HON HN1219 Stack-On Storage Instructions

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STACK-ON UNIT
Sharp edges may cause injury. Take care when handling metal parts.
IMPORTANT
Assembly hardware is located in a padded pack. Be sure to locate hardware pack before discarding any packaging materials.
WARNING
Read all instructions and review illustra­tions before installing.
Tools required for assembly:
Phillips screwdriver Mallet
9
/64" Allen wrench (provided)
This assembly includes:
(1) RH end panel (1) LH end panel (2) End panel cover (1) Back (1) Bottom shelf (1) Top shelf (2) Mounting bracket (4) Machine screw (12) Sheet metal screw (2) Washer plate (12) Grommet half (4) Hex nut (1) 9/64" Allen wrench
Installation:
1. Refer to Illustration 1. Identify the right-hand end panel by locating the RH label affixed to the interior wall of the end panel.
2. Refer to Illustration 2. Lay right-hand end
panel, flat surface up, onto a piece of card­board or a carpeted surface.
Use the Phillips screwdriver to install four sheet metal screws (from hardware pack) into holes in flat surface of end-panel. Do not fully tighten screws. Leave approximately an
1
/8" gap between wall of end panel and head
of screw.
3. Repeat Steps 1 and 2 for left-hand end
panel.
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INSTALLATION
INSTRUCTIONS
RH
Illustration 1
RH
Illustration 2
Sound deadening material (do not remove)
Right-hand label
Right-hand end panel
End panel
Sheet metal screw
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STACK-ON UNIT
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Illustration 3
Illustration 4
4. Refer to Illustration 3. Use an assistant to position end panels. With panel brackets down and large square cut-outs facing toward back, position end panels with flat surface facing each other and approximately the width of the back apart.
Locate tabs in upper corners of back. Hook tabs into large square cut-outs at top rear edge of each end panel.
5. Refer to Illustration 4. Use the Phillips screwdriver to install four sheet metal screws (from hardware pack) through holes in back and into holes in rear edge of end panels. Fully tighten screws.
Tab
Back
Right-hand end panel
Left-hand end panel
Large square cut-out
Panel bracket
Sheet metal screw
Left-hand end panel
Right-hand end panel
Back
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Illustration 5
6. Refer to Illustration 5. With flat surface facing up, insert bottom shelf between end panels just above bottom set of sheet metal screws (installed into flat surface of each end panel).
Locate two notches cut into each side wall of bot­tom shelf. Insert end panel sheet metal screws into bottom shelf notches and push shelf rearward. Ensure sides of bottom shelf are between the heads of the sheet metal screws and the end pan­els.
Do not tighten sheet metal screws at this time.
Illustration 6
7. Refer to Illustration 6. With flat surface facing up, insert top shelf between end panels just above top set of sheet metal screws (installed into flat surface of each end panel).
Locate two notches cut into each side wall of top shelf. Insert end panel sheet metal screws into top shelf notches and push shelf rearward. Ensure sides of top shelf are between the heads of the sheet metal screws and the end panels.
8. Use the Phillips screwdriver to fully tighten all sheet metal screws securing top and bottom shelves to end panels.
NOTE
The top shelf is designed for either a flipper door or non-flipper door application. If installing flipper door(s), install top shelf with door mounting holes (along front edge of top shelf) facing out. If flipper door(s) are not being installed, install top shelf with door mounting holes facing towards rear of stack­on unit.
NOTE
The bottom shelf is designed for either a flipper door or non-flipper door application. If installing flip­per door(s), install bottom shelf with notch(s) (along front edge of bottom shelf) facing out. Notch(s) accommodate the flipper door lock mech­anism. If flipper door(s) are not being installed, install bottom shelf with notch(s) facing toward rear of stack-on unit.
Bottom shelf
Notch
Sheet metal screw
Right-hand end panel
Left-hand end panel
Top shelf
Notch
Sheet metal screw
Right-hand end panel
Left-hand end panel
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Illustration 7
Illustration 8
Illustration 9
9. Refer to Illustration 7. Loosely assemble a mount­ing bracket, two machine screws, a washer plate, and two hex nuts (all from hardware pack).
Repeat this procedure to assemble a second mounting bracket assembly.
10. Refer to Illustration 8. If necessary, remove grom­met from main unit worksurface grommet hole.
Install mounting bracket assembly into the worksur­face grommet hole as shown. Pivot mounting bracket against side edge of grommet hole. Ensure washer plate is below the main unit worksurface.
With straight edge facing away from mounting bracket (toward center of worksurface), (re)install grommet into grommet hole.
Use the
9
/64" Allen wrench (from hardware pack) to
fully tighten machine screws. Repeat this procedure to install remaining mounting
bracket assembly onto opposite end of main unit worksurface.
11. Refer to Illustration 9. Use two or more people to set assembled portion of stack-on unit upright onto main unit. Position rear edge of end panels along rear edge of worksurface and align holes in panel bracket with holes in mounting bracket.
Use the Phillips screwdriver to install two sheet metal screws (from hardware pack) through each of the panel brackets and into mounting brackets. Fully tighten screws.
To prevent stack-on unit from tipping over, it is extremely important that screws securing end panels to mounting brackets be tight. Failure to follow this warning or improper installation of stack-on unit can result in severe personal injury or property damage.
WARNING
Machine screw
Hex nut
Mounting bracket
Washer plate
Grommet
Machine screw
Mounting bracket assembly
Main unit worksurface
Grommet hole
Straight edge
End panel
Panel bracket
Sheet metal screw
Mounting bracket
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Illustration 10
12.Refer to Illustration 10. Install wire management grommets (from hardware pack), in three locations, on each end panel. Place tab of each grommet half into grommet hole notch. Twist whole grommet
1
/8"
turn (or 45°) to lock grommet in place. Refer to Illustration 11 for installed position.
Illustration 13
Illustration 11
13.Refer to Illustration 12. With top of end panel cover approximately 6" above top of end panel, position rear edge of end panel cover over rear edge of end panel.
Pivot front edge of end panel cover toward front edge of end panel.
Carefully press front edge of end panel cover over­top the front edge of end panel until end panel cover snaps into place.
14.Refer to Illustration 13. Slide end panel cover down until bottom edge of end panel cover rests against main unit worksurface. Ensure top edge of end panel cover inserts into channel along top edge of stack-on unit.
15.Repeat Steps 13 and 14 to install second end panel cover over remaining end panel.
16. If installing flipper doors, refer to the Flipper Door Installation Instructions to install doors now.
Illustration 12
NOTE
End panel covers are interchangeable. Each end panel cover will fit either end panel.
Left-hand end panel
Grommet half
Grommet in installed position
Notch
Tab
~
End panel cover
End panel cover
Channel
Top of stack-on unit
Left-hand end panel
Right-hand end panel
Approx. 6"
~
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Illustration 14. Typical Wire Management:
Wires can be routed to shelves via a
hidden channel in end panels.
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