HON HN1168 Installation & Assembly

Page 1
BOOKCASE
INSTALLATION IINSTRUCTIONS
Wood products are heavier then they appear and may be hard to control when moving. Use two or more people when moving wood products or severe person­al injury may result.
Heavy panels can pinch or crush fingers. Do not place fingers between or under panels during assembly. To prevent the possibility of serious eye injury, always wear eye protection when hammering.
WARNING
Read all instructions and review illustra­tions before installing.
Tools required for assembly:
Phillips screwdriver Hammer Level Tape measure
Illustration 1
Illustration 2
Bookcase Assembly:
242-6941E SIDE 1 OF 6 (4/01)
1. Refer to Illustration 2. Lay end panels, with holes up, on cardboard or a carpeted sur­face.
2. Refer to Illustration 2. Use the Phillips screwdriver to install cam bolts (from hard­ware pack) into locations shown. Tighten cam bolts until cam bolt shoulder is flush against surface of end panel.
Use the hammer to install a dowel (from hardware pack) onto each end panel as shown.
3. Refer to Illustration 3. On right end panel, position bottom shelf and (if 60" or larger bookcase) center shelf onto cam bolts. Ensure unfinished edge of each shelf faces rear edge of right end panel.
NOTE
Installation of a center/bottom shelf and shelf hardware (cam bolts and cam connectors) in the center position is required on 60" and taller bookcases only. Illustrations show assembly of 60" bookcases. Do not install center shelf and center shelf hardware onto bookcases smaller than 60".
Back Panel End Panel
Adjustable
Shelf
Bottom/
Center Shelf
Kickplate
Dowel
Leveling
Glide
Glide
Insert
Cam
Bolt
Cam
Connector
Connector
Cover
Nail
Shelf
Pin
Cam bolt
Shoulder
Dowel
End panel
End panel
Center position - install on a 60" or taller book­case only.
Top Shelf
Illustration 3
Rear edge of right end panel
Unfinished edge
Cam bolt
Center position ­install on a 60" or taller book­case only.
Bottom position
NOTE
Once hardware is installed onto the end pan­els they become handed. Each end panel will now be identified as the right or left end panel.
Page 2
BOOKCASE
242-6941E
SIDE 2 OF 6 (4/01)
Illustration 4
4. Refer to Illustration 4. With arrows facing the right
end panel, install cam connectors (from hardware pack) into holes along lower edge of each shelf as shown. Use the Phillips screwdriver to tighten cam connectors. Turn cam connectors clockwise to tighten.
Illustration 5
Illustration 6
5. Refer to Illustration 5. On right end panel, position
kick plate onto remaining cam bolt and dowel. Ensure hole in side of kickplate faces rear edge of right end panel.
6. Refer to Illustration 6. With arrow facing the right
end panel, install a cam connector (from hardware pack) into hole along lower edge of kick plate as shown. Use the Phillips screwdriver to tighten cam connector. Turn cam connector clockwise to tight­en.
Center position ­install on a 60" or taller bookcase only.
Cam connector
Arrow
Right end panel
~
Right end panel
Kickplate
Dowel
Cam bolt
Rear edge
Hole
Kickplate
Arrow
Cam connector
Right end panel
~
Bottom position
Page 3
BOOKCASE
242-6941E SIDE 3 OF 6 (4/01)
Illustration 7
Illustration 8
7. Refer to Illustration 7. Install left end panel by
inserting ends of cam bolts, attached to left end panel, into holes drilled into edges of shelves and kickplate. Ensure rear edge of left end panel matches with the unfinished edge of shelves.
8. Refer to Illustration 8. With arrows facing the left
end panel, install cam connectors (from hardware pack) into holes along upper edge of bottom and center shelf as shown. Use the Phillips screwdriver to tighten cam connectors. Turn cam connectors clockwise to tighten.
Left end panel
Rear edge
Unfinished edge
Cam bolt
Left end panel
Arrow
Cam connector
~
Hole
Illustration 9
9. Refer to Illustration 9. With arrow facing the left end
panel, install a cam connector (from hardware pack) into hole along upper edge of kick plate as shown. Use the Phillips screwdriver to tighten cam connector. Turn cam connector clockwise to tight­en.
Left end panel
Arrow
Cam connector
Kickplate
~
Page 4
BOOKCASE
242-6941E
SIDE 4 OF 6 (4/01)
Illustration 10
Cam bolt
Shoulder
Top shelf
10.Refer to Illustration 10. Lay top shelf, with holes up, on cardboard or a carpeted surface.
Use the Phillips screwdriver to install cam bolts (from hardware pack) into top shelf at the locations shown. Tighten cam bolts until cam bolt shoulder is flush against surface of top shelf.
Illustration 11
11. Refer to Illustration 11. Install top shelf onto right
and left end panels by inserting cam bolts, installed in top shelf, into holes along top edge of right and left end panels. Ensure unfinished edge of top shelf matches with the unfinished edge of right and left end panels.
Cam bolt
Unfinished edge
Top of right end panel
Top shelf
Illustration 12
12.Refer to Illustration 12. With arrows facing the top
shelf, install cam connectors (from hardware pack) into holes along top edge of right and left end pan­els. Use the Phillips screwdriver to tighten cam connectors. Turn cam connectors clockwise to tighten.
Cam connector
Arrow
Top shelf
~
Unfinished edge
Right end panel
Top of left end panel
Left end panel
Page 5
BOOKCASE
242-6941E SIDE 5 OF 6 (4/01)
Illustration 13
13.Refer to Illustration 13. Position bookcase, on card-
board or carpeted surface, with rear and unfinished edges facing up. Unfold and place back panel onto bookcase. Ensure unfinished (black) side of back panel is facing up and radius corners are aligned with the top corners of bookcase. Align edges of back panel with edges of bookcase.
Illustration 14
14. Refer to Illustration 14. Locate nail holes along
each edge of back panel. Use the hammer to install nails (from hardware pack) into each nail hole in back panel.
Back panel (unfolded)
Bookcase
Rear edge
Unfinished edge
Unfinished side (black)
~
Nail
Back panel
Nail hole
~
Radius corner
Illustration 15
15. Refer to Illustration 15. Locate holes on bottom
edge of left and right end panel. Use the hammer to install glide inserts (from hardware pack) into each hole. Thread leveling glides (from hardware pack) into each glide insert by turning leveling glides clockwise until leveling glides are flat against end panels.
After leveling glides are fully installed, use two or more people to set bookcase upright and position bookcase where it will be used.
Adjust leveling glides until bookcase is level from side-to-side and the front of bookcase is
1
/8" higher
than the rear.
Glide insert
Leveling glide
Bottom of bookcase
Back panel
~
~
Page 6
BOOKCASE
242-6941E
SIDE 6 OF 6 (4/01)
Illustration 16
Illustration 17
16. Refer to Illustration 16. Locate shelf adjustment
holes in interior walls of bookcase. Install shelf pins (from hardware pack), at the desired shelf location, into shelf adjustment holes. Install four pins for each adjustable shelf and ensure pins are installed at the same height.
With holes down, position adjustable shelves onto shelf pins. Ensure shelf pins are seated into holes in bottom of adjustable shelves.
17. Refer to Illustration 17. Install connector covers
(from hardware pack) onto exposed cam connec­tors as shown.
Adjustable shelf
Shelf pin
Adjustment hole
Interior wall of bookcase
~
~
Cam connector
Connector cover
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