do not touch the glass surface with your fingers. If you touch the bulb with your bare hands, clean it with a cloth moistened with alcohol.
Page 95
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Socket
Bulb
5” mark
1.
Position Light Bulb
#
Remove the front top cover. 2 P. 63
2.
Remove the front cover. 2 P. 62
3.
Turn the socket counterclockwise and pull it out.
4.
Pull out the bulb without turning it.
5.
Install a new bulb and parts in the reverse order of removal.
u Make sure that the “
socket and position light housing are
5” marks on the
aligned.
continued
91
Page 96
Electrical Trouble
Troubleshooting
Screws A
Rear centre cover
Slot
Brakelight/taillight lens
Screws B
Bulb Tab
Brakelight/Taillight Bulb
#
1.
Open seat. 2 P. 39
2.
Remove the rear centre cover by removing
u
Burned-out Light Bulb
the screws A.
3.
Remove the screws B.
4.
Remove the brakelight/taillight lens by releasing the tab from the slot.
5.
Slightly press the bulb and turn it counterclockwise.
6.
Install a new bulb and parts in the reverse order of removal.
92
Page 97
Electrical Trouble u Burned-out Light Bulb
Troubleshooting
Bulb
Socket
5” marks
1.
Front Turn Signal Bulb
#
Remove the front top cover. 2 P. 63
2.
Remove the front cover. 2 P. 62
3.
Turn the socket counterclockwise and pull it out.
4.
Pull out the bulb without turning it.
5.
Install a new bulb and parts in the reverse order of removal.
u Use only the amber bulb. u Make sure that the “
5” marks on the
socket and front turn signal housing are aligned.
continued
93
Page 98
Electrical Trouble
Troubleshooting
Bulb
Socket
Rear Turn Signal Bulb
#
94
u
Burned-out Light Bulb
1.
Open the seat. 2 P. 39
2.
Turn the socket counterclockwise and pull it out.
3.
Pull out the bulb without turning it.
4.
Install a new bulb and parts in the reverse order of removal.
u Use only the amber bulb.
Page 99
Troubleshooting
Spare fuses
Main fuse
Battery cover
NOTICE
Blown Fuse
Before handling fuses, see “Inspecting and Replacing Fuses.” 2 P. 51
Fuses
#
Electrical Trouble
1.
Remove the battery lid and the battery cover from the step floor.
2.
Pull out the fuses one by one to check for a
u
2 P. 59
blown fuse. Always replace a blown fuse with a spare of the same rating.
u Spare fuses are provided on back side of
the battery cover.
3.
Install the parts in the reverse order of removal.Electrical Trouble
If a fuse fails repeatedly, you likely have an electrical problem. Have your scooter inspected by your dealer.
Blown Fuse
95
Page 100
Troubleshooting
Unstable Engine Operation Occurs Intermittently
If the fuel pump filter is clogged, unstable engine operation will occur intermittently while riding. Even if this symptom occurs, you can continue to ride your scooter. If unstable engine operation occurs even if sufficient fuel is available, have your scooter inspected by your dealer as soon as possible.
96
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